CN106670468B - A kind of continuous dumping sintering furnace of novel protected atmosphere - Google Patents

A kind of continuous dumping sintering furnace of novel protected atmosphere Download PDF

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Publication number
CN106670468B
CN106670468B CN201710100954.3A CN201710100954A CN106670468B CN 106670468 B CN106670468 B CN 106670468B CN 201710100954 A CN201710100954 A CN 201710100954A CN 106670468 B CN106670468 B CN 106670468B
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China
Prior art keywords
door
overhang
hinge bar
driving
elevating mechanism
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CN106670468A (en
Inventor
骆接文
林利宏
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Guangdong Xingteshuo Equipment Technology Co ltd
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Shenzhen Xingte Shuo Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/22Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces for producing castings from a slip
    • B22F3/225Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces for producing castings from a slip by injection molding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/003Apparatus, e.g. furnaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/1003Use of special medium during sintering, e.g. sintering aid
    • B22F3/1007Atmosphere
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00Aspects linked to processes or compositions used in powder metallurgy

Abstract

The invention discloses a kind of continuous dumping sintering furnaces of novel protected atmosphere, including with lower component: enter the two-door component of furnace, it is described enter the two-door component of furnace include stove gate device and overhang-door device;Low-temperature treatment area, low-temperature treatment area is for carrying out the de- glutinous work of dumping;High-temperature process area, high-temperature process area is for carrying out high temperature sintering work;Cooling zone, the cooling zone is for the cooling product come out from high-temperature process area;It comes out of the stove two-door component;Stepping conveying mechanism, the stepping conveying mechanism are arranged in above-mentioned low-temperature treatment area and high-temperature process area and for being conveyed the product in low-temperature treatment area and high-temperature process area inter-process with stepped form;Combustion tower;Gas-purification separation device;The low-temperature treatment area, high-temperature process area and cooling zone are communicated with hydrogen source.The continuous dumping sintering furnace of this kind of novel protected atmosphere has the advantages that security performance is high, saves not available for the existing equipments such as raw material, good product quality, production efficiency height.

Description

A kind of continuous dumping sintering furnace of novel protected atmosphere
Technical field
The present invention relates to a kind of process equipment of field of powder metallurgy, especially a kind of continuous dumping of novel protected atmosphere Sintering furnace.
Background technique
Binder removal principle is to make adhesive (such as PW, CW, PP, PE under low temperature (150 DEG C -500 DEG C) and protective atmosphere Deng) evaporation or thermally decompose to generate gas molecules (such as formaldehyde, ethylene, styrene), gas molecules by diffusion or seep Saturating mode is transferred to forming base surface, and then adhesive, which decomposes gas and is detached into shape base surface, enters outside atmosphere, completes dumping De- glutinous work;Sintering process principle is that injection moulding base is a porous body after de- stick, at high temperature (1100 DEG C -1500 DEG C) Under, make to reach densification and chemical component uniformity degree because of the gap isotropism uniform shrinkage left after de- stick.
Currently, common protective agent is hydrogen (H during dumping2), the hydrogen (H of strong reducing property2) can protect and be easily oxidized Metal powder or the metal that has been oxidized of reduction, hydrogen (H2) hydrogen atom very little, easily enter inside forming base, drive glutinous Knot agent small molecule quickly spreads or penetrates into forming base surface, can also restore the metal being oxidized.And hydrogen (H2) no Meeting and metal reaction.
Power transport of traditional dumping sintering furnace in furnace is using thrust type.I.e. power push-rod pushes first block of carrier (such as sailing a boat, the object of the energy loaded material ability such as ceramic tile) straight-ahead motion, carrier push carrier (being located next between carrier), Until furnace body exports.But because frictional force it is cumulative, carrier will receive very big thrust and first pair frictional force (contact area Bigger, frictional force is bigger), so that carrier is easy to abrasion, fracture, deformation etc..
Traditional gas cleaning plant removes impurity using modes such as absorption, acid-base neutralization, displacements mostly, but in powder In metallurgical metal injection molding technology, need to retain hydrogen (H2), it cannot be allowed to contact with oxygen, therefore equipment needs to seal, this Sample just can guarantee its energy secondary use, therefore traditional gas cleaning plant should not use in this technical field.Secondly, traditional It after gas cleaning plant enters equipment from exhaust gas, to first pass through filter and filter out particulate matter, then enter back into adsorption zone absorption Purification.But the viscosity of paraffin, PE in impurity etc. is too high, is not easy to flow, and is easy plug filter device, should not also make in this respect With.After-purification gas by ventilation blower be discharged into atmosphere or enter other instruments utilize.
For the continuous dumping sintering furnace of traditional stepping beam type after dumping takes off and sticks, tail gas can be discharged into combustion chambers burn, still, Because the mobility of furnace interior is bad, often the de- glutinous impurity generated of dumping can block dumping product it is microcosmic on hole, shadow It rings the dumping on processing original part surface and takes off glutinous and obstruction hydrogen (H2) gas enters product deep internal, wave when causing dumping de- glutinous Take heat, the dumping time is long, low output, and yield is low.
Traditional hydrogen (H2) fire door close when only one stove door plant, lower section have a steel pipe lead to combustible gas light, The oxygen in high-temperature region isolation air and furnace atmosphere convection current are formed at fire door.But when fire door goes out to fire fire and extinguish, lead to furnace Door leakage, air will enter in furnace, thus cause safety accident, it is serious to make Explosion of boiler proper.
