CN106705861B - System and method for generating production information of standard products - Google Patents
System and method for generating production information of standard products Download PDFInfo
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- CN106705861B CN106705861B CN201611246095.0A CN201611246095A CN106705861B CN 106705861 B CN106705861 B CN 106705861B CN 201611246095 A CN201611246095 A CN 201611246095A CN 106705861 B CN106705861 B CN 106705861B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
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Abstract
The invention discloses a production information generation system for standard products, which comprises a measuring device for measuring the size of a product blank, a processing unit for generating production information matched with the size data according to the measured size data and output equipment for outputting the generated production information.
Description
Technical Field
The invention relates to the field of production of standard products, in particular to a system for generating production information of the standard products.
Background
At present, in the production process of products with specifications (products with fixed shapes and measurable sizes, such as glass products and the like), the sizes and specifications of product blanks are more often found in the same batch of orders, and for the product blanks with different specifications, the subsequent processing technology of the product blanks is different. In the prior art, before a product blank is processed, the size of the product blank is manually identified, and subsequent related processes (such as subsequent processes of punching, opening and the like of a glass product) of the blank are determined by contrasting order information.
In order to solve the above problems, a need exists for a system for generating production information of standard products, which can avoid the situation that the prior enterprises for producing standard products scrap raw materials due to the fact that the sizes of product blanks are more and the difference is smaller, so that the production cost is effectively reduced and the profitability of the enterprises is improved.
Disclosure of Invention
In view of the above, an object of the present invention is to overcome the defects in the prior art, and provide a system for generating production information of a standard product, which can avoid the situation that the raw material is scrapped due to the following production errors caused by the large size and small difference of the product blanks in the production process of the existing standard product production enterprises, thereby effectively reducing the production cost and improving the profitability of the enterprises.
The specification product production information generation system comprises a measuring device for measuring the size of a product blank, a processing unit for generating product production information corresponding to the size data according to the measured size data, and an output device for outputting the generated production information.
Further, the output device comprises a display for visually displaying the production information generated by the processing unit and/or a printer for printing the product production information generated by the processing unit;
further, the measuring device comprises a platform for supporting the product blank, a conveying mechanism for moving the product blank to the measuring position, and a dimension measuring instrument for measuring the dimension of the product blank moved to the measuring position;
further, the platform comprises a support plate which is obliquely arranged and a guide groove which is used for guiding the product blank which leans against the support plate to move to a measuring position;
furthermore, guide wheels are longitudinally distributed in the guide grooves and supported at the bottom of the product blank through the guide wheels;
further, the supporting plate is distributed with pulleys towards the side of the product blank, supports the product blank through the pulleys and guides the product blank to move to a measuring position;
further, the conveying mechanism comprises an air cylinder arranged on the supporting plate along the moving direction of the product blank;
further, the measuring instrument is a laser ruler; the two laser rulers are respectively and correspondingly used for measuring the length and the width of the product blank;
further, fixed being equipped with in the backup pad is used for carrying out spacing limit structure to the product blank that removes to measuring position.
The invention also discloses a production method of the specification product, which comprises the following steps: A. measuring the size of the product blank; B. generating production information matched with the blank according to the measured size of the product blank; C. and printing the generated production information on a label, and attaching the label to a product blank matched with the label.
The invention has the beneficial effects that: the system for generating the production information of the standard products comprises a processing unit, a measuring device, an output device and a display unit, wherein the processing unit can adopt the existing computer equipment, the specification of all the product blanks and the production information matched with the product blanks are stored in the processing unit, the production information comprises processing process information and order information (including prescriptions, quantity, specification models and the like), and the generated production information is output through the output device, so that a producer can know the production information matched with the product blanks to guide the producer to carry out subsequent production, the blanks are prevented from being scrapped due to errors in the subsequent production, the production cost of the products is finally reduced, and the profitability of enterprises is improved; the output device of the present invention may be any of the existing image display devices, audio output devices, or printing devices that enable a producer to know the generated production information.
Drawings
The invention is further described below with reference to the following figures and examples:
FIG. 1 is an isometric view of a measuring device of the present invention;
FIG. 2 is a front view of the measuring device of the present invention;
FIG. 3 is a top view of FIG. 2;
fig. 4 is a left side view of fig. 2.
Detailed Description
Fig. 1 is a schematic structural diagram of the present invention, and as shown in the drawing, the system for generating production information of standard products in this embodiment includes a measuring device for measuring a size of a product blank (such as a glass plate), a processing unit for generating product production information corresponding to the size data according to the measured size data, and an output device for outputting the generated product production information, before the product blank is processed, the measuring device is used to measure the size of the product blank to determine the specification of the blank, the processing unit may adopt an existing computer device, and the processing unit stores specifications of all product blanks and production information matched with the specifications of the product blank, where the production information includes processing process information and order information, and the generated production information is output through the output device, so that a producer can know the production information matched with the product blank to guide a producer to perform subsequent production, and avoid the blank being scrapped due to an error in the subsequent production; the output device of the present invention may be any of the existing image display devices, audio output devices, or printing devices that enable a producer to know the generated production information.
In this embodiment, output device is including being used for with product production information that the processing unit generated carries out visual display's display 2 and/or is used for carrying out the printer that prints with the product production information that the processing unit generated, the production information that the processing unit generated is printed to the label through the printer on, again with the label attached on the product blank of matching, the producer is in process of production, can produce according to the information that shows on the label, avoid makeing mistakes, the attached accessible manual work of label goes on, perhaps utilizes the automatic device of posting up of current label to realize.
In this embodiment, the measuring device includes a platform for supporting the product blank, a conveying mechanism for moving the product blank to a measuring position, and a dimension measuring instrument for measuring a dimension of the product blank moved to the measuring position, wherein a display 2 for displaying production information may be embedded in the platform, before the product blank is processed, the product blank to be processed may be placed on the platform manually or by using an existing automatic device, the conveying mechanism drives the product blank to move to a set detection position, and after the product blank reaches the detection position, the dimension (dimension such as length, width, or thickness) of the blank is measured by using the dimension measuring instrument; the conveying mechanism can be realized by adopting the existing driving devices such as a belt conveyor, an air cylinder, a hydraulic cylinder, an electric cylinder or a ball screw pair, and the size measuring instrument can be realized by adopting the existing sensors such as an existing laser range finder, a potentiometer type distance sensor, an inductive type distance sensor, a capacitive type distance sensor, an eddy current type distance sensor and a Hall type distance sensor.
In this embodiment, the platform including the backup pad 10 that the slope set up with be used for the guide lean on to one side the product blank of backup pad 10 moves to measuring position's guiding groove 7, backup pad 10 one side is used for supporting the glass board, the opposite side supports through triangle-shaped support 8, this platform has certain inclination, avoid the glass board to take place to topple, when measuring the glass board size, usable manual work or automation equipment lean on the glass board to one side on the platform, and simultaneously, make glass board bottom and guiding groove 7 cooperate and can follow guiding groove 7 direction slip, the inclination of the backup pad 10 of this platform is adjustable, backup pad 10 bottom is equipped with height-adjustable's rag screw, place in ground in order to guarantee that whole platform can stabilize.
In this embodiment, there are leading wheel 6 and support the product blank bottom through this leading wheel 6 along longitudinal distribution in the guiding groove 7, and the axis of leading wheel 6 keeps perpendicular with the glass board that leans on the platform to one side, guarantees that its face of cylinder can roll with the product blank bottom surface and cooperates, reduces the resistance that the product blank removed in guiding groove 7, and the material of leading wheel 6 can adopt flexible macromolecular material to make, avoids the product blank to cause the damage at the removal in-process.
In the embodiment, the supporting plate 10 is distributed with pulleys 9 towards the product blank side, supports the product blank through the pulleys 9 and guides the product blank to move to the measuring position; the backup pad 10 has the pulley holder of boss structure towards the side distribution of product blank, and it has the recess that is used for holding pulley 9 to open on the pulley holder, pulley 9 is rotatable to be set up in this recess, and this platform of pulley 9 perpendicular to sets up towards the moving direction of blank, makes the platform pass through pulley 9 and lean on the blank on the platform to roll the cooperation to one side, reduces the resistance that the blank removed the in-process, and the pulley can adopt the macromolecular material preparation that has certain elasticity, avoids it to cause the loss to product blank surface.
In this embodiment, the conveying mechanism includes an air cylinder disposed on the supporting plate 10 along the moving direction of the product blank; the cylinder in this embodiment is the rodless cylinder, and the executive component of rodless cylinder can drive the glass that leans on to one side on the platform and remove to the detection position, is provided with the laser chi probe in addition on the executive component of rodless cylinder, utilizes the executive component of rodless cylinder to remove the blank to the measurement position after, and the spacing of the limit structure in probe and the backup pad is the size of blank along the direction of movement (the length size of blank).
In this embodiment, the measuring instrument is a laser ruler 4; the laser ruler 4 is provided with two laser rulers which are respectively and correspondingly used for measuring the length and the width of a product blank, one laser ruler 4 is arranged along the moving direction of the blank and is used for measuring the length of the blank, the other laser ruler 4 is perpendicular to the moving direction of the blank and is used for measuring the width of the product blank, when the blank moves to a measuring position, probes of the two laser rulers 4 are respectively and correspondingly driven by a rodless cylinder, one laser ruler 4 probe moves along the length direction of a glass plate through a rodless cylinder I5 and scans so as to measure the length size of the glass plate, the other laser ruler 4 moves along the width direction of the glass plate through a rodless cylinder II1 and scans so as to measure the width size of the product blank, the actions of a conveying mechanism and the measuring device in the measuring device are controlled through a central controller, when the conveying mechanism moves the product blank to be processed to the measuring position, the controller sends a stop command to the conveying mechanism, meanwhile, the controller sends a start command to the measuring device, the measuring device controls the measuring device to complete the measuring action, a signal output end of the measuring device is connected to a processing unit, the processing unit is matched with search size data sent in a system according to the search size data sent by the measuring device, the search data, the device, the production information is output, and the production information is output to guide production operation of a production device to be produced.
In this embodiment, a limiting structure for limiting the product blank moving to the measuring position is fixedly arranged on the supporting plate 10, the limiting structure in this embodiment is a stop lever 3 fixed on the platform, when the product blank is moved to be blocked by the stop lever 3 by the conveying mechanism, a sensor on the stop lever 3 sends a signal in place to the controller, and the controller judges that the product blank is located at the measuring position according to the signal and controls the conveying mechanism to stop.
The invention also discloses a production method of the glass product, which comprises the following steps: A. measuring the size of the product blank; in the embodiment, the size of the product blank to be processed can be measured by adopting any conventional automatic product blank size measuring equipment; B. the method comprises the steps of generating production information matched with a product blank according to the measured size of the product blank, and realizing the step by using the conventional information processing equipment, wherein the size specification of all the product blanks and the production information matched with the product blanks can be stored in the information processing equipment, the processing equipment can search and generate the matched production information according to the size specification measured by the measuring equipment, the production information comprises information C including requirements, quantity, specification models, subsequent processing technological requirements and the like, the generated production information is printed on a label, the label is attached to the corresponding product blank, the label can be printed by using the conventional printing equipment, and the printed label can be manually or automatically attached to the product blank so as to guide a producer to perform subsequent production operation.
Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.
Claims (4)
1. A specification product production information generation system is characterized in that: the device comprises a measuring device for measuring the size of a product blank, a processing unit for generating production information matched with the size data according to the measured size data and output equipment for outputting the generated production information; the measuring device comprises a platform for supporting the product blank, a conveying mechanism for moving the product blank to a measuring position and a size measuring instrument for measuring the size of the product blank moved to the measuring position; the platform comprises a supporting plate which is obliquely arranged and a guide groove which is used for guiding the product blank obliquely leaning against the supporting plate to move to a measuring position; guide wheels are longitudinally distributed in the guide grooves and support the bottoms of the product blanks through the guide wheels; the supporting plate is distributed with pulleys towards the side of the product blank and supports the product blank through the pulleys and guides the product blank to move to a measuring position; the conveying mechanism comprises an air cylinder arranged on the supporting plate along the moving direction of the product blank.
2. The specification product production information generation system according to claim 1, wherein: the output device comprises a display for visually displaying the production information and/or a printer for printing the production information.
3. The specification product production information generation system according to claim 1, wherein: the measuring instrument is a laser ruler; the laser ruler is provided with two laser rulers which are respectively used for measuring the length and the width of a product blank.
4. The specification product production information generation system according to claim 1, wherein: the fixed limit structure that is used for carrying on spacingly to the product blank that removes to measuring position that is equipped with in the backup pad.
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| CN110900247A (en) * | 2019-12-05 | 2020-03-24 | 深圳市正兴源科技有限公司 | Machining method for simultaneously machining multiple thimbles |
| CN110900246A (en) * | 2019-12-05 | 2020-03-24 | 深圳市正兴源科技有限公司 | Machining method for simultaneously machining multiple inclined ejector heads |
| CN110900245A (en) * | 2019-12-05 | 2020-03-24 | 深圳市正兴源科技有限公司 | Processing method for simultaneously processing multiple long inclined roofs |
| CN113295096A (en) * | 2020-02-24 | 2021-08-24 | 青岛海尔模具有限公司 | Workpiece machining device and method |
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| DE102004009352B4 (en) * | 2004-02-26 | 2006-01-19 | Thyssen Krupp Automotive Ag | Device for producing a finished contour of a workpiece by grinding and method thereto |
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| CN102331747B (en) * | 2011-08-19 | 2012-11-28 | 中信重工机械股份有限公司 | Method for machining and detecting slender axle-like part with continuous conical surfaces |
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| CN105015871A (en) * | 2015-06-29 | 2015-11-04 | 合肥中玛信息科技有限公司 | Glass measuring system |
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