Disclosure of Invention
The invention aims to provide an organic fertilizer raw material treatment system which can collect juice separated out in the straw rolling process, achieve the purpose of fully utilizing organic fertilizer raw materials, reduce the waste of the raw materials, organically combine various processing devices and solve the problem of low processing efficiency at present.
In order to achieve the purpose, the invention provides an organic fertilizer raw material processing system which comprises a cutting mechanism, wherein the cutting mechanism comprises a vertically arranged push plate and a horizontally arranged guide cylinder positioned on one side of the push plate, the other side of the push plate is fixedly connected with a hydraulic press, one end of the guide cylinder is opposite to the push plate, the other end of the guide cylinder is a discharge hole of the cutting mechanism, a rotary cutter is arranged at the discharge hole of the cutting mechanism, and one end of the rotary cutter is fixedly connected with a first rotating motor; the discharge port is provided with a conveyor belt, one end of the conveyor belt is connected with the conveyor belt, the other end of the conveyor belt is connected with a rolling mechanism, the rolling mechanism comprises a pair of cylindrical press rollers, the side walls of the press rollers are provided with a plurality of first through holes communicated with the interior of the press rollers, a juice transfer mechanism is arranged in the press rollers, one end of each press roller is connected with a second rotating motor, and the other end of each press roller is communicated with a filter; the filter comprises a cuboid filter box, a liquid inlet is formed in the upper portion of the filter box, a supporting plate fixedly connected with the inner wall of the filter box is arranged in the middle of the filter box, a plurality of leakage holes are formed in the supporting plate, a plurality of argil honeycomb brick layers are arranged at the upper end of the supporting plate, 1-3 layers of gauze are arranged between every two adjacent argil honeycomb brick layers, and a liquid outlet pipeline with a ball valve is communicated with the lower portion of the filter box; a crusher is arranged below the press roll, and a drying device is communicated below the crusher.
The technical principle and the technical effect of the technical scheme are as follows: this technical scheme provides an organic fertilizer raw and other materials processing system, and longer maize straw passes the guide cylinder gradually under the promotion of push pedal to cut into the section by rotary cutter, thereby reduce the length of straw, avoid the great straw of length to take place to buckle at the roll extrusion in-process, the winding is on the press roll surface, causes the condition that the press roll was blocked. The rotary cutter is connected with the first rotating motor and can rotate at a certain speed, and the corn straws penetrate through the guide cylinder at a certain speed, so that the cut straws have basically the same length.
And conveying the cut straws to a gap between two squeezing rollers through a conveying belt for rolling. The juice separated out in the straw rolling process is attached to the surface of the press roll, a large part of juice can enter the first through holes formed in the side wall of the press roll along with the rotation of the press roll, and then the juice in the first through holes is sucked into the press roll under the action of the juice transfer mechanism and is sent into a filter communicated with the press roll. The juice enters from a liquid inlet at the upper end of the filter box, and is filtered by using argil honeycomb bricks and gauze. Because the juice contains a large amount of chloride ions, and the excessive chlorine elements can inhibit the growth of crops, the chloride ions in the juice are adsorbed by filtering to reduce the content of the chloride elements in the juice. In addition, suspended substances and straw residues in the juice can be removed through filtering, so that the purity of the juice is ensured.
The straws enter a crusher below the press roll for crushing through rolling to form straw powder, so that the straw powder is convenient to mix with other organic fertilizer raw materials. The straw powder is then dried in a drying device to remove redundant water, so that the influence on the quality of organic fertilizer products caused by excessive water content is avoided.
In conclusion, the organic fertilizer raw material processing system provided by the technical scheme can complete primary processing of straws, and can collect juice separated out in the straw rolling process by arranging the first through holes and the juice transferring mechanism in the pressing roller, so that the purpose of fully utilizing organic fertilizer raw materials is achieved.
The straw is rolled by arranging a pair of squeezing rollers driven by a rotating motor. A first pressure valve is arranged at the lower end of the press roll and can only be opened when the air pressure inside the press roll increases. The juice separated out in the straw rolling process is attached to the surface of the press roll, and along with the rotation of the press roll, a large part of juice can enter the first grooves formed in the side wall of the press roll. Since the first groove communicates with the conveying pipe and the press roll is disposed obliquely, the juice can flow into the conveying pipe and move to the lower end of the conveying pipe. A second pressure valve is also arranged at the lower end of the transport pipe and can be opened only when the air pressure inside the press roll is reduced.