In conclusion existing technology haves the defects that the following aspects:
1, the goods support of traditional dumping sintering furnace is easily damaged, damages
Power push-rod pushes first block of carrier to do straight-ahead motion, and carrier pushes carrier (being located next between carrier), directly It is exported to furnace body.But because frictional force it is cumulative, intermediate carrier will receive very big thrust and first pair frictional force (contacts Area is bigger, and frictional force is bigger), so that carrier is easy to abrasion, fracture, deformation etc..
2, there are security risks for traditional dumping fire door of sintering furnace
Fire door problem is of crucial importance.Traditional fire door exit completely cuts off air using open fire mode, when fire extinguishes, fire door Place is easy for revealing, and influences to produce, and is also easy to that safety accident occurs.
3, furnace interior atmosphere mobility is not strong, influences to generate yield
Because of the de- glutinous impurity generated of dumping, such as paraffin, (CH2O), sticky too high, the poor fluidity of PE, PP etc., is easy It is accumulated in furnace chamber, causes some functions of equipment to be scattered and disappeared, maintenance difficult etc..And processing original part also will receive influence, make its row The problems such as glue is de- glutinous incomplete, uneven heating.
4, hydrogen (H2) consumption it is big, endanger it is also big, cannot recycle
Open fire at fire door is using hydrogen (H2) it is used as combustion gas, hydrogen (H can be increased2) consumption;Hydrogen (H2) and oxygen Gas Hybrid Heating, which is lighted, can occur heavy explosion, so the purified treatment of tail gas and recycling and can greatly reduce hydrogen (H2) Consumption, improve working environment, reduce the cost of company.
In view of this, the purpose of the present invention is to provide a kind of new technical solutions to solve existing technological deficiency.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of continuous dumping sintering furnace of novel protected atmosphere, solution Carrier of the existing technology of having determined is easily damaged, there are gas fluidities in security risk, furnace body that poor, tail gas directly fires for fire door It burns and wastes the technological deficiencies such as big.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of continuous dumping sintering furnace of novel protected atmosphere, including with lower component:
Enter the two-door component of furnace, it is described enter the two-door component of furnace include stove gate device and overhang-door device, the stove gate device and hang There is air-treatment area, stove gate device and overhang-door device group constitute two-door structure, need the product of working process between door gear Furnace interior is entered from the two-door component of furnace is entered;
Low-temperature treatment area, the low-temperature treatment area setting are entering behind the two-door component of furnace, and low-temperature treatment area is for being arranged The de- glutinous work of glue;
High-temperature process area, the high-temperature process area are arranged behind the low-temperature treatment area and are connected to low-temperature treatment area, High-temperature process area is for carrying out high temperature sintering work;
Cooling zone, the cooling zone are arranged behind high-temperature process area and are connected to high-temperature process area, the cooling zone, use In the cooling product come out from high-temperature process area;
It comes out of the stove two-door component, the structure of the two-door component of coming out of the stove is consistent with the two-door component of furnace is entered, and is arranged in cooling zone Below, it is come out in the product that furnace interior has been handled from two-door component of coming out of the stove;
Stepping conveying mechanism, the stepping conveying mechanism setting is in above-mentioned low-temperature treatment area and high-temperature process area and for inciting somebody to action The product of low-temperature treatment area and high-temperature process area inter-process is conveyed with stepped form;
Combustion tower, the exhaust combustion that the combustion tower is connected to low-temperature treatment area and can will generate in low-temperature treatment area;
Gas-purification separation device, the gas-purification separation device are connected to low-temperature treatment area, gas purification separation Device is supplied to low-temperature treatment area by the tail gas clean-up in low-temperature treatment area and after separating impurity, by the gas of purification;
The low-temperature treatment area, high-temperature process area and cooling zone are communicated with hydrogen source.
As an improvement of the above technical solution, it is described enter the two-door component of furnace include with through hollow channel door component master Body, the stove gate device and overhang-door device are separately positioned on the both ends through hollow channel of the door component main body, the door group Part main body is connected with nitrogen transfer passage and gas at hollow channel between stove gate device and overhang-door device at it Channel is excluded, the structure of the two-door component of coming out of the stove is consistent with the structure for entering the two-door component of furnace.
As a further improvement of the above technical scheme, the stove gate device includes directly or indirectly being hinged on door component master The first hinge bar of fire door, the second hinge bar of fire door on body, the hinged end of first hinge bar of fire door are connected with fire door driving Motor is hinged with connection among fire door between one free end of the second hinge bar of free end and fire door of the first hinge bar of fire door Bar, another free end of second hinge bar of fire door are equipped with fire door, and the fire door driving motor can pass sequentially through fire door One hinge bar, fire door middle brace rod, the second hinge bar of fire door driving fire door are pressed on one end of door component main body.
As a further improvement of the above technical scheme, the overhang-door device includes overhang-door, overhang-door connection chain, overhang-door sprocket wheel With overhang-door driving motor, one end of the overhang-door connection chain is connected to the top of overhang-door, and the other end of overhang-door connection chain is rich to be located at On overhang-door sprocket wheel, the overhang-door driving motor can drive overhang-door to rise or fall by overhang-door sprocket wheel and overhang-door connection chain.
As a further improvement of the above technical scheme, the overhang-door side is provided with overhang-door pressing device, the overhang-door Pressing device includes that the overhang-door being directly or indirectly hinged in door component main body compresses driving cylinder and overhang-door compression hinge bar, institute The output end that the one end and overhang-door for stating overhang-door compression hinge bar compress driving cylinder is hinged, and the other end that overhang-door compresses hinge bar can It abuts to overhang-door and overhang-door is pressed on overhang-door and lean against on part.
