CN106670468A - Novel continuous adhesive discharging sintering furnace with protective atmosphere - Google Patents

Novel continuous adhesive discharging sintering furnace with protective atmosphere Download PDF

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Publication number
CN106670468A
CN106670468A CN201710100954.3A CN201710100954A CN106670468A CN 106670468 A CN106670468 A CN 106670468A CN 201710100954 A CN201710100954 A CN 201710100954A CN 106670468 A CN106670468 A CN 106670468A
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CN
China
Prior art keywords
door
overhang
hinge bar
elevating mechanism
treatment area
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Granted
Application number
CN201710100954.3A
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Chinese (zh)
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CN106670468B (en
Inventor
骆接文
林利宏
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Guangdong Xingteshuo Equipment Technology Co ltd
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Shenzhen Xingte Shuo Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/22Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces for producing castings from a slip
    • B22F3/225Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces for producing castings from a slip by injection molding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/003Apparatus, e.g. furnaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/1003Use of special medium during sintering, e.g. sintering aid
    • B22F3/1007Atmosphere
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00Aspects linked to processes or compositions used in powder metallurgy

Abstract

The invention discloses a novel continuous adhesive discharging sintering furnace with a protecting atmosphere. The novel continuous adhesive discharging sintering furnace with the protecting atmosphere comprises the following parts including a feeding double-door assembly, a low-temperature treatment area, a high-temperature treatment area, a cooling area, a discharging double-door assembly, a stepping conveying mechanism, a burning tower and an air purifying and separating unit; the feeding double-door assembly comprises a furnace door unit and a hanging door unit, the low-temperature treatment area is used for conducting adhesive discharging and sticking removing operation, and high-temperature treatment area is used for conducting high-temperature sintering operation; the cooling area is used for cooling products coming out of the high-temperature treatment area, and the stepping conveying mechanism is installed on the low-temperature treatment area and the high-temperature treatment area and is used for conveying products treated in the low-temperature treatment area and the high-temperature treatment area in a stepping mode; and the low-temperature treatment area, the high-temperature treatment area and the cooling area all communicate with hydrogen sources. The novel continuous adhesive discharging sintering furnace with the protecting atmosphere has the advantages that an existing device does not have, the safe property is high, raw materials are saved, the product quality is good, and production efficiency is high.

Description

A kind of continuous dumping sintering furnace of novel protected atmosphere
Technical field
The present invention relates to a kind of process equipment of field of powder metallurgy, particularly a kind of continuous dumping of novel protected atmosphere Sintering furnace.
Background technology
Binder removal principle is in low temperature(150℃-500℃)Under protective atmosphere, make adhesive(Such as PW, CW, PP, PE Deng)Evaporate or thermally decompose to generate gas molecules(Such as formaldehyde, ethene, styrene), gas molecules are by diffusion or ooze Saturating mode is transferred to shaping base surface, and then adhesive decomposition gas departs from shaping base surface and enters outside atmosphere, completes dumping De- glutinous work;Sintering process principle is that injection moulding base is a porous body after taking off and sticking, in high temperature(1100℃-1500℃) Under, make the space isotropism uniform shrinkage because being left after de- sticking, reach densification and chemical composition uniformity degree.
At present, the protective agent commonly used during dumping is hydrogen(H2), the hydrogen of strong reducing property(H2)Can protect and easily be oxidized Metal dust or the metal that has been oxidized of reduction, hydrogen(H2)Hydrogen atom very little, easily enter inside shaping base, drive glutinous Knot agent small molecule is quick to spread or penetrates into shaping base surface, can also reduce the metal being oxidized.And hydrogen(H2)No Meeting and metal reaction.
Power transport of traditional dumping sintering furnace in stove is to use thrust type.I.e. power push-rod promotes first block of carrier (Such as sail a boat, the object of the energy loaded material ability such as ceramic tile)Straight-ahead motion, carrier pushes carrier(It is close between carrier), Until body of heater outlet.But because frictional force is cumulative, carrier can be subject to very big thrust and first to frictional force(Contact area Bigger, frictional force is bigger), carrier is easy to wear and tear, is broken, deforms.