Because the side wall of the piston plate is provided with the second groove matched with the convex block, and the convex block is fixedly connected with the inner wall of the squeezing roller, the piston plate can not rotate relative to the squeezing roller, but can synchronously rotate along with the squeezing roller, and can also slide along the convex block. In the process of the rotation of the piston plate, the cylindrical cam connected with the piston plate through the support rod synchronously rotates and slides back and forth along the convex block under the action of the limiting rod and the return spring. When the piston plate slides upwards inside the press roll, the air pressure between the first pressure valve and the piston plate is reduced, so that the second pressure valve is opened, and the first pressure valve is closed, thereby sucking the juice in the conveying pipe into the press roll; when the piston plate slides downwards, the air pressure between the first pressure valve and the piston plate is increased, so that the second pressure valve is closed, the first pressure valve is opened, and the juice in the squeezing roller is squeezed out and sent into the juice collecting device. If the piston plate is not provided, it is necessary to wait for the juice to slowly slide along the inside of the feed pipe or the press roll, and since the juice has a certain viscosity, the sliding speed is slower. Therefore, by providing the piston plate, the rate at which juice moves can be increased, thereby improving the production efficiency.
In conclusion, according to the technical scheme, the first grooves and the conveying pipe are arranged on the side wall of the press roll, so that the juice attached to the surface of the press roll can be gathered inside the press roll, and the collection of the straw juice is completed. In addition, the piston plate connected with the cam is arranged in the squeezing roller, so that the change of the internal air pressure can be realized, the moving speed of the juice is increased, and the production efficiency is improved.
The following are preferred embodiments of the above scheme:
the first preferred scheme is as follows: based on the basic scheme, a first pressure valve is arranged at one end of the squeezing roller, which is communicated with the filter, a second pressure valve is arranged in the first through hole, the juice transferring mechanism comprises a piston plate and a strip-shaped convex block fixedly connected with the inner wall of the squeezing roller, the convex block is arranged along the axial direction of the squeezing roller, a groove in sliding fit with the convex block is arranged on the side wall of the piston plate, the inner wall of the groove is abutted against the side wall of the convex block, and the side wall of the piston plate is also abutted against and in sliding connection with the inner wall of the squeezing roller; the piston plate is provided with a return spring, one end of the return spring is fixedly connected with the return spring, the other end of the return spring is fixedly connected with the inner wall of the squeezing roller, one end of the piston plate, which faces the second rotating motor, is provided with a supporting rod, one end of the supporting rod is fixedly connected with the supporting rod, the other end of the supporting rod is positioned outside the squeezing roller and is fixedly connected with a cylindrical cam, and the squeezing roller is also provided with a limiting rod matched with the cylindrical cam.
A first pressure valve is arranged at the lower end of the press roll and can only be opened when the air pressure inside the press roll increases. A second pressure valve is arranged in the first through hole, and can be opened only when the air pressure inside the press roll is reduced. Because the side wall of the piston plate is provided with the second groove matched with the convex block, and the convex block is fixedly connected with the inner wall of the squeezing roller, the piston plate can not rotate relative to the squeezing roller, but can synchronously rotate along with the squeezing roller, and can also slide along the convex block. In the process of rotation of the piston plate, the cylindrical cam connected with the piston plate through the support rod synchronously rotates and slides back and forth along the convex block under the action of the limiting rod and the return spring, so that the piston plate slides in the press roll.
When the piston plate slides towards one side of the supporting rod in the pressing roller, the air pressure between the first pressure valve and the piston plate is reduced, so that the second pressure valve is opened, and the first pressure valve is closed, so that the juice in the first through hole is sucked into the pressing roller; when the piston plate slides to one side of the first pressure valve, the air pressure between the first pressure valve and the piston plate is increased, so that the second pressure valve is closed, the first pressure valve is opened, and the juice in the squeezing roller is squeezed out and sent into the filter box. If the piston plate is not provided, it is necessary to wait for the juice to slowly slide along the first through-hole or inside the press roll, and the sliding speed is slower because the juice has a certain viscosity. Therefore, by providing the piston plate, the rate at which juice moves can be increased, thereby improving the production efficiency.
The preferred scheme II is as follows: based on the first preferred scheme, the aperture of the first through hole is 3-6 mm. When first through-hole aperture is less than 3mm, blocked by the straw piece easily, cause the unable condition that gets into first through-hole of juice. When the width is larger than 6mm, the juice entering the first through hole is easily thrown out under the action of centrifugal force generated by the rotation of the squeezing roller, so that the waste of the juice is caused.