As a further improvement of the above technical scheme, the stepping conveying mechanism includes matching used walking beam, step Into beam elevating mechanism and walking beam driving and reversing mechanism, the walking beam elevation mechanism can drive walking beam to make the movement of up and down direction, The walking beam driving and reversing mechanism can drive walking beam to make horizontal advancing and retreating movement in the front-back direction;The walking beam elevation mechanism driving When walking beam reaches highest point, the position of the walking beam be higher than in above-mentioned low-temperature treatment area and high-temperature process area carrying product or The load plane of goods support;When the walking beam elevation mechanism driving walking beam reaches lowest part, the position of the walking beam Lower than the load plane for carrying product or goods support in above-mentioned low-temperature treatment area and high-temperature process area.
As a further improvement of the above technical scheme, the walking beam elevation mechanism includes that elevating mechanism first is hinged Bar, the second hinge bar of elevating mechanism, elevating mechanism third hinge bar, elevating mechanism driving motor, the first eccentric wheel of elevating mechanism, The second eccentric wheel of elevating mechanism, the elevating mechanism driving motor, the first eccentric wheel of elevating mechanism, the second eccentric wheel of elevating mechanism It is connect respectively with the first hinge bar of descending mechanism, the second hinge bar of elevating mechanism, elevating mechanism third hinge bar, elevating mechanism first Elevating mechanism connecting rod, elevating mechanism are hinged between the free end of the second hinge bar of free end and elevating mechanism of hinge bar Elevating mechanism synchronizing bar, the lifting are hinged between the free end of two hinge bars and the free end of elevating mechanism third hinge bar Mechanism driving-motor can pass through the first hinge bar of descending mechanism, elevating mechanism connecting rod, the second hinge bar of elevating mechanism, elevating mechanism Synchronizing bar and elevating mechanism third hinge bar driving the first eccentric wheel of elevating mechanism, the rotation of the second eccentric wheel of elevating mechanism, it is described The upper edge of the second eccentric wheel of the first eccentric wheel of elevating mechanism and elevating mechanism is resisted against the lower edge of walking beam.
As a further improvement of the above technical scheme, the walking beam driving and reversing mechanism includes that driving and reversing mechanism first is hinged Bar, the second hinge bar of driving and reversing mechanism, driving and reversing mechanism third hinge bar and driving and reversing mechanism driving motor, the driving and reversing mechanism driving electricity Machine is arranged on first hinge bar of driving and reversing mechanism and the first hinge bar of driving and reversing mechanism can be driven to rotate around its hinge joint, institute It states driving and reversing mechanism third hinge bar to be hinged on walking beam, the free end of first hinge bar of driving and reversing mechanism and driving and reversing mechanism the Driving and reversing mechanism connecting rod, another free end hinge of the second hinge bar of driving and reversing mechanism are hinged between one free end of two hinge bars It connects on the free end of driving and reversing mechanism third hinge bar, the driving and reversing mechanism driving motor can be hinged by driving and reversing mechanism first Bar, driving and reversing mechanism connecting rod, the second hinge bar of driving and reversing mechanism and driving and reversing mechanism third hinge bar drive walking beam advancing and retreating movement.
As a further improvement of the above technical scheme, the gas-purification separation device include gas heat treatment area, Gas cooling treatment region and spacing sheet, the spacing sheet mutually stagger and be spaced apart and arranged in gas heat treatment area and gas it is cold But treatment region connects.
As a further improvement of the above technical scheme, it is described enter the two-door component of furnace before and two-door component of coming out of the stove after Face is respectively equipped with pan feeding cross drive component and discharging cross drive component, and the pan feeding cross drive component and discharging laterally pass It is equipped between sending component and transports attached road component, the sintering furnace and pan feeding cross drive component, discharging cross drive component, transport Attached road component group constitutes a production cycle line.
The beneficial effects of the present invention are: the present invention provides a kind of continuous dumping sintering furnace of novel protected atmosphere, this kind Continuous dumping sintering furnace has the advantages that the following aspects:
1, product in furnace conveyor by way of the present invention is provided with stepping conveying mechanism and is conveyed by walking beam using stepping It transports forward, instead of traditional push plate transporting pattern, the cumulative situation of traditional technology thrust is avoided, in transport Shi Gengping Surely, simply, carrier will not damage, and deformation can effectively protect carrier;
2, invention increases gas-purification separation device, the tail gas energy being discharged allowed in the continuous dumping sintering furnace of stepping beam type Realization is cleaned, the hydrogen (H after being cleaned2) can also recycle, escapable cost;
3, the present invention can effectively improve furnace interior working environment by gas-purification separation device, improve furnace interior The mobility of atmosphere reduces the accumulation of impurity inside furnace chamber, excludes bad in the impurity glutinous technical process de- to dumping in atmosphere It influences, promotes dumping and take off glutinous efficiency, improve the processing quality of product;
4, it after tail gas enters gas-purification separation device in the present invention, is heated in gas high-temperature region, it is cold in gas low temperature area But, impurity after cooling (has paraffin, (CH2O), PE, PP etc.) it is attached on water tank and condensate film, facilitate collection to clear up;
5, the present invention is provided with into the two-door component of furnace and two-door component of coming out of the stove, and can completely cut off air, air is avoided to enter furnace chamber , the security performance of effective lifting means, it is de- glutinous that the product in furnace can go on smoothly dumping;
6, hydrogen (H has can be improved in the gas-purification separation device that the present invention is arranged2) utilization rate, reduce hydrogen (H2) Usage amount promotes economic benefit.
