CN106793516B - Automatic coupling machine - Google Patents

Automatic coupling machine Download PDF

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Publication number
CN106793516B
CN106793516B CN201611240457.5A CN201611240457A CN106793516B CN 106793516 B CN106793516 B CN 106793516B CN 201611240457 A CN201611240457 A CN 201611240457A CN 106793516 B CN106793516 B CN 106793516B
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CN
China
Prior art keywords
module
sliding block
jig
coupling
lens
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Active
Application number
CN201611240457.5A
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Chinese (zh)
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CN106793516A (en
Inventor
宋玉华
李文明
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Suzhou Lieqi Intelligent Equipment Co ltd
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Suzhou Lieqi Intelligent Equipment Co ltd
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Priority to CN201611240457.5A priority Critical patent/CN106793516B/en
Publication of CN106793516A publication Critical patent/CN106793516A/en
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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/16Inspection; Monitoring; Aligning
    • H05K2203/166Alignment or registration; Control of registration

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
  • Optical Couplings Of Light Guides (AREA)

Abstract

The invention discloses an automatic coupling machine, which comprises a machine base, wherein a working platform is arranged on the machine base; the working platform is fixedly provided with a coupling module, a jig direction module, a UV lamp and a probe power-on module, and the coupling module is arranged on one side of the jig direction module; the jig direction module is provided with a jig module, and the jig module comprises a feeding jig and a discharging jig; the UV lamp is arranged above the jig module and used for UV curing; the probe power-on module is arranged on the other side of the jig direction module and is opposite to the coupling module. The invention adopts mechanical automation to replace manual operation, thereby not only reducing the labor intensity of operators, improving the working efficiency, being capable of coupling in a large scale, but also improving the accuracy and precision, having high product consistency and reducing the reject ratio, thereby reducing the production cost of enterprises.

Description

Automatic coupling machine
Technical Field
The invention relates to coupling equipment, in particular to a coupling machine for automatically coupling lenses and a PCB.
Background
In the prior art, when the enterprises perform the coupling work of the lenses and the PCB, the operators are adopted to manually perform dispensing and curing, the labor intensity of the operators is high by adopting the mode, the working efficiency is low, the mass coupling work cannot be performed, meanwhile, the accuracy is low, the precision is low, the product consistency is poor, the reject ratio is high, and the production cost of the enterprises is increased.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide an automatic coupling machine, wherein mechanical automation replaces manual operation, so that the labor intensity of operators is reduced, the working efficiency is improved, the coupling can be performed in a large scale, the accuracy and precision are improved, the product consistency is high, the reject ratio is reduced, and the production cost of enterprises is reduced.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: an automatic coupling machine comprises a machine base, wherein a working platform is arranged on the machine base; the working platform is fixedly provided with a coupling module, a jig direction module, a UV lamp and a probe power-on module, and the coupling module is arranged on one side of the jig direction module; the jig direction module is provided with a jig module, and the jig module comprises a feeding jig and a discharging jig; the UV lamp is arranged above the jig module and used for UV curing; the probe power-on module is arranged on the other side of the jig direction module and is opposite to the coupling module.
As a preferable scheme, the probe power-on module comprises a probe power-on bracket, wherein the bottom of the probe power-on bracket is fixed on a working platform, and a probe cylinder is arranged at the top of the probe power-on bracket; the push rod of the probe cylinder is provided with a downward probe, and the probe is positioned above the jig module.
As a preferable scheme, the coupling module comprises a first coupling direction module and a second coupling direction module, wherein the first coupling direction module is provided with a first lens clamping module, a dispensing barrel and an optical fiber module; the second coupling direction module is arranged on the first coupling direction module, and the second lens clamping module is arranged on the second coupling direction module.
As a preferable scheme, the first coupling direction module comprises a first X-direction sliding block, a first X-direction screw rod is arranged in the first X-direction sliding block, and the first X-direction screw rod is connected with a first X-direction motor; the top of the first X-direction sliding block is provided with a first Y-direction sliding block, a first Y-direction screw rod is arranged in the first Y-direction sliding block, and the first Y-direction screw rod is connected with a first Y-direction motor; the top of the first Y-direction sliding block is vertically provided with a first Z-direction sliding block, a first Z-direction screw rod is arranged in the first Z-direction sliding block, and the first Z-direction screw rod is connected with a first Z-direction motor; the side part of the first Z-direction sliding block is provided with a first rotating sliding block, a first rotating screw rod is arranged in the first rotating sliding block, and the first rotating screw rod is connected with a first rotating motor; the first rotary sliding block is connected with the first lens clamping module through a longitudinal connecting piece.
As a preferable scheme, the second coupling direction module comprises a second X-direction sliding block, the second X-direction sliding block is arranged on the longitudinal connecting piece, a second X-direction screw rod is arranged in the second X-direction sliding block, and the second X-direction screw rod is connected with a second X-direction motor; the top of the second X-direction sliding block is provided with a second Y-direction sliding block, a second Y-direction screw rod is arranged in the second Y-direction sliding block, and the second Y-direction screw rod is connected with a second Y-direction motor; the top of the second Y-direction sliding block is provided with a second Z-direction sliding block, a second Z-direction screw rod is arranged in the second Z-direction sliding block, and the second Z-direction screw rod is connected with a second Z-direction motor; the lateral part of second Z is provided with the rotatory slider of second, be provided with the rotatory lead screw of second in the rotatory slider of second, and the rotatory lead screw of second is connected with the second rotating electrical machines.
As a preferable scheme, the top of the first Y-direction sliding block is provided with a constant force bracket, and a constant force spring is fixedly arranged on the constant force bracket; one end of the constant force spring is connected to the side of the longitudinal connector.
As a preferable scheme, the first lens clamping module and the second lens clamping module have the same structure and comprise clamping connecting pieces, vacuum suction nozzles arranged on the clamping connecting pieces and correction cylinders.
As a preferable scheme, the optical fiber module comprises an optical fiber cylinder, an optical fiber connecting piece and an optical fiber assembly, wherein the optical fiber cylinder is arranged at the bottom of the clamping connecting piece; the upper part of the optical fiber connector is connected with the push rod of the optical fiber cylinder, and the lower part of the optical fiber connector is connected with the optical fiber assembly.
As a preferable scheme, the feeding jig comprises a feeding fixing piece, and a feeding accommodating groove is formed in the feeding fixing piece; and the two ends of the feeding accommodating groove are provided with feeding clamping pieces, and a feeding return spring is connected between the feeding clamping pieces and the feeding fixing pieces.
As a preferable scheme, the discharging jig comprises a lens fixing piece, wherein a lens fixing groove is formed in the lens fixing piece; an axial transmission part is arranged in the lens fixing part in an axial penetrating way, and a lens return spring is arranged between the axial transmission part and a lens pressing part at the end part of the lens fixing part; and a radial transmission part which is vertically connected with the axial transmission part is also arranged in the lens fixing part and is used for clamping or loosening the lens.
Compared with the prior art, the invention has the beneficial effects that: the invention adopts mechanical automation to replace manual operation, thereby not only reducing the labor intensity of operators, improving the working efficiency, being capable of coupling in a large scale, but also improving the accuracy and precision, having high product consistency and reducing the reject ratio, thereby reducing the production cost of enterprises.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a perspective view of the internal structure of the present invention;
FIG. 3 is an elevational view of the internal structure of the present invention;
FIG. 4 is a top view of the internal structure of the present invention;
FIG. 5 is a schematic diagram of a coupling module according to the present invention;
FIG. 6 is a schematic diagram of a second embodiment of a coupling module according to the present invention;
FIG. 7 is a schematic diagram of a jig module according to the present invention;
FIG. 8 is a second schematic diagram of a jig module according to the present invention;
FIG. 9 is a schematic diagram of a discharging fixture according to the present invention;
FIG. 10 is a second schematic structural diagram of the discharging fixture according to the present invention;
fig. 11 is a cross-sectional view taken along A-A in fig. 10.
Detailed Description
The invention is further described below in connection with specific embodiments. The following examples are only for more clearly illustrating the technical aspects of the present invention, and are not intended to limit the scope of the present invention.
Examples:
as shown in fig. 1-4, an automatic coupling machine comprises a machine base 1, wherein a working platform 2 is arranged on the machine base 1; the working platform 2 is fixedly provided with a coupling module 3, a jig direction module 4, a UV lamp 5 and a probe power-on module 6, wherein the coupling module 3 is arranged on one side of the jig direction module 4; the jig direction module 4 is provided with a jig module 7, and the jig module 7 comprises a feeding jig 71 and a discharging jig 72; the UV lamp 5 is arranged above the jig module 7 and used for UV curing; the probe power-on module 6 is arranged on the other side of the jig direction module 4 and is opposite to the coupling module 3. Specifically, the PCB 12 to be coupled is placed on the feeding jig 71, the lens to be coupled is placed on the discharging jig 72, and the jig direction module 4 controls the movement of the jig module 7, so that the feeding jig 71 is located on one side of the probe power-on module 6, the discharging jig 72 is located on one side of the coupling module 3, the probe power-on module 6 powers on the PCB 12, and the coupling module 3 performs coupling work and performs UV curing by using the UV lamp 5.
The probe power-on module 6 preferably comprises a probe power-on bracket 61, wherein the bottom of the probe power-on bracket 61 is fixed on the working platform 2, and the top of the probe power-on bracket is provided with a probe cylinder 62; the push rod of the probe cylinder 62 is provided with a downward probe 63, and the probe 63 is located above the jig module 7. Specifically, the probe cylinder 62 controls the probe to power up the PCB 12.
More specifically, the jig direction module 4 of the present invention preferably includes a jig X-direction slider 41, in which a jig X-direction screw (not shown in the figure because it is already installed in a component) is disposed in the jig X-direction slider 41, and the jig X-direction screw is connected with a jig X-direction motor 42; for controlling the horizontal movement of the jig module 7 on the work platform 2.
More specifically, the invention preferably further provides a CCD camera 8 on the working platform 2, the CCD camera 8 is arranged above the jig module 7, and the CCD camera 8 is used for identifying codes, thereby facilitating orderly classification.
More specifically, in the invention, a shock absorber 9 is preferably arranged between the working platform 2 and the machine base 1, so as to play a role in vibration prevention; the machine base 1 is provided with a protective outer cover 10, and the protective outer cover 10 is arranged outside the working platform 2 to play a role in protection; the top of the protective housing 10 is provided with a warning lamp 11, which plays a role in early warning.
As shown in fig. 5-6, the coupling module 3 includes a first coupling direction module 31 and a second coupling direction module 32, and a first lens clamping module 33, a dispensing tube 34, and an optical fiber module are disposed on the first coupling direction module 31; the second coupling direction module 32 is disposed on the first coupling direction module 31, and the second lens clamping module 36 is disposed on the second coupling direction module 32. The optical fiber module connected to the optical power meter is connected with the lens, the first coupling direction module 31 controls the first lens clamping module 33 to be aligned to the light spot center of the PCB 12, so that the optical power meter is set to reach a set value, the first lens 13 is placed at a correct position, the first coupling direction module 31 controls the first lens clamping module 33 to move the first lens 13 away, the dispensing cylinder 34 performs dispensing, the first coupling direction module 31 finds the correct position again to attach the first lens 13, and then the UV lamp 5 is cured; similarly, the second coupling direction module 32 moves along with the first coupling direction module 31, and the second coupling direction module 32 controls the second lens clamping module 36 to couple the second lens 14.
More specifically, the first coupling direction module 31 of the present invention preferably includes a first X-direction slider 311, a first X-direction screw (not shown because it is already installed in the component) is disposed in the first X-direction slider 311, and the first X-direction screw is connected to a first X-direction motor 312; a first Y-direction slider 313 is disposed on top of the first X-direction slider 311, a first Y-direction screw (not shown because it is already mounted in the member) is disposed in the first Y-direction slider 313, and the first Y-direction screw is connected to a first Y-direction motor 314; a first Z-direction slider 315 is vertically disposed on top of the first Y-direction slider 313, a first Z-direction screw (not shown in the figure because it is already installed in the component) is disposed in the first Z-direction slider 315, and the first Z-direction screw is connected to a first Z-direction motor 316; a first rotating slider 317 is disposed on a side portion of the first Z-direction slider 315, a first rotating screw (not shown because it is already installed in the member) is disposed in the first rotating slider 317, and the first rotating screw is connected to a first rotating motor 318; the first rotating slider 317 is connected to the first lens capturing module 33 through a longitudinal connecting member 319; the direction module adopting the structure has the advantages of simple structure, convenient operation and high precision.
More specifically, the bottom of the longitudinal connector 319 is preferably provided with a force sensor 3110 for controlling the lowering height in the Z direction.
More specifically, the second coupling direction module 32 of the present invention preferably includes a second X-direction slider 322, where the second X-direction slider 322 is disposed on the longitudinal connecting member 319, and a second X-direction screw (not shown because it is already installed in the member) is disposed in the second X-direction slider 322, and the second X-direction screw is connected to a second X-direction motor 321; a second Y-direction slider 323 is disposed on top of the second X-direction slider 322, and a second Y-direction screw (not shown because it is already mounted in the member) is disposed in the second Y-direction slider 323, and is connected to a second Y-direction motor 324; a second Z-direction slider 325 is disposed on top of the second Y-direction slider 323, and a second Z-direction screw (not shown because it is already mounted in the member) is disposed in the second Z-direction slider 325, and is connected to a second Z-direction motor 326; a second rotating slider 327 is disposed at a side portion of the second Z-direction slider 325, a second rotating screw (not shown because it is already installed in the member) is disposed in the second rotating slider 327, and a second rotating motor 328 is connected to the second rotating screw; the direction module adopting the structure has the advantages of simple structure, convenient operation and high precision.
More specifically, the top of the first Y-direction slider 313 is preferably provided with a constant force bracket 371, and the constant force bracket 371 is fixedly provided with a constant force spring 372; one end of the constant force spring 372 is connected to a side of the longitudinal connector 319; wherein the constant force spring 372 is composed of a spiral metal sheet, the inner side of the metal sheet is bent, and each circle of metal sheet is tightly wound on one circle of metal sheet in the metal sheet to form a coil spring structure; thereby increasing stability and reducing the Z-load by creating an upward force adjustment module center of gravity in the coil spring structure of the constant force spring 372.
More specifically, the first lens clamping module 33 and the second lens clamping module 36 have the same structure, and each of the first lens clamping module and the second lens clamping module includes a clamping connector 331, a vacuum nozzle 332 disposed on the clamping connector 331, and a correction cylinder 333. Wherein, the vacuum nozzle 332 is used for sucking the lens, and the correction cylinder 333 is used for correcting the position of the lens so that the lens is in an accurate position.
More specifically, the optical fiber module preferably comprises an optical fiber cylinder 351, an optical fiber connector 352 and an optical fiber component 353, wherein the optical fiber cylinder 351 is arranged at the bottom of the clamping connector 331; the upper portion of the optical fiber connector is connected with the push rod of the optical fiber cylinder 351, and the lower portion of the optical fiber connector is connected with the optical fiber assembly 353 for finding the accurate position of coupling, and the accuracy is high.
As shown in fig. 7-11, the feeding jig 71 includes a feeding fixing member 711, and the feeding fixing member 711 is provided with a feeding accommodating groove (not shown because components are already installed); the two ends of the feeding container are provided with feeding clamping members 712, and a feeding return spring (not shown in the figure because components are already installed) is connected between the feeding clamping members 712 and the feeding fixing members 711. Specifically, the feeding return spring is compressed, so that the feeding clamping piece 712 compresses the PCB 12, the PCB 12 is flatly attached to the plane of the jig module 7, the jig module 7 generates vacuum suction to enable the PCB 12 to be leveled, and more specifically, the jig module 7 can be connected with a vacuum pump to generate vacuum suction.
More specifically, the discharging fixture 72 preferably includes a lens fixing member 721, and the lens fixing member 721 is provided with a lens fixing groove 723; an axial transmission member 724 is arranged in the lens fixing member 721 in an axial penetrating manner, and a lens return spring 726 is arranged between the axial transmission member 724 and the lens pressing member 725 at the end part of the lens fixing member 721; also provided within the lens holder 721 is a radial drive 727 which is perpendicularly connected to the axial drive 724, the radial drive 727 being used to clamp or unclamp the lens. Specifically, a push-pull cylinder may be used to apply force to the axial drive member 724, thereby deforming the lens return spring 726, and the axial drive member 724 drives the radial drive member 727 to clamp or unclamp the lens.
More specifically, the jig module 7 is preferably a disc structure, and the end of the jig module is provided with the handle 73, so that the effect of saving power is achieved.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that modifications and variations could be made by those skilled in the art without departing from the technical principles of the present invention, and such modifications and variations should also be regarded as being within the scope of the invention.

Claims (9)

1. An automatic coupling machine, characterized in that: the machine comprises a machine base, wherein a working platform is arranged on the machine base; the working platform is fixedly provided with a coupling module, a jig direction module, a UV lamp and a probe power-on module, and the coupling module is arranged on one side of the jig direction module; the jig direction module is provided with a jig module, and the jig module comprises a feeding jig and a discharging jig; the UV lamp is arranged above the jig module and used for UV curing; the probe power-on module is arranged on the other side of the jig direction module and is opposite to the coupling module; the probe power-on module comprises a probe power-on bracket, wherein the bottom of the probe power-on bracket is fixed on the working platform, and the top of the probe power-on bracket is provided with a probe cylinder; the push rod of the probe cylinder is provided with a downward probe, and the probe is positioned above the jig module; the feeding jig comprises a feeding fixing piece.
2. An automatic coupling machine according to claim 1, wherein: the coupling module comprises a first coupling direction module and a second coupling direction module, and the first coupling direction module is provided with a first lens clamping module, a dispensing barrel and an optical fiber module; the second coupling direction module is arranged on the first coupling direction module, and the second lens clamping module is arranged on the second coupling direction module.
3. An automatic coupling machine according to claim 2, wherein: the first coupling direction module comprises a first X-direction sliding block, a first X-direction screw rod is arranged in the first X-direction sliding block, and the first X-direction screw rod is connected with a first X-direction motor; the top of the first X-direction sliding block is provided with a first Y-direction sliding block, a first Y-direction screw rod is arranged in the first Y-direction sliding block, and the first Y-direction screw rod is connected with a first Y-direction motor; the top of the first Y-direction sliding block is vertically provided with a first Z-direction sliding block, a first Z-direction screw rod is arranged in the first Z-direction sliding block, and the first Z-direction screw rod is connected with a first Z-direction motor; the side part of the first Z-direction sliding block is provided with a first rotating sliding block, a first rotating screw rod is arranged in the first rotating sliding block, and the first rotating screw rod is connected with a first rotating motor; the first rotary sliding block is connected with the first lens clamping module through a longitudinal connecting piece.
4. An automatic coupling machine according to claim 3, wherein: the second coupling direction module comprises a second X-direction sliding block, the second X-direction sliding block is arranged on the longitudinal connecting piece, a second X-direction screw rod is arranged in the second X-direction sliding block, and the second X-direction screw rod is connected with a second X-direction motor; the top of the second X-direction sliding block is provided with a second Y-direction sliding block, a second Y-direction screw rod is arranged in the second Y-direction sliding block, and the second Y-direction screw rod is connected with a second Y-direction motor; the top of the second Y-direction sliding block is provided with a second Z-direction sliding block, a second Z-direction screw rod is arranged in the second Z-direction sliding block, and the second Z-direction screw rod is connected with a second Z-direction motor; the lateral part of second Z is provided with the rotatory slider of second, be provided with the rotatory lead screw of second in the rotatory slider of second, and the rotatory lead screw of second is connected with the second rotating electrical machines.
5. An automatic coupling machine according to claim 3, wherein: the top of the first Y-direction sliding block is provided with a constant force bracket, and a constant force spring is fixedly arranged on the constant force bracket; one end of the constant force spring is connected to the side of the longitudinal connector.
6. An automatic coupling machine according to claim 2, wherein: the first lens clamping module and the second lens clamping module have the same structure and comprise a clamping connecting piece, a vacuum suction nozzle arranged on the clamping connecting piece and a correction cylinder.
7. An automatic coupling machine according to claim 2, wherein: the optical fiber module comprises an optical fiber cylinder, an optical fiber connecting piece and an optical fiber assembly, wherein the optical fiber cylinder is arranged at the bottom of the clamping connecting piece; the upper part of the optical fiber connecting piece is connected with the push rod of the optical fiber cylinder, and the lower part of the optical fiber connecting piece is connected with the optical fiber assembly.
8. An automatic coupling machine according to claim 1, wherein: a feeding accommodating groove is formed in the feeding fixing piece; and the two ends of the feeding accommodating groove are provided with feeding clamping pieces, and a feeding return spring is connected between the feeding clamping pieces and the feeding fixing pieces.
9. An automatic coupling machine according to claim 1, wherein: the discharging jig comprises a lens fixing piece, wherein a lens fixing groove is formed in the lens fixing piece; an axial transmission part is arranged in the lens fixing part in an axial penetrating way, and a lens return spring is arranged between the axial transmission part and a lens pressing part at the end part of the lens fixing part; and a radial transmission part which is vertically connected with the axial transmission part is also arranged in the lens fixing part and is used for clamping or loosening the lens.
CN201611240457.5A 2016-12-29 2016-12-29 Automatic coupling machine Active CN106793516B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201611240457.5A CN106793516B (en) 2016-12-29 2016-12-29 Automatic coupling machine

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CN106793516B true CN106793516B (en) 2023-08-08

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107913823B (en) * 2017-11-20 2019-11-15 苏州猎奇智能设备有限公司 Automatic coupling machine and automatic coupling method
CN110161637A (en) * 2019-05-28 2019-08-23 上海剑桥科技股份有限公司 Optical module automatic coupling device
CN110657146B (en) * 2019-09-12 2021-04-06 东莞市耀野自动化有限公司 Optical lens coupling machine
CN111061021B (en) * 2019-12-27 2023-09-29 绍兴中科通信设备有限公司 Optical device TO crimping machine in 100G optical module and control method thereof
CN111645101A (en) * 2020-06-30 2020-09-11 苏州猎奇智能设备有限公司 Micro device clamping and absorbing coupling equipment and machining method thereof

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Publication number Priority date Publication date Assignee Title
US5104033A (en) * 1989-07-09 1992-04-14 Honda Giken Kogyo Kabushiki Kaisha System and apparatus for and method of assembling workpieces
CN205450341U (en) * 2015-12-31 2016-08-10 苏州猎奇智能设备有限公司 Optical module auto -Coupling machine
CN205450339U (en) * 2015-12-31 2016-08-10 苏州猎奇智能设备有限公司 Automatic coupling machine
CN206323659U (en) * 2016-12-29 2017-07-11 苏州猎奇智能设备有限公司 A kind of automatic coupling machine

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