CN106671267B - A kind of no finish coat assembled wall is counter to beat preparation process - Google Patents
A kind of no finish coat assembled wall is counter to beat preparation process Download PDFInfo
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- CN106671267B CN106671267B CN201611098436.4A CN201611098436A CN106671267B CN 106671267 B CN106671267 B CN 106671267B CN 201611098436 A CN201611098436 A CN 201611098436A CN 106671267 B CN106671267 B CN 106671267B
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- insulation board
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
- B28B1/045—Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/46—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Building Environments (AREA)
Abstract
A kind of Assembled self-insulating wall is counter to beat preparation process; the wall includes concrete wall, insulation board and cement sand bed protective layer; insulation board is set outside the concrete wall, and insulation board itself band matcoveredn, cement mortar protective course is arranged in insulation board outside.The present invention proposes to produce Assembled self-insulating wallboard by the anti-construction technology beaten of insulation board, eliminate outer page board in former sandwich structure and the inside and outside connector being connected, cost is set to decline to a great extent, improve production efficiency, the self weight for reducing building, provides guarantee to be widely applied assembled architecture.
Description
Technical field
The present invention relates to building material technical field, more particularly to a kind of novel fabricated wall production method, set
Meter and installing area.
Background technique
As maximum developing country, China's per Unit GDP Energy Consumption is world average level more than 2 times, in face of increasingly
Severe energy security situation, country are all carrying forward vigorously energy-saving and emission-reduction in every field.Building energy consumption occupies China's total energy consumption
20 ~ 30%, therefore building energy conservation is just particularly important.Newest building energy-saving standard be northern area for example Beijing, Tianjin,
The provinces such as Shandong, Hebei, Xinjiang have realized 75% energy conservation standard, and the cities and towns residential architecture of most area is 65%, only a few
Area requires to be 50%.Since China's Developing Energy-saving Construction is later, various aspects all owe maturation, energy saving skill compared with European and American developed countries
Art measure and standard also fall behind relatively, but on the whole, and super low energy consumption building, green building are the development trends of China's building.
Super low energy consumption building is commonly referred to as passive type building at home, i.e., without the heating of active and air-conditioning or using extremely low
Energy consumption can maintain the building of comfortable indoor thermal environment.The peripheral structure of passive type building requirements building has pole
Good heat insulation effect and airtightness sees that the organic for using thermal insulation property best is kept the temperature according to the case where current passive type building
As insulation construction, thickness is more than 15cm for material polyurethane or polystyrene foam, and uses vacuum thermal insulation plate, total thickness
Degree control is able to satisfy the heat preservation demand of super low energy consumption building within 6cm.
Assembled architecture is the main flow direction of engineering construction, i.e., work is carried out as production automobile in construction house comprehensively
Factory's Prefabrication, the build model that scene is assembled.But current assembled wall uses and generallys use sandwich style
Structural form, the structural form are by passing through the connector of insulation board for 5-8cm thick concrete slab and main body on the outside of insulation board
The concrete of structure connects, and cumbersome, cost is high, security system is low there is producing for the construction of the sandwich, for solid
The connector of the concrete slab of fixed outside 5-8cm thickness does not implement standard, and quality is difficult to ensure, and forms a large amount of cold bridge, mesh
Preceding all to rely on import, cost is high, and current assembled architecture is caused to be difficult to promote, and incremental cost is high.
Summary of the invention
For the assembled wallboard of the above sandwich structure, the present invention is proposed through the anti-technique production assembly beaten of insulation board
Formula Self-insulation wall plate eliminates outer page board in former sandwich structure and the inside and outside connector being connected, so that cost is declined to a great extent, mention
High production efficiency, reduces the self weight of building, provides guarantee to be widely applied assembled architecture.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is that:
A kind of Assembled self-insulating wall instead beats preparation process, and the wall includes concrete wall, insulation board and water
Insulation board, insulation board itself band matcoveredn, the setting of insulation board outside is arranged in cement mortar protective layer, the concrete wall outside
Cement mortar protective course, the anti-construction technology method of beating of insulation board include the following steps:
Step 1) fixed form in steel platform, and window frame is fixed；
Step 2 is first laid with the cement mortar protective course of one layer of 1-3cm thickness in steel platform cope plate, is internally embedded grid
Cloth or galvanized steel wire netting；
Step 3) is pre-buried and fixed anchors, the anti-bottom for being laid on template of insulation board；
Step 4) is pre-buried and fixed anchors, is laid on the upper surface of cement mortar protective course insulation board is counter；
Step 5) is laid with steel reinforcement cage or assembling reinforcement directly above on the top for the insulation board completed；
The fixed fixed point being embedded into concrete of step 6)；
Step 7) is poured concrete and vibration compacting；
Step 8) maintenance；
Step 9) demoulding lifting.