The continuous dumping sintering furnace of this kind of novel protected atmosphere solve carrier of the existing technology be easily damaged, fire door The technological deficiencies such as poor, tail gas directly burns waste that there are gas fluidities in security risk, furnace body is big.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is main view of the invention;
Fig. 2 is bottom view of the invention;
Fig. 3 is operation process chart of the invention;
Fig. 4 is schematic cross-sectional view of the invention;
Fig. 5 is overlooking structure diagram of the invention;
Fig. 6 is the structural schematic diagram for entering the two-door component of furnace in the present invention;
Fig. 7 is the structural schematic diagram of stove gate device in the present invention;
Fig. 8 is the structural schematic diagram of overhang-door device in the present invention;
Fig. 9 is the structural schematic diagram of stepping conveying mechanism in the present invention;
Figure 10 is the structural schematic diagram of gas-purification separation device in the present invention.
Specific embodiment
It is carried out below with reference to technical effect of the embodiment and attached drawing to design of the invention, specific structure and generation clear Chu is fully described by, to be completely understood by the purpose of the present invention, feature and effect.Obviously, described embodiment is this hair Bright a part of the embodiment, rather than whole embodiments, based on the embodiment of the present invention, those skilled in the art are not being paid Other embodiments obtained, belong to the scope of protection of the invention under the premise of creative work.In addition, being related in patent All connection/connection relationships, not singly refer to that component directly connects, and refer to can according to specific implementation situation, by addition or Reduce couple auxiliary, Lai Zucheng more preferably coupling structure.Each technical characteristic in the invention, in not conflicting conflict Under the premise of can with combination of interactions, referring to Fig.1-10.
Referring in particular to Fig. 1, Fig. 2, a kind of continuous dumping sintering furnace of novel protected atmosphere, including with lower component:
Enter the two-door component 1 of furnace, it is described enter the two-door component 1 of furnace include stove gate device and overhang-door device, the stove gate device and There is air-treatment area, stove gate device and overhang-door device group constitute two-door structure, need the production of working process between overhang-door device Product enter furnace interior from the two-door component 1 of furnace is entered;
Low-temperature treatment area 2, the low-temperature treatment area 2 setting are entering behind the two-door component 1 of furnace, low-temperature treatment area 2 be used for into The de- glutinous work of row dumping;
High-temperature process area 3, the high-temperature process area 3 are arranged behind the low-temperature treatment area 2 and connect with low-temperature treatment area 2 Logical, high-temperature process area 3 is for carrying out high temperature sintering work;
Cooling zone 4, the cooling zone 4 are arranged behind high-temperature process area 3 and are connected to high-temperature process area 3, the cooling Area 4 is for the cooling product come out from high-temperature process area 3;
It comes out of the stove two-door component 5, the structure of the two-door component 5 of coming out of the stove and to enter the two-door component 1 of furnace consistent is arranged in cooling Behind area 4, come out in the product that furnace interior has been handled from two-door component 5 of coming out of the stove;
Stepping conveying mechanism 6, the setting of stepping conveying mechanism 6 are used in combination in above-mentioned low-temperature treatment area 2 and high-temperature process area 3 It is conveyed in by the product of 3 inter-process of low-temperature treatment area 2 and high-temperature process area with stepped form;
Combustion tower 7, the combustion tower 7 are connected to low-temperature treatment area 2 and can fire the tail gas generated in low-temperature treatment area 2 It burns;
Gas-purification separation device 8, the gas-purification separation device 8 are connected to low-temperature treatment area 2, the gas purification point From device 8 by the tail gas clean-up in low-temperature treatment area 2 and after separating impurity, the gas of purification is supplied to low-temperature treatment area 2;
The low-temperature treatment area 2, high-temperature process area 3 and cooling zone 4 are communicated with hydrogen source 91.
What the dumping stage of furnace body and sintering stage were connected to communicate, it processes raw material from the two-door component 1 of furnace is entered into fire door Afterwards, dumping work can be carried out in low-temperature treatment area 1, the treatment temperature in the low-temperature treatment area 2 is 150 DEG C -500 DEG C, and raw material is low High-temperature process area 3 can be entered after the lower dumping of the low temperature environment of warm treatment region 2 is de- glutinous to be sintered, the temperature of the sintering stage Degree is 1100 DEG C -1500 DEG C, and raw material enters back into cooling zone 4 and cooled down after high-temperature process area is sintered, product after cooling from Two-door component 5 of coming out of the stove is come out of the stove, and is finally transported in cross drive component and the attached road component 94 of transport.
The hydrogen needed in sintering furnace is passed through from cooling zone 4, can cool down raw material, oneself preheating, can prevent raw material aoxidize or Control mild oxidation;Subsequently into the sintering stage in high-temperature process area 3, it is heated at high temperature, can rapidly and uniformly carries out hot biography Defeated, there are also the metals that reduction is oxidized;The dumping stage for finally entering low-temperature treatment area 2 serves as protective atmosphere, and guides dumping The flow direction of the de- glutinous impurity tail gas generated.
The de- glutinous impurity tail gas generated of dumping and hydrogen a part flow into combustion tower 7 and burn, and are then discharged in atmosphere;One Part, which is guided into gas-purification separation device 8, carries out impurity separation and purification work, it is purified after hydrogen person who lives in exile again In furnace body, the impurity separated just is collected.Work flow such as Fig. 3 institute of continuous dumping sintering furnace provided by the invention Show.
Preferably, it is described enter the two-door component 1 of furnace before and two-door component 5 of coming out of the stove behind be respectively equipped with pan feeding laterally pass Sending component 92 and discharging cross drive component 93, set between the pan feeding cross drive component 92 and discharging cross drive component 93 There are the attached road component 94 of transport, the sintering furnace and pan feeding cross drive component 92, discharging cross drive component 93, the attached road group of transport 94 groups of the part production cycle line of composition one.
Referring to Fig. 4, Fig. 5, specifically, the pan feeding cross drive component 92 and discharging cross drive component 93 are installed respectively Sintering furnace the right and left picks material when facilitating pan feeding and discharging;It is described enter the two-door component of furnace 1 and two-door component 5 of coming out of the stove distinguish It is mounted on the inlet and outlet of furnace body, facilitates charging and exhaust, discharging and exhaust;Dumping area is also named in the low-temperature treatment area 2, with Enter the two-door component 1 of furnace to connect, and is connected with high-temperature process area 3;Sintering zone is also named in the high-temperature process area 3, respectively and at low temperature Reason area 2 is connected with cooling zone 4;The stepping conveying mechanism 6 moves between low-temperature treatment area 2 and high-temperature process area 3, movement It is driven respectively by walking beam elevation mechanism 62 and walking beam driving and reversing mechanism 63;The cooling zone 4 respectively with come out of the stove two-door component 5 and High-temperature process area 3 is connected, and can be passed through cooling water;The cooling zone 4 is connect with two-door component 5 of coming out of the stove again, described to come out of the stove two-door group Part 5 is connect with discharging cross drive component 93, is connected between the pan feeding cross drive component 92 and discharging cross drive component 93 It is connected to the attached road component 94 of transport;The import of 1 combustion tower 7 connects also to be connect on a gas outlet in low-temperature treatment area 2, combustion tower 7 There is natural gas pipe, burning can be lighted;The air inlet of the gas-purification separation device 8 also connects the outlet in low-temperature treatment area 2 Mouthful, it can receive the de- glutinous gas containing impurity generated of the inner dumping in low-temperature treatment area 2, the gas containing impurity passes through purification separation Hydrogen (H afterwards2) be passed through in low-temperature treatment area 2 again, impurity is collected.
Referring in particular to Fig. 6, it is described enter the two-door component 1 of furnace include with through hollow channel door component main body 11, it is described Stove gate device and overhang-door device are separately positioned on the both ends through hollow channel of the door component main body 11, the door component main body 11 are connected with nitrogen transfer passage and gas exclusion between stove gate device and overhang-door device at it at hollow channel The structure in channel, the two-door component 5 of coming out of the stove is consistent with the structure for entering the two-door component 1 of furnace.
The picking-up container of the pan feeding cross drive component 92 first from attached 94 received vector of road component (boat) is transported, is then transported on To the entry position of furnace body, at this moment fire door 16 is opened, and overhang-door 17, which is in, closes simultaneously impaction state, and carrier (boat) enters fire door 16 Afterwards, fire door 16 is closed, and starts to be filled with a large amount of N2, by the air displacement in hollow channel between fire door 16 and overhang-door 17 At N2, overhang-door 17 is opened later, and carrier (boat) just can enter furnace body.Stove gate device and overhang-door device difference are as shown in FIG. 7 and 8.
Referring to Fig. 7, the stove gate device includes that the fire door first that is directly or indirectly hinged in door component main body 11 is hinged Bar 12, the second hinge bar of fire door 13, the hinged end of first hinge bar of fire door 12 are connected with fire door driving motor 14, fire door Fire door middle brace rod 15, institute are hinged between the free end of one hinge bar 12 and a free end of the second hinge bar of fire door 13 Another free end for stating the second hinge bar of fire door 13 is equipped with fire door 16, and the fire door driving motor 14 can pass sequentially through fire door One hinge bar 12, fire door middle brace rod 15, the second hinge bar of fire door 13 drive fire door 16 to be pressed on the one of door component main body 11 End.
Referring to Fig. 8, the overhang-door device includes overhang-door 17, overhang-door connection chain 18, overhang-door sprocket wheel 19 and overhang-door driving motor 191, one end of the overhang-door connection chain 18 is connected to the top of overhang-door 17, and the other end of overhang-door connection chain 18 is rich to be located at overhang-door chain On wheel 19, the overhang-door driving motor 191 can drive overhang-door 17 to rise or fall by overhang-door sprocket wheel 19 and overhang-door connection chain 18.
Referring to Fig. 8,17 side of overhang-door is provided with overhang-door pressing device, the overhang-door pressing device include directly or It connects the overhang-door being hinged in door component main body 11 and compresses driving cylinder 171 and overhang-door compression hinge bar 172, the overhang-door compresses hinge One end of extension bar 172 and the output end that overhang-door compresses driving cylinder 171 are hinged, and the other end that overhang-door compresses hinge bar 172 can support It comes to overhang-door 17 and overhang-door 17 is pressed on overhang-door and lean against on part.
Referring to Fig. 9, the stepping conveying mechanism 6 includes matching used walking beam 61, walking beam elevation mechanism 62 and step Into beam driving and reversing mechanism 63, the walking beam elevation mechanism 62 can drive walking beam 61 to make the movement of up and down direction, the walking beam Driving and reversing mechanism 63 can drive walking beam 61 to make horizontal advancing and retreating movement in the front-back direction;The walking beam elevation mechanism 62 drives stepping When beam 61 reaches highest point, the position of the walking beam (61) is higher than carrying in above-mentioned low-temperature treatment area 2 and high-temperature process area 3 and produces The load plane of product or goods support;When the walking beam elevation mechanism 62 drives walking beam 61 to reach lowest part, the stepping The position of beam 61 is lower than the load plane of carrying product or goods support in above-mentioned low-temperature treatment area 2 and high-temperature process area 3.