Traditional gas cleaning plant is used mostly the modes such as absorption, acid-base neutralization, displacement and goes the removal of impurity, but in powder , it is necessary to retain hydrogen in metallurgical metal injection molding technology(H2), it is impossible to allow it to be contacted with oxygen, therefore equipment needs sealing, this Sample just can guarantee that its secondary utilization of energy, therefore traditional gas cleaning plant should not be used in this technical field.Secondly, it is traditional Gas cleaning plant will first pass through filter and filter out particulate matter from after waste gas access arrangement, then enter back into adsorption zone absorption Purification.But the viscosity of paraffin, PE in impurity etc. is too high, is difficult flowing, and easy plug filter device should not also make in this respect With.After-purification gas by ventilation blower enter air or enter other instruments utilize.
After dumping takes off and sticks, tail gas can be discharged into combustion chambers burn to the continuous dumping sintering furnace of traditional stepping beam type, but, Because the mobility of furnace interior is not good, often dumping take off glutinous generation impurity can block dumping product it is microcosmic on hole, shadow Ring the dumping on processing original paper surface and take off glutinous and obstruction hydrogen(H2)Gas enters product deep internal, wave when causing dumping de- glutinous Take heat, the dumping time is long, yields poorly, and yield is low.
Traditional hydrogen(H2)Only one of which stove door plant when fire door is closed, lower section has the logical combustible gas of a steel pipe to light, The oxygen in high-temperature region isolation air and furnace atmosphere convection current are formed at fire door.But when fire door goes out combustion fire to be extinguished, cause stove Door leakage, air will enter in stove, so as to trigger security incident, serious meeting makes Explosion of boiler proper.
In sum, there is the defect of the following aspects in existing technology:
The goods support of the 1st, traditional dumping sintering furnace is easily damaged, damages
Power push-rod promotes first block of carrier to do straight-ahead motion, and carrier pushes carrier(It is close between carrier), until stove Body is exported.But because frictional force is cumulative, middle carrier can be subject to very big thrust and first to frictional force(Contact area Bigger, frictional force is bigger), carrier is easy to wear and tear, is broken, deforms.
There is potential safety hazard in the 2nd, traditional dumping fire door of sintering furnace
Fire door problem is of crucial importance.Traditional fire door exit completely cuts off air using naked light mode, when fire extinguishes, at fire door just Easily leakage, influence production is also easy to security incident.
3rd, furnace interior atmosphere mobility is not strong, and influence produces yield
Because dumping takes off the impurity of glutinous generation, such as paraffin,(CH2O), PE, PP etc. sticky too high, poor fluidity, easily in stove Accumulated in chamber, cause equipment some functions to be scattered and disappeared, maintenance difficult etc..And processing original paper can also be affected, take off its dumping It is glutinous incomplete, the problems such as inequality of being heated.
4th, hydrogen(H2)Consumption it is big, endanger also big, it is impossible to recycle
Naked light at fire door is to use hydrogen(H2)As combustion gas, hydrogen can be increased(H2)Consumption;Hydrogen(H2)It is mixed with oxygen Close heating to light heavy explosion can occur, so the purified treatment of tail gas can greatly reduce hydrogen with recycling(H2)Disappear Consumption, improves working environment, reduces the cost of company.
In view of this, it is an object of the invention to provide a kind of new technical scheme solving existing technological deficiency.
The content of the invention
In order to overcome the deficiencies in the prior art, the present invention to provide a kind of continuous dumping sintering furnace of novel protected atmosphere, solution The carrier that prior art of having determined is present is easily damaged, fire door has potential safety hazard, gas fluidity is poor in body of heater, tail gas directly fires Burn and waste the technological deficiency such as big.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of continuous dumping sintering furnace of novel protected atmosphere, including with lower component:
Enter the two-door component of stove, it is described enter the two-door component of stove include stove gate device and overhang-door device, the stove gate device and overhang-door are filled There is air-treatment area, stove gate device and overhang-door device group constitute two-door structure, it is necessary to the product of working process is from entering between putting The two-door component of stove enters into furnace interior;
Low-temperature treatment area, the low-temperature treatment area is arranged on behind the two-door component of stove, and low-temperature treatment area takes off for carrying out dumping Glutinous work;
High-temperature process area, the high-temperature process area is arranged on behind the low-temperature treatment area and is connected with low-temperature treatment area, high temperature Treatment region is used to carry out high temperature sintering work;
Cooling zone, the cooling zone is arranged on behind high-temperature process area and is connected with high-temperature process area, the cooling zone, for cold But the product from high-temperature process area out;
Come out of the stove two-door component, the structure of the two-door component of coming out of the stove is consistent with the two-door component of stove is entered, and it is arranged on behind cooling zone, The product processed in furnace interior is from coming out of the stove two-door component out;
Stepping conveying mechanism, the stepping conveying mechanism is arranged on above-mentioned low-temperature treatment area and high-temperature process area and is used for low temperature The product for the treatment of region and high-temperature process area inter-process is conveyed with stepped form;
Combustion tower, the exhaust combustion that the combustion tower is connected with low-temperature treatment area and will can produced in low-temperature treatment area;
Gas-purification separation device, the gas-purification separation device is connected with low-temperature treatment area, the gas-purification separation device By the tail gas clean-up in low-temperature treatment area and after separating impurity, the gas of purification is fed to low-temperature treatment area;
The low-temperature treatment area, high-temperature process area and cooling zone are communicated with hydrogen source.
As the improvement of above-mentioned technical proposal, it is described enter the two-door component of stove include the door component master for having through hollow channel Body, the stove gate device and overhang-door device are separately positioned on the two ends through hollow channel of this module body, the door group Part main body is located between stove gate device and overhang-door device at it and nitrogen transfer passage and gas is connected with hollow channel Passage is excluded, the structure of the two-door component of coming out of the stove is consistent with the structure for entering the two-door component of stove.
Used as the further improvement of above-mentioned technical proposal, the stove gate device includes directly or indirectly being hinged on a component master The hinge bar of fire door first, the hinge bar of fire door second on body, the hinged end of the hinge bar of the fire door first are connected with fire door driving Motor, is hinged with connection in the middle of fire door between the free end of the hinge bar of fire door first and a free end of the hinge bar of fire door second Bar, another free end of the hinge bar of the fire door second is provided with fire door, and the fire door motor can pass sequentially through fire door One hinge bar, fire door middle brace rod, the hinge bar of fire door second drive fire door to be pressed on one end of a module body.
Used as the further improvement of above-mentioned technical proposal, the overhang-door device includes overhang-door, overhang-door connects chain, overhang-door sprocket wheel With overhang-door motor, one end of the overhang-door connects chain is connected to the top of overhang-door, and the other end of overhang-door connects chain is rich to be located at On overhang-door sprocket wheel, the overhang-door motor can drive overhang-door to rise or fall by overhang-door sprocket wheel and overhang-door connects chain.
Used as the further improvement of above-mentioned technical proposal, the overhang-door sidepiece is provided with overhang-door hold-down gear, the overhang-door Hold-down gear includes that the overhang-door being directly or indirectly hinged in a module body compresses drive cylinder and overhang-door compresses hinge bar, institute The output end for stating one end and overhang-door compression drive cylinder that overhang-door compresses hinge bar is hinged, and the other end of overhang-door compression hinge bar can Abut to overhang-door and overhang-door is pressed on overhang-door and lean against on part.
Used as the further improvement of above-mentioned technical proposal, the stepping conveying mechanism includes matching used step rate, step Enter beam elevating mechanism and step rate driving and reversing mechanism, the walking beam elevation mechanism can drive step rate to make the motion of above-below direction, The step rate driving and reversing mechanism can drive step rate to make the horizontal motion of retreating of fore-and-aft direction;The walking beam elevation mechanism drives When step rate reaches highest point, the position of the step rate higher than carrying product in above-mentioned low-temperature treatment area and high-temperature process area or The load plane of goods support;When the walking beam elevation mechanism drives step rate to reach lowest part, the position of the step rate Less than the load plane that product or goods support are carried in above-mentioned low-temperature treatment area and high-temperature process area.