Preferably, a kind of Assembled self-insulating wall instead beats preparation process, the wall includes concrete wall, protects
Insulation board, insulation board itself band matcoveredn, insulation board is arranged in warm plate, cement mortar protective course, the concrete wall outside
Outside setting cement mortar protective course, the manufacture craft for instead beating Assembled self-insulating wall are as described below:
The first step has propped up template in die station, and has fixed window frame；
Second step is laid with the cement sand bed of one layer of 1-3cm thickness in the template propped up, should embed plating in cement sand bed
Zinc steel wire or glass fiber net are then laid with an insulation board with matcoveredn on the cement sand bed just completed, are being laid with
The inside and outside anchoring piece for anchoring sub-assembly handstand is fixed while insulation board, an end cap of interior anchoring piece should be placed in steel
The downside of silk screen or glass fiber net, and steel wire or glass fiber net anchor are lived, an end cap of outer anchoring piece will fix insulation board, and
In the cavity that the center-pole of interior anchoring piece is reached to the center-pole of outer anchoring piece, and the center-pole of outer anchoring piece should stand upside down to stretch out and protect
The thickness of warm plate；
Third step after insulation board is laid with and anchors, handles with foamed material and clogs the plate stitch of full insulation board；
4th step will be laid on the upper surface of the insulation board with matcoveredn according to the steel reinforcement cage designed and produced in advance, or
Directly assembling reinforcement is laid in the upper surface of insulation board with matcoveredn completed；
5th step fixes the component of Self-insulation wall plate on steel reinforcement cage；
6th step is poured concrete and vibrates, and the surface of concrete, which smoothes out, receives light；
7th step, will pour the concrete being poured in and is sent in curing kilns and conserve；
8th step, demoulding lifting and chipping；
The self heat insulation wall made is combined installation by design requirement by the 9th step.
Preferably, the protective layer of itself band of the insulation board can be cement mortar or binding cement thin plate or calcium silicates
Plate, glass magnesium board, Cement fibre mat.
Preferably, the thermal insulation material of the insulation board is vacuum heat-insulating plate.
Preferably, the insulation board and concrete wall are fixed by anchoring piece sub-assembly, the anchoring piece group
Component includes outer anchoring piece and interior anchoring piece, and the outer anchoring piece includes outer anchoring piece center-pole and is located at outer anchoring piece center
The first end cover of bar outer end, the size of the first end cover are greater than the size of the cross section of outer anchoring piece center-pole；The outer anchor
Firmware Center bar is hollow structure；The interior anchoring piece include interior anchoring piece center-pole and be located at interior anchoring piece center-pole outer end
Second end cover, the size of the second end cover is greater than the size of the cross section of interior anchoring piece center-pole, in the interior anchoring piece
Core bar is inserted into the hollow structure of outer anchoring piece center-pole.
Preferably, the first protrusion is arranged in the inner wall of the hollow structure, the interior anchoring piece center-pole outside wall surface is set
Set the second protrusion, when the interior anchoring piece center-pole is inserted into the hollow structure of outer anchoring piece center-pole, first protrusion and the
Two protrusions mutually fasten.
Preferably, the fixed point in step 6) includes lifting point, reinforced bar sleeve, fixed pivot.
Preferably, the component of the fixation Self-insulation wall plate in the 5th step include sleeve, suspension hook, supporting point, penetration pipe,
Electric wire box.
Preferably, the center-pole of anchoring piece will stand upside down and stretch out the thickness of insulation board and at least want 5cm or more in second step.Make
To be preferred, the first protrusion is arranged in the inner wall of the hollow structure, and the second protrusion is arranged in the interior anchoring piece center-pole outside wall surface,
When the interior anchoring piece center-pole is inserted into the hollow structure of outer anchoring piece center-pole, first protrusion and the second protrusion are blocked mutually
It closes.
Preferably, first protrusion and the second protrusion are structure thorns.
Preferably, first protrusion from inner wall outward or interior extreme direction extend, the extension side of the second protrusion
To raised with first opposite.
Preferably, setting the function of the distance L from from outer end to inner end, i.e. M=F(L for the density M that structure pierces), then F'
(L) > 0, then F''(L) > 0, wherein F'(L), F''(L) be F(L respectively) first order derivative and second derivative.
Preferably, protrusion is arranged in the inner end end of the outer anchoring piece.
Preferably, opening is arranged in the inner end end of the outer anchoring piece, extend in outer anchoring piece center-pole.
Preferably, the outside wall surface setting structure of the outer anchoring piece center-pole pierces, the structure thorn extends towards outer end.
Preferably, the first end cover and second end cover are circle, the diameter of the first end cover is greater than second end cover
Diameter.
Compared with the existing technology, the invention has the advantages that or advantage:
1) the invention discloses a kind of preparation process of new heat insulation integrated wall, the structure of the self heat insulation wall includes
Load-carrying members, water proof structure, self heat insulation wall once-cast forming, by the anti-construction technology beaten, can effectively protect
The integrality of thermal insulation material is demonstrate,proved, construction technology is more simple and convenient, has insulating layer securely durable, can lead to the building same service life
The positive manual labour skill for crossing the insulation board overcomes existing sandwich wallboard and exists from heavy, do not prevent fires, outer page wallboard it is easy to fall off,
The production production of the problems such as there are severe compromises, the more present sandwich wallboard of the production technology of the self heat insulation wall is simple fast
Second pouring is kept to once-cast by victory, eliminates outer page wallboard and connector, the weight of wall is reduced, and cost savings are extremely
Few 100 yuan of every square meters.
2) protrusion and recess portion is arranged by the way that integrated concrete wall is arranged in the present invention, and water is avoided to enter wall, thus real
Existing waterproof.
3) present invention further realizes waterproof by the way that sealing material is arranged between adjacent concrete wall.
4) anchoring piece of the invention is mainly used in the prefabricated components of plant produced self heat insulation wall, China and foreign countries anchoring piece master
It is used to for insulation board being fixed in concrete, interior anchoring piece is mainly used for that the cement mortar protective course on the outside of insulation board will be embedded in
Middle glass fiber net or steel wire are fixed with anchor, and in addition do not occupy the plate stitch of insulation board, and the heat bridge of self heat insulation wall is preferably minimized, and logical
It crosses the mutual of the thorn of falling structure on inside and outside anchoring piece sub-assembly to hang upside down, forms very big pulling capacity, and no longer need to be consolidated with metal nail
It is fixed.
5) density that the present invention is pierced by the structure of outer anchoring piece outside wall surface ensure that outer with the variation from outer end to inner end
Anchoring piece further fixes.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of assembled wall of the invention.
Fig. 2 is the concrete wall structure schematic diagram that waterproof construction is arranged.
Fig. 3 is the structural schematic diagram that concrete wall is combined.
Fig. 4 is the partial enlargement diagram of integrated wall.
Fig. 5 is the structural schematic diagram of outer anchoring piece.
Fig. 6 is the structural schematic diagram of interior anchoring piece.
Fig. 7 is the structural schematic diagram that inside and outside anchoring piece is combined.
Fig. 8 is the structural schematic diagram that inside and outside anchoring piece is applied on wall.
Fig. 9 is the integrated wall structural schematic diagram for including window.
In figure: in figure: 1, outer anchoring piece, 2, interior anchoring piece, 3, concrete wall, 4, insulation board, 5, glass fiber net or steel wire
Net, 6, cement sand bed, 7, protrusion, 8, recess portion, 9, elaxtic seal, 10, sealant, 11, reinforcing bar, 12 suspension centres；
1-1, center-pole, 1-2, first end cover, 1-3, protrusion, 1-4, opening, 1-5, protrusion, 1-6 protrusion；
2-1, center-pole, 2-2, second end cover, 2-3 protrusion.
Specific embodiment
With reference to the accompanying drawing, the invention will be further described.
Fig. 1 illustrates a kind of Assembled self-insulating wall, and the wall includes concrete wall 3, insulation board 4, insulation board 4
Itself has protective layer, and cement mortar protective course is arranged again outside insulation board, heat preservation is arranged outside the concrete wall 3
Plate.
Insulation board autoprotection layer can be cement mortar or binding cement thin plate or calcium silicate board, glass magnesium board, cement are fine
Tie up mat.
Fig. 1 illustrates the horizontal structure of wall, i.e., instead plays the schematic diagram for preparing of mode, actually wall is when installation
It is vertical direction.
Preferably, the thermal insulation material 4 of the insulation board is vacuum heat-insulating plate.
Construction technology method is beaten the present invention further discloses insulation board is counter:
1) fixed form in steel platform, and window frame is fixed；
2) one layer of preferred 2cm of 1-3cm(is first laid in steel platform cope plate) thick cement mortar protective course, it is internally embedded
Grid cloth or galvanized steel wire netting；
3) pre-buried and fixed anchors, the anti-bottom for being laid on template of insulation board；
4) pre-buried and fixed anchors are laid on the upper surface of cement mortar protective course insulation board is counter；
5) steel reinforcement cage or assembling reinforcement directly above are laid on the top for the insulation board completed；
6) the fixed fixed point being embedded into concrete；
7) casting concrete and vibration compacting；
8) it conserves；
9) demoulding lifting.
A kind of to beat the self heat insulation wall and instead beat assembled system that construction technology makes by counter, including that insulation board is counter beats
Construction technology and combination mounting process by the anti-self heat insulation wall for making work of insulation board, instead beating self heat insulation wall has included
The functions such as structure, window, heat preservation, threading are constituted, and the structure of the self heat insulation wall includes load-carrying members, water proof structure, should
The forming of self heat insulation wall once-cast, has insulating layer securely durable, can pass through instead beating for the insulation board with the building same service life
Technique overcomes existing sandwich wallboard and exists from heavy, do not prevent fires, outer page wallboard it is easy to fall off, there are severe compromises
The problems such as, the production production of the more present sandwich wallboard of the production technology of the self heat insulation wall is simple and fast, and second pouring is subtracted
For once-cast, outer page wallboard and connector are eliminated, the weight of wall is reduced, cost savings at least 100 yuan of every square meters.