Preferably, the walking beam elevation mechanism 62 is hinged including the first hinge bar of elevating mechanism 621, elevating mechanism second Bar 622, elevating mechanism third hinge bar 623, elevating mechanism driving motor 624, the first eccentric wheel of elevating mechanism 625, elevator The second eccentric wheel of structure 626, the elevating mechanism driving motor 624, the first eccentric wheel of elevating mechanism 625, elevating mechanism second are inclined Heart wheel 626 respectively with the first hinge bar of descending mechanism 621, the second hinge bar of elevating mechanism 622, elevating mechanism third hinge bar 623 Connection, is hinged with liter between the free end of the first hinge bar of elevating mechanism 621 and the free end of the second hinge bar of elevating mechanism 622 Descending mechanism connecting rod 627, the free end of the second hinge bar of elevating mechanism 622 and the free end of elevating mechanism third hinge bar 623 Between be hinged with elevating mechanism synchronizing bar 628, the elevating mechanism driving motor 624 can by the first hinge bar of descending mechanism 621, Elevating mechanism connecting rod 627, the second hinge bar of elevating mechanism 622, elevating mechanism synchronizing bar 628 and elevating mechanism third hinge bar 623 driving the first eccentric wheels of elevating mechanism 625, the second eccentric wheel of elevating mechanism 626 rotate, first eccentric wheel of elevating mechanism 625 and the upper edge of the second eccentric wheel of elevating mechanism 626 be resisted against the lower edge of walking beam 61.
Preferably, the walking beam driving and reversing mechanism 63 is hinged including the first hinge bar of driving and reversing mechanism 631, driving and reversing mechanism second Bar 632, driving and reversing mechanism third hinge bar 633 and driving and reversing mechanism driving motor 634, the driving and reversing mechanism driving motor 634 are arranged On first hinge bar of driving and reversing mechanism 631 and the first hinge bar of driving and reversing mechanism 631 can be driven to rotate around its hinge joint, institute Driving and reversing mechanism third hinge bar 633 is stated to be hinged on walking beam 61, the free end of first hinge bar of driving and reversing mechanism 631 with into It moves back and is hinged with driving and reversing mechanism connecting rod 635, the second hinge bar of driving and reversing mechanism between a free end of the second hinge bar of mechanism 632 632 another free end is hinged on the free end of driving and reversing mechanism third hinge bar 633, the driving and reversing mechanism driving motor 634 The first hinge bar of driving and reversing mechanism 631, driving and reversing mechanism connecting rod 635, the second hinge bar of driving and reversing mechanism 632 and driving and reversing mechanism can be passed through Third hinge bar 63 drives 61 advancing and retreating movement of walking beam.
Carrier (boat) initially enters low-temperature treatment area 2, under the transmission effect of stepping conveying mechanism 6, gradually marches forward, into Enter high-temperature process area 3, then passes to cooling zone 4 again.
Referring to Fig. 9, four steps of movement point of walking beam 61 are run:
The first step is the uphill process of walking beam.I.e. elevating mechanism driving motor 624 drives the first hinge bar of elevating mechanism 621 when doing clockwise oscillation, drives elevating mechanism connecting rod 617 to do clockwise oscillation, the second hinge bar of elevating mechanism 622 does inverse Hour hands are swung, and at this moment the first eccentric wheel of elevating mechanism 625 rotates counterclockwise, and elevating mechanism synchronizing bar 628 passes through elevating mechanism Third hinge bar 623 drives neural the second eccentric wheel of mechanism 626 while rotating counterclockwise, make the highest points of two eccentric wheels with The bottom surface of walking beam 61 contacts, and walking beam 61 is jacked up to come, higher than supporting plane of the carrier in furnace.
Second step, i.e. walking beam 61 do forward travel.Stepping mechanism first is driven to cut with scissors by stepping mechanism driving motor 634 Extension bar 631 does clockwise oscillation, and driving stepping mechanism connecting rod 635 does clockwise oscillation, further drives stepping mechanism second Hinge bar 632 does clockwise oscillation, further pulls on the movement of stepping mechanism third hinge bar 633, the stepping mechanism third hinge Extension bar 633 pulls walking beam 61 to travel forward a distance, i.e., the principle in furnace is moved forward a distance, completes stepping Journey.
Third step is that descending motion is done by walking beam elevation mechanism.I.e. elevating mechanism driving motor 624 drives elevating mechanism the One hinge bar, 621 counter-clockwise swing, the step with the first step on the contrary, finally contact the minimum point of eccentric wheel with stepping soffit, Walking beam is set to descend below a plane, at this moment carrier (boat) can be parked in bearer plane.
4th step is that 61 driving and reversing mechanism of walking beam does setback.The step and second step are on the contrary, i.e. stepping mechanism drives Motor 634 drives the first hinge bar of stepping mechanism 631 to counter-clockwise swing, pushes stepping mechanism connecting rod 635, makes stepping mechanism Second hinge bar 632 does counter-clockwise swing, pushes stepping mechanism third hinge bar 633, the stepping mechanism third hinge bar 633 It pushes walking beam 61 to draw back a distance, that is, falls back on origin.
Above-mentioned four step is a period of motion of stepping conveying mechanism 6, and stepping conveying mechanism passes through the above-mentioned period of motion Cycle operation realizes the stepping transportation work of raw material in furnace.Feedstock transportation, adjacent raw material are carried out using the stepping conveying mechanism It will not mutually touch, the superposition of the power such as frictional force will not be generated, product or carrier (boat) will not damage, and help to promote product Processing quality.
Referring to Fig.1 0, the gas-purification separation device 8 includes that gas heats area 81,82 and of gas cooling treatment region Spacing sheet 83, the spacing sheet 83 mutually stagger and are spaced apart and arranged in gas heat treatment area 81 and gas cooling treatment area 82 Connection.