The preferable scheme is three: based on the basic scheme, the drying device comprises a vertically arranged rotary drum, the rotary drum comprises a shell made of heat-insulating materials and an inner container rotationally connected with the shell, the upper end of the inner container is fixedly connected with a third rotating motor, the upper end and the lower end of the inner container are respectively provided with a powder inlet and a powder outlet, a cavity is formed between the shell and the inner container, the upper end and the lower end of the cavity are respectively provided with a water inlet and a water outlet, and a first valve is arranged on the water outlet; a spiral tube surrounding the inner container is also vertically arranged in the cavity, the inner container is abutted against and rotatably connected with the spiral tube, two ends of the spiral tube are both positioned on the side wall of the shell, and the lower end of the spiral tube is positioned above the water outlet and is provided with a one-way valve; still the transition cavity of the vertical setting of fixedly connected with on the lateral wall of shell, be equipped with the floating ball in the transition cavity, the both ends and the delivery port of spiral pipe all communicate with the transition cavity, and the lower extreme of transition cavity still is equipped with the second through-hole, is equipped with the second valve on the second through-hole.
Straw powder gets into drying device's inner bag from the powder entry, because the inner bag rotates with the shell to be connected, can rotate through the relative shell of the effect of rotating the motor for the inside straw powder of inner bag is centrifugal motion, thereby separates moisture content and powder wherein. The high-temperature water enters the cavity between the shell and the inner container through the water inlet and is filled with the water, so that the inner container is heated, and powder in the inner container can be dried. The shell is made of heat-insulating materials, so that the temperature of water can be kept, and the action time of one-time water adding is prolonged. When water in the cavity needs to be replaced, the water enters the transition cavity through the water outlet, and the floating ball in the transition cavity moves upwards under the action of buoyancy until the floating ball enters the spiral pipe. The floating ball continuously impacts the pipe wall of the spiral pipe in the process of moving downwards along the spiral pipe, so that the spiral pipe vibrates. Because the spiral pipe rotates with the inner bag to be connected again, consequently, the vibration of spiral pipe can transmit the inner bag lateral wall for the inner bag lateral wall takes place the vibration to let the powder that bonds at the inner bag inside wall drop, avoid the condition that the powder crust on the inner bag lateral wall. After the floating ball reaches the lowest end of the spiral pipe, the floating ball enters the transition chamber again to prepare for the next work.
This technical scheme still is equipped with the check valve at the lower extreme of spiral pipe, and this check valve only can let the object remove from the spiral pipe to the transition cavity, and can not the antiport to avoid water to get into the spiral pipe at the in-process that rises, cause the condition that the floating ball can't move down along the spiral pipe. In addition, still be equipped with second through-hole and second valve at the lower extreme of transition cavity, open the second valve and just can let the rivers play in the transition cavity, accomplish the discharge of waste water to vacate the space of transition cavity and cavity, be convenient for next work.
The preferable scheme is four: based on preferred scheme three, fixedly connected with a plurality of archs on the inner wall of spiral pipe for floating the ball and bumping along the in-process that the spiral pipe moved down, let floating ball's the degree of beating bigger, it is bigger with the striking dynamics of spiral pipe wall, thereby improve the vibration range of inner bag lateral wall, the effect that reinforcing powder shakes from the inner bag inner wall and falls.
The preferable scheme is five: based on preferred scheme four, the vertical support column rather than rotating the connection that is equipped with in the inner bag, the lower extreme of support column passes inner bag and shell fixed connection, the vertical scraper blade that sets up of a plurality of fixedly connected with on the support column, the scraper blade be located the inner bag and with inner bag inside wall sliding contact. The inner container can rotate relative to the support column, and in the rotating process of the inner container, the inner wall of the inner container is in contact with the scraper plate, and the straw powder bonded on the inner wall can be scraped by the scraper plate. In addition, the inner container side wall vibrates under the action of the floating balls, so that the acting force between the inner container side wall and the scraper can be increased, and the powder scraping effect is improved.
Detailed Description
The present invention will be described in further detail below by way of specific embodiments:
reference numerals in the drawings of the specification include: the device comprises a cutting mechanism 1, a push plate 11, a guide cylinder 12, a hydraulic press 13, a discharge hole 14, a rotary cutter 15, a first rotary motor 16, a conveyor belt 2, a rolling mechanism 3, a press roller 31, a first through hole 32, a juice transfer mechanism 33, a piston plate 331, a groove 332, a bump 333, a return spring 334, a support rod 335, a cylindrical cam 336, a limit rod 337, a second rotary motor 34, a first pressure valve 35, a second pressure valve 36, a filter 4, a filter box 41, a liquid inlet 42, a support plate 43, a leakage hole 44, a pottery clay honeycomb brick layer 45, gauze 46, a liquid outlet pipeline 47, a pulverizer 5, a drying device 6, a floating ball 60, a shell 61, a liner 62, a support column 621, a scraper 622, a cavity 63, a powder inlet 64, a powder outlet 65, a water inlet 66, a water outlet 67, a spiral pipe 68, a protrusion 681, a transition chamber 69, a first valve 7, a one-way valve 8, a, A second valve 10.
In the embodiment, as shown in fig. 1, the organic fertilizer raw material processing system comprises a cutting mechanism 1, a rolling mechanism 3, a filter 4, a crusher 5 and a drying device 6. The cutting mechanism 1 comprises a push plate 11 vertically arranged and a guide cylinder 12 horizontally arranged at one side of the push plate 11, and a hydraulic machine 13 is fixedly connected at the other side of the push plate 11. One end of the guide cylinder 12 is opposite to the surface of the push plate 11, and the other end is a discharge hole 14. A rotary cutter 15 is arranged at the discharge port 14, and the upper end of the rotary cutter 15 is fixedly connected with a first rotating motor 16. The discharge port 14 is also provided with a conveyor belt 2, one end of the conveyor belt 2 is connected with the discharge port 14, and the other end of the conveyor belt 2 is positioned right above the rolling mechanism 3 and is opposite to a gap between the two squeezing rollers 31.
As shown in fig. 2, the rolling mechanism 3 includes a pair of cylindrical press rolls 31, wherein an opening at one end of the press roll 31 is provided with a first pressure valve 35, and the other end of the press roll 31 is fixedly connected to a second rotating motor 34. The side wall of the press roll 31 is provided with a plurality of first through holes 32 communicated with the inside of the press roll, the aperture of each first through hole 32 is 5mm, and a second pressure valve 36 is arranged inside the first through hole. The inside of the press roll 31 is further provided with a juice transfer mechanism 33, which comprises a piston plate 331 and a strip-shaped projection 333 fixedly connected with the inner wall of the press roll 31, wherein the projection 333 is arranged along the axial direction of the press roll 31. As shown in fig. 3, the side wall of the piston plate 331 is provided with a groove 332 in sliding fit with the projection 333, the inner wall of the groove 332 abuts against the side wall of the projection 333, and the side wall of the piston plate 331 also abuts against and is in sliding connection with the inner wall of the press roll 31; a return spring 334 with one end fixedly connected with the piston plate 331 is arranged on the piston plate 331, the other end of the return spring 334 is fixedly connected with the inner wall of the squeezing roller 31, a supporting rod 335 with one end fixedly connected with the piston plate 331 is arranged at one end of the piston plate 331 facing the second rotating motor 34, the other end of the supporting rod 335 is positioned outside the squeezing roller 31 and is fixedly connected with a cylindrical cam 336, and a limiting rod 337 matched with the cylindrical cam 336 is also arranged outside the squeezing roller 31. Furthermore, the end of the press roll 31 provided with the first pressure valve 35 is also in communication with the filter 4.
As shown in fig. 4, the filter 4 comprises a filter box 41 having a rectangular parallelepiped shape, and a liquid inlet 42 is provided at an upper end of the filter box 41, and the liquid inlet 42 is communicated with the press roll 31. The middle part of the filter box 41 is provided with a supporting plate 43 fixedly connected with the inner wall of the filter box, the supporting plate 43 is provided with a plurality of leakage holes 44, the upper end of the supporting plate 43 is provided with two argil honeycomb brick layers 45, and one argil honeycomb brick layer 45 is formed by bonding four argil honeycomb bricks which are horizontally arranged. Two layers of gauze 46 are arranged between the two clay honeycomb brick layers 45, and the lower part of the filter box 41 is communicated with a liquid outlet pipeline 47 provided with a ball valve.
A crusher 5 is provided below the press roll 31, and the crusher 5 communicates with a drying device 6 provided below the crusher. As shown in fig. 5, the drying device 6 includes a vertically arranged drum, the drum includes a casing 61 made of soft porcelain heat insulation material and a liner 62 rotatably connected with the casing 61, and the upper end of the liner 62 is fixedly connected with a third rotating motor. The upper end and the lower end of the inner container 62 are respectively provided with a powder inlet 64 and a powder outlet 65, a cavity 63 is formed between the shell 61 and the inner container 62, the upper end and the lower end of the cavity 63 are respectively provided with a water inlet 66 and a water outlet 67, and the water outlet 67 is provided with a first valve 7. The inner container 62 is vertically provided with a support column 621 rotatably connected with the inner container 62, the lower end of the support column 621 penetrates through the inner container 62 and is fixedly connected with the shell 61, the support column 621 is fixedly connected with two vertically arranged scrapers 622, and the scrapers 622 are located in the inner container 62 and are in sliding contact with the inner side wall of the inner container 62.
