CN106734405A - Full-automatic electromagnetism bender - Google Patents
Full-automatic electromagnetism bender Download PDFInfo
- Publication number
- CN106734405A CN106734405A CN201710096204.3A CN201710096204A CN106734405A CN 106734405 A CN106734405 A CN 106734405A CN 201710096204 A CN201710096204 A CN 201710096204A CN 106734405 A CN106734405 A CN 106734405A
- Authority
- CN
- China
- Prior art keywords
- bending
- switch
- relay
- lifting
- magnetic valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/04—Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/004—Bending sheet metal along straight lines, e.g. to form simple curves with program control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/26—Programme control arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention provides a kind of full-automatic electromagnetism bender, the full-automatic electromagnetism bender includes a frame, one pressing plate lifting module, one electromagnetic clamp module, one bend bar and a driving power source module, the pressing plate lifting module includes a pressing plate, the electromagnetic clamp module includes an electromagnetic platen and an electromagnetic controller, the bend bar includes a upset baffle plate, at least one is flexibly connected head, an at least bending push unit and a bending magnetic valve, the full-automatic electromagnetism bender also includes a control module, the bend bar also includes an at least movable joint thick stick and a bending displacement detector.The present invention can realize the automation of workpiece bending angle.
Description
Technical field
The present invention relates to a kind of bender, more particularly to a kind of full-automatic electromagnetism bender.
Background technology
Traditional bender mainly uses manual bending, workpiece to be rolled over is positioned between pressing plate and platform, it is necessary to manually
The raising and lowering of operated clamp, then manual lifting upset baffle plate bending, traditional bender operation is wasted time and energy, bending angle
Degree scope is small, and product bending precision difference is big, without manual and full automatic handoff functionality.
In existing brake techniques, presently mainly manual bending, pneumatic bending and hydraulic pressure bending.Manual bending is mainly led to
Cross manual operation lifting or push to be formed, pneumatic bending is mainly completed by drive of high-pressure gas cylinder moving, hydraulic pressure bending is led to
Cross oil pump and form the completion of high drive cylinder movement.
Manual bending and molding has manual electromagnetism bender, manual compression bender;It is pneumatic to be bent with cylinder-pressing and cylinder
Bender, air-powered electromagnetic bender;Hydraulic pressure is bent with common relay control hydraulic bending press, CNC hydraulic press brake.
The problem that prior art is present:
1st, manual bending needs the rising of manual operation pressing plate, declines and promotes upset baffle plate bending manually, wastes time and energy,
Operating process staff necessarily be in the state of operation machine;
2nd, existing Pneumatic bending machine can not realize 0~165 degree of polarizers of big angle scope bending because of mechanism's limitation, and bending cylinder is only
Upset baffle plate two ends can be placed on, it is impossible to place in framework pillar both sides optional position;
3rd, the electromagnetism bender controlled using angular transducer and PLC, production and maintenance cost are high, cannot also be adjusted flexibly
Bending angle;
4th, unitary function, without handoff functionality manually and automatically, can adjust according to actual requirement under manually operated and roll over
Bending angle, and correct the test position of displacement transducer;
5th, need to manually pin starting switch during existing bender bending or step on floor push, another hand lifting handlebar bending
Start position to strong magnetic switch.
As depicted in figs. 1 and 2, the China of Publication No. 205587471U is practical new disclosed on 09 21st, 2016
Type, is related to a kind of automatic electromagnetic bender, including frame 1, and magnetic board 31, turnover panel 41 and pressing plate are provided with the frame 1
21, the pressing plate 21 is arranged on the upper end of magnetic board 31, and the upper end of the turnover panel 41 forms through hinge and the front end of magnetic board 31 and turns
Dynamic connection;At least one push cylinder 44 is provided with frame 1, described push cylinder 44 is inclined in frame 1, described
The lower end of push cylinder 44 is formed to rotate with the bottom of frame 1 and is connected, and the push rod of the push cylinder 44 is formed with the lower end of turnover panel 41
Rotate connection;When the turnover panel 41 is set straight down, angular range between the push cylinder 44 and frame 1 for 30~
45°.The automatic lifting function of pressing plate 21 cannot be realized in the utility model, between magnetic board 31 and pressing plate 21;Without energy 180 degree
The movable joint mechanism of rotation, bending ability, bending scope is general at 0~90 degree;If not riding folk art term bit switch component, just
Must be manually operated, cannot just use electromagnetic controller in the foot-operated single foot control bending process of folk art term bit switch component realization of single foot control system
Weak magnetic start, strong magnetic and bending start, the utility model can not liberate bimanualness, cannot also realize manually and automatically pattern
Conversion.
The content of the invention
The technical problem to be solved in the present invention, is to provide a kind of full-automatic electromagnetism bender, it is possible to achieve workpiece exists
Set the automation bending of bending angle.
What the present invention was realized in:
A kind of full-automatic electromagnetism bender, the full-automatic electromagnetism bender includes a frame, a pressing plate lifting mould
Block, an electromagnetic clamp module, a bend bar and a driving power source module, the pressing plate lifting module include a pressing plate, institute
Stating electromagnetic clamp module includes an electromagnetic platen and an electromagnetic controller, and the bend bar includes a upset baffle plate, at least one
Head, at least a bending push unit and a bending magnetic valve are flexibly connected, the full-automatic electromagnetism bender also includes a control
Molding block, the bend bar also includes an at least movable joint thick stick and a bending displacement detector;
The electromagnetic platen is arranged on the top of the frame, and the pressing plate is arranged on the upper end of the electromagnetic platen, institute
State the upper end of upset baffle plate to be connected with the front end formation rotation of the electromagnetic platen, the front end of the movable joint thick stick is fixed on described turning over
Turn the lower end of baffle plate, form a right angle, the upper end of the flexible connection head forms to rotate and is connected with the rear end of the movable joint thick stick, institute
The lower end for stating flexible connection head is fixed on the upper end of the bending push unit, and the bending push unit is inclined at described
In frame;The bending displacement detector is arranged on the bending push unit side;The bending magnetic valve, the control
Module and the driving power source module are mounted in the frame;
It is described driving power source module respectively with the control module, the bending displacement detector, the electromagnetism control
Device processed and the bending magnetic valve are connected;The control module is connected by the electromagnetic controller with the electromagnetic platen, institute
State electromagnetic platen to hold the pressing plate by electromagnetic force, so as to clamp workpiece between the two;The control module with it is described
Bending displacement detector is connected, and the shift motion position of the bending push unit is detected by the bending displacement detector
Put, its position signalling is fed back into the control module, the variable quantity of the linear displacement that will be detected is converted into the upset gear
The variable quantity of the flip angle of plate, realizes the detection of bending angle;The control module by the bending magnetic valve with it is described
Bending push unit is connected, and promotes the upset baffle plate to complete the upset in the range of 0~165 ° of bending angle.
Further, the pressing plate lifting module also includes an at least lifting push unit, a lifting magnetic valve and a lift
Rise displacement detector;
The bottom of the lifting push unit is arranged on the lower section of the electromagnetic platen, and is fixed on the machine frame inside,
The top of movable push bar passes through the electromagnetic platen in the lifting push unit, and is fixed on inside the pressing plate, the lift
Rise displacement detector and be arranged on the lifting push unit side;The lifting magnetic valve is installed in the frame;
The driving power source module is connected to the lifting magnetic valve, and the control module is by the lifting magnetic valve
It is connected with the lifting push unit, the control module is also connected with the lifting displacement detector, by the lifting
Displacement detector judges the position of the lifting push unit, and its position signalling is fed back into the control module, so as to push away
The dynamic pressing plate completes to rise or fall action automatically.
Further, the lifting displacement detector is lifting position detecting switch.
Further, the bending displacement detector includes a bending position detection switch, a fixed jig, a magnet ring
And an angle graduated scale, the bending position detection switch is fixed on the side of the bending push unit by the fixed jig
Side, the magnet ring is moved, the angle located at the bottom of movable push bar in the bending push unit with the movable push bar
Degree graduated scale is arranged on the bending push unit;The bending position detection switch respectively with the control module and described
Drive power source module connection.
Further, it is described driving power source module include a power supply and a source of the gas, the power supply respectively with the control
The connection of module, the bending position detection switch, the electromagnetic controller, the bending magnetic valve and the lifting magnetic valve,
The source of the gas is connected with the bending magnetic valve and the lifting magnetic valve respectively.
Further, the control module includes a controller assemblies, a controlling switch component and a pair of driving switch group
Part, the controller assemblies are arranged in the frame, and the controlling switch component is arranged on the frame surface, the folk art term
Bit switch component is placed on the frame front;
The controller assemblies respectively with the controlling switch component, the folk art term bit switch component, the power supply, described
Bending position detection switch, the bending magnetic valve, the lifting magnetic valve and the electromagnetic controller connection, the control are opened
Close component to be connected with the power supply, the folk art term bit switch component and the bending position detection switch respectively, the folk art term position
Switch module is connected with the bending position detection switch and the lifting displacement detector respectively.
Further, the controller assemblies are Control component, its model MY4N-J;The Control
Component includes one first relay, one second relay, one the 3rd relay and one the 4th relay, the controlling switch component
Control is stretched out including one first manual/automatic switch, one second manual/automatic switch, one first retraction controlling switch, one first
Switch and first manual adjustment switch, the folk art term bit switch component is foot-operated folk art term bit switch component, and the folk art term position is opened
Closing component includes that one first starts travel switch, the last a first magnetic travel switch, one first pedal, one first short column and one the
One column long, the first short column and first column long are individually fixed in the bottom of first pedal, described first
Start travel switch to be positioned on the described first short corresponding position in column lower section, the last the first magnetic travel switch is positioned over institute
State on the first corresponding position in column lower section long so that described first starts travel switch and the last the first magnetic travel switch elder generation
After there is start;The model of the first startup travel switch and the last the first magnetic travel switch is VS10N061C2;Institute
The zero line N for stating power supply is respectively turned on the 14th end of first relay, the 14th end of second relay, bending electricity
The right coil-end YV1 of magnet valve, the left coil end YV2 of the bending magnetic valve, the 14th end, the described 4th of the 3rd relay
14th end of relay and the coil-end YV3 of the lifting magnetic valve;The live wire L of the power supply through being connected in parallel described first
After retraction controlling switch and the first manual/automatic switch, the 3rd end of first relay is connected to, through described first
11st end of relay is connected to the left coil end YV2 of the bending magnetic valve;The live wire L of power supply institutes again through being connected in parallel
After stating first manual adjustment switch and the bending position detection switch, described first through being connected in parallel stretches out control and opens all the way
Close and described second manually/automatic switch after, then successively through the 4th relay the 6th end and the 4th relay the
Behind 10 ends, the 13rd end of first relay and the 9th end of first relay are connected to respectively, then through first relay
5th end of device is connected to the right coil-end YV1 of the bending magnetic valve;Another road be connected to respectively it is described first start travel switch,
8th end at the 8th end, the 5th end of second relay and the 4th relay of second relay;Through described first
The 13rd end, the 9th end of second relay and the lifting of second relay are connected after startup travel switch respectively
Displacement detector, connects the 13rd end of the 3rd relay and the last the first respectively after the lifting displacement detector
Magnetic travel switch, connected respectively after the last the first magnetic travel switch the 4th relay the 12nd end and the described 4th after
13rd end of electrical equipment;12nd end of second relay is connected to the coil-end YV3 of the lifting magnetic valve;3rd relay
9th end of device and the 5th end of the 3rd relay are connected to the weak magnetic end points of the electromagnetic controller;4th relay
The 9th end, the 1st end of the 4th relay and the 5th end of the 4th relay be connected to the strong of the electromagnetic controller
Magnetic end points;First manual/the automatic switch with described second manually/automatic switch is connected, while relevant action.
Further, the control module includes a Programmable Logic Controller, one the 5th relay, one the 6th relay, one
3rd manual/auto switch, one second retraction controlling switch, one second stretch out controlling switch, one second manually adjust switch and
A pair of driving switch component, the folk art term bit switch component is foot-operated folk art term bit switch component, the folk art term bit switch component bag
Include one second startup travel switch, the last a second magnetic travel switch, one second pedal, one second short column and one second length vertical
Post, the second short column and second column long are individually fixed in the bottom of second pedal, and described second starts row
Cheng Kaiguan is positioned on the described second short corresponding position in column lower section, and the last the second magnetic travel switch is positioned over described second
On the corresponding position in column lower section long so that described second starts the successively generation of travel switch and the last the second magnetic travel switch
Start;The model FX1S-20MR of the Programmable Logic Controller, described second starts travel switch and the last the second magnetic stroke
The model of switch is VS10N061C2;
The zero line N of the power supply is respectively turned on the right coil-end YV1 of the bending magnetic valve, a left side for the bending magnetic valve
Coil-end YV2, the coil-end YV3 of the lifting magnetic valve, the 14th end of the 5th relay, the of the 6th relay
14 ends and the N-port of the Programmable Logic Controller, the live wire L of power supply L ports, institute respectively with the Programmable Logic Controller
State the output end COM1 connections of the output end COM0 and the Programmable Logic Controller of Programmable Logic Controller, the Programmable Logic Controller
Output end COM1 by the output end Y0 of the Programmable Logic Controller, the output end Y1 of the Programmable Logic Controller, it is described can
The output end Y2 of programmable controller, the output end Y3 of the Programmable Logic Controller, the output end Y4 of the Programmable Logic Controller divide
The left coil end YV2 of right coil-end YV1, the bending magnetic valve not with the bending magnetic valve, the lifting magnetic valve
13rd end of coil-end YV3, the 13rd end of the 5th relay and the 6th relay connects one to one, described to compile
The input COM of range controller stretches out through the 3rd manual/auto switch, the second retraction controlling switch, described second
Controlling switch, described second manually adjust switch, described second start travel switch, the last the second magnetic travel switch, described
Bending position detection switch and the lifting displacement detector input X0 respectively with the Programmable Logic Controller, it is described can
The input X1 of programmable controller, the input X2 of the Programmable Logic Controller, the input X3 of the Programmable Logic Controller, institute
State input X4, the input X5 of the Programmable Logic Controller, the input of the Programmable Logic Controller of Programmable Logic Controller
The input X7 of X6 and the Programmable Logic Controller connects one to one, the 9th end of the 5th relay and the described 5th after
5th end of electrical equipment is all connected to the weak magnetic end points of the electromagnetic controller, the 9th end of the 6th relay, the described 6th after
1st end of electrical equipment and the 5th end of the 6th relay are all connected to the strong magnetic end points of the electromagnetic controller.
Further, the lower end of the bending push unit is arranged at the rear end position of the frame middle and lower part by cross bar
Put, and with the vertical direction of the frame into 10~45 ° of angles.
Further, the lifting push unit is lifting cylinder, lifting hydraulic jack, lifting electromagnetism handspike or lifting electricity
Dynamic cylinder, the bending push unit is bending cylinder, bending hydraulic jack, bending electromagnetism handspike or bending electric cylinder.
The advantage of the invention is that:
1st, power source, drive cylinder or cylinder action are provided using source of the gas, and then band dynamic pressure plate rise/fall and upset keep off
Plate bending, breaks away from manually operated pressing plate lifting action, realizes the Automated condtrol of pressing plate lifting;When bending step is entered, folding
Curved module can be automatic to keep carrying out flexing movement under Control, when position detecting switch detects cylinder magnet ring position
During signal, bending mechanism automatically resets.So in startup bending to bending terminal procedure, without personnel's Attended Operation, realize
The Automated condtrol of bending;
The 2nd, at least one cylinder or oil cylinder are installed in frame, cylinder or cylinder pedestal are fixed on lower end in shell outside, gas
Cylinder or oil cylinder are by movable joint thick stick and be flexibly connected head and be connected with upset baffle plate, movable joint thick stick with overturn baffle plate below into vertical 90 degree simultaneously
And be flexibly connected the circular hole head of head lower end and fixed with cylinder or oil cylinder, the joint of cylinder or oil cylinder can do 0 around movable joint~
The rotation of 180 degree, so as to realize 0~165 degree of bending of scope.Avoid cylinder or oil cylinder from being connected directly between on upset baffle plate to cause
Flip-flop movement is subject to mechanical interferences, can only be run in small angle range, can also realize cylinder or cylinder connector in upset baffle plate two
The optional position between framework pillar both sides is held to install, mechanism is compact attractive in appearance;
3rd, using the position detecting switch on cylinder, detection is installed on the bending travel position of cylinder bottom magnet ring,
Indirect measuring goes out bending angle, and comparison is fixed on the bending angle rear sight on cylinder, you can complete the simple and quick of bending angle
Adjustment.Several relays only need to be increased, you can complete automatically controlling for pressing plate lifting and bending process;
4th, by the combination of controlling switch component and controller assemblies, the switching of manually and automatically pattern is realized.
5th, by foot-operated folk art term bit switch, realize that single foot control weak magnetic starts, strong magnetic and bending start, liberate bimanualness
Control.
Brief description of the drawings
The present invention is further illustrated in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is the front view of existing automatic electromagnetic bender.
Fig. 2 is the right view of existing automatic electromagnetic bender.
Fig. 3 is the front view of part component in a kind of full-automatic electromagnetism bender of the present invention.
Fig. 4 is the left view of part component in a kind of full-automatic electromagnetism bender of the present invention.
Fig. 5 is the right view of part component in a kind of full-automatic electromagnetism bender of the present invention.
Fig. 6 is one of working state figure of part component in a kind of full-automatic electromagnetism bender of the present invention.
Fig. 7 is the two of the working state figure of part component in a kind of full-automatic electromagnetism bender of the present invention.
Fig. 8 is the connection diagram of each module in a kind of full-automatic electromagnetism bender of the present invention.
Fig. 9 is the circuit connection diagram of control module in a kind of full-automatic electromagnetism bender embodiment one of the present invention.
Figure 10 is one of circuit connection diagram of control module in a kind of full-automatic electromagnetism bender embodiment two of the present invention.
Figure 11 is the two of the circuit connection diagram of control module in a kind of full-automatic electromagnetism bender embodiment two of the present invention.
Figure 12 is bending position detection switch and lifting position in a kind of full-automatic electromagnetism bender embodiment two of the present invention
Put the magneticaction schematic diagram of detection switch.
Figure 13 is the structural representation of foot-operated folk art term bit switch component in a kind of full-automatic electromagnetism bender of the present invention.
Figure 14 is the action schematic diagram of foot-operated folk art term bit switch component in a kind of full-automatic electromagnetism bender of the present invention.
Label declaration in figure:
1- frames;
2- pressing plate liftings module, 21- pressing plates, 22- liftings push unit, 221- movable push bars, the air inlet pipe of 222- first,
The escaping pipes of 223- first, 23- liftings magnetic valve, 24- liftings displacement detector (lifting position detecting switch);
3- electromagnetic clamps module, 31- electromagnetic platens (magnetic board), 32- electromagnetic controllers;
4- bend bars, 41- overturn baffle plate (turnover panel), 42- movable joints thick stick, 43- and are flexibly connected head, 44- bending push units
(push cylinder), 441- movable push bars, 442- cross bars, the air inlet pipe of 443- second, the escaping pipes of 444- second, 45- bendings magnetic valve,
46- bendings displacement detector, 461- bending positions detection switch, 462- fixed jigs, 463- magnet rings, 464- angle indexs
Chi;
5- control modules, 51- controller assemblies, 51'- Programmable Logic Controllers, the relays of 511- first, the relays of 512- second
Device, the relays of 513- the 3rd, the relays of 514- the 4th, the relays of 515- the 5th, the relays of 516- the 6th, 52- controlling switch groups
Part, 521- first manuals/automatic switch, 522- second manually/automatic switch, 522'- second manually/automatic switch, 523- the
One retraction controlling switch, the second retractions of 523'- controlling switch, 524- first stretch out controlling switch, 524'- second and stretch out control and open
Close, 525- first manuals adjustment switch, 525'- second manually adjust switch, 53- folk art term bit switches component, 531- first and start
Travel switch, 531'- second start travel switch, 532- the last the first magnetic travel switch, 532'- the last the second magnetic travel switch,
The pedals of 533- first, the pedals of 533'- second, the short columns of 534- first, the short columns of 534'- second, the columns long of 535- first,
The columns long of 535'- second;
6- drives power source module, 61- power supplys, 62- sources of the gas.
Specific embodiment
The present invention is made with reference to specific embodiment further being described in detail, but structure of the invention and not only limited
In following examples.
Refer to shown in Fig. 3 to Figure 14, a kind of full-automatic electromagnetism bender of the invention, the full-automatic electromagnetism folding
Bender includes that a frame 1, a pressing plate lifting module 2, an electromagnetic clamp module 3, a bend bar 4, a control module 5 and are driven
Dynamic power source module 6;The pressing plate lifting module 2 includes a pressing plate 21, at least a lifting push unit 22, a lifting magnetic valve
23 and a lifting displacement detector 24, the electromagnetic clamp module 3 includes an electromagnetic platen 31 and an electromagnetic controller 32, institute
State bend bar 4 and be flexibly connected first 43, at least one bending push including a upset baffle plate 41, at least a movable joint thick stick 42, at least one
Unit 44, a bending magnetic valve 45 and a bending displacement detector 46;
Wherein, the lifting push unit 22 is that lifting cylinder, lifting hydraulic jack, lifting electromagnetism handspike or lifting are electronic
Cylinder, the bending push unit 44 is bending cylinder, bending hydraulic jack, bending electromagnetism handspike or bending electric cylinder, the lift
It is lifting position detecting switch to rise displacement detector 24;
The electromagnetic platen 31 is arranged on the top of the frame 1, and the pressing plate 21 is arranged on the electromagnetic platen 31
Upper end, the bottom of the lifting push unit 22 is arranged on the lower section of the electromagnetic platen 31, and is fixed in the frame 1
Portion, the top of movable push bar 221 passes through the electromagnetic platen 31 in the lifting push unit 22, and is fixed on the pressing plate 21
Inside, carries magnet ring on the movable push bar 221, the lifting displacement detector 24 is arranged on the lifting push unit 22
, there is magnetic action between the lifting push unit 22 and the lifting displacement detector 24, as shown in figure 12 in side;Institute
Lifting electromagnetism 23 is stated to be installed in the frame 1;The upper end of the upset baffle plate 41 is formed with the front end of the electromagnetic platen 31
Connection is rotated, the front end of the movable joint thick stick 42 is fixed on the lower end of the upset baffle plate 41, forms a right angle, the flexible connection
First 43 upper end forms to rotate and is connected with the rear end of the movable joint thick stick 42, and the lower end of the flexible connection first 43 is fixed on the folding
The upper end of curved push unit 44, the bending push unit 44 is inclined in the frame 1;The bending displacement detecting dress
Put 46 and be arranged on the side of bending push unit 44;The bending magnetic valve 45, the control module 5 and the driving power
Source module 6 is mounted in the frame 1;
It is described driving power source module 6 respectively with the control module 5, the bending displacement detector 46, the electricity
Magnetic controller 32, the bending magnetic valve 45 and the lifting magnetic valve 23 are connected;The control module 5 is by lifting electricity
Magnet valve 23 is connected with the lifting push unit 22, and the control module 5 is connected with the lifting displacement detector 24, passes through
The lifting displacement detector 24 judges the position of the lifting push unit 22, and its position signalling is fed back into the control
Module 5, so as to promote the pressing plate 21 to complete to rise or fall action automatically;The control module 5 is by the Electromagnetic Control
Device 32 is connected with the electromagnetic platen 31, and the electromagnetic platen 31 is held the pressing plate 21 by electromagnetic force, so as to clamp two
Workpiece between person;The control module 5 is connected with the bending displacement detector 46, is filled by the bending displacement detecting
The shift motion position of the 46 detections bending push unit 44 is put, its position signalling is fed back into the control module 5, will examined
The variable quantity of the linear displacement for measuring is converted into the variable quantity of the flip angle of the upset baffle plate 41, realizes the inspection of bending angle
Survey;The control module 5 is connected by the bending magnetic valve 45 with the bending push unit 44, promotes the upset baffle plate
41 complete the upset in the range of 0~165 ° of bending angle.
Specifically:
The bending displacement detector 46 includes a bending position detection switch 461, a fixed jig 462, a magnet ring
463 and an angle graduated scale 464, the bending position detection switch 461 is fixed on the bending by the fixed jig 462
The side of push unit 44, the magnet ring 463 is located at the bottom of movable push bar 441 in the bending push unit 44, with described
Movable push bar 441 is moved, and the angle graduated scale 464 is arranged on the bending push unit 44;The bending position
Detection switch 461 is connected with the control module 5 and the driving power source module 6 respectively.
Specifically:
It is described driving power source module 6 include a power supply 61 and a source of the gas 62, the power supply 61 respectively with the control mould
Block 5, the bending position detection switch 461, the electromagnetic controller 32, the bending magnetic valve 45 and the lifting magnetic valve
23 connections, the source of the gas 62 is connected with the bending magnetic valve 45 and the lifting magnetic valve 23 respectively.
Specifically:
The lower end of the bending push unit 44 is arranged at the back-end location of the middle and lower part of the frame 1 by cross bar 442, and
With the vertical direction of the frame 1 into 10~45 ° of angles.
Embodiment one is:
It is simplification figure in Fig. 9 so that internal circuit annexation becomes apparent from bright as shown in Fig. 8, Fig. 9 and Figure 12 to Figure 14
, two labels 461 marked in figure refer to same part, i.e., described bending position detection switch 461, likewise, in figure
Two labels 24 for marking are also referred to for same part, i.e., described lifting displacement detector 24.The control module 5 includes one
Controller assemblies 51, a controlling switch component 52 and a pair of driving switch component 53, the controller assemblies 51 are arranged on described
In frame 1, the controlling switch component 52 is arranged on the surface of the frame 1, and the folk art term bit switch component 53 is placed on described
The front of frame 1;
The controller assemblies 51 respectively with the controlling switch component 52, the folk art term bit switch component 53, electricity
Source 61, the bending position detection switch 461, the bending magnetic valve 45, the lifting magnetic valve 23 and the Electromagnetic Control
Device 32 is connected, the controlling switch component 52 respectively with the power supply 61, the folk art term bit switch component 53 and the bending position
Detection switch 461 is put to connect, the folk art term bit switch component 53 respectively with the bending position detection switch 461 and the lifting
Displacement detector 24 is connected.
Specifically connection circuit is the one of the control module:
The controller assemblies 51 are Control component, its model MY4N-J;The Control component 51
Including one first relay 511, one second relay 512, one the 3rd relay 513 and one the 4th relay 514, the control
Switch module 52 includes that one first manual/automatic switch 521, one second manual/automatic switch 522, one first retraction control are opened
Close 523,1 first and stretch out the first manual of controlling switch 524 and adjustment switch 525, the folk art term bit switch component 53 is foot-operated
Folk art term bit switch component, the folk art term bit switch component 53 includes that one first startup travel switch 531, the last a first magnetic stroke are opened
Close 532, one first pedal 533, one first short column 534 and one first column long 535, the first short column 534 and described
First column long 535 is individually fixed in the bottom of first pedal 533, and the first startup travel switch 531 is positioned over institute
State on the corresponding position in the lower section of the first short column 534, the last the first magnetic travel switch 532 is positioned over the described first column long
On the corresponding position in 535 lower sections so that described first starts travel switch 531 and the last the first magnetic travel switch 532 successively
Generation start;The model of the first startup travel switch 531 and the last the first magnetic travel switch 532 is
VS10N061C2;
The zero line N of the power supply 61 is respectively turned on the 14th end of first relay 511, second relay 512
The 14th end, the right coil-end YV1 of the bending magnetic valve 45, left coil end YV2, the described 3rd of the bending magnetic valve 45
The coil-end YV3 at the 14th end, the 14th end of the 4th relay 514 and the lifting magnetic valve 23 of relay 513;It is described
After the live wire L of power supply 61 is through the first retraction controlling switch 523 being connected in parallel and the first manual/automatic switch 521,
The 3rd end of first relay 511 is connected to, the bending magnetic valve is connected to through the 11st end of first relay 511
45 left coil end YV2;The live wire L of the power supply 61 first manual adjustment switches 525 and described again through being connected in parallel
After bending position detection switch 461, all the way described first through being connected in parallel stretch out controlling switch 524 and it is described second manually/
After automatic switch 522, then successively through the 6th end of the 4th relay 514 and the 10th end of the 4th relay 514 after,
The 13rd end of first relay 511 and the 9th end of first relay 511 are connected to respectively, then through first relay
5th end of device 511 is connected to the right coil-end YV1 of the bending magnetic valve 45;Another road is connected to described first and starts stroke respectively
Switch 531, the 8th end of second relay 512, the 5th end of second relay 512 and the 4th relay 514
The 8th end;Connect the 13rd end, described second of second relay 512 respectively after the described first startup travel switch 531
9th end of relay 512 and the lifting displacement detector 24, connect described respectively after the lifting displacement detector 24
13rd end of the 3rd relay 513 and the last the first magnetic travel switch 532, divide after the last the first magnetic travel switch 532
The 12nd end of the 4th relay 514 and the 13rd end of the 4th relay 514 are not connected;Second relay 512
The 12nd end be connected to the coil-end YV3 of the lifting magnetic valve 23;9th end of the 3rd relay 513 and the described 3rd after
5th end of electrical equipment 513 is connected to the weak magnetic end points of the electromagnetic controller 32;It is 9th end of the 4th relay 514, described
1st end of the 4th relay 514 and the 5th end of the 4th relay 514 are connected to the strong magnetic end points of the electromagnetic controller 3
2;First manual/the automatic switch 521 with described second manually/automatic switch 522 is connected, while relevant action.
The operation principle of the embodiment of the present invention one is as follows:
Understood according to Fig. 8, Fig. 9 and Figure 12 to Figure 14 analyses, when the first manual/automatic switch 521 and described second
Manual/auto switch 522 is adjusted when switching 525 in open mode in closure auto state, the first manual, at equipment
In automatic mode.When pressing described first and starting travel switch 531, electric current is through the bending position detection switch 461 and described
First starts travel switch 531, reaches the 13rd end of second relay 512, the coil of the second relay 512 is obtained electric
Action, internal normal open switch (two ends are respectively the 8th end and the 12nd end of second relay 512) is connected, and electric current is through normally opened
Switch (two ends are respectively the 8th end and the 12nd end of second relay 512) makes the coil of lifting magnetic valve 23 obtain electronic
Make, the gas outlet of the lifting push unit 22 is connected by the first escaping pipe 223 with the main tracheae of the source of the gas 62, the lift
Rising the decline of push unit 22 drives the pressing plate 21 to drop to automatically on the electromagnetic platen 31, while internal normal open switch (two
End is respectively the 9th end and the 5th end of second relay 512) also close, second relay forms self-locking.When described
After lifting push unit 22 declines in place, the lifting displacement detector 24 detects position signalling action, the lifting position
The closed action of detection means 24 is moved, electric current reaches the 13rd of the 3rd relay 513 through the lifting position detecting switch 24
End, makes the coil energized action of the 3rd relay 513, and (two ends are respectively the 3rd relay 513 to internal normal open switch
9th end and the 5th end) closure, the weak magnetic function of the electromagnetic controller 32 is connected, the electromagnetic platen 31 produces weak magnetic power.When
Continue to press the strong magnetic travel switch 532, electric current reaches the 4th relay 514 through the strong magnetic travel switch 532
13rd end and the 12nd end of the 4th relay 514, make the coil energized action of the 4th relay 514, and inside is normally opened to open
(two ends are respectively the 12nd end and the 8th end of the 4th relay 514) closure is closed, the 4th relay 514 forms self-locking,
Internal normal open switch (two ends are respectively the 9th end and the 5th end of the 4th relay 514) also closes simultaneously, connects the electricity
The last the first magnetic travel switch 532 of magnetic controller 32, the electromagnetic platen 31 produces strong magnetic force, now normal open switch (two
End is respectively the 10th end and the 6th end of the 4th relay 514) also close;Electric current is through the bending position detection switch 461
With described second manual/automatic switch 522, the 13rd end of first relay 511 is reached, make first relay 511
Coil energized action, internal normally closed switch (two ends are respectively the 11st end and the 3rd end of first relay 511) disconnects, often
Switch (two ends are respectively the 9th end and the 5th end of first relay 511) closure, the bending magnetic valve 45 commutates, institute
The air inlet for stating bending push unit 44 is connected by the second air inlet pipe 443 with the main tracheae of the source of the gas 62, is turned over described in promotion
Turn baffle plate 41 to be flipped up.As shown in Fig. 3~Fig. 7, the bending push unit 44 drives the magnet ring 463 of bottom to move upwards
It is dynamic, when the magnet ring 463 reaches the bending position being fixed on by the fixed jig 462 on the bending push unit 44
During 461 position of detection switch, the bending position detection switch 461 is acted by the magneticaction of the magnet ring 463, the bending position
Put detection switch 461 to disconnect, first relay 511, second relay 512, the 3rd relay 513 and described
The coil of 4th relay 514 distinguishes dead electricity, and (two ends are respectively the 11st end and the 7th of first relay 511 to normally closed switch
End) reclose, the bending magnetic valve 45 commutates, and the gas outlet of the bending push unit 44 passes through the second escaping pipe
444 connect with the source of the gas 62, drive the bend bar 4 to reset and complete flexing movement;Meanwhile, because of second relay
512nd, the 3rd relay 513 and the dead electricity of the 4th relay 514, the electromagnetic platen 31 lose electromagnetic force, described
The inside normal open switch (two ends are respectively the 8th end and the 12nd end of second relay 512) of two relays 512 resets, institute
State the commutation of lifting magnetic valve 23 to reset, the air inlet of the lifting push unit 22 passes through the first air inlet pipe 222 and the gas
The main tracheae in source 62 is connected, and the lifting push unit 22 rises the drive pressing plate 21 and climbs away the electromagnetic platen automatically
31.The shift motion position of the bending push unit 44 is detected by the bending position detection switch 461, indirect feedback goes out institute
The flip angle of upset baffle plate 41 is stated, realizes that the variable quantity detection of bending angle is converted into the change of the linear displacement of the magnet ring 463
Change amount is detected.The pushing position of the bending push unit 44 is controlled by the controller assemblies 51.
When the first manual/automatic switch 521 and it is described second manually/automatic switch 522 be in open manual mode,
When the first manual adjustment switch 525 is in closure state, equipment is in manual mode.Equipment operation step and running status
It is identical with automatic mode, simply because first manual adjustment switch 525 is in closure state, play the shielding bending position
The effect of detection switch 461, bend bar 4 will not automatically reset when the bending position detection switch 461 is acted;Now press
Under described first stretch out controlling switch 524, the bending push unit 44 is controlled by the described of the control of the first relay 511
Bending magnetic valve 45, the bending push unit 44 stretches out, once departing from described first stretches out controlling switch 524, the bending
The extending action of push unit 44 stops;When the first retraction controlling switch 523 is pressed, the bending push unit 44 is controlled by
The commutation action of bending magnetic valve 45 of the control of the first relay 511, the bending push unit 44 is retracted, such institute
State bending push unit 44 and be in point operation control state.So the bending can arbitrarily be controlled according to the requirement of bending angle
The travel position of push unit 44, after determining bending angle, according to workpiece bending angle the need for, by the angle graduated scale
464, determine the detection fixed position of the bending position detection switch 461, can facilitate the bending position detection switch 461
Adjust to detection fixed position.
When 2 lifting push units 22 are used in parallel, pressure-air is provided by the source of the gas 62, press described first
Start travel switch 531, the output driving of the second relay 512 instruction makes the energization of lifting magnetic valve 23 commutation, now,
The gas outlet of the lifting push unit 22 is connected by the first escaping pipe 223 with the main tracheae of the source of the gas 62, the lifting
Push unit 22 declines the drive pressing plate 21 and drops on the electromagnetic platen 31.The electromagnetic platen 31 receives the electromagnetism control
The forceful electric power magnetic force that the energization of device processed 32 is produced holds so as to clamp the electromagnetic platen 31 with the pressure pressing plate 21 of upper end
Workpiece between plate 21, and be connected with the upset baffle plate 41 by hinge.
Told controller assemblies 51 realize the liter of the lifting push unit 22 by second relay 512 respectively
Drop, so as to drive the lifting of the pressing plate 21;The weak magnetic power of the electromagnetic platen 31 is realized by the 3rd relay 513
On and off;The on and off of the strong magnetic force of the electromagnetic platen 31 is realized by the 4th relay 514;By controlling described
The break-make of one relay 511, so that first relay 511 controls stretching out and resetting for the bending push unit 44.Institute
Tell that controller assemblies 51 receive the outside signal of controlling switch component 52, realize the switching of manually and automatically function.
By the folk art term bit switch 53, (described first starts travel switch 531 and described for the connection of weak magnetic and strong magnetic
The last one magnetic travel switch 532 is integrated on a folk art term position for the foot-operated folk art term bit switch 53) realize, closed when light stepping on
Described first starts travel switch 531, controls the weak magnetic function of the electromagnetic controller 32, then it is deep step on after be closed at it is described
First starts travel switch 531 and the last the first magnetic travel switch 532, controls the strong magnetic function of the electromagnetic controller 23.
Embodiment two is:
As shown in Fig. 8, Figure 10 to Figure 14, the control module 5 includes a Programmable Logic Controller 51', one the 5th relay
515th, one the 6th relay 516, one the 3rd manual/auto switch 522', one second retraction controlling switch 523', one second stretch out
Controlling switch 524', one second manually adjust switch 525' and a pair of driving switch component 53, the folk art term bit switch component 53
It is foot-operated folk art term bit switch component, the folk art term bit switch component 53 includes that one second starts travel switch 531', the last the second
Magnetic travel switch 532', one second pedal 533', one second short column 534' and one second column 535' long, described second is short vertical
Post 534' and the second column 535' long are individually fixed in the bottom of the second pedal 533', and the second startup stroke is opened
Close 531' to be positioned on the described second short corresponding position in column 534' lower sections, the last the second magnetic travel switch 532' is positioned over
On the second corresponding position in column 535' lower sections long so that described second starts travel switch 531' and the last the second magnetic
Successively there is start in travel switch 532';The model FX1S-20MR of the Programmable Logic Controller 51', described second starts row
The model of Cheng Kaiguan 531' and the last the second magnetic travel switch 532' is VS10N061C2;
The zero line N of the power supply 61 is respectively turned on the right coil-end YV1 of the bending magnetic valve 45, the bending magnetic valve
45 left coil end YV2, the coil-end YV3 of the lifting magnetic valve 23, the 14th end of the 5th relay 515, described
14th end of six relays 516 and the N-port of the Programmable Logic Controller 51', the live wire L of the power supply 61 respectively with it is described can
The L ports of programmable controller 51', the output end COM0 of the Programmable Logic Controller 51' and the Programmable Logic Controller 51''s is defeated
Go out and hold COM1 to connect, the output end that the output end COM1 of the Programmable Logic Controller 51' passes through the Programmable Logic Controller 51'
Y0, the output end Y1 of the Programmable Logic Controller 51', the output end Y2 of the Programmable Logic Controller 51', the PLC technology
The output end Y3 of device 51', the Programmable Logic Controller 51' output end Y4 respectively with the right coil-end of the bending magnetic valve 45
YV1, the left coil end YV2 of the bending magnetic valve 45, the coil-end YV3 of the lifting magnetic valve 23, the 5th relay
515 the 13rd end and the 13rd end of the 6th relay 516 connect one to one, the input of the Programmable Logic Controller 51'
End COM stretches out control and opens through the described 3rd manual/auto switch 522', the second retraction controlling switch 523', described second
Pass 524', described second manually adjust switch 525', the second startup travel switch 531', the last the second magnetic travel switch
532', the bending position detection switch 461 and the lifting displacement detector 24 respectively with the Programmable Logic Controller 51'
Input X0, the input X1 of the Programmable Logic Controller 51', the input X2 of the Programmable Logic Controller 51', it is described can
The input X3 of programmable controller 51', the input X4 of the Programmable Logic Controller 51', the Programmable Logic Controller 51' it is defeated
Enter to hold the input X7 of X5, the input X6 of the Programmable Logic Controller 51' and the Programmable Logic Controller 51' to correspond to connect
Connect, the 9th end of the 5th relay 515 and the 5th end of the 5th relay 515 are all connected to the electromagnetic controller 32
Weak magnetic end points, the 9th end of the 6th relay 516, the 1st end of the 6th relay 516 and the 6th relay
516 the 5th end is all connected to the strong magnetic end points of the electromagnetic controller 32.
The operation principle of the embodiment of the present invention two is as follows:
Understood according to Fig. 8, Figure 10 to Figure 14 analysis, when the described 3rd manual/auto switch 522' is in the automatic shape of closure
State, X0 input signals, described second manually adjust switch 525' and are in open mode.Equipment is in automatic mode, presses described
During the second startup travel switch 531', X4 input signals, according to the logic control journey of the design of the Programmable Logic Controller 51'
Sequence, the output end Y2 of the Programmable Logic Controller 51' acts normally opened closure, and the coil-end YV3 of the lifting magnetic valve 23 obtains electric
Action, the gas outlet of the lifting push unit 22 is connected by first escaping pipe 223 with the main tracheae of the source of the gas 62,
The lifting push unit 22 declines the drive pressing plate 21 and drops to automatically on the electromagnetic platen 31, when the lifting is pushed
After unit 22 declines in place, the lifting position detecting switch 24 detects position signalling action, and the lifting position detection is opened
Close 24 normally opened closed actions, X7 input signals, according to the logic control program of design, the output of the Programmable Logic Controller 51'
End Y3 acts normally opened closure, the 13rd end energized action of the 5th relay 515, and internal normally opened (two ends are respectively described the
9th end and the 5th end of five relays 515) closure, connect the weak magnetic function of the electromagnetic controller 32, the electromagnetic platen 31
Produce weak magnetic power.When continuing to press the last the second magnetic travel switch 532', the X5 input signal, according to the logic control journey of design
Sequence, the output end Y4 of the Programmable Logic Controller 51' acts normally opened closure, and the 13rd end-coil of the 6th relay 516 is obtained
Electronic work, internal normally opened (the 9th end and the 5th end of the 6th relay 516) also closes, and connects the electromagnetic controller 32
The last the second magnetic travel switch 532', the electromagnetic platen 31 produces strong magnetic force;The output end of the Programmable Logic Controller 51'
Y0 is normally opened also to be closed, and the right coil-end YV1 of the bending magnetic valve 45 obtains electric commutation, the air inlet of the bending push unit 44
Connected by second air inlet pipe 443 and the main tracheae of the source of the gas 62 and promote the upset baffle plate 41 to be flipped up.Such as Fig. 3
Shown in~Fig. 7, magnet ring 463 described in the drive of bending push unit 44 bottom is moved up, when the magnet ring 463 is reached by institute
When stating 461 position of bending position detection switch that fixed jig 462 is fixed on the bending push unit 44, the folding
Curved position detecting switch 461 is acted by the magneticaction of the magnet ring 463, the normally opened closure of the bending position detection switch 461, X6
Input signal, according to the logic control program of design, the output end Y0 of the Programmable Logic Controller 51', the PLC technology
The output end Y4 of the output end Y2 of device 51', the output end Y3 of the Programmable Logic Controller 51' and the Programmable Logic Controller 51'
Reset, the output end Y1 of the Programmable Logic Controller 51' acts normally opened closure, the left coil end YV2 of the bending magnetic valve 45
Electric commutation is obtained, the gas outlet of the bending push unit 44 is connected by second escaping pipe 444 and the source of the gas 62, driven
Bending mechanism resets and completes flexing movement;Simultaneously because the output end Y3 of the Programmable Logic Controller 51' resets, the lifting electromagnetism
The commutation of valve 23 resets, the master that the air inlet of the lifting push unit 22 passes through first air inlet pipe 222 and the source of the gas 62
Tracheae is connected, and the lifting push unit 22 rises the drive pressing plate 21 and climbs away the electromagnetic platen 31 automatically.Pass through
The bending position detection switch 461 detects the shift motion position of the bending push unit 44, and indirect feedback goes out the upset
The flip angle of baffle plate 41, realizes that the variable quantity detection of bending angle is converted into the variable quantity detection of linear displacement, with described in 2
When bending push unit 44 is used in parallel, pressure-air is provided by the source of the gas 62, according to the angle graduated scale 464, it is determined that
The detection fixed position of the bending position detection switch 461.
When the described 3rd manual/auto switch 522' manually adjusts switch 525' in opening manual mode, described second
During in closure state, X3 input signals.Equipment is in manual mode, and equipment operation step and running status are with automatic mode phase
Together, simply manually adjust switch 525' because described in and be in closure, the logical program of design shields the bending position detection switch
The X6 signal inputs effect of 461 switch, bending mechanism will not be answered automatically when the bending position detection switch 461 is acted
Position;Now press described second and stretch out controlling switch 524', X2 input signal, it is described programmable according to the logical program of design
The output end Y0 actions of controller 51', the right coil-end YV1 of the bending magnetic valve 45 of the bending push unit 44 is obtained
Electricity, the bending push unit 44 stretches out, once departing from described second stretches out controlling switch 524', the bending push unit 44
Extending action stops;When pressing the second retraction controlling switch 523', the X1 input signal, the institute of the bending push unit 44
The left coil end YV2 for stating bending magnetic valve 45 obtains electric commutation action, and the bending push unit 44 is retracted, and so described bending is pushed away
Unit 44 is sent to be in point operation control state.So the bending push unit can arbitrarily be controlled according to the requirement of bending angle
44 travel position, after determining bending angle, can facilitate and adjust to detection fixed bit the bending position detection switch 461
Put.
Advantages of the present invention is as follows:
1st, power source, drive cylinder or cylinder action are provided using source of the gas, and then band dynamic pressure plate rise/fall and upset keep off
Plate bending, breaks away from manually operated pressing plate lifting action, realizes the Automated condtrol of pressing plate lifting;When bending step is entered, folding
Curved module can be automatic to keep carrying out flexing movement under Control, when position detecting switch detects cylinder magnet ring position
During signal, bending mechanism automatically resets.So in startup bending to bending terminal procedure, without personnel's Attended Operation, realize
The Automated condtrol of bending;
The 2nd, at least one cylinder or oil cylinder are installed in frame, cylinder or cylinder pedestal are fixed on lower end in shell outside, gas
Cylinder or oil cylinder are by movable joint thick stick and be flexibly connected head and be connected with upset baffle plate, movable joint thick stick with overturn baffle plate below into vertical 90 degree simultaneously
And be flexibly connected the circular hole head of head lower end and fixed with cylinder or oil cylinder, the joint of cylinder or oil cylinder can do 0 around movable joint~
The rotation of 180 degree, so as to realize 0~165 degree of bending of scope.Avoid cylinder or oil cylinder from being connected directly between on upset baffle plate to cause
Flip-flop movement is subject to mechanical interferences, can only be run in small angle range, can also realize cylinder or cylinder connector in upset baffle plate two
The optional position between framework pillar both sides is held to install, mechanism is compact attractive in appearance;
3rd, using the position detecting switch on cylinder, detection is installed on the bending travel position of cylinder bottom magnet ring,
Indirect measuring goes out bending angle, and comparison is fixed on the bending angle rear sight on cylinder, you can complete the simple and quick of bending angle
Adjustment.Several relays only need to be increased, you can complete automatically controlling for pressing plate lifting and bending process;
4th, by the combination of controlling switch component and controller assemblies, the switching of manually and automatically pattern is realized;
5th, by foot-operated folk art term bit switch, realize that single foot control weak magnetic starts, strong magnetic and bending start, liberate bimanualness
Control.
Although the foregoing describing specific embodiment of the invention, those familiar with the art should manage
Solution, the specific embodiment described by us is merely exemplary, and rather than for the restriction to the scope of the present invention, is familiar with this
The technical staff in field should be covered of the invention in the equivalent modification and change made according to spirit of the invention
In scope of the claimed protection.
Claims (10)
1. a kind of full-automatic electromagnetism bender, the full-automatic electromagnetism bender include a frame, a pressing plate lifting module,
One electromagnetic clamp module, a bend bar and a driving power source module, the pressing plate lifting module include a pressing plate, the electricity
Magnetic clamp module includes an electromagnetic platen and an electromagnetic controller, and the bend bar includes a upset baffle plate, at least one activity
Connector, at least a bending push unit and a bending magnetic valve, it is characterised in that:The full-automatic electromagnetism bender is also wrapped
A control module is included, the bend bar also includes an at least movable joint thick stick and a bending displacement detector;
The electromagnetic platen is arranged on the top of the frame, and the pressing plate is arranged on the upper end of the electromagnetic platen, described to turn over
Turn the upper end of baffle plate to be connected with the front end formation rotation of the electromagnetic platen, the front end of the movable joint thick stick is fixed on the upset gear
The lower end of plate, forms a right angle, and the upper end of the flexible connection head forms to rotate and is connected with the rear end of the movable joint thick stick, the work
The lower end of dynamic connector is fixed on the upper end of the bending push unit, and the bending push unit is inclined at the frame
On;The bending displacement detector is arranged on the bending push unit side;The bending magnetic valve, the control module
And the driving power source module is mounted in the frame;
It is described driving power source module respectively with the control module, the bending displacement detector, the electromagnetic controller
And the bending magnetic valve connection;The control module is connected by the electromagnetic controller with the electromagnetic platen, the electricity
Magnetic recording level platform is held the pressing plate by electromagnetic force, so as to clamp workpiece between the two;The control module and the bending
Displacement detector is connected, and the shift motion position of the bending push unit is detected by the bending displacement detector,
Its position signalling is fed back into the control module, the variable quantity of the linear displacement that will be detected is converted into the upset baffle plate
The variable quantity of flip angle, realizes the detection of bending angle;The control module is by the bending magnetic valve and the bending
Push unit is connected, and promotes the upset baffle plate to complete the upset in the range of 0~165 ° of bending angle.
2. a kind of full-automatic electromagnetism bender as claimed in claim 1, it is characterised in that:The pressing plate lifting module is also wrapped
Include an at least lifting push unit, a lifting magnetic valve and a lifting displacement detector;
The bottom of the lifting push unit is arranged on the lower section of the electromagnetic platen, and is fixed on the machine frame inside, described
The top of movable push bar passes through the electromagnetic platen in lifting push unit, and is fixed on inside the pressing plate, the lifting position
Move detection means and be arranged on the lifting push unit side;The lifting magnetic valve is installed in the frame;
The driving power source module is connected to the lifting magnetic valve, and the control module is by the lifting magnetic valve and institute
The connection of lifting push unit is stated, the control module is also connected with the lifting displacement detector, by the lifting displacement
Detection means judges the position of the lifting push unit, and its position signalling is fed back into the control module, so as to promote institute
Pressing plate is stated to complete to rise or fall action automatically.
3. a kind of full-automatic electromagnetism bender as claimed in claim 2, it is characterised in that:The lifting displacement detector
It is lifting position detecting switch.
4. a kind of full-automatic electromagnetism bender as claimed in claim 1 or 2, it is characterised in that:The bending displacement detecting
Device includes a bending position detection switch, a fixed jig, a magnet ring and an angle graduated scale, and the bending position detection is opened
Pass is fixed on the side of the bending push unit by the fixed jig, and the magnet ring is in the bending push unit
The bottom of movable push bar, is moved with the movable push bar, and the angle graduated scale is arranged on the bending push unit;
The bending position detection switch is connected with the control module and the driving power source module respectively.
5. a kind of full-automatic electromagnetism bender as claimed in claim 4, it is characterised in that:The driving power source module bag
Include a power supply and a source of the gas, the power supply respectively with the control module, the bending position detection switch, the Electromagnetic Control
Device, the bending magnetic valve and the lifting magnetic valve connection, the source of the gas respectively with the bending magnetic valve and the lifting
Magnetic valve is connected.
6. a kind of full-automatic electromagnetism bender as claimed in claim 5, it is characterised in that:The control module includes a control
Device assembly processed, a controlling switch component and a pair of driving switch component, the controller assemblies are arranged in the frame, described
Controlling switch component is arranged on the frame surface, and the folk art term bit switch component is placed on the frame front;
The controller assemblies respectively with the controlling switch component, the folk art term bit switch component, the power supply, the bending
The connection of position detecting switch, the bending magnetic valve, the lifting magnetic valve and the electromagnetic controller, the controlling switch group
Part is connected with the power supply, the folk art term bit switch component and the bending position detection switch respectively, the folk art term bit switch
Component is connected with the bending position detection switch and the lifting displacement detector respectively.
7. a kind of full-automatic electromagnetism bender as claimed in claim 6, it is characterised in that:The controller assemblies are relay
Device control assembly, its model MY4N-J;The Control component includes one first relay, one second relay, one
3rd relay and one the 4th relay, the controlling switch component include one first manual/automatic switch, one second manually/
Automatic switch, one first retraction controlling switch, one first stretch out controlling switch and first manual adjustment switch, the folk art term position
Switch module is foot-operated folk art term bit switch component, and the folk art term bit switch component includes that one first starts travel switch, one first
Strong magnetic travel switch, one first pedal, one first short column and one first column long, the first short column and first length
Column is individually fixed in the bottom of first pedal, and the first startup travel switch is positioned over the described first short column lower section
On corresponding position, the last the first magnetic travel switch is positioned on the described first corresponding position in column lower section long so that institute
State the first startup travel switch and the last the first magnetic travel switch successively occurs start;Described first starts travel switch and institute
The model for stating the last the first magnetic travel switch is VS10N061C2;
The zero line N of the power supply is respectively turned on the 14th end of first relay, the 14th end of second relay, described
The right coil-end YV1 of bending magnetic valve, the left coil end YV2 of the bending magnetic valve, the 14th end, the institute of the 3rd relay
State the 14th end of the 4th relay and the coil-end YV3 of the lifting magnetic valve;Institutes of the live wire L of the power supply through being connected in parallel
After stating the first retraction controlling switch and the first manual/automatic switch, the 3rd end of first relay is connected to, through institute
The 11st end for stating the first relay is connected to the left coil end YV2 of the bending magnetic valve;The live wire L of the power supply is again through phase in parallel
After the first manual adjustment switch for connecing and the bending position detection switch, described first through being connected in parallel stretches out all the way
After controlling switch and the second manual/automatic switch, then the 6th end through the 4th relay and the 4th relay successively
Behind 10th end of device, the 13rd end of first relay and the 9th end of first relay are connected to respectively, then through described
5th end of one relay is connected to the right coil-end YV1 of the bending magnetic valve;Another road is connected to described first and starts stroke respectively
Switch, the 8th end at the 8th end, the 5th end of second relay and the 4th relay of second relay;Through institute
State the 13rd end, the 9th end of second relay and the institute for connecting second relay after the first startup travel switch respectively
Lifting displacement detector is stated, the 13rd end of the 3rd relay and described is connect respectively after the lifting displacement detector
The last the first magnetic travel switch, connects the 12nd end of the 4th relay and described respectively after the last the first magnetic travel switch
13rd end of the 4th relay;12nd end of second relay is connected to the coil-end YV3 of the lifting magnetic valve;Described
9th end of three relays and the 5th end of the 3rd relay are connected to the weak magnetic end points of the electromagnetic controller;Described 4th
9th end of relay, the 1st end of the 4th relay and the 5th end of the 4th relay are connected to the Electromagnetic Control
The strong magnetic end points of device;First manual/the automatic switch with described second manually/automatic switch is connected, while relevant action.
8. a kind of full-automatic electromagnetism bender as claimed in claim 5, it is characterised in that:The control module can including one
Programmable controller, one the 5th relay, one the 6th relay, one the 3rd manual/auto switch, one second retraction controlling switch,
One second stretches out controlling switch, one second manually adjusts switch and a pair of driving switch component, and the folk art term bit switch component is
Foot-operated folk art term bit switch component, the folk art term bit switch component includes that one second startup travel switch, the last a second magnetic stroke are opened
Pass, one second pedal, one second short column and one second column long, the second short column and second column long are solid respectively
Due to the bottom of second pedal, the second startup travel switch is positioned over the described second short corresponding position in column lower section
On, the last the second magnetic travel switch is positioned on the described second corresponding position in column lower section long so that described second starts
Successively there is start in travel switch and the last the second magnetic travel switch;The model FX1S-20MR of the Programmable Logic Controller,
The model of the second startup travel switch and the last the second magnetic travel switch is VS10N061C2;
The zero line N of the power supply is respectively turned on the right coil-end YV1 of the bending magnetic valve, the left coil of the bending magnetic valve
End YV2, the coil-end YV3 of the lifting magnetic valve, the 14th end, the 14th end of the 6th relay of the 5th relay
And the N-port of the Programmable Logic Controller, the live wire L of power supply L ports respectively with the Programmable Logic Controller, it is described can
The output end COM1 connections of the output end COM0 of programmable controller and the Programmable Logic Controller, the Programmable Logic Controller it is defeated
Go out to hold COM1 by the output end Y0 of the Programmable Logic Controller, the output end Y1 of the Programmable Logic Controller, described programmable
The output end Y2 of controller, the output end Y3 of the Programmable Logic Controller, the Programmable Logic Controller output end Y4 respectively with
The right coil-end YV1 of the bending magnetic valve, the left coil end YV2 of the bending magnetic valve, the coil of the lifting magnetic valve
End YV3, the 13rd end of the 5th relay and the 13rd end of the 6th relay connect one to one, the programmable control
The input COM of device processed stretches out control through the 3rd manual/auto switch, the second retraction controlling switch, described second
Switch, described second manually adjust switch, the second startup travel switch, the last the second magnetic travel switch, the bending
It is position detecting switch and the lifting displacement detector input X0 respectively with the Programmable Logic Controller, described programmable
The input X1 of controller, the input X2 of the Programmable Logic Controller, the input X3 of the Programmable Logic Controller, it is described can
The input X4 of programmable controller, the input X5 of the Programmable Logic Controller, the input X6 of the Programmable Logic Controller and
The input X7 of the Programmable Logic Controller connects one to one, the 9th end of the 5th relay and the 5th relay
The 5th end be all connected to the weak magnetic end points of the electromagnetic controller, the 9th end, the 6th relay of the 6th relay
The 1st end and the 5th end of the 6th relay be all connected to the strong magnetic end points of the electromagnetic controller.
9. a kind of full-automatic electromagnetism bender as claimed in claim 1, it is characterised in that:Under the bending push unit
End is arranged at the back-end location of the frame middle and lower part by cross bar, and with the vertical direction of the frame into 10~45 ° of angles.
10. a kind of full-automatic electromagnetism bender as claimed in claim 1, it is characterised in that:The lifting push unit is
Lifting cylinder, lifting hydraulic jack, lifting electromagnetism handspike or lifting electric cylinder, the bending push unit are bending cylinder, folding
Curved hydraulic jack, bending electromagnetism handspike or bending electric cylinder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710096204.3A CN106734405B (en) | 2017-02-22 | 2017-02-22 | Full-automatic electromagnetism bender |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710096204.3A CN106734405B (en) | 2017-02-22 | 2017-02-22 | Full-automatic electromagnetism bender |
Publications (2)
Publication Number | Publication Date |
---|---|
CN106734405A true CN106734405A (en) | 2017-05-31 |
CN106734405B CN106734405B (en) | 2018-07-03 |
Family
ID=58957734
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201710096204.3A Active CN106734405B (en) | 2017-02-22 | 2017-02-22 | Full-automatic electromagnetism bender |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN106734405B (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109454130A (en) * | 2018-11-22 | 2019-03-12 | 湖北理工学院 | A kind of Mini-sized manual electromagnetism bending machine |
CN110025922A (en) * | 2019-04-19 | 2019-07-19 | 中国航天员科研训练中心 | A kind of perseverance puller system |
CN111215543A (en) * | 2018-11-26 | 2020-06-02 | 宁波方太厨具有限公司 | Plate bending machine |
CN111922158A (en) * | 2020-06-10 | 2020-11-13 | 湖南南洋电气有限公司 | Novel hydraulic edge folding device |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1512078A (en) * | 2002-12-27 | 2004-07-14 | 上海液二液压件制造有限公司 | Hydraulic system of bending machine |
RU125105U1 (en) * | 2012-09-25 | 2013-02-27 | Юрий Владимирович Демиденко | ELECTROMAGNETIC BENDING MACHINE (OPTIONS) |
CN203901766U (en) * | 2014-04-28 | 2014-10-29 | 临沂广润机械有限公司 | Magnetic force generating device for electromagnetic bending machine |
CN205587471U (en) * | 2016-04-13 | 2016-09-21 | 常州市领协智能装备有限公司 | Automatic electromagnetism bender |
CN206492804U (en) * | 2017-02-22 | 2017-09-15 | 池述锦 | Full-automatic electromagnetism bender |
-
2017
- 2017-02-22 CN CN201710096204.3A patent/CN106734405B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1512078A (en) * | 2002-12-27 | 2004-07-14 | 上海液二液压件制造有限公司 | Hydraulic system of bending machine |
RU125105U1 (en) * | 2012-09-25 | 2013-02-27 | Юрий Владимирович Демиденко | ELECTROMAGNETIC BENDING MACHINE (OPTIONS) |
CN203901766U (en) * | 2014-04-28 | 2014-10-29 | 临沂广润机械有限公司 | Magnetic force generating device for electromagnetic bending machine |
CN205587471U (en) * | 2016-04-13 | 2016-09-21 | 常州市领协智能装备有限公司 | Automatic electromagnetism bender |
CN206492804U (en) * | 2017-02-22 | 2017-09-15 | 池述锦 | Full-automatic electromagnetism bender |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109454130A (en) * | 2018-11-22 | 2019-03-12 | 湖北理工学院 | A kind of Mini-sized manual electromagnetism bending machine |
CN111215543A (en) * | 2018-11-26 | 2020-06-02 | 宁波方太厨具有限公司 | Plate bending machine |
CN111215543B (en) * | 2018-11-26 | 2021-05-18 | 宁波方太厨具有限公司 | Plate bending machine |
CN110025922A (en) * | 2019-04-19 | 2019-07-19 | 中国航天员科研训练中心 | A kind of perseverance puller system |
CN110025922B (en) * | 2019-04-19 | 2020-11-24 | 中国航天员科研训练中心 | Constant tension device |
CN111922158A (en) * | 2020-06-10 | 2020-11-13 | 湖南南洋电气有限公司 | Novel hydraulic edge folding device |
Also Published As
Publication number | Publication date |
---|---|
CN106734405B (en) | 2018-07-03 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN106734405A (en) | Full-automatic electromagnetism bender | |
CN106734404B (en) | Numerical-control full-automatic electromagnetism bender | |
CN101979992B (en) | Spring fatigue test device | |
CN206492804U (en) | Full-automatic electromagnetism bender | |
CN101539492B (en) | Intelligent testing method of lifter and testing device | |
CN202498666U (en) | Intelligent dual-die hydraulic tire vulcanizer | |
CN214719551U (en) | Full-automatic straightening machine | |
CN209050637U (en) | A kind of two-way pitch-changing mechanism | |
CN206492803U (en) | Numerical-control full-automatic electromagnetism bender | |
CN205977915U (en) | Mixed servo of electricity liquid | |
CN201438147U (en) | Durability test device of automobile master switch | |
CN110259764A (en) | A kind of hydraulic test bench of electricity hydrostatic actuator | |
CN206764261U (en) | Servo press | |
CN2806117Y (en) | Rubber cloth printing machine | |
CN202447437U (en) | Magnetic liquid composite numerical control bending machine | |
CN202055093U (en) | Net part tightener for paper machine | |
CN209513846U (en) | Multi-functional pressure test platform | |
CN209467794U (en) | A kind of position limiting structure for brake disc movement | |
CN211653059U (en) | Automatic test equipment for bare board of controller circuit board | |
CN207682413U (en) | A kind of three coordinate machine device people Z axis telescopic system | |
CN108081264A (en) | A kind of teaching type spiral cover Pneumatic manipulator based on PLC controls | |
CN206470133U (en) | Automatic transporting formula steel panel test machine people | |
CN100485569C (en) | Electric pressure execute supporting method and precision electric support thereof | |
CN206505971U (en) | Machinery increase and decrease pressure self-locking device | |
CN204675454U (en) | I-beam wheel lifts switching mechanism automatically |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |