CN106827129A - Cut open bamboo equipment - Google Patents

Cut open bamboo equipment Download PDF

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Publication number
CN106827129A
CN106827129A CN201710020950.4A CN201710020950A CN106827129A CN 106827129 A CN106827129 A CN 106827129A CN 201710020950 A CN201710020950 A CN 201710020950A CN 106827129 A CN106827129 A CN 106827129A
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CN
China
Prior art keywords
bamboo
feeding
fixed
measurement
frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710020950.4A
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Chinese (zh)
Inventor
刘占明
王海平
刘再银
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Individual
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Individual
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Application filed by Individual filed Critical Individual
Priority to CN201710020950.4A priority Critical patent/CN106827129A/en
Publication of CN106827129A publication Critical patent/CN106827129A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27JMECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
    • B27J7/00Mechanical working of tree or plant materials not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27LREMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
    • B27L7/00Arrangements for splitting wood
    • B27L7/06Arrangements for splitting wood using wedges, knives or spreaders

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Forests & Forestry (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

Bamboo equipment is cutd open the invention discloses one kind, bamboo is first sent to loading assemblies the top of feeding upper sprocket wheel, behind the position of measurement position sensor detection bamboo, stop feeding through control centre's control loading assemblies, after measurement assembly completes the measurement of bamboo diameter, control centre controls the feeding upper sprocket wheel of loading assemblies to be rotated further all the way, bamboo is sent to the bare terminal end clamping of clamp assemblies, another road control cutter head assembly of control centre is rotated, selection cutterhead corresponding with bamboo, bamboo is directed at cutterhead by the bare terminal end action of clamp assemblies, it is last to be acted by control centre's control pressure-applying unit, the pressurization bowl of pressure-applying unit can push the bamboo that supporting rod is clamped to cutterhead along bamboo center position, bamboo chip is exported after finally being rolled through output precision.The present invention has beneficial effect that is rational in infrastructure, adapting to various sizes of bamboo, high degree of automation.

Description

Cut open bamboo equipment
Technical field
Bamboo equipment is cutd open the present invention relates to one kind.
Background technology
When bamboo is processed into bamboo product, it is necessary to bamboo first is cut out into short, then short bamboo is cutd open into bamboo chip, existing bamboo processing Equipment, complex structure, product is poor for applicability, low production efficiency.
The content of the invention
The present invention is not enough according to more than, there is provided one kind cuts open bamboo equipment, automatically controls, and bamboo is disposably processed into bamboo Piece.
The technical scheme is that:
One kind cuts open bamboo equipment, it is characterized in that, including:
Loading assemblies;
Measurement assembly;
Clamp assemblies;
Pressure-applying unit;
Cutter head assembly;
Output precision;
Frame;
Wherein, clamp assemblies, are provided with two sets, and often covering clamp assemblies includes:
Gripper cylinder, cylinder body is fixed with main beam, and main beam is a part for frame;
Guide rail, fixes with main beam;
Slide block set is outer in guide rail and is fixed with the connecting rod of gripper cylinder, and sliding block can be under the reinforcing of gripper cylinder connecting rod along guide rail Move back and forth, gripper cylinder is by clamping solenoid valve control, clamping magnetic valve electrical connection control centre;
First clamping gangbar, two, one end is hinged with sliding block;
Second clamping gangbar, two, one end is hinged with the other end of the first clamping gangbar;
Universal driving shaft, two, middle part is installed in rotation on main beam, and one end of universal driving shaft is another with the second clamping gangbar End is hinged;
Supporting rod, two, one end is hinged with the other end of universal driving shaft;
Described two first clampings gangbar, two second clamping gangbar, two universal driving shafts and two supporting rods relative to Gripper cylinder is symmetrical arranged, in the presence of gripper cylinder, two bare terminal ends of supporting rod can be clamped by rotational action or Decontrol bamboo;
Bamboo accepts part, and two sets, two sets of bamboos are accepted part and fixed with frame and near loading assemblies, and bamboo accepts part bag Include:
Left bearing rod, right bearing rod, left bearing rod, right bearing rod form horn mouth, and the bare terminal end below supporting rod can be turned to Left bearing rod, the bell-mouthed bottom of right bearing rod, the bamboo fallen from loading assemblies top can fall bell-mouthed bottom, And be lifted up the bamboo of horn mouth bottom by two bare terminal ends, four supporting rod energy of final two sets of clamp assemblies The two ends of bamboo are clamped in respectively, and when the bamboo of different-diameter is changed, the center of bamboo keeps constant.
The pressure-applying unit, including:
Driving gear, central shaft is arranged on one end of the main beam through bearing, and driving gear is driven by main motor, main motor In the frame;
Driven gear, couples through bearing with central shaft, and central shaft is arranged on the other end of main beam;
Chain, couples driving gear and driven gear;
Upper pressurization guide rail, section is in triangular shape, is fixed on the top surface of main beam;
Lower pressurization guide rail, section is in triangular shape, is fixed on the bottom surface of main beam;
Pressurization support frame, it is provided with least two upper blocks and at least two lower tumblers, and upper block is arranged on pressurization guide rail Top, lower tumbler be arranged on it is lower pressurization guide rail lower section, pressurization support frame be only capable of along it is upper pressurization guide rail and lower pressurization guide rail Mobile, pressurization support frame is fixed with a section of chain, follows this chain to move;
Pressurizing frame, fixes with pressurization support frame;
Pressure rod, one end is fixed with pressurizing frame;
Pressurization bowl, the other end with pressure rod, the bamboo that pressurization bowl can clamp the supporting rod is along bamboo Center position pushes front to and cuts open bamboo;
Pressurization front position sensor, fixes with main beam, and pressurization front position sensor can gather the anterior position of pressurization support frame Signal;
Position sensor after pressurization, fixes with main beam, and position sensor can gather the rear position of pressurization support frame after pressurization Signal;
Position sensor, main motor electrically connect the control centre after pressurization front position sensor, pressurization.