The manufacture craft for instead beating Assembled self-insulating wall is as described below:
The first step has propped up template in die station, and has fixed window frame；
Second step is laid with one layer of preferred 2cm of 1-3cm(in the template propped up) thick cement sand bed, cement sand bed
It is interior to embed galvanized steel wire netting or glass fiber net, a heat preservation with matcoveredn is then laid on the cement sand bed just completed
Plate fixes the inside and outside anchoring piece for anchoring sub-assembly handstand while being laid with insulation board, and an end cap of interior anchoring piece is answered
It is placed in the downside of steel wire or glass fiber net, and steel wire or glass fiber net anchor are lived, an end cap of outer anchoring piece will be fixed
Insulation board, and the center-pole of interior anchoring piece reached in the cavity of center-pole of outer anchoring piece, and the center-pole of outer anchoring piece is answered
It stands upside down and stretches out the thickness of insulation board；
Third step after insulation board is laid with and anchors, handles with foamed material and clogs the plate stitch of full insulation board；
4th step will be laid on the upper surface of the insulation board with matcoveredn according to the steel reinforcement cage designed and produced in advance, or
Directly assembling reinforcement is laid in the upper surface of insulation board with matcoveredn completed；
5th step fixes the component of Self-insulation wall plate on steel reinforcement cage；
6th step is poured concrete and vibrates, and the surface of concrete, which smoothes out, receives light；
7th step, will pour the concrete being poured in and is sent in curing kilns and conserve；
8th step, demoulding lifting and chipping；
The self heat insulation wall made is combined installation by design requirement by the 9th step.
The assembled made by insulation board back-hand craft method installs system and includes but be not limited solely to by keeping the temperature counter make
The Assembled self-insulating wall of work, laminated floor slab, precast floor slab, preformed self thermal insulation balcony etc..
The Assembled self-insulating installs system by main member prefabrication, and beam column is cast-in-place, included external decoration and built-in
The completely new construction scheme with indoor hard-cover assembling building of one kind that assembling is constituted.The assembly system quick construction,
Cost is cheap, quickly move in, the decoration of exterior wall and heat preservation same service life, the Life cycle of building are not necessarily to the advantages that repairing.
By insulation board back-hand craft method make Assembled self-insulating wall, the self heat insulation wall be collection structure, decoration,
The functions such as heat preservation, window, threading, one-time cast-forming, convenient transportation, installation, production are convenient, at low cost.
The structure sheaf of the Assembled self-insulating wall includes the structural concrete layer and water proof structure layer of load-bearing, antidetonation,
The water proof structure layer passes through the construction moulding of the Assembled self-insulating wall, through this construction after installation combination, by extraneous rain
Water is kept off on the outside of the structure of concrete, and the reinforcing bar of wall corrosion structure layer will not be seeped into because of the rainwater outside wall, will not be by outside
Rainwater be seeped into interior.A protrusion is arranged in the upper end of the Assembled self-insulating wall, and the other end on the other side is arranged one
Groove, the water blocking techonosphere by a handstand protrusion on load-bearing techonosphere, with another piece of assembled of next level from
The groove of heat-insulating wall structure layer is combined, and forms a water blocking techonosphere.
The Assembled self-insulating wall is formed in factory's disposal pouring, and production method is applied with counter beat of insulation board
Work technique is made.
The anti-first step for beating construction technology of the insulation board of the Assembled self-insulating wall is fixedly mounted in vibration die station
Template, and window frame etc. is fixed.
The second step that construction skill is instead beaten in the heat preservation of the Assembled self-insulating wall is that insulation board tiles in fixed template.
The thermal insulation material of the insulation board can be organic foam thermal insulation material such as styrofoam, extruded sheet, polyurethane sheet, phenolic aldehyde
Plate, modified polyphenyl plate etc., inorganic heat insulation material such as aerogel blanket or aeroge plate, mineral wool, rock wool, foam glass, foam
Cement, sintered pearlite plate etc., compound insulating material such as vacuum heat-insulating plate, inorganic compounding organic plates etc..Preferred embodiment is vacuum
Heat-insulating shield.
The insulation board thermal insulation material another side opposite with decorative panel, preferred plan are band matcoveredn, especially vacuum
Heat-insulating shield must be with matcoveredn, which can be cement mortar or other protective layers (such as binding cement thin plate or silicic acid
Calcium plate, glass magnesium board, Cement fibre mat etc.).
Anchoring piece handstand is fixed while being laid with insulation board, the component of anchoring piece will be fixed on decorative panel by near-lying mode
The one side of plate platform, the other end of anchoring piece, which will stand upside down, stretches out the thickness of insulation board, and extension elongation at least wants 5cm long, insulation board
After being laid with and anchoring, the plate stitch of full insulation board is handled and clogged with foamed material (foamed strip or foamed glue).