Still vertically being equipped with in the cavity 63 and encircleing the spiral pipe 68 of inner bag 62, inner bag 62 offsets and rotates with spiral pipe 68 and is connected, and the both ends of spiral pipe 68 all are located the lateral wall of shell 61, and the lower extreme of spiral pipe 68 is located the top of delivery port 67 and is equipped with check valve 8, still a plurality of archs 681 of fixedly connected with on the inner wall of spiral pipe 68. The outer side wall of the shell 61 is fixedly connected with a vertically arranged transition cavity 69, a floating ball 60 is arranged in the transition cavity 69, the two ends of the spiral pipe 68 and the water outlet 67 are communicated with the transition cavity 69, a second through hole 9 is further formed in the lower end of the transition cavity 69, and a second valve 10 is arranged on the second through hole 9.
When the corn stalk processing device is used, one end of the corn stalk to be processed is placed in the guide cylinder 12, the other end of the corn stalk is abutted against the push plate 11, and the push plate 11 is driven by the hydraulic machine 13 to move towards the direction of the guide cylinder 12. The first rotating motor 16 is turned on to drive the rotating cutter 15 to rotate, and the straw is cut into sections. The cut straws are conveyed to a rolling mechanism 3 through a conveyor belt 2 and enter a gap between two pressing rollers 31 for rolling. The juice separated out during the rolling process gradually enters the first through hole 32, and simultaneously, the piston plate 331 rotates synchronously with the press roll 31, and the cylindrical cam 336 connected with the piston plate through the support rod 335 rotates synchronously, so that the piston plate 331 slides back and forth along the projection 333 under the action of the limit rod 337 and the return spring 334.
When the piston plate 331 slides toward the supporting bar 335 side inside the press roll 31, the air pressure between the first pressure valve 35 and the piston plate 331 is reduced, so that the second pressure valve 36 is opened, and the first pressure valve 35 is closed, thereby sucking the juice in the first through hole 32 into the press roll 31; when the piston plate 331 slides toward the first pressure valve 35, the air pressure between the first pressure valve 35 and the piston plate 331 increases, so that the second pressure valve 36 is closed, the first pressure valve 35 is opened, and the juice in the press roll 31 is squeezed out and fed into the filter box 41. The juice is filtered in the filter box 41 through two layers 45 of clay honeycomb bricks and gauze 46 and then enters the lower part of the filter box 41. And opening a ball valve on the liquid outlet pipeline 47 to allow the juice to flow out and enter the next processing procedure.
The straw extruded from the gap between the two press rolls 31 enters the crusher 5 to be crushed, and the crushed straw powder enters the inner container 62 of the drying device 6 from the powder inlet 64. The first valve 7 and the second valve 10 are closed, high-temperature water enters the cavity 63 through the water inlet 66, the cavity 63 is filled with the high-temperature water, the inner container 62 is heated, and meanwhile, the third rotating motor is turned on to enable the inner container 62 to rotate. After the temperature of the water is reduced to 60 ℃, the first valve 7 is opened to allow the water to enter the transition chamber 69, so that the floating ball 60 in the transition chamber 69 moves upwards under the action of buoyancy until the floating ball 60 enters the spiral pipe 68. The floating balls 60 continuously collide with the wall of the tube in the spiral tube 68, thereby vibrating the side wall of the inner container 62, so that the straw powder can fall from the inner wall of the inner container 62. The floating ball 60 moves to the lower end of the volute 68, through the one-way valve 8, and into the transition chamber 69 again. At the same time as the floating ball 60 enters the solenoid 68, the second valve 10 is opened to allow water to flow out through the second through-hole 9. After the water in the cavity 63 is drained, the first valve 7 and the second valve 10 are closed, and high-temperature water is added into the cavity 63 from the water inlet 66 again to heat the inner container 62. The above steps are repeated until the drying of the straw powder is completed, and the dried straw powder can be discharged from the powder outlet 65 and enters the next processing procedure.
The foregoing is merely an example of the present invention and common general knowledge in the art of specific structures and/or features of the invention has not been set forth herein in any way. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.