Carrier (boat) is sintered after the dumping stage in low-temperature treatment area 2 into high-temperature process area 3, carrier (boat) sintering Afterwards, it is transported under the action of walking beam 61 cooling to cooling zone 4.The transport mechanism of cooling zone 4 is network chain transport mechanism.Carrier (boat) comes out of the stove at the two-door component 5 of coming out of the stove in exit of arriving after supercooling, and during this, at this moment overhang-door is lifted first Coming, fire door, which is in, closes simultaneously impaction state, and after carrier (boat) enters overhang-door, overhang-door is closed, and is compacted, then oven door opening, Carrier (boat) comes out from fire door, and the picking-up container for cross drive component 93 of being come out of the stove receives, and last fire door is closed, and fire door is closed Afterwards, it is filled with a large amount of N2 in hollow channel between overhang-door and fire door, by leading between fire door and overhang-door through hollow Air displacement in road is at N2, and when preventing next overhang-door opening, air is flowed into inside furnace chamber, influences to produce, and security performance is high.It carries Body (boat) is sent to the attached road component 94 of transport and is transmitted carrier (boat) by transporting attached road component 94, in the case where this process can facilitate Material and feeding.
So far, a complete process is completed.
It is to be illustrated to preferable implementation of the invention, but the invention is not limited to the implementation above Example, those skilled in the art can also make various equivalent variations on the premise of without prejudice to spirit of the invention or replace It changes, these equivalent deformations or replacement are all included in the scope defined by the claims of the present application.

Claims (7)

1. a kind of continuous dumping sintering furnace of novel protected atmosphere, it is characterised in that: including with lower component:
1) enter the two-door component of furnace (1), it is described enter the two-door component of furnace (1) include stove gate device and overhang-door device, the stove gate device There is air-treatment area between overhang-door device, stove gate device and overhang-door device group constitute two-door structure, need working process Product enters furnace interior from the two-door component of furnace (1) is entered;
2) low-temperature treatment area (2), low-temperature treatment area (2) setting are entering the two-door component of furnace (1) below, low-temperature treatment area (2) For carrying out the de- glutinous work of dumping;
3) high-temperature process area (3), the high-temperature process area (3) is arranged behind the low-temperature treatment area (2) and and low-temperature treatment Area (2) connection, high-temperature process area (3) are for carrying out high temperature sintering work;
4) cooling zone (4), cooling zone (4) setting are connected to behind high-temperature process area (3) and with high-temperature process area (3), institute Cooling zone (4) are stated for the cooling product from high-temperature process area (3) out;
5) it comes out of the stove two-door component (5), the structure of the two-door component (5) of coming out of the stove and enters the two-door component of furnace (1) unanimously, setting exists Cooling zone (4) below, the product that furnace interior has been handled from come out of the stove two-door component (5) come out;
6) stepping conveying mechanism (6), the stepping conveying mechanism (6) are arranged in above-mentioned low-temperature treatment area (2) and high-temperature process area (3) and for the product of low-temperature treatment area (2) and high-temperature process area (3) inter-process to be conveyed with stepped form;
7) combustion tower (7), the tail that the combustion tower (7) is connected to low-temperature treatment area (2) and can will generate in low-temperature treatment area (2) Gas burning;
8) gas-purification separation device (8), the gas-purification separation device (8) are connected to low-temperature treatment area (2), and the gas is net Change separator (8) by the tail gas clean-up in low-temperature treatment area (2) and after separating impurity, the gas of purification is supplied at low temperature It manages area (2);
9) the low-temperature treatment area (2), high-temperature process area (3) and cooling zone (4) are communicated with hydrogen source (91);
It is described enter the two-door component of furnace (1) include the stove gate device and being hung with the door component main body (11) through hollow channel Door gear is separately positioned on the both ends through hollow channel of the door component main body (11), and the door component main body (11) is in its position It running through at hollow channel between stove gate device and overhang-door device is connected with nitrogen transfer passage and gas excludes channel, it is described Come out of the stove two-door component (5) structure it is consistent with the structure for entering the two-door component of furnace (1);
The stove gate device includes the first hinge bar of fire door (12), the fire door being directly or indirectly hinged on door component main body (11) The hinged end of second hinge bar (13), first hinge bar of fire door (12) is connected with fire door driving motor (14), fire door first Fire door middle brace rod is hinged between the free end of hinge bar (12) and a free end of the second hinge bar of fire door (13) (15), another free end of second hinge bar of fire door (13) is equipped with fire door (16), and the fire door driving motor (14) can Pass sequentially through the first hinge bar of fire door (12), fire door middle brace rod (15), the second hinge bar of fire door (13) driving fire door (16) It is pressed on one end of door component main body (11);
The overhang-door device includes overhang-door (17), overhang-door connection chain (18), overhang-door sprocket wheel (19) and overhang-door driving motor (191), One end of the overhang-door connection chain (18) is connected to the top of overhang-door (17), and the other end of overhang-door connection chain (18) is rich to be located at overhang-door On sprocket wheel (19), the overhang-door driving motor (191) can drive overhang-door by overhang-door sprocket wheel (19) and overhang-door connection chain (18) (17) it rises or falls.
2. a kind of continuous dumping sintering furnace of novel protected atmosphere according to claim 1, it is characterised in that: the overhang-door (17) side is provided with overhang-door pressing device, and the overhang-door pressing device includes directly or indirectly being hinged on door component main body (11) On overhang-door compress driving cylinder (171) and overhang-door compresses hinge bar (172), one end of overhang-door compression hinge bar (172) The output end for compressing driving cylinder (171) with overhang-door is hinged, and the other end that overhang-door compresses hinge bar (172) can abut to overhang-door (17) and overhang-door (17) overhang-door is pressed on to lean against on part.