Used as the further improvement of above-mentioned technical proposal, the walking beam elevation mechanism is hinged including elevating mechanism first Bar, the hinge bar of elevating mechanism second, the hinge bar of elevating mechanism the 3rd, elevating mechanism motor, the eccentric wheel of elevating mechanism first, The eccentric wheel of elevating mechanism second, the elevating mechanism motor, the eccentric wheel of elevating mechanism first, the eccentric wheel of elevating mechanism second It is connected with the hinge bar of descending mechanism first, the hinge bar of elevating mechanism second, the hinge bar of elevating mechanism the 3rd respectively, elevating mechanism first Elevating mechanism connecting rod, elevating mechanism are hinged between the free end of hinge bar and the free end of the hinge bar of elevating mechanism second Elevating mechanism synchronizing bar, the lifting are hinged between the free end of two hinge bars and the free end of the hinge bar of elevating mechanism the 3rd Mechanism driving-motor can be by the hinge bar of descending mechanism first, elevating mechanism connecting rod, the hinge bar of elevating mechanism second, elevating mechanism Synchronizing bar and the hinge bar of elevating mechanism the 3rd drive the eccentric wheel of elevating mechanism first, the eccentric wheel of elevating mechanism second to rotate, described The upper edge of the eccentric wheel of elevating mechanism first and the eccentric wheel of elevating mechanism second is resisted against the lower edge of step rate.
Used as the further improvement of above-mentioned technical proposal, the step rate driving and reversing mechanism is hinged including driving and reversing mechanism first Bar, the hinge bar of driving and reversing mechanism second, the hinge bar of driving and reversing mechanism the 3rd and driving and reversing mechanism motor, the driving and reversing mechanism drive electricity Machine is arranged on the hinge bar of the driving and reversing mechanism first and the hinge bar of driving and reversing mechanism first can be driven to be rotated around its pin joint, institute State the hinge bar of driving and reversing mechanism the 3rd to be hinged on step rate, the free end of the hinge bar of the driving and reversing mechanism first and driving and reversing mechanism the Driving and reversing mechanism connecting rod, another free end hinge of the hinge bar of driving and reversing mechanism second are hinged between one free end of two hinge bars It is connected on the free end of the hinge bar of driving and reversing mechanism the 3rd, the driving and reversing mechanism motor can be hinged by driving and reversing mechanism first Bar, driving and reversing mechanism connecting rod, the hinge bar of driving and reversing mechanism second and the hinge bar of driving and reversing mechanism the 3rd drive step rate motion of retreating.
As the further improvement of above-mentioned technical proposal, the gas-purification separation device include gas heat area, Gas cooling treatment region and spacing sheet, the spacing sheet mutually stagger and be spaced apart and arranged in gas heat area and gas it is cold But treatment region connection.
As the further improvement of above-mentioned technical proposal, it is described enter the two-door component of stove before and two-door component of coming out of the stove after Face is respectively equipped with pan feeding cross drive component and discharging cross drive component, and the pan feeding cross drive component and discharging are laterally passed The attached road component of transport, the sintering furnace and pan feeding cross drive component, discharging cross drive component, transport are provided between sending component Attached road component group constitutes a production cycle line.
The beneficial effects of the invention are as follows:The invention provides a kind of continuous dumping sintering furnace of novel protected atmosphere, this kind Continuous dumping sintering furnace has the advantages that the following aspects:
1st, the present invention is provided with stepping conveying mechanism and product is forward in furnace conveyor in the form of stepping conveying by step rate Transport, instead of traditional push pedal transporting pattern, it is to avoid the cumulative situation of conventional art thrust, more steady in transport, letter Single, carrier will not also be damaged, and be deformed, and can effectively protect carrier;
2nd, invention increases gas-purification separation device, the tail gas discharged in the continuous dumping sintering furnace of stepping beam type can be realized It is cleaned, the hydrogen after being cleaned(H2)Can also recycle, escapable cost;
3rd, the present invention can effectively improve furnace interior working environment by gas-purification separation device, improve furnace interior atmosphere Mobility, reduce the accumulation of furnace chamber inside impurity, exclude the impurity in atmosphere to harmful effect in the de- glutinous technical process of dumping, Lifting dumping takes off glutinous efficiency, improves the crudy of product;
4th, after tail gas enters gas-purification separation device in the present invention, in the heating of gas high-temperature region, cooled down in gas low temperature area, it is cold But the impurity after(Have paraffin,(CH2O), PE, PP etc.)It is attached on water tank and condensate film, it is convenient to collect cleaning;
5th, the present invention is provided with into the two-door component of stove and two-door component of coming out of the stove, and can completely cut off air, it is to avoid air enters furnace chamber, has The security performance of lifting means is imitated, it is de- glutinous that the product in stove can be smoothed out dumping;
6th, the gas-purification separation device that the present invention is set can improve hydrogen(H2)Utilization rate, reduce hydrogen(H2)Use Amount, lifts economic benefit.
