A kind of method and system of photo frame automatic assembling
Technical field
The present invention relates to intelligent Manufacturing Technology fields, and in particular to a kind of method and system of photo frame automatic assembling.
Background technique
Photo frame is rectangular similar to one, and inside button is empty, and blank space just puts common photograph.It is mainly used for the four of photograph
Side positions and reinforces its aesthetics.Also it is conducive to the quality of protection photograph, the photo frame as having glass can prevent photograph from changing colour
Jaundice etc..Current photo frame is mostly man-made assembly, temporarily without automatic assemble method.Man-made assembly low efficiency, human cost is high, and
Photo frame supplied materials has volatile flavor, there is the damage in different Chengdu to human body.
Summary of the invention
The present invention provides a kind of method and system of photo frame automatic assembling, solve man-made assembly bring low efficiency
And employment it is at high cost the disadvantages of.
The present invention provides a kind of methods of photo frame automatic assembling, comprising:
Photo frame frame is from photo frame blanking barrel let-down on servo belt conveyor line;
Card is transported to by conveyer belt and dials loose position, loose device is dialled by card, card is pushed into certain position;
It is delivered to photograph placement location, photograph is put by placing photo device;
It is delivered to and places back of photo-frame position, after backboard blanking barrel device is put into photo frame;
Card is pushed into certain position by card tightening device, backboard is fastened;
It is delivered to rewinding position, is collected finished product by photo frame stack cylinder.
The photo frame frame includes: on servo belt conveyor line from photo frame blanking barrel let-down
It binds 4 cards in advance on the four edges frame for be equipped in advance glass plate photo frame, photo frame is then placed on photo frame and is fallen
In barrel, photo frame is held by the symmetrical electromagnet in photo frame blanking barrel both sides, the electromagnet is with rotating mechanism and bias
Rectangular pallet, the rectangular pallet hold photo frame and are rotated by 90 ° let-down on servo belt transmission line.
Described to be transported to the loose position of card group by conveyer belt, card, which is pushed certain position, by card group loose device includes:
With small stair that is equal with photo frame size or being slightly larger than above conveyer belt, photo frame falls in small stair every time
It is interior;When photo frame falls in conveyer belt small stair, electric eye device checks whether rest materials are normal, if rest materials are normal, pass
Band is sent to move;Whole flow process has 6 stations, and the distance between each station is equal, is moved by Serve Motor Control conveyer belt, often
A station is only walked in secondary movement.
Described be delivered to places back of photo-frame position, includes: after backboard blanking barrel device is put into photo frame
There is paging mechanism in placing photo device, separates a photo every time, photo let-down is then sucked by sucker
In photo frame.
Described be delivered to places back of photo-frame position, includes: after backboard blanking barrel device is put into photo frame
Backboard blanking barrel has 3 electromagnet, and inner wall survey has 2 symmetrical electromagnet to hold backboard, intermediate electromagnet
Effect is held backboard and is fallen in photo frame.
It is described that card is pushed into certain position by card tightening device, include: by backboard fastening
Dead man and photo frame frame side movement in vertical direction in card tightening device, are put into photographic region for card, be locked back
Plate.
It is described to be delivered to rewinding position, include: by finished product collection by photo frame stack cylinder
Photo frame folds material tube inner wall side equipped with 2 symmetrical one-way mechanisms for having stopper and pallet, when photo frame is transmitted to
When photo frame stack cylinder station, the electromagnet under charging tray, which holds photo frame, to be gone up in stack cylinder, and at the same time, one-way mechanism is past
Outer movement enables photo frame successfully to go up in stack cylinder;When electromagnet decline, one-way mechanism inward movement holds photo frame.
Correspondingly, the present invention also provides a kind of systems of photo frame automatic assembling, comprising:
Photo frame blanking barrel is used for photo frame frame let-down in servo belt transmission line;
Servo belt transmission line dials loose position to subsequent work stations for photo frame frame to be transported to card, completes photo frame
Assembling process;
Card dials loose device, and the card dialled on the photo frame frame of loose position for will be delivered to card pushes certain position;
Placing photo device, for being put into photograph;
Backboard blanking barrel, for being put into back of photo-frame;
Card tightening device fastens backboard for card to be pushed certain position;
Photo frame stack cylinder, for collecting finished product.
Photo frame assembles scheme automatically in the present invention, can effectively improve efficiency, for example design efficiency is 3/minute, can
To improve twice than 1/minute of man-made assembly, labor cost is reduced.Photo frame supplied materials has volatile flavor, has not to human body
With the damage of degree, automatic assembling scheme advantageously reduces the injury to human body.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
Other attached drawings are obtained according to these attached drawings.
Fig. 1 is the method flow diagram of the photo frame automatic assembling in the embodiment of the present invention;
Fig. 2 is the photo frame blanking barrel structural schematic diagram in the embodiment of the present invention;
Fig. 3 is the servo belt transmission line structural schematic diagram in the embodiment of the present invention;
Fig. 4 is that the card in the embodiment of the present invention pulls out loose apparatus structure schematic diagram;
Fig. 5 is the placing photo apparatus structure schematic diagram in the embodiment of the present invention;
Fig. 6 is backboard blanking barrel and card tightening device structural schematic diagram in the embodiment of the present invention;
Fig. 7 is the photo frame stack barrel structure schematic diagram in the embodiment of the present invention;
Fig. 8 is the system structure diagram of the photo frame automatic assembling in the embodiment of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts all other
Embodiment shall fall within the protection scope of the present invention.
Photo frame main component includes photo frame frame (band glass plate and back card), photograph, backboard.Photo frame supplied materials is photo frame
Frame (band glass plate and card), photograph, backboard.Photo frame frame is transported to card by conveyer belt and dials loose position, dials pine by card
Card is pushed certain position by device;It is then sent to photograph placement location, photograph is put by placing photo device;Then defeated
It send to back of photo-frame position is placed, card is pushed one after backboard blanking barrel device is put into photo frame, then by card tightening device
Positioning is set, and backboard is fastened;It is finally delivered to rewinding position, is collected finished product by photo frame stack cylinder.
Fig. 1 shows the method flow diagram of the photo frame automatic assembling in the embodiment of the present invention, includes the following:
S101, photo frame frame are from photo frame blanking barrel let-down on servo belt conveyor line;
Fig. 2 shows photo frame blanking barrel structural schematic diagram, glass plate is by being manually pre-installed in photo frame and photo frame
4 cards are bound on 4 frames in advance, then by manually photo frame is placed in photo frame blanking barrel, there is symmetrical electricity on 2 sides on the inside of barrel
Magnet holds photo frame, and for the electromagnet under charging tray with rotating mechanism and eccentric rectangular pallet, pallet holds photo frame rotation 90
Let-down is spent on servo belt conveyor line, and pallet has the friction prevented between 2 photo frames.
S102, it is transported to the loose position of card group by conveyer belt, loose device is dialled by card, card is pushed into certain position;
Fig. 3 shows servo belt transmission line structural schematic diagram, which completes a series of assembly workings on the conveyor line.
With small stair that is equal with photo frame size or being slightly larger than above conveyer belt, photo frame is fallen in small stair every time;Work as phase
When frame falls in conveyer belt small stair, electromagnet has at this time separated it with the photo frame in blanking barrel above, electric eye device inspection
Whether rest materials are normal, i.e., the materials handling success on each station, if rest materials are normal, conveyer belt movement;Entirely
Process has 6 stations, and the distance between each station is equal, is moved by Serve Motor Control conveyer belt, and movement only walks one every time
A station, which, which corresponds to, falls frame, and card pulls out that pine, photograph enters frame, backboard enters frame, card links closely collects with finished product etc..
Fig. 4 shows card and pulls out loose apparatus structure schematic diagram, and dead man, along moving, makes card leave phase along photo frame inner side edge
Frame puts photographic region.Under normal circumstances, card is the state for having been moved off photo frame and putting photographic region in pre- bookbinding.
S103, it is delivered to photograph placement location, photograph is put by placing photo device;
Fig. 5 shows placing photo apparatus structure schematic diagram, has paging mechanism in placing photo device, separates one every time
Photo is opened, photo let-down is then sucked in photo frame by sucker.4th station (i.e. placing photo device station and backboard blanking
Between cylinder station) it is evacuation area, effect is the interference prevented between placing photo device station and backboard blanking barrel station.
S104, it is delivered to and places back of photo-frame position, after backboard blanking barrel device is put into photo frame;
Fig. 6 shows backboard blanking barrel and card tightening device structural schematic diagram, which has 3 electromagnet,
Inner wall survey has 2 symmetrical electromagnet to hold backboard, and the effect of the 3rd (intermediate) electromagnet is to hold backboard to fall in photo frame
It is interior.Then, the dead man in card tightening device and photo frame frame side movement in vertical direction, are put into photographic region for card, be locked back
Plate.S105, card is pushed into certain position by card tightening device, backboard is fastened;
S106, it is delivered to rewinding position, is collected finished product by photo frame stack cylinder
Fig. 7 shows photo frame stack barrel structure schematic diagram, and photo frame folds material tube inner wall side and symmetrically has stopper equipped with 2
With the one-way mechanism of pallet.When photo frame is transmitted to photo frame stack cylinder station, the electromagnet under charging tray, which holds photo frame, to be gone up
Into stack cylinder, at the same time, one-way mechanism outward movment enables photo frame successfully to go up in stack cylinder;When under electromagnet
When drop, one-way mechanism inward movement holds photo frame.Finally, by artificial rewinding.
Fig. 8 shows the system structure diagram of the photo frame automatic assembling in present invention implementation, which includes:
Photo frame blanking barrel is used for photo frame frame let-down in servo belt transmission line;
Servo belt transmission line dials loose position to subsequent work stations for photo frame frame to be transported to card, completes photo frame
Assembling process;
Card dials loose device, and the card dialled on the photo frame frame of loose position for will be delivered to card pushes certain position;
Placing photo device, for being put into photograph;
Backboard blanking barrel, for being put into back of photo-frame;
Card tightening device fastens backboard for card to be pushed certain position;
Photo frame stack cylinder, for collecting finished product.
To sum up, photo frame according to the present invention assembles scheme automatically, and design efficiency is 3/minute, than man-made assembly 1/
Minute improves twice, reduces labor cost.Photo frame supplied materials has volatile flavor, there is different degrees of damage to human body, from
Dynamicization assembling scheme advantageously reduces the injury to human body.
Those of ordinary skill in the art will appreciate that all or part of the steps in the various methods of above-described embodiment is can
It is completed with instructing relevant hardware by program, which can store in computer readable storage medium, and storage is situated between
Matter may include: read-only memory (ROM, Read Only Memory), random access memory (RAM, Random Access
Memory), disk or CD etc..
The method and system for being provided for the embodiments of the invention photo frame automatic assembling above are described in detail, this
Apply that a specific example illustrates the principle and implementation of the invention in text, the explanation of above example is only intended to
It facilitates the understanding of the method and its core concept of the invention;At the same time, for those skilled in the art, think of according to the present invention
Think, there will be changes in the specific implementation manner and application range, in conclusion the content of the present specification should not be construed as pair
Limitation of the invention.