The anti-third step for beating construction technology of the insulation board of the Assembled self-insulating wall is after insulation board is laid with and anchors,
The plate stitch of full insulation board is handled and clogged with foamed material (foamed strip or foamed glue).
Counter the 4th step for beating construction technology of the insulation board of the Assembled self-insulating wall is basis to design and produce in advance
Steel reinforcement cage be laid on the upper surface of form insulation plate, or be directly laid with assembling reinforcement in the upper surface of insulation board completed.
Counter the 5th step for beating construction technology of the insulation board of the Assembled self-insulating wall is that self-heat conserving is fixed on steel reinforcement cage
The components such as sleeve, suspension hook, supporting point, penetration pipe, the electric wire box of wallboard.
Counter the 6th step for beating construction technology of the insulation board of the Assembled self-insulating wall is to be poured concrete and vibrate, coagulation
The surface of soil, which smoothes out, receives light.
Counter the 7th step for beating construction technology of the insulation board of the Assembled self-insulating wall is will to pour the concrete being poured in be sent to
Maintenance in curing kilns.
Counter the 8th step for beating construction technology of the insulation board of the Assembled self-insulating wall is to demould lifting and modify surface to lack
It falls into, the filleting for doing sealant to the plate stitch of decorative layer is handled.
Will by keep the temperature it is counter make the Assembled self-insulating wall performed and transport to building-site be combined installation.
1, as the architectural construction of the factorial production, the system of complete set has been formed, can make to build entire peripheral protective
Structure all realizes the factorial production.
It 2, has included structure, window, heat preservation, decoration, threading in the peripheral protective wallboard of the entire standard width of a room in an old-style house of the factorial production
Etc. functions constitute.
3, the infiltration of PC component connection is thoroughly prevented by the structurally waterproof layer of design in the peripheral structure of plant produced
The defects of water, gap are come unglued.
4, accomplish the spy that light weight, thickness are thin, production is convenient, production cost is low in the peripheral protective wallboard of the factorial production
Point.
5, outer decorative layer (or protective layer) thermal insulation material and concrete knot will be had in the peripheral protective wallboard of the factorial production
Structure wall one-time cast-forming has accomplished heat preservation, decoration and has built the same service life.
6, above-mentioned thermal insulation material exists in the factorial production peripheral protective wallboard with outer decorative layer (or protective layer) insulation board
It when being laid in template, needs to be fixed with anchoring piece, assembled plate stitch is filled closely knit with efficient thermal insulation material.
7, in the factorial production peripheral protective wallboard, without outer decorative layer insulation board be laid in template before, need to mention
The cement sand bed of the preceding 1:2.5-3.5 that 1-3cm thickness is laid in template room, is internally embedded grid cloth or galvanized steel wire netting.
8, in the factorial production, the specification of the embedded grid cloth of cement sand bed should be 160-300 grams, galvanized steel wire netting
Specification should be string diameter 0.5-0.9mm, between 8.5 × 8.5-12.7 of spacing × 12.7mm.
9, two kinds of processes can be divided into the production of the peripheral protective wallboard of the factorial production, insulation board is counter to beat construction work
Skill method, insulation board just beat construction technology.
Fig. 2 illustrates a kind of integrated wall with waterproof construction for improving structure, and the wall includes muti-piece coagulation
Protrusion 7 and recess portion 8 is respectively set in cob wall body 3, the 3 vertical direction both ends of concrete wall, and adjacent concrete wall passes through
Protrusion 7 and recess portion 8 connect.
The structure sheaf of the Assembled self-insulating wall includes the structural concrete layer and water proof structure layer of load-bearing, antidetonation,
The water proof structure layer passes through the construction moulding of the Assembled self-insulating wall, through this construction after installation combination, by extraneous rain
Water is kept off on the outside of the structure of concrete, and the reinforcing bar of wall corrosion structure layer will not be seeped into because of the rainwater outside wall, will not be by outside
Rainwater be seeped into interior.A protrusion is arranged in the upper end of the Assembled self-insulating wall, and the other end on the other side is arranged one
Groove, the water blocking techonosphere by a handstand protrusion on load-bearing techonosphere, with another piece of assembled of next level from
The groove of heat-insulating wall structure layer is combined, and forms a water blocking techonosphere.
Preferably, protrusion is arranged in the top of the concrete wall, recess portion is arranged in lower part.
Preferably, the thickness on the top of the concrete wall is less than the thickness of lower part.By so set, can be with
One recess portion is set in the junction of adjacent concrete wall, to fill relevant material, such as concrete in recess portion
Material to guarantee that adjacent concrete preferably connects, while guaranteeing the secured and intensity of the concrete wall of connection.
Preferably, the thickness on the top of the concrete wall is 50-150mm.
Preferably, the height of the thin part of the concrete wall is 200-400mm.
By the optimization design of above-mentioned size, concrete wall is enabled to utmostly to save material, reduces cost, together
When can also ensure that the intensity and firmness of connecting wall.
Preferably, elaxtic seal is arranged in the protrusion of adjacent concrete wall and recess portion junction.Pass through setting
Elaxtic seal can make sealing performance more preferable.Further achieve the effect that waterproof.
Preferably, thermal insulation material is arranged outside the concrete wall, protective layer is set outside the thermal insulation material
Or finish coat.
Preferably, sealant is arranged between the thermal insulation material of adjacent concrete wall.
Preferably, the thermal insulation material is preferably insulation board.
Fig. 5-7 illustrates a kind of anchoring piece sub-assembly for thermal insulation material anchoring surely, including outer anchoring piece 1 and interior anchor
Firmware 2, as shown in Figure 1, the outer anchoring piece 1 includes outer anchoring piece center-pole 1-1 and is located at outside outer anchoring piece center-pole 1-1
The size of cross section of the size of the first end cover 1-2, the first end cover 1-2 at end greater than outer anchoring piece center-pole 1-1；It is described
Outer anchoring piece center-pole 1-1 is hollow structure.
As shown in fig. 6, the interior anchoring piece 2 is including interior anchoring piece center-pole 2-1 and is located at interior anchoring piece center-pole 2-1
The size of cross section of the size of the second end cover 2-2, the second end cover 2-2 of outer end greater than interior anchoring piece center-pole 2-1, institute
It states interior anchoring piece center-pole 2-1 to be inserted into the hollow structure of outer anchoring piece center-pole 1-1, as shown in Figure 3.
Preferably, the first end cover 1-2 and second end cover 2-1 is circle, the center-pole 1-1 and 1-2 is round
Tee section.
Preferably, the diameter of the first end cover 1-2 is greater than the diameter of second end cover 2-2.Preferably, first end cover
The diameter of 1-2 is 1.2-1.8 times of the diameter of second end cover 2-2, preferably 1.3-1.5 times.
Preferably, the diameter of center-pole 1-1 is 6-8mm, the diameter of center-pole 1-2 is 3-4mm.
Preferably, the inner wall of the hollow structure is arranged outside the first protrusion 1-5, the interior anchoring piece center-pole 2-1
Wall surface the second protrusion of setting 2-3, when the interior anchoring piece center-pole 2-1 is inserted into the hollow structure of outer anchoring piece center-pole 1-1, institute
It states the first protrusion and the second protrusion mutually fastens.
Preferably, the first protrusion 1-5 and the second protrusion 2-3 are structure thorns.
Preferably, the first prominent 1-5 (i.e. the top direction end cap 1-2 of Fig. 1) or interior outward from inner wall
The direction (i.e. the lower lug 1-3 of Fig. 1) is held to extend, the extending direction of the second protrusion 2-3 is opposite with the first protrusion.
By be arranged protrusion extending direction on the contrary, can make by inside and outside anchoring piece sub-assembly the thorn of falling structure it is mutual
It is projecting, very big pulling capacity is formd, and no longer need to be fixed with metal nail.
Preferably, setting the function of the distance L from from outer end to inner end, i.e. M=F(L for the density M that structure pierces), then F'
(L) > 0, then F''(L) > 0, wherein F'(L), F''(L) be F(L respectively) first order derivative and second derivative.
By above-mentioned setting, so that the distribution density of the first protrusion (structure thorn) 1-5 and the second protrusion (structure thorn) 2-3 are along outer
It holds to inner end and constantly increases, and increased amplitude is also increasing.By above-mentioned setting, so that the binding force of interior outer protrusion
As the extension from outer end to inner end constantly increases, internal binding force ensure that, so that interior anchoring piece is more difficult to extract, from
And it ensure that combining closely for inside and outside anchoring piece.It is found through experiments that, by so set, can be improved 20-40%'s or so
Fixed force.
Above-mentioned formula is suitable for protrusion 1-5 and 2-3.
Preferably, from the center-pole 1-1 length of outer anchorage element 1 be SAlways, it is arranged in the inner end end of center-pole prominent
The density for playing 1-5 is MIt is interior, then the density M=M of protrusion 1-5It is interior* (s/SAlways)a, wherein a is coefficient, 1.18 < a < 1.23.
Above-mentioned relationship is obtained by a large amount of numerical simulation and its experiment, is tested through a large number of experiments
Card.Density distribution is carried out by above-mentioned relationship, combination degree is enabled to reach best.
Preferably, 1.19 < a < 1.21.
Preferably, a is gradually reduced as s/S increases.
Preferably, protrusion 1-3 is arranged in the inner end end of the outer anchoring piece 1.By the way that protrusion is arranged, it is further ensured that interior
The binding force at end and wall, guarantees that inner end is not allowed to be drawn out easily.
Preferably, the inner end end setting opening 1-4 of the outer anchoring piece, extends in outer anchoring piece center-pole 1-1.
Correspondingly, interior 2 inner end of anchoring piece is also provided with opening corresponding with opening 1-4, as shown in Figure 2.
By setting opening 1-4, it can also be further ensured that the binding force of outer anchoring piece 1 and wall, guarantee outer anchoring piece 1 not
It is easy to extract.
Preferably, the outside wall surface setting structure of the outer anchoring piece center-pole 1-1 pierces 1-6, the structure pierces 1-6 towards outer
End extends.Extend towards Fig. 1 upper direction.
Preferably, setting the density m that outside wall surface structure pierces to the function of the distance L from from outer end to inner end, i.e. m=f
(L), then f'(L) > 0, then f''(L) > 0, wherein f'(L), f''(L) be f(L respectively) first order derivative and second derivative.
By above-mentioned setting, so that the distribution density of structure thorn 1-6 constantly increases along outer end to inner end, and increased
Amplitude is also increasing.By above-mentioned setting so that the binding force of protrusion 1-6 and wall with the extension from outer end to inner end not
Disconnected increase, so that outer anchoring piece is more difficult to extract, to ensure that combining closely for inside and outside anchoring piece.It is found through experiments that,
By so set, the fixed force of 15-30% or so can be improved.
Preferably, the first end cover and second end cover are circle, the diameter of the first end cover is greater than second end cover
Diameter.
This anchoring piece is mainly used in the prefabricated components of plant produced self heat insulation wall, China and foreign countries' anchoring piece be mainly used for by
Insulation board is fixed in concrete, and interior anchoring piece is mainly used for that glass fiber net in the cement mortar protective course on the outside of insulation board will be embedded in
Or steel wire is fixed with anchor, and does not in addition occupy the plate stitch of insulation board, the heat bridge of self heat insulation wall is preferably minimized, and passes through inside and outside anchor
The thorn of falling structure is mutual projecting on firmware combinations part, forms very big pulling capacity, and no longer need to be fixed with metal nail.
The above, only the preferred embodiment of the present invention, protection scope of the present invention are not limited merely to above-mentioned reality
Example is applied, all technical solutions belonged under the invention thinking all belong to the scope of protection of the present invention.It should be pointed out that being led for this technology
For the technical staff in domain, also it is considered as protection scope of the present invention in any improvement for not departing from the principle of the invention.
Claims (7)
1. a kind of Assembled self-insulating wall instead beats preparation process, the wall includes concrete wall, insulation board and cement
Insulation board, insulation board itself band matcoveredn, the setting of insulation board outside is arranged in screed protective layer, the concrete wall outside
Cement mortar protective course, the thermal insulation material of the insulation board are vacuum heat-insulating plates, and the protective layer of itself band of the insulation board can be water
Cement mortar or binding cement thin plate or calcium silicate board, glass magnesium board, Cement fibre mat, insulation board back-hand craft method include following step
It is rapid:
Step 1) fixed form in steel platform, and window frame is fixed；
Step 2 is first laid with the cement mortar protective course of one layer of 1-3cm thickness in steel platform cope plate, be internally embedded grid cloth or
Galvanized steel wire netting；
Step 3) is pre-buried and fixed anchors；
Step 4) is laid on the upper surface of cement mortar protective course insulation board is counter；
Step 5) is laid with steel reinforcement cage or assembling reinforcement directly above on the top for the insulation board completed；
The fixed fixed point being embedded into concrete of step 6)；
Step 7) is poured concrete and vibration compacting；
Step 8) maintenance；
Step 9) demoulding lifting.
2. a kind of Assembled self-insulating wall instead beats preparation process, the wall includes concrete wall, insulation board and cement
Insulation board is arranged in mortar cover, the concrete wall outside, and insulation board itself band matcoveredn, water is arranged in insulation board outside
Cement mortar protective layer, the thermal insulation material of the insulation board are vacuum heat-insulating plates, and the protective layer of itself band of the insulation board can be cement
Mortar or binding cement thin plate or calcium silicate board, glass magnesium board, Cement fibre mat instead beat the production work of Assembled self-insulating wall
Skill is as described below:
The manufacture craft for instead beating Assembled self-insulating wall is as described below:
The first step has propped up template in die station, and fixes window frame；
Second step is the cement sand bed that one layer of 1-3cm thickness is laid in the template propped up, and should be embedded in cement sand bed zinc-plated
Steel wire or glass fiber net are then laid with an insulation board with matcoveredn on the cement sand bed just completed, and protect being laid with
The inside and outside anchoring piece for anchoring sub-assembly handstand is fixed while warm plate, an end cap of interior anchoring piece should be placed in steel wire
The downside of net or glass fiber net, and steel wire or glass fiber net anchor are lived, an end cap of outer anchoring piece will fix insulation board, and will
The center-pole of interior anchoring piece reaches in the cavity of the center-pole of outer anchoring piece, and the center-pole of outer anchoring piece should stand upside down and stretch out heat preservation
The thickness of plate；
Third step after insulation board is laid with and anchors, handles with foamed material and clogs the plate stitch of full insulation board；
4th step will be laid on the upper surface of the insulation board with matcoveredn according to the steel reinforcement cage designed and produced in advance, or directly
Assembling reinforcement is laid in the upper surface of insulation board with matcoveredn completed；
5th step fixes the component of Self-insulation wall plate on steel reinforcement cage；
6th step is poured concrete and vibrates, and the surface of concrete, which smoothes out, receives light；
7th step, will pour the concrete being poured in and is sent in curing kilns and conserve；
8th step, demoulding lifting and chipping；
The self heat insulation wall made is combined installation by design requirement by the 9th step.
3. technique as claimed in claim 2, which is characterized in that the insulation board and concrete wall pass through anchoring piece sub-assembly
It is fixed, the anchoring piece sub-assembly includes outer anchoring piece and interior anchoring piece, and the outer anchoring piece includes outer anchoring piece center
The size of bar and first end cover positioned at outer anchoring piece center-pole outer end, the first end cover is greater than outer anchoring piece center-pole
The size of cross section；The outer anchoring piece center-pole is hollow structure；The interior anchoring piece include interior anchoring piece center-pole and
Second end cover positioned at interior anchoring piece center-pole outer end, the size of the second end cover are greater than the cross section of interior anchoring piece center-pole
Size, the interior anchoring piece center-pole is inserted into the hollow structure of outer anchoring piece center-pole.
4. technique as claimed in claim 3, which is characterized in that the first protrusion is arranged in the inner wall of the hollow structure, described
The second protrusion is arranged in interior anchoring piece center-pole outside wall surface, and the interior anchoring piece center-pole is inserted into the hollow knot of outer anchoring piece center-pole
When structure, first protrusion and the second protrusion mutually fasten；
First protrusion and the second protrusion be structure thorn, first protrusion from inner wall outward or interior extreme direction extend,
The extending direction of second protrusion is opposite with the first protrusion.
5. preparation process as described in claim 1, which is characterized in that the fixed point in step 6) includes lifting point, reinforcing bar set
Cylinder, fixed pivot.
6. preparation process as claimed in claim 2, which is characterized in that the component packet of the fixation Self-insulation wall plate in the 5th step
Include sleeve, suspension hook, supporting point, penetration pipe, electric wire box.
7. preparation process as claimed in claim 2, which is characterized in that in second step, the center-pole of anchoring piece will stand upside down stretching
The thickness of insulation board at least wants 5cm or more.
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| CN201611098436.4A CN106671267B (en) | 2016-12-03 | 2016-12-03 | A kind of no finish coat assembled wall is counter to beat preparation process |
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| CN201611098436.4A CN106671267B (en) | 2016-12-03 | 2016-12-03 | A kind of no finish coat assembled wall is counter to beat preparation process |
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| CN106671267A CN106671267A (en) | 2017-05-17 |
| CN106671267B true CN106671267B (en) | 2019-02-26 |
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| CN106760029B (en) * | 2016-12-03 | 2019-04-30 | 青岛科瑞新型环保材料集团有限公司 | A kind of Assembled self-insulating wall is counter to beat preparation process |
| CN107989258A (en) * | 2017-12-19 | 2018-05-04 | 苏州市世好建材新技术工程有限公司 | A kind of prefabricated panel |
| CN108560846A (en) * | 2018-03-22 | 2018-09-21 | 山东省建筑科学研究院 | A kind of levelling coat of plaster connection reinforcing device |
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| US6233891B1 (en) * | 1999-03-11 | 2001-05-22 | Keith A. De Cosse | Prefabricated building system |
| CN101818539A (en) * | 2010-06-04 | 2010-09-01 | 北京万科企业有限公司 | Assembled integral building and construction method thereof |
| CN102650152A (en) * | 2012-05-14 | 2012-08-29 | 中国十七冶集团有限公司 | Prefabricated sandwich heat-preservation heat insulation concrete external wall panel and fabrication method |
| CN203499033U (en) * | 2013-03-04 | 2014-03-26 | 河北金舵建材科技开发有限公司 | Anchoring piece |
| CN104328881A (en) * | 2014-03-14 | 2015-02-04 | 建研科技股份有限公司 | Vacuum insulation panel heat-preservation decoration dry hanging system and construction method thereof |
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|---|---|---|---|---|
| US6233891B1 (en) * | 1999-03-11 | 2001-05-22 | Keith A. De Cosse | Prefabricated building system |
| CN101818539A (en) * | 2010-06-04 | 2010-09-01 | 北京万科企业有限公司 | Assembled integral building and construction method thereof |
| CN102650152A (en) * | 2012-05-14 | 2012-08-29 | 中国十七冶集团有限公司 | Prefabricated sandwich heat-preservation heat insulation concrete external wall panel and fabrication method |
| CN203499033U (en) * | 2013-03-04 | 2014-03-26 | 河北金舵建材科技开发有限公司 | Anchoring piece |
| CN104328881A (en) * | 2014-03-14 | 2015-02-04 | 建研科技股份有限公司 | Vacuum insulation panel heat-preservation decoration dry hanging system and construction method thereof |
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