The carrier that the continuous dumping sintering furnace of this kind of novel protected atmosphere solves prior art presence is easily damaged, fire door The technological deficiency such as the waste that has that gas fluidity in potential safety hazard, body of heater is poor, tail gas directly burns is big.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is front view of the invention;
Fig. 2 is upward view of the invention;
Fig. 3 is operation process chart of the invention;
Fig. 4 is cross section structure diagram of the invention;
Fig. 5 is overlooking the structure diagram of the invention;
Fig. 6 is the structural representation for entering the two-door component of stove in the present invention;
Fig. 7 is the structural representation of stove gate device in the present invention;
Fig. 8 is the structural representation of overhang-door device in the present invention;
Fig. 9 is the structural representation of stepping conveying mechanism in the present invention;
Figure 10 is the structural representation of gas-purification separation device in the present invention.
Specific embodiment
The technique effect of design of the invention, concrete structure and generation is carried out clearly below with reference to embodiment and accompanying drawing Chu, it is fully described by, to be completely understood by the purpose of the present invention, feature and effect.Obviously, described embodiment is this hair Bright a part of embodiment, rather than whole embodiments, based on embodiments of the invention, those skilled in the art is not paying The other embodiment obtained on the premise of creative work, belongs to the scope of protection of the invention.In addition, being related in patent All connection/annexations, not singly refer to that component directly connects, and refer to can according to specific implementation situation, by addition or Couple auxiliary is reduced to constitute more excellent draw bail.Each technical characteristic in the invention, in not conflicting conflict On the premise of can be with combination of interactions, reference picture 1-10.
Referring in particular to Fig. 1, Fig. 2, a kind of continuous dumping sintering furnace of novel protected atmosphere, including with lower component:
Enter the two-door component 1 of stove, it is described enter the two-door component 1 of stove include stove gate device and overhang-door device, the stove gate device and overhang-door There is air-treatment area between device, stove gate device and overhang-door device group constitute two-door structure, it is necessary to working process product from Enter the two-door component 1 of stove and enter into furnace interior;
Low-temperature treatment area 2, the low-temperature treatment area 2 is arranged on behind the two-door component 1 of stove, and low-temperature treatment area 2 is used to be arranged The de- glutinous work of glue;
High-temperature process area 3, the high-temperature process area 3 is arranged on the low-temperature treatment area 2 below and is connected with low-temperature treatment area 2, High-temperature process area 3 is used to carry out high temperature sintering work;
Cooling zone 4, the cooling zone 4 is arranged on high-temperature process area 3 below and is connected with high-temperature process area 3, and the cooling zone 4 is used In product of the cooling from high-temperature process area 3 out;
Come out of the stove two-door component 5, the structure of the two-door component 5 of coming out of the stove is consistent with the two-door component 1 of stove is entered, and it is arranged on cooling zone 4 Below, the product for having processed in furnace interior is from coming out of the stove two-door component 5 out;
Stepping conveying mechanism 6, the stepping conveying mechanism 6 is arranged on above-mentioned low-temperature treatment area 2 and high-temperature process area 3 and for inciting somebody to action The product of low-temperature treatment area 2 and the inter-process of high-temperature process area 3 is conveyed with stepped form;
Combustion tower 7, the exhaust combustion that the combustion tower 7 is connected with low-temperature treatment area 2 and will can produced in low-temperature treatment area 2;
Gas-purification separation device 8, the gas-purification separation device 8 is connected with low-temperature treatment area 2, and the gas purification separates dress After 8 being put by the tail gas clean-up in low-temperature treatment area 2 and separating impurity, the gas of purification is fed to low-temperature treatment area 2;
The low-temperature treatment area 2, high-temperature process area 3 and cooling zone 4 are communicated with hydrogen source 91.
The dumping stage of body of heater and sintering stage are connected to what is communicated, to process raw material and enter fire door from entering the two-door component 1 of stove Afterwards, dumping work can be carried out in low-temperature treatment area 1, the treatment temperature in the low-temperature treatment area 2 is 150 DEG C -500 DEG C, and raw material is low The lower dumping of the low temperature environment of warm treatment region 2 is taken off after sticking can be sintered into high-temperature process area 3, the temperature of the sintering stage It is 1100 DEG C -1500 DEG C to spend, and raw material enters back into cooling zone 4 and cooled down after high-temperature process area sinters, the product after cooling from Two-door component 5 of coming out of the stove is come out of the stove, and is finally transported in cross drive component and the attached road component 94 of transport.
The hydrogen needed in sintering furnace is passed through from cooling zone 4, can cool down raw material, oneself preheating, can prevent raw material aoxidize or Control mild oxidation;Subsequently into the sintering stage in high-temperature process area 3, by high-temperature heating, hot biography can be rapidly and uniformly carried out It is defeated, also reduce oxidized metal;The dumping stage for finally entering low-temperature treatment area 2 serves as protective atmosphere, and guides dumping The flow direction of the de- glutinous impurity tail gas for producing.
The impurity tail gas and hydrogen part inflow combustion tower 7 that dumping takes off glutinous generation burn, and are then discharged in air;One Part is guided into gas-purification separation device 8 carries out impurity separation and purification work, it is purified after hydrogen person who lives in exile again In body of heater, the impurity separated just is collected.Work flow such as Fig. 3 institutes of the continuous dumping sintering furnace that the present invention is provided Show.
Preferably, it is described enter the two-door component 1 of stove before and two-door component 5 of coming out of the stove behind be respectively equipped with pan feeding laterally pass Sending component 92 and discharging cross drive component 93, set between the pan feeding cross drive component 92 and discharging cross drive component 93 There are the attached road component 94 of transport, the sintering furnace and pan feeding cross drive component 92, discharging cross drive component 93, the attached road group of transport 94 groups of the part production cycle line of composition one.
Reference picture 4, Fig. 5, specifically, the pan feeding cross drive component 92 and discharging cross drive component 93 are respectively mounted Sintering furnace the right and left, material is picked when facilitating pan feeding and discharging;It is described enter the two-door component 1 of stove and two-door component 5 of coming out of the stove distinguish It is convenient to feed and exhaust, discharging and exhaust installed in the inlet and outlet of body of heater;Dumping area is also named in the low-temperature treatment area 2, with Enter the two-door component 1 of stove to connect, and connected with high-temperature process area 3;Sintering zone is also named in the high-temperature process area 3, respectively with low temperature at Reason area 2 is connected with cooling zone 4;The stepping conveying mechanism 6 is moved between low-temperature treatment area 2 and high-temperature process area 3, its motion Driven by walking beam elevation mechanism 62 and step rate driving and reversing mechanism 63 respectively;The cooling zone 4 respectively with come out of the stove two-door component 5 and High-temperature process area 3 is connected, and can be passed through cooling water;The cooling zone 4 is connected with two-door component 5 of coming out of the stove again, described to come out of the stove two-door group Part 5 is connected with discharging cross drive component 93, connects between the pan feeding cross drive component 92 and discharging cross drive component 93 It is connected to the attached road component 94 of transport;The import of combustion tower 7 described in 1 is connected on a gas outlet in low-temperature treatment area 2, is also connect on combustion tower 7 There is natural gas pipe, burning can be lighted;The air inlet of the gas-purification separation device 8 is also connected on an outlet in low-temperature treatment area 2 Mouthful, the gas containing impurity that the inner dumping in low-temperature treatment area 2 takes off glutinous generation can be received, the gas containing impurity is by purification separation Hydrogen afterwards(H2)It is passed through again in low-temperