CN106735204A - A kind of selective laser melting self- propagating manufacturing process - Google Patents

A kind of selective laser melting self- propagating manufacturing process Download PDF

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Publication number
CN106735204A
CN106735204A CN201611115354.6A CN201611115354A CN106735204A CN 106735204 A CN106735204 A CN 106735204A CN 201611115354 A CN201611115354 A CN 201611115354A CN 106735204 A CN106735204 A CN 106735204A
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propagating
shaping
selective laser
mesh
laser melting
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CN201611115354.6A
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白培康
赵占勇
李玉新
韩冰
刘斌
王建宏
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North University of China
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North University of China
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Priority to CN201611115354.6A priority Critical patent/CN106735204A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • B22F1/0003
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/36Process control of energy beam parameters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/36Process control of energy beam parameters
    • B22F10/362Process control of energy beam parameters for preheating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/80Data acquisition or data processing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/05Mixtures of metal powder with non-metallic powder
    • C22C1/058Mixtures of metal powder with non-metallic powder by reaction sintering (i.e. gasless reaction starting from a mixture of solid metal compounds)
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/02Making ferrous alloys by powder metallurgy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Automation & Control Theory (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Powder Metallurgy (AREA)

Abstract

The present invention proposes a kind of selective laser melting self- propagating manufacturing process, makes the powder of only laser scanning and can just react, and realizes the selective laser melting self- propagating shaping of part;Completed according to following steps:The threedimensional model that 3-D scanning sets up part is carried out to the part for needing shaping using spatial digitizer, the threedimensional model of part is processed using Magics softwares, set the shaping direction of part, addition support and forming accuracy, slicing treatment is carried out to threedimensional model using Slice Software, threedimensional model is divided into multiple two-dimensional sections, data are passed into former control system, calculate shaping powder mixture ratio, calculate reaction institute's calorific requirement and heat release, different ratio shaping raw material powder is mixed, setting preheating temperature, laser power, the technological parameters such as sweep speed, open laser, carry out selective laser melting self- propagating shaping, formation of parts is post-processed, prepare the excellent metal-base composites of structure property.

Description

A kind of selective laser melting self- propagating manufacturing process
Technical field
The invention belongs to 3D printing increases material manufacturing technology field, and in particular to a kind of selective laser melting self- propagating shaping Method.
Background technology
3D printing(Increasing material manufacturing)Technology is to manufacture entity using the method that material successively adds up by CAD design datas The technology of part, 3D printing technique is related to CAD/CAM, mechanical engineering, Layered Manufacturing Technology, laser technology, Numeric Control Technology, precision The multiple subject such as Servo Drive Technology's and new material technology.3D printings are not required to cut material, are also not required to mould, can make in batches Make, can also remote control, be particularly suited for baroque part, manufacturing speed is fast, with short production cycle, reduce development cost and Risk, it is considered to be the third time industrial revolution.Typical 3D printing technique mainly has at present:Selective laser sintering, selectivity Laser fusion, photocuring solid forming, Fused Deposition Modeling etc..Metal parts selective laser melting is configured to whole 3D printing Forward position and most potential technology the most in system, are the important development directions of advanced manufacturing technology.Selective laser melting into Shape general principle is:First design the three of part using 3D sculpting softwares such as Pro/e, UG, SolidWorks on computers Dimension physical model, then carries out slicing delamination to the threedimensional model, obtains the two-dimensional silhouette data in each section, and these data are led Enter in the computer of quickly shaping device, computer drives laser fusion formation system to be swept according to the scan mode for setting Shaping is retouched, 3 d part is progressively stacked into.
Metal-base composites is, with metal as matrix, reinforcement to be added toward metal, in addition to increasing its mechanical property, Also have the advantages that heat conduction, conduction, wear-resisting, thermal coefficient of expansion are small and pollution-free simultaneously, be widely used in Aeronautics and Astronautics, military affairs Deng field.Metal-base composites processing is relatively difficult, and especially complex-shaped part is even more and is difficult to.Selective laser melts Changing forming technique can prepare complex-shaped metal-base composites part.Selective laser melting form metal based composites During part, its technical process is:Prepare the raw material → preparation reinforcement → preparation reinforcement powder → reinforcement of reinforcement Powder mixes → selective laser fusing shaping with metal dust.When preparing reinforcement, often various simple substance raw material are carried out Mixing, carries out reaction preparation in high-temperature service, and this process needs to provide amount of heat, and preparation technology is complicated.It is prepared by reinforcement , it is necessary to be made into the powder for being suitable to selective laser fusing shaping after good, the formed powder is relatively tight to granularity and circularity requirement, system Standby technique and its complexity, or even be difficult to.During the fusing shaping of metal-base composites selective laser, laser power is larger, gold Amount of heat is discharged in category process of setting, thermal loss is more.If the heat discharged during metal freezing is effectively utilized, it is used for Prepare reinforcement, by reinforcement prepare and selective laser be fused into just as when carry out, not only reduce reinforcement preparation cost, and And shorten to technological process:Raw material → selective laser fusing the shaping of reinforcement is prepared, metal-based compound material is greatly reduced The preparation cost of material.
The content of the invention
To achieve these goals, the present invention proposes a kind of selective laser melting self- propagating manufacturing process.Self- propagating Shaping is, from conduction, to make to produce chemical reactive synthesis new material between material using substance reaction heat.Selective laser In fusing self- propagating forming process, if self-propagating reaction oneself can be carried out, formed powder will react completely, it is difficult to realize The shaping of part.In order to avoid the heat that this problem, the powdered reaction institute's calorific requirement and reaction for first having to calculate heterogeneity are released Amount, so as to by controlling moulding material composition, make its heat for reacting to realize self-propagating reaction, while according to result of calculation Control laser launches the laser of different-energy, and making the powder of only laser scanning can just react, so as to realize part Selective laser melting self- propagating shaping.
A kind of selective laser melting self- propagating manufacturing process of the present invention, specifically completes according to following steps:
The first step, the threedimensional model that 3-D scanning sets up part is carried out using spatial digitizer to the part for needing shaping, or Engineering drawing according to part sets up the threedimensional model of part using 3 d modeling software.
Second step, is processed the threedimensional model of part using Magics softwares, sets shaping direction, the addition of part Support and forming accuracy.
3rd step, slicing treatment is carried out using Slice Software to threedimensional model, is divided into multiple two dimensions to cut threedimensional model Face, and data are passed into former control system.
4th step, calculates shaping powder mixture ratio, reaction institute's calorific requirement and heat release is calculated, by different ratio shaping raw material powder Mixed.
The technological parameters such as the 5th step, setting preheating temperature, laser power, sweep speed.
6th step, opens laser, carries out selective laser melting self- propagating shaping.
7th step, post-processes to formation of parts, prepares the excellent metal-base composites of structure property.
According to the above method, when aluminum-based boron carbide composite selective laser melting self- propagating shapes, 200-300 mesh carbon Powder mass fraction 0.1-0.3%, 200-300 mesh boron powder mass fraction 1-5%, remaining is 200-300 mesh aluminium powders, and laser power starts It is 150W, reaction starts rear laser and is adjusted to 120W.Sweep speed is 8000mm/min.
According to the above method, when aluminium-based titanium carbide composite selective laser melting self- propagating shapes, 200-300 mesh carbon Powder mass fraction 0.1-0.5%, 200-300 mesh titanium valve mass fraction 1-3%, 200-300 mesh magnesium powder quality 0.1-2%, remaining is 200-300 mesh aluminium powders, laser power starts to be 130W that reaction starts rear laser power and is adjusted to 100W.Sweep speed is 9000mm/min。
According to the above method, when iron-based carbonization titanium composite material selective laser melting self- propagating shapes, 200-300 mesh carbon Powder mass fraction 0.1-0.2%, 200-300 mesh titanium valve mass fraction 1-10%, 200-300 mesh magnesium powder quality 1%, remaining is 200- 300 mesh iron powders, laser power starts to be 200W that reaction starts rear laser and is adjusted to 150W.Sweep speed is 9000mm/min.
The present invention has an advantageous effect in that compared with prior art:The heat discharged when this method is by metal freezing is abundant Utilize, for preparing reinforcement, be effectively saved the energy.By reinforcement prepare with selective laser be fused into just as when carry out, province Go that the operations such as the selective laser fusing special reinforcement powder of shaping are manufactured separately, shortened technological process, greatly reduced gold The preparation cost of metal-matrix composite material part.The method can quickly prepare the excellent Metal Substrate of complex-shaped, structure property and answer Condensation material.
Specific embodiment
Embodiment one:
A kind of selective laser melting self- propagating manufacturing process of the present invention, implements in the steps below:
The first step, the part shape of shaping is tubing, and size is:Internal diameter 100mm, external diameter 110mm, length 300mm.Utilize SolidWorks softwares set up the threedimensional model of the part.
Second step, is processed the threedimensional model of part using Magics softwares, by part vertical display, part forming Direction is set to vertical direction.Pipe edge chamfering is set as R0.5mm.Formation of parts surface three is checked using Magics softwares Whether edged surface piece is correct, and part model tri patch is repaired with automatic repair function.According to the placing part feature, Support should not be added, is directly formed.Forming accuracy is set to 0.1mm.
3rd step, slicing treatment is carried out to model using RP-Tool, and slice thickness is 0.01mm, the data mould that will be cut Type imported into shaping computer.
4th step, calculates and shapes powder mixture ratio, 300 mesh aluminium powder mass fractions 95%, 300 mesh carbon dust mass fractions 0.2%, 300 mesh boron powder mass fractions 4.8%.Calculate the component powders reaction institute's calorific requirement and heat release.Then above-mentioned powder is mixed Close, under vacuum, above-mentioned powder is mixed using three-dimensional material mixer, mixing time is 8 hours.
5th step, forming machine is loaded by mixed powder, sets basal plate preheating temperature as 150 DEG C, and preheating time is 30min.Laser power starts to be 150W that reaction starts rear laser and is adjusted to 120W.Sweep speed is 8000mm/min.
6th step, opens former master switch, carries out selective laser melting self- propagating shaping.
7th step, after part forming, carries out sandblasting post processing.The abrasive material of sandblasting is white fused alumina, and compressed air pressure is 3MPa, spray gun is apart from part 100mm.By after blasting treatment, piece surface finish reaches Ra6.3.
Embodiment two:
A kind of selective laser melting self- propagating manufacturing process of the present invention, implements in the steps below:
The first step, the part of shaping is hollow hemisphere cover, and size is:Internal diameter 70mm, external diameter 80mm.Using SolidWorks softwares Set up the threedimensional model of the part.
Second step, is processed the threedimensional model of part using Magics softwares.Part level is put, half ball cover Convex surface is upward.The hollow hemisphere cover is added and is supported, the supporting type is supported for thread form, a width of 0.1mm of tooth top, bottom of the tooth is a width of 0.9mm, space width is 0.1mm.Check whether formation of parts surface tri patch is correct using Magics softwares, and with repairing automatically Multiple function is repaired to part model tri patch.Forming accuracy is set to 0.07mm.
3rd step, slicing treatment is carried out to model using RP-Tool, and slice thickness is 0.01mm, the data mould that will be cut Type imported into shaping computer.
4th step, calculates and shapes powder mixture ratio, 200 mesh aluminium powder mass fractions 95%, 200 mesh carbon dust mass fractions 0.1%, 200 mesh titanium valve mass fractions 3%, 200 mesh magnesium powder quality 1.9%.Calculate the component powders reaction institute's calorific requirement and heat release.It is then right Above-mentioned powder is mixed, and under vacuum, above-mentioned powder is mixed using three-dimensional material mixer, and mixing time is 6 small When.
5th step, forming machine is loaded by mixed powder, sets basal plate preheating temperature as 200 DEG C, and preheating time is 20min.Laser power starts to be set as 130W that reaction starts rear laser power and is adjusted to 100W.Sweep speed is set as 9000mm/min。
6th step, opens former master switch, carries out selective laser melting self- propagating shaping.
7th step, after part forming, carries out sandblasting post processing.The abrasive material of sandblasting is diamond dust, and compressed air pressure is 2.5MPa, spray gun is apart from part 150mm.By after blasting treatment, piece surface finish reaches Ra6.3.
Embodiment three:
A kind of selective laser melting self- propagating manufacturing process of the present invention, implements in the steps below:
The first step, the part of shaping is cuboid, and size is:50mm long, 70mm wide, 50mm high.Using SolidWorks softwares Set up the threedimensional model of the part.
Second step, is processed the threedimensional model of part using Magics softwares.Part level is put, bottom surface border Size is 50mm × 70mm.The molder process is supported without addition.Check whether formation of parts surface tri patch is correct, And part model tri patch is repaired with Magics softwares automatic repair function.Forming accuracy is set to 0.1mm.
3rd step, slicing treatment is carried out to model using RP-Tool, and slice thickness is 0.01mm, the data mould that will be cut Type imported into shaping computer.
4th step, calculates and shapes powder mixture ratio, 300 mesh iron powder mass fractions 90%, 300 mesh carbon dust mass fractions 0.1%, 300 mesh titanium valve mass fractions 8.9%, 300 mesh magnesium powder quality 1%.Calculate the component powders reaction institute's calorific requirement and heat release.It is then right Above-mentioned powder is mixed, and under vacuum, above-mentioned powder is mixed using three-dimensional material mixer, and mixing time is 10 small When.
5th step, forming machine is loaded by mixed powder, sets basal plate preheating temperature as 200 DEG C, and preheating time is 20min.Laser power starts to be 200W that reaction starts rear laser and is adjusted to 100W.Sweep speed is 9000mm/min.
6th step, opens former master switch, carries out selective laser melting self- propagating shaping.
7th step, after part forming, carries out sandblasting post processing.The abrasive material of sandblasting is diamond dust, and compressed air pressure is 3MPa, spray gun is apart from part 100mm.By after blasting treatment, piece surface finish reaches Ra6.3.
The present invention is explained in detail above in conjunction with embodiment, but the present invention is not limited to above-described embodiment, at this In the ken that field those of ordinary skill possesses, various changes can also be made on the premise of present inventive concept is not departed from Change.

Claims (4)

1. a kind of selective laser melting self- propagating manufacturing process, it is characterised in that:The heat discharged during by metal freezing is used for Prepare reinforcement, by reinforcement prepare and selective laser be fused into just as when carry out, specifically carry out in the steps below:
The first step, the threedimensional model that 3-D scanning sets up part is carried out using spatial digitizer to the part for needing shaping, or Engineering drawing according to part sets up the threedimensional model of part using 3 d modeling software;
Second step, is processed the threedimensional model of part using Magics softwares, sets shaping direction, the addition support of part With forming accuracy;
3rd step, slicing treatment is carried out using Slice Software to threedimensional model, and threedimensional model is divided into multiple two-dimensional sections, and Data are passed into former control system;
4th step, calculates shaping powder mixture ratio, calculates reaction institute's calorific requirement and heat release, and different ratio shaping raw material powder is carried out Mixing;
5th step, sets technological parameter, including preheating temperature, laser power, sweep speed;
6th step, opens laser, carries out selective laser melting self- propagating shaping;
7th step, post-processes to formation of parts, prepares the excellent metal-base composites of structure property.
2. a kind of selective laser melting self- propagating manufacturing process according to claim 1, it is characterised in that:Aluminium base is carbonized When boron composite selective laser melting self- propagating shapes, 200-300 mesh carbon dust mass fraction 0.1-0.3%, 200-300 mesh Boron powder mass fraction 1-5%, remaining is 200-300 mesh aluminium powders, and laser power starts to be 150W, and reaction starts rear laser power and adjusts Whole is 120W, and sweep speed is 8000mm/min.
3. a kind of selective laser melting self- propagating manufacturing process according to claim 1, it is characterised in that:Aluminium base is carbonized When titanium composite material selective laser melting self- propagating shapes, 200-300 mesh carbon dust mass fraction 0.1-0.5%, 200-300 mesh Titanium valve mass fraction 1-3%, 200-300 mesh magnesium powder quality 0.1-2%, remaining be 200-300 mesh aluminium powders, laser power start for 130W, reaction starts rear laser power and is adjusted to 100W, and sweep speed is 9000mm/min.
4. a kind of selective laser melting self- propagating manufacturing process according to claim 1, it is characterised in that:Iron-based is carbonized When titanium composite material selective laser melting self- propagating shapes, 200-300 mesh carbon dust mass fraction 0.1-0.2%, 200-300 mesh Titanium valve mass fraction 1-10%, 200-300 mesh magnesium powder quality 1%, remaining is 200-300 mesh iron powders, and laser power starts to be 200W, Reaction starts rear laser and is adjusted to 150W, and sweep speed is 9000mm/min.
CN201611115354.6A 2016-12-07 2016-12-07 A kind of selective laser melting self- propagating manufacturing process Pending CN106735204A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107900332A (en) * 2017-11-15 2018-04-13 成都优材科技有限公司 Dentistry plants the 3D printing method of stent
CN112522546A (en) * 2020-10-26 2021-03-19 中北大学 Preparation of B by using SLM technology4Method for C reinforced aluminium base composite material

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Publication number Priority date Publication date Assignee Title
CN107900332A (en) * 2017-11-15 2018-04-13 成都优材科技有限公司 Dentistry plants the 3D printing method of stent
CN112522546A (en) * 2020-10-26 2021-03-19 中北大学 Preparation of B by using SLM technology4Method for C reinforced aluminium base composite material
CN112522546B (en) * 2020-10-26 2022-02-08 中北大学 Preparation of B by using SLM technology4Method for C reinforced aluminium base composite material

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Application publication date: 20170531