3. a kind of continuous dumping sintering furnace of novel protected atmosphere according to claim 1, it is characterised in that: the stepping Conveying mechanism (6) includes matching used walking beam (61), walking beam elevation mechanism (62) and walking beam driving and reversing mechanism (63), institute The movement that walking beam elevation mechanism (62) can drive walking beam (61) to make up and down direction is stated, the walking beam driving and reversing mechanism (63) can Walking beam (61) are driven to make horizontal advancing and retreating movement in the front-back direction;Walking beam elevation mechanism (62) driving walking beam (61) reaches When to highest point, the position of the walking beam (61) is higher than carrying product in above-mentioned low-temperature treatment area (2) and high-temperature process area (3) Or the load plane of goods support;When walking beam elevation mechanism (62) driving walking beam (61) reaches lowest part, the step Carrying into the position of beam (61) lower than carrying product or goods support in above-mentioned low-temperature treatment area (2) and high-temperature process area (3) Plane.
4. a kind of continuous dumping sintering furnace of novel protected atmosphere according to claim 3, it is characterised in that: the stepping Beam elevating mechanism (62) includes the first hinge bar of elevating mechanism (621), the second hinge bar of elevating mechanism (622), elevating mechanism Three hinge bars (623), elevating mechanism driving motor (624), the first eccentric wheel of elevating mechanism (625), elevating mechanism second are eccentric It takes turns (626), the elevating mechanism driving motor (624), the first eccentric wheel of elevating mechanism (625), the second eccentric wheel of elevating mechanism (626) respectively with the first hinge bar of elevating mechanism (621), the second hinge bar of elevating mechanism (622), elevating mechanism third hinge bar (623) connect, the free end of the free end of the first hinge bar of elevating mechanism (621) and the second hinge bar of elevating mechanism (622) it Between be hinged with elevating mechanism connecting rod (627), the free end of the second hinge bar of elevating mechanism (622) and elevating mechanism third are hinged It is hinged between the free end of bar (623) elevating mechanism synchronizing bar (628), the elevating mechanism driving motor (624) can pass through The first hinge bar of descending mechanism (621), elevating mechanism connecting rod (627), the second hinge bar of elevating mechanism (622), elevating mechanism are same Walk bar (628) and elevating mechanism third hinge bar (623) driving the first eccentric wheel of elevating mechanism (625), elevating mechanism second partially Heart wheel (626) rotation, the upper edge of first eccentric wheel of elevating mechanism (625) and the second eccentric wheel of elevating mechanism (626) against Lower edge in walking beam (61).
5. a kind of continuous dumping sintering furnace of novel protected atmosphere according to claim 3, it is characterised in that: the stepping Beam driving and reversing mechanism (63) includes the first hinge bar of driving and reversing mechanism (631), the second hinge bar of driving and reversing mechanism (632), driving and reversing mechanism Three hinge bars (633) and driving and reversing mechanism driving motor (634), the driving and reversing mechanism driving motor (634) are arranged in the advance and retreat On the first hinge bar of mechanism (631) and the first hinge bar of driving and reversing mechanism (631) can be driven to rotate around its hinge joint, the advance and retreat Mechanism third hinge bar (633) is hinged on walking beam (61), the free end of first hinge bar of driving and reversing mechanism (631) with into It moves back and is hinged with driving and reversing mechanism connecting rod (635) between a free end of the second hinge bar of mechanism (632), driving and reversing mechanism second is cut with scissors Another free end of extension bar (632) is hinged on the free end of driving and reversing mechanism third hinge bar (633), the driving and reversing mechanism driving Motor (634) can pass through the first hinge bar of driving and reversing mechanism (631), driving and reversing mechanism connecting rod (635), the second hinge bar of driving and reversing mechanism (632) and driving and reversing mechanism third hinge bar (63) drives walking beam (61) advancing and retreating movement.
6. a kind of continuous dumping sintering furnace of novel protected atmosphere according to claim 1, it is characterised in that: the gas Purification separation device (8) includes gas heat treatment area (81), gas cooling treatment region (82) and spacing sheet (83), the interlayer Piece (83) mutually staggers and is spaced apart and arranged in gas heat treatment area (81) and gas cooling treatment area (82) connection.
7. a kind of continuous dumping sintering furnace of novel protected atmosphere according to claim 1, it is characterised in that: it is described enter furnace Before two-door component (1) and comes out of the stove and be respectively equipped with pan feeding cross drive component (92) behind two-door component (5) and discharging is horizontal To transfer assembly (93), it is equipped between the pan feeding cross drive component (92) and discharging cross drive component (93) and transports attached road Component (94), the sintering furnace and pan feeding cross drive component (92), discharging cross drive component (93), the attached road component of transport (94) group constitutes a production cycle line.
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CN206869125U (en) * 2017-06-09 2018-01-12 深圳市星特烁科技有限公司 A kind of achievable quantity-produced vacuum sintering furnace
CN108061463A (en) * 2017-12-20 2018-05-22 长沙市西欧电子科技有限公司 A kind of environmental protection de-waxing dumping kiln
CN108746609B (en) * 2018-05-25 2023-05-23 合肥汇智新材料科技有限公司 Powder injection molding glue discharging device and glue discharging method
CN110057192A (en) * 2019-04-23 2019-07-26 湖南新天力科技有限公司 A kind of large scale push plate nitrogen atmosphere protection sintering furnace
CN110440583A (en) * 2019-08-07 2019-11-12 肇庆市宏华电子科技有限公司 Sintering furnace and nickel electrode atmosphere continuous tunnel furnace

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