The loading assemblies include:
Feeding vertical stand, fixes with the frame by two;
Feeding crossbearer, is fixed with feeding vertical stand by two, and acute angle is formed between two feeding crossbearers and two feeding vertical stand Portion, acute angle part is used to place bamboo;
Feeding upper sprocket wheel, is separately mounted to the two ends of cochain wheel shaft by two, and cochain wheel shaft is arranged on two through feeding upper bearing (metal) Expect the top of vertical stand;
Feeding lower sprocket, is separately mounted to the two ends of lower sprocket axle by two, and lower sprocket axle is arranged on two through feeding lower bearing Expect the bottom of vertical stand, lower sprocket shaft end head is further fixed on the second feeding travelling gear;
Feeding chain, is respectively wound around on the feeding upper sprocket wheel and feeding lower sprocket of feeding vertical stand the same side by two;
Feeding motor is fixed in frame, and the rotary shaft of feeding motor is fixed with the first feeding travelling gear, the transmission of the first feeding Gear is engaged with the second feeding travelling gear, and feeding motor can link with feeding chain, and feeding motor is electrically connected in the control The heart;
Feeding baffle plate, fixes with feeding vertical stand and/or feeding crossbearer, and feeding baffle plate can be to bamboo axially position;
Feeding support, rectangular shape is each on two feeding chains of sustained height to fix one, and fixation is more on every feeding chain , when feeding support follows feeding chain to rotate, can be transported to for wherein one bamboo on feeding crossbearer by individual feeding support The top of feeding upper sprocket wheel, feeding crossbearer carries the top surface and feeding chain shape at an acute angle of bamboo.
The measurement assembly includes:
Measurement blend stop, two, installed in the top of the loading assemblies, the middle part for measuring blend stop is hinged with frame, measures blend stop Upper end through measure spring fixed with the frame, two measurement blend stops lower ends respectively positioned at feeding upper sprocket wheel side, when When the bamboo is delivered to the top of feeding upper sprocket wheel and stops conveying, measurement blend stop can cooperatively be pressed from both sides with feeding support Hold bamboo and implement measurement, when under thrust of the bamboo in feeding support, during measurement blend stop is with pin joint The heart swings, and measures spring elongation, and bamboo falls from the gap between the lower end of measurement blend stop and feeding chain, output to institute State clamp assemblies;
Measurement position sensor, fixes and near one of feeding upper sprocket wheel, with frame when bamboo is delivered on feeding During the top of sprocket wheel, measurement position sensor can detect the position of bamboo and position signalling can be sent in the control The heart;
Measurement cylinder, cylinder body is fixed with measurement support, and measurement support is fixed with frame, and measurement cylinder is by measurement solenoid valve control;
Measurement bar, the piston rod with measurement cylinder is fixed, and measurement bar follows the piston rod to move up and down, the bottom of measurement bar Measurement cross bar is fixed with, when bamboo is delivered to the top of feeding upper sprocket wheel, measurement cross bar can be pressed in the top of bamboo Portion measures the diameter of bamboo;
Spur rack, fixes with measurement bar;
Prototype gear, on measurement support, engages with spur rack;
Encoder, with prototype gear linkage, the diameter of bamboo can be converted into the data signal of encoder;
Measurement home sensor, fixes with measurement support, can gather the initial position of measurement cross bar;
Measurement magnetic valve, encoder, measurement home sensor electrical connection control centre.
The cutter head assembly, including;
Rotating disk, offers multiple impeller eyes and multiple cutterhead location holes;
Rotating disk central shaft, fixes with rotating disk and is arranged in the frame through bearing;
Servomotor, housing is fixed with the frame, and servomotor links through reduction gearing and rotating disk central shaft;
Cutterhead, multiple and different size, cutterhead is made up of central block, multi-disc blade and outer toroid, and outer toroid is fixed with rotating disk, Multi-disc blade on cutterhead is set by taper, and just to impeller eye, bamboo is inserted in multi-disc blade from the center of cutterhead, through blade Turn into bamboo chip after cuing open bamboo;
Home sensor, is fixed in frame;
Original position triggering block, fixes on the rotating pan, can trigger home sensor output signal;
Cutterhead positioning supporting frame, offers through hole, is fixed in frame;
Cutterhead locating rod, inserts cutterhead positioning supporting frame through hole;
Cutterhead positioning cylinder, cylinder body is fixed with frame, and connecting rod is fixed with cutterhead locating rod;
Cutterhead positioning cylinder by the road, cutterhead positioning magnetic valve connected with air pump;
Cutterhead alignment sensor, is fixed in frame, the position signalling for gathering cutterhead location hole;
Servomotor, home sensor, cutterhead positioning magnetic valve, cutterhead alignment sensor are connected with control centre, are passed through Control centre collects the initial signal of home sensor, and the instruction being manually entered according to control centre starts servomotor Disk rotation is rotated, and the position signalling of cutterhead location hole is gathered according to cutterhead alignment sensor, stop turning for servomotor It is dynamic, start cutterhead positioning magnetic valve, cutterhead locating rod can insert the locked rotating disk of cutterhead location hole, one of cutterhead and institute State the bamboo center line alignment of supporting rod clamping.
The output precision includes:
Output cylinder, one end is big, the other end is small and is directed at the cutterhead for cuing open bamboo in flat-shaped, big one end, accepts from cutterhead output Bamboo chip;
Gear-box, fixes with the frame, and gear-box is provided with input shaft, two upper output shaft, two lower output shafts, wherein, Input shaft is fixed with output chain gear, and output chain gear links through chain with the main motor, upper output shaft and lower output shaft rotation side To conversely, input shaft and two upper output shafts, two lower output shafts link;
Roller frame, fixes with frame;
Upper pressure roller, two, the roll shaft of upper pressure roller is arranged on roller frame through elastic support part, upper pressure roller through the first shaft joint, The upper output shaft of second shaft joint connection;
Lower compression roller, two, on roller frame, two lower compression rollers are located at two underfaces of upper pressure roller, lower compression roller roller respectively Axle couples lower output shaft after two shaft joints;
Through exporting many bamboo chips that cylinder is exported, by exporting finished product after the rolling of two pairs of upper pressure rollers and lower compression roller;
Elastic support part includes:
Sliding shoe, pressure roller is equipped with two on each, and the both sides of sliding shoe are provided with raised line, and sliding shoe is arranged on the cavity of roller frame Interior, sliding shoe is provided with two grooves, and raised line is embedded in the groove, and sliding shoe is only capable of being moved up and down along groove;
Regulating bolt, each sliding shoe is equipped with one, and bottom and the sliding shoe of regulating bolt are fixed, and the top of bolt passes through pressure roller Frame is fixed by nut;
Output stage clip, the quantity with regulating bolt is identical, and output compression spring sleeve applies downward in regulating bolt external enwergy to sliding shoe Pressure, so as to make upper pressure roller compress lower compression roller.
The tensioning degree of chain is adjusted for convenience, and the main beam is provided with two elongated holes, also includes:
Pressurizing chain adjustment block, described driving gear couples through bearing with central shaft, and central shaft is consolidated with pressurizing chain adjustment block Fixed, pressurizing chain adjustment block is provided with screwed hole, and adjusted piece of fixing screws insertion elongated hole of pressurizing chain adjustment block is solid with nut It is fixed;
Bolt locating piece, fixes with main beam, and bolt locating piece offers through hole;
Chain adjustment bolt, the screwed hole of pressurizing chain adjustment block is screwed into through bolt locating piece through hole.
The control centre includes:
Touch-screen;
Controller, with PLC as main control unit, controller connection touch-screen.
The bare terminal end of the supporting rod is in arc-shaped.
The cochain wheel shaft, the section of lower sprocket axle are polygon, and described feeding upper sprocket wheel and feeding lower sprocket are set There is the polygonal hole with polygonal fits, the spacing between two feeding upper sprocket wheels and two feeding lower sprockets can be adjusted, adjust It is whole it is good after feeding upper sprocket wheel, feeding lower sprocket can be separately fixed on cochain wheel shaft, lower sprocket axle with screw.
Operation principle of the invention is:
Bamboo is first sent to loading assemblies the top of feeding upper sprocket wheel, and measurement position sensor detects the position of bamboo Afterwards, feeding is stopped through control centre's control loading assemblies, after measurement assembly completes the measurement of bamboo diameter, control centre one The feeding upper sprocket wheel of road control loading assemblies is rotated further, and bamboo is sent to the bare terminal end clamping of clamp assemblies, in control Another road control cutter head assembly of the heart is rotated, and selects the bare terminal end of cutterhead corresponding with bamboo, clamp assemblies to act bamboo Raw material is directed at cutterhead, is finally acted by control centre's control pressure-applying unit, and the pressurization bowl of pressure-applying unit can be by supporting rod clamping The bamboo pushes cutterhead to along bamboo center position, and bamboo chip is exported after finally being rolled through output precision.
The present invention has beneficial effect that is rational in infrastructure, adapting to various sizes of bamboo, high degree of automation.
Brief description of the drawings
Fig. 1 is primary structure schematic diagram of the invention.
Fig. 2 is the structural representation of loading assemblies of the present invention, cutter head assembly.
Fig. 3 is another side view of loading assemblies of the present invention.
Fig. 4 is the dimensional structure diagram of clamp assemblies of the present invention.
Fig. 5 is the dimensional structure diagram of pressure-applying unit of the present invention.
Fig. 6 is the structural side view of pressurization guide rail in pressure-applying unit of the present invention.
Fig. 7 is the part-structure schematic diagram of cutter head assembly of the present invention.
Fig. 8 is the dimensional structure diagram of cutterhead in cutter head assembly of the present invention.
Fig. 9 is the dimensional structure diagram of output precision of the present invention.
Specific embodiment
In conjunction with accompanying drawing, the present invention is further illustrated:
As illustrated, one kind cuts open bamboo equipment, including:
Loading assemblies;
Measurement assembly;
Clamp assemblies;
Pressure-applying unit;
Cutter head assembly;
Output precision;
Frame;
Wherein, clamp assemblies, are provided with two sets, and often covering clamp assemblies includes:
Gripper cylinder 31, cylinder body is fixed with main beam 8, and main beam 8 is a part for frame;
Guide rail 37, fixes with main beam 8;
Sliding block 33 is enclosed within outside guide rail 37 and is fixed with the connecting rod of gripper cylinder 31, and sliding block 33 can be in the reinforcing of the connecting rod of gripper cylinder 31 Under move back and forth along guide rail 37, gripper cylinder 31 by clamping solenoid valve control, clamping magnetic valve electrical connection control centre;
First clamping gangbar 32, two, one end is hinged with sliding block 33;
Second clamping gangbar 34, two, one end is hinged with the other end of the first clamping gangbar 32;
Universal driving shaft 36, two, middle part is installed in rotation on main beam 8, and one end of universal driving shaft 36 clamps gangbar with second 34 other end is hinged;
Supporting rod 35, two, one end is hinged with the other end of universal driving shaft 36;
Two first 32, two second clamping 34, two universal driving shafts 36 of gangbar of clamping gangbar and two supporting rods 35 are relative It is symmetrical arranged in gripper cylinder 31, in the presence of gripper cylinder 31, two bare terminal ends of supporting rod 35 351 can be by rotating Bamboo 9 is decontroled in action clamping;
Bamboo accepts part, and two sets, two sets of bamboos are accepted part and fixed with frame and near loading assemblies, and bamboo accepts part bag Include:
Left bearing rod 41, right bearing rod 42, left bearing rod 41, right bearing rod 42 form horn mouth, the clamping of the lower section of supporting rod 35 End 351 can turn to left bearing rod 41, the bell-mouthed bottom of right bearing rod 42, from the bamboo 9 that loading assemblies top falls Bell-mouthed bottom can be fallen, and is lifted up the bamboo 9 of horn mouth bottom by two bare terminal ends 351, final two Covering four supporting rods 35 of clamp assemblies can respectively be clamped in the two ends of bamboo 9, when the bamboo 9 for changing different-diameter When, the center of bamboo 9 keeps constant.
Pressure-applying unit, including:
Driving gear 532, central shaft is arranged on one end of main beam 8 through bearing, and driving gear 532 is driven by main motor 81, Main motor 81 is arranged in frame;
Driven gear 531, couples through bearing with central shaft, and central shaft is arranged on the other end of main beam 8;
Chain 51, couples driving gear 532 and driven gear 531;
Upper pressurization guide rail 521, section is in triangular shape, is fixed on the top surface of main beam 8;
Lower pressurization guide rail, section is in triangular shape, is fixed on the bottom surface of main beam 8;
Pressurization support frame 54, it is provided with least two upper blocks 571 and at least two lower tumblers 572, and upper block 571 is arranged on The top of upper pressurization guide rail 521, lower tumbler 572 is arranged on the lower section of lower pressurization guide rail 522, and pressurization support frame 54 is only capable of along upper Pressurization guide rail 521 and lower pressurization guide rail 522 are moved, and pressurization support frame 54 is fixed with a section of chain 51, follows this chain 51 movements;
Pressurizing frame 55, fixes with pressurization support frame 54;
Pressure rod 56, one end is fixed with pressurizing frame 55;
Pressurization bowl 57, the other end with pressure rod 56, the bamboo 9 that pressurization bowl 57 can clamp supporting rod 35 is along bamboo 9 center positions push front to and cut open bamboo;
Pressurization front position sensor 581, fixes with main beam 8, and pressurization front position sensor 581 can gather pressurization support frame 54 Anterior position signal;
Position sensor 582 after pressurization, fix with main beam 8, and position sensor 582 can gather pressurization support frame 54 after pressurization Rear position signal;
Position sensor 582, the electrical connection of main motor 81 control centre after pressurization front position sensor 581, pressurization.
Loading assemblies include:
Feeding vertical stand 17, fixes with frame by two;
Feeding crossbearer 15, fixes with feeding vertical stand 17 by two, shape between two feeding crossbearers 15 and two feeding vertical stand 17 Portion at an acute angle, acute angle part is used to place bamboo 9;
Feeding upper sprocket wheel 11, is separately mounted to the two ends of cochain wheel shaft 18 by two, and cochain wheel shaft 18 is pacified through feeding upper bearing (metal) 110 Mounted in two tops of feeding vertical stand 17;
Feeding lower sprocket 14, is separately mounted to the two ends of lower sprocket axle 19 by two, and lower sprocket axle 19 is pacified through feeding lower bearing 111 Mounted in two bottoms of feeding vertical stand 17, the termination of lower sprocket axle 19 is further fixed on the second feeding travelling gear 162;
Feeding chain 13, is respectively wound around the chain under the feeding upper sprocket wheel 11 and feeding of the same side of feeding vertical stand 17 by two On wheel 14;
Feeding motor 16 is fixed in frame, and the rotary shaft of feeding motor 16 is fixed with the first feeding travelling gear 161, on first Material travelling gear 161 is engaged with the second feeding travelling gear 162, and feeding motor 16 can link with feeding chain 13, feeding motor 16 electrical connection control centres;
Feeding baffle plate 171, fixes with feeding vertical stand 17 and/or feeding crossbearer 15, and feeding baffle plate 171 can be to the axle of bamboo 9 To positioning;
Feeding support 12, rectangular shape is each on two feeding chains 13 of sustained height to fix one, on every feeding chain 13 Fixed multiple feeding support 12, when feeding support 12 follows feeding chain 13 to rotate, can be by wherein on feeding crossbearer 15 Bamboo 9 is transported to the top of feeding upper sprocket wheel 11, and the top surface that feeding crossbearer 15 carries bamboo 9 is in feeding chain 13 Acute angle shape.
Measurement assembly includes:
Measurement blend stop 22, two, installed in the top of loading assemblies, the middle part for measuring blend stop 22 is hinged with frame, measures blend stop 22 upper end is fixed through measuring spring 21 with frame, and two lower ends of measurement blend stop 22 are respectively positioned at the one of feeding upper sprocket wheel 11 Side, when bamboo 9 is delivered to the top of feeding upper sprocket wheel 11 and stops conveying, measurement blend stop 22 can be with feeding support 12 1 Play common clamping bamboo 9 and implement measurement, when under thrust of the bamboo 9 in feeding support 12, measure blend stop 22 are swung centered on pin joint, and measurement spring 21 is elongated, bamboo 9 from lower end and the feeding chain 13 of measurement blend stop 22 it Between gap fall, output is to clamp assemblies;
Measurement position sensor 27, fixes and near one of feeding upper sprocket wheel 11, with frame when bamboo 9 is delivered to When expecting the top of upper sprocket wheel 11, measurement position sensor 27 can detect the position of bamboo 9 and can be sent to position signalling Control centre;
Measurement cylinder 24, cylinder body is fixed with measurement support, and measurement support is fixed with frame, and measurement cylinder 24 is by measurement magnetic valve control System;
Measurement bar 25, the piston rod with measurement cylinder 24 is fixed, and measurement bar 25 follows the piston rod to move up and down, measurement bar 25 bottom is fixed with measurement cross bar 26, and when bamboo 9 is delivered to the top of feeding upper sprocket wheel 11, measurement cross bar 26 can be pressed The diameter of bamboo 9 is measured at the top of bamboo 9;
Spur rack, fixes with measurement bar 25;
Prototype gear, on measurement support, engages with spur rack;
Encoder, with prototype gear linkage, the diameter of bamboo 9 can be converted into the data signal of encoder;
Measurement home sensor, fixes with measurement support, can gather the initial position of measurement cross bar 26;
Measurement magnetic valve, encoder, measurement home sensor electrical connection control centre.
Cutter head assembly, including;
Rotating disk 61, offers multiple impeller eyes 62 and multiple cutterhead location holes 611;
Rotating disk central shaft 63, fixes with rotating disk 61 and is arranged in frame through bearing;
Servomotor 65, housing is fixed with frame, and servomotor 65 links through reduction gearing with rotating disk central shaft 63;
Cutterhead 64, multiple and different size, cutterhead 64 is made up of central block 641, multi-disc blade 642 and outer toroid 643, outer toroid 643 fix with rotating disk 61, and the multi-disc blade 642 on cutterhead 64 is set by taper, and multi-disc blade 642 is just to impeller eye 62, bamboo Sub- raw material 9 is inserted in from the center of cutterhead 64, and bamboo chip is turned into after cuing open bamboo through blade 642;
Home sensor 66, is fixed in frame;
Original position triggering block 612, is fixed in rotating disk 61, can trigger the output signal of home sensor 66;
Cutterhead positioning supporting frame 68, offers through hole, is fixed in frame;
Cutterhead locating rod 67, the through hole of insertion cutterhead positioning supporting frame 68;
Cutterhead positioning cylinder 69, cylinder body is fixed with frame, and connecting rod is fixed with cutterhead locating rod 67;
Cutterhead positioning cylinder 69 by the road, cutterhead positioning magnetic valve connected with air pump;
Cutterhead alignment sensor, is fixed in frame, the position signalling for gathering cutterhead location hole 611;
Servomotor 65, home sensor 66, cutterhead positioning magnetic valve, cutterhead alignment sensor are connected with control centre, The initial signal of home sensor 66 is collected by control centre, the instruction being manually entered according to control centre starts to be watched Take motor 65 disk 61 is rotated and rotate, and the position signalling of cutterhead location hole 611 is gathered according to cutterhead alignment sensor, stop The rotation of servomotor 65, starts cutterhead positioning magnetic valve, and cutterhead locating rod 67 can insert the locked rotating disk of cutterhead location hole 611 61, the center line of bamboo 9 that one of cutterhead 64 is clamped with supporting rod 35 is aligned.
Output precision includes:
Output cylinder 71, one end is big, the other end is small and is directed at the cutterhead 64 for cuing open bamboo in flat-shaped, big one end, accepts from cutterhead The bamboo chip of 64 outputs;
Gear-box 77, fixes with frame, and gear-box 77 is provided with input shaft, two upper output shafts, 772, two lower output shafts 771, Wherein, input shaft is fixed with output chain gear 78, and output chain gear 78 links through chain with main motor 81, and upper output shaft 772 is defeated with The direction of rotation of shaft 771 is conversely, input shaft links with two upper 772, two lower output shafts 771 of output shaft;
Roller frame 72, fixes with frame;
Upper pressure roller 731, two, the roll shaft of upper pressure roller 731 is arranged on roller frame 72 through elastic support part, and upper pressure roller 731 is passed through First shaft joint 75, the upper output shaft 772 of the connection of the second shaft joint 76;
Lower compression roller 732, two, on roller frame 72, two lower compression rollers 732 be located at respectively two upper pressure rollers 731 just under Side, the roll shaft of lower compression roller 732 couples lower output shaft 771 after two shaft joints;
Through exporting many bamboo chips that cylinder 71 is exported, by exporting finished product after the rolling of two pairs of upper pressure rollers 731 and lower compression roller 732;
Elastic support part includes:
Sliding shoe 741, pressure roller 731 is equipped with two on each, and the both sides of sliding shoe 741 are provided with raised line, and sliding shoe 741 is arranged on In the cavity of roller frame 72, sliding shoe 741 is provided with two grooves 721, and raised line is embedded in the groove 721, and sliding shoe 741 is only capable of edge Groove 721 to move up and down;
Regulating bolt 742, each sliding shoe 741 is equipped with one, and bottom and the sliding shoe 741 of regulating bolt 742 are fixed, bolt 742 top is fixed through roller frame 72 by nut;
Output stage clip 743, the quantity with regulating bolt 742 is identical, and output stage clip 743 is enclosed within the external enwergy of regulating bolt 742 to sliding Block 741 applies downward pressure, so as to make upper pressure roller 731 compress lower compression roller 732.
Main beam 8 is provided with two elongated holes 81, also includes:
Pressurizing chain adjustment block 591, driving gear 532 couples through bearing with central shaft, central shaft and pressurizing chain adjustment block 591 Fixed, pressurizing chain adjustment block 591 is provided with screwed hole, the insertion length of 591 adjusted pieces of fixing screws of pressurizing chain adjustment block 590 Hole 81 is fixed with nut;
Bolt locating piece 592, fixes with main beam 8, and bolt locating piece 592 offers through hole;
Chain adjustment bolt 593, the screwed hole of pressurizing chain adjustment block 591 is screwed into through the through hole of bolt locating piece 592.
Control centre includes:
Touch-screen;
Controller, with PLC as main control unit, controller connection touch-screen.
The bare terminal end 351 of supporting rod 35 is in arc-shaped.
Cochain wheel shaft 18, the section of lower sprocket axle 19 are polygon, and feeding upper sprocket wheel 11 and feeding lower sprocket 14 are provided with With the polygonal hole of polygonal fits, the spacing between two feeding upper sprocket wheels 11 and two feeding lower sprockets 14 can adjust, Feeding upper sprocket wheel 11, feeding lower sprocket 14 after adjusting can be separately fixed on cochain wheel shaft 18, lower sprocket axle 19 with screw.

Claims (10)

1. one kind cuts open bamboo equipment, it is characterized in that, including:
Loading assemblies;
Measurement assembly;
Clamp assemblies;
Pressure-applying unit;
Cutter head assembly;
Output precision;
Frame;
Wherein, clamp assemblies, are provided with two sets, and often covering clamp assemblies includes:
Gripper cylinder(31), cylinder body and main beam(8)It is fixed, main beam(8)It is a part for frame;
Guide rail(37), with main beam(8)It is fixed;
Sliding block(33)It is enclosed within guide rail(37)Outer and and gripper cylinder(31)Connecting rod fix, sliding block(33)Can be in gripper cylinder(31) Along guide rail under the reinforcing of connecting rod(37)Move back and forth, gripper cylinder(31)By clamping solenoid valve control, clamping magnetic valve is electrically connected Meet control centre;
First clamping gangbar(32), two, one end and sliding block(33)It is hinged;
Second clamping gangbar(34), two, one end clamps gangbar with first(32)The other end be hinged;
Universal driving shaft(36), two, middle part is installed in rotation on main beam(8)On, universal driving shaft(36)One end with second clamping Gangbar(34)The other end be hinged;
Supporting rod(35), two, one end and universal driving shaft(36)The other end be hinged;
Two first described clamping gangbar(32), two pieces second clamping gangbar(34), two pieces universal driving shafts(36)With two Supporting rod(35)Relative to gripper cylinder(31)It is symmetrical arranged, in gripper cylinder(31)In the presence of, two supporting rods(35)'s Bare terminal end(351)Can be clamped by rotational action or relieving bamboo(9);
Bamboo accepts part, and two sets, two sets of bamboos are accepted part and fixed with frame and near loading assemblies, and bamboo accepts part bag Include:
Left bearing rod(41), right bearing rod(42), left bearing rod(41), right bearing rod(42)Form horn mouth, supporting rod(35) The bare terminal end of lower section(351)Left bearing rod can be turned to(41), right bearing rod(42)Bell-mouthed bottom, from loading assemblies top The bamboo for falling(9)Bell-mouthed bottom can be fallen, and by two bare terminal ends(351)The bamboo of horn mouth bottom is former Material(9)It is lifted up, four supporting rods of final two sets of clamp assemblies(35)Bamboo can be respectively clamped in(9)Two ends, When the bamboo for changing different-diameter(9)When, bamboo(9)Center keep it is constant.
2. one kind as claimed in claim 1 cuts open bamboo equipment, it is characterized in that, the pressure-applying unit, including:
Driving gear(532), central shaft is through bearing installed in the main beam(8)One end, driving gear(532)By main electricity Machine(81)Drive, main motor(81)In the frame;
Driven gear(531), coupling with central shaft through bearing, central shaft is arranged on main beam(8)The other end;
Chain(51), couple driving gear(532)And driven gear(531);
Upper pressurization guide rail(521), section is in triangular shape, is fixed on main beam(8)Top surface;
Lower pressurization guide rail, section is in triangular shape, is fixed on main beam(8)Bottom surface;
Pressurization support frame(54), it is provided with least two upper blocks(571)With at least two lower tumblers(572), upper block (571)It is arranged on pressurization guide rail(521)Top, lower tumbler(572)It is arranged on lower pressurization guide rail(522)Lower section, pressurization Support frame(54)It is only capable of along upper pressurization guide rail(521)With lower pressurization guide rail(522)Mobile, pressurize support frame(54)With chain (51)One section fix, follow this chain(51)It is mobile;
Pressurizing frame(55), with pressurization support frame(54)It is fixed;
Pressure rod(56), one end and pressurizing frame(55)It is fixed;
Pressurization bowl(57), with pressure rod(56)The other end, pressurize bowl(57)Can be by the supporting rod(35)The bamboo of clamping Sub- raw material(9)Along bamboo(9)Center position pushes front to and cuts open bamboo;
Pressurization front position sensor(581), with main beam(8)Fixed, pressurize front position sensor(581)Can collection pressurization support Frame(54)Anterior position signal;
Position sensor after pressurization(582), with main beam(8)It is fixed, position sensor after pressurization(582)Can collection pressurization support Frame(54)Rear position signal;
Pressurization front position sensor(581), position sensor after pressurization(582), main motor(81)Electrically connect the control centre.
3. one kind as claimed in claim 2 cuts open bamboo equipment, it is characterized in that, the loading assemblies include:
Feeding vertical stand(17), two, fixed with the frame;
Feeding crossbearer(15), two, with feeding vertical stand(17)It is fixed, two feeding crossbearers(15)With two feeding vertical stand (17)Between form acute angle part, acute angle part is used to place bamboo(9);
Feeding upper sprocket wheel(11), two, it is separately mounted to cochain wheel shaft(18)Two ends, cochain wheel shaft(18)Through feeding upper bearing (metal) (110)Installed in two feeding vertical stand(17)Top;
Feeding lower sprocket(14), two, it is separately mounted to lower sprocket axle(19)Two ends, lower sprocket axle(19)Through feeding lower bearing (111)Installed in two feeding vertical stand(17)Bottom, lower sprocket axle(19)Termination is further fixed on the second feeding travelling gear (162);
Feeding chain(13), two, it is respectively wound around positioned at feeding vertical stand(17)The feeding upper sprocket wheel of the same side(11)With it is upper Material lower sprocket(14)On;
Feeding motor(16), it is fixed in frame, feeding motor(16)Rotary shaft be fixed with the first feeding travelling gear (161), the first feeding travelling gear(161)With the second feeding travelling gear(162)Engagement, feeding motor(16)Can be with feeding chain Bar(13)Linkage, feeding motor(16)Electrically connect the control centre;
Feeding baffle plate(171), with feeding vertical stand(17)And/or feeding crossbearer(15)It is fixed, feeding baffle plate(171)Can be to bamboo Raw material(9)Axially position;
Feeding support(12), rectangular shape, two feeding chains of sustained height(13)It is above each to fix one, every feeding chain (13)Upper fixed multiple feeding support(12), feeding support(12)Follow feeding chain(13)During rotation, can be by feeding crossbearer (15)On wherein one bamboo(9)It is transported to feeding upper sprocket wheel(11)Top, feeding crossbearer(15)Carry bamboo former Material(9)Top surface and feeding chain(13)Shape at an acute angle.
4. one kind as claimed in claim 3 cuts open bamboo equipment, it is characterized in that, the measurement assembly includes:
Measurement blend stop(22), two, installed in the top of the loading assemblies, measure blend stop(22)Middle part be hinged with frame, Measurement blend stop(22)Upper end through measure spring(21)Fixed with the frame, two measurement blend stops(22)Lower end be located at respectively Feeding upper sprocket wheel(11)Side, when the bamboo(9)It is delivered to feeding upper sprocket wheel(11)Top and stop conveying when, Measurement blend stop(22)Can be with feeding support(12)Cooperatively clamp bamboo(9)And implement measurement, work as bamboo(9) Feeding support(12)Thrust under when, measure blend stop(22)Swung centered on pin joint, measure spring(21)Elongate, bamboo Sub- raw material(9)From measurement blend stop(22)Lower end and feeding chain(13)Between gap fall, output is to the clamp assemblies;
Measurement position sensor(27), fixed with frame and near one of feeding upper sprocket wheel(11), work as bamboo(9)It is defeated Deliver to feeding upper sprocket wheel(11)Top when, measurement position sensor(27)Bamboo can be detected(9)Position and can be by position Confidence number is sent to the control centre;
Measurement cylinder(24), cylinder body with measurement support fix, measurement support fixed with frame, measurement cylinder(24)By measurement electromagnetism Valve is controlled;
Measurement bar(25), with measurement cylinder(24)Piston rod fix, measurement bar(25)Following piston rod can move up and down, Measurement bar(25)Bottom be fixed with measurement cross bar(26), work as bamboo(9)It is delivered to feeding upper sprocket wheel(11)Top when, Measurement cross bar(26)Bamboo can be pressed in(9)Top measurement bamboo(9)Diameter;
Spur rack, with measurement bar(25)It is fixed;
Prototype gear, on measurement support, engages with spur rack;
Encoder, with prototype gear linkage, bamboo(9)Diameter can be converted into the data signal of encoder;
Measurement home sensor, fixes with measurement support, can gather measurement cross bar(26)Initial position;
Measurement magnetic valve, encoder, measurement home sensor electrical connection control centre.
5. one kind as claimed in claim 4 cuts open bamboo equipment, it is characterized in that, the cutter head assembly, including;
Rotating disk(61), offer multiple impeller eyes(62)With multiple cutterhead location holes(611);
Rotating disk central shaft(63), with rotating disk(61)Fix and be arranged in the frame through bearing;
Servomotor(65), housing fixes with the frame, servomotor(65)Through reduction gearing and rotating disk central shaft(63) Linkage;
Cutterhead(64), multiple and different size, cutterhead(64)By central block(641), multi-disc blade(642)And outer toroid(643) Composition, outer toroid(643)With rotating disk(61)It is fixed, cutterhead(64)On multi-disc blade(642)Set by taper, multi-disc blade (642)Just to impeller eye(62), bamboo(9)From cutterhead(64)Center be inserted in, through blade(642)Turn into bamboo after cuing open bamboo Piece;
Home sensor(66), it is fixed in frame;
Original position triggering block(612), it is fixed on rotating disk(61)On, home sensor can be triggered(66)Output signal;
Cutterhead positioning supporting frame(68), through hole is offered, it is fixed in frame;
Cutterhead locating rod(67), insert cutterhead positioning supporting frame(68)Through hole;
Cutterhead positioning cylinder(69), cylinder body fixes with frame, connecting rod and cutterhead locating rod(67)It is fixed;
Cutterhead positioning cylinder(69)By the road, cutterhead positioning magnetic valve is connected with air pump;
Cutterhead alignment sensor, is fixed in frame, for gathering cutterhead location hole(611)Position signalling;
Servomotor(65), home sensor(66), cutterhead positioning magnetic valve, company of cutterhead alignment sensor and control centre It is logical, home sensor is collected by control centre(66)Initial signal, according to the instruction that control centre is manually entered Start servomotor(65)Disk is rotated(61)Rotate, and cutterhead location hole is gathered according to cutterhead alignment sensor(611)'s Position signalling, stops servomotor(65)Rotation, start cutterhead positioning magnetic valve, cutterhead locating rod(67)Cutterhead can be inserted to determine Position hole(611)Locked rotating disk(61), one of cutterhead(64)With the supporting rod(35)The bamboo of clamping (9)Center line is aligned.
6. one kind as claimed in claim 5 cuts open bamboo equipment, it is characterized in that, the output precision includes:
Output cylinder(71), one end is big, the other end is small and is directed at the cutterhead for cuing open bamboo in flat-shaped, big one end(64), accept from Cutterhead(64)The bamboo chip of output;
Gear-box(77), fixed with the frame, gear-box(77)It is provided with input shaft, two upper output shafts(772), under two pieces Output shaft(771), wherein, input shaft is fixed with output chain gear(78), output chain gear(78)Through chain and the main motor(81) Linkage, upper output shaft(772)With lower output shaft(771)Direction of rotation is conversely, input shaft and two upper output shafts(772), two pieces Lower output shaft(771)Linkage;
Roller frame(72), fixed with frame;
Upper pressure roller(731), two, upper pressure roller(731)Roll shaft through elastic support part be arranged on roller frame(72)On, upper pressure roller (731)Through the first shaft joint(75), the second shaft joint(76)Output shaft in connection(772);
Lower compression roller(732), two, installed in roller frame(72)On, two lower compression rollers(732)Two upper pressure rollers are located at respectively (731)Underface, lower compression roller(732)Roll shaft couples lower output shaft after two shaft joints(771);
Through exporting cylinder(71)Many bamboo chips of output, by two pairs of upper pressure rollers(731)And lower compression roller(732)Roll after export into Product;
Elastic support part includes:
Sliding shoe(741), pressure roller on each(731)It is equipped with two, sliding shoe(741)Both sides be provided with raised line, sliding shoe (741)Installed in roller frame(72)Cavity in, sliding shoe(741)It is provided with two grooves(721), raised line is embedded in the groove (721), sliding shoe(741)It is only capable of along groove(721)Move up and down;
Regulating bolt(742), each sliding shoe(741)It is equipped with one, regulating bolt(742)Bottom and sliding shoe(741)Gu It is fixed, bolt(742)Top pass through roller frame(72)Fixed by nut;
Output stage clip(743), with regulating bolt(742)Quantity it is identical, export stage clip(743)It is enclosed within regulating bolt(742)Outward Can be to sliding shoe(741)Apply downward pressure, so as to make upper pressure roller(731)Compress lower compression roller(732).
7. the one kind as described in claim any one of 2-5 cuts open bamboo equipment, it is characterized in that, the main beam(8)It is provided with two Elongated hole(81), also include:
Pressurizing chain adjustment block(591), described driving gear(532)Couple with central shaft through bearing, central shaft with pressurization chain Bar adjustment block(591)It is fixed, pressurizing chain adjustment block(591)It is provided with screwed hole, pressurizing chain adjustment block(591)Adjusted piece Fixing screws(590)Insertion elongated hole(81)Fixed with nut;
Bolt locating piece(592), with main beam(8)It is fixed, bolt locating piece(592)Offer through hole;
Chain adjustment bolt(593), through bolt locating piece(592)Through hole is screwed into pressurizing chain adjustment block(591)Screwed hole.
8. the one kind as described in claim any one of 1-5 cuts open bamboo equipment, it is characterized in that, the control centre includes:
Touch-screen;
Controller, with PLC as main control unit, controller connection touch-screen.
9. the one kind as described in claim any one of 1-5 cuts open bamboo equipment, it is characterized in that, the supporting rod(35)Bare terminal end (351)In arc-shaped.
10. one kind as claimed in claim 3 cuts open bamboo equipment, it is characterized in that, the cochain wheel shaft(18), lower sprocket axle(19)'s Section is polygon, described feeding upper sprocket wheel(11)With feeding lower sprocket(14)It is provided with the polygon with polygonal fits Hole, two feeding upper sprocket wheels(11)With two feeding lower sprockets(14)Between spacing can adjust, on the feeding after adjusting Sprocket wheel(11), feeding lower sprocket(14)Cochain wheel shaft can be separately fixed at screw(18), lower sprocket axle(19)On.
CN201710020950.4A 2017-01-11 2017-01-11 Cut open bamboo equipment Pending CN106827129A (en)

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Cited By (6)

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CN107972134A (en) * 2017-11-16 2018-05-01 童建勇 A kind of bamboo chip splitting equipment and its operating method
CN108127752A (en) * 2017-11-16 2018-06-08 童建勇 A kind of slipway mechanism for bamboo chip splitting equipment
CN108453851A (en) * 2018-04-02 2018-08-28 福建呈祥机械制造有限公司 A kind of bamboo cane output collection device of broken bamboo machine
CN110181624A (en) * 2019-06-14 2019-08-30 广西师范大学 It is a kind of to automate broken bamboo machine
CN110802694A (en) * 2019-11-11 2020-02-18 浦江诚谊精密机械有限公司 Full-automatic bamboo equal-dividing slitter
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CN108127752A (en) * 2017-11-16 2018-06-08 童建勇 A kind of slipway mechanism for bamboo chip splitting equipment
CN108453851A (en) * 2018-04-02 2018-08-28 福建呈祥机械制造有限公司 A kind of bamboo cane output collection device of broken bamboo machine
CN110181624A (en) * 2019-06-14 2019-08-30 广西师范大学 It is a kind of to automate broken bamboo machine
CN110802694A (en) * 2019-11-11 2020-02-18 浦江诚谊精密机械有限公司 Full-automatic bamboo equal-dividing slitter
CN110978173A (en) * 2020-01-07 2020-04-10 江西双双机械制造有限公司 Intelligent automatic hydraulic bamboo splitting machine

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Application publication date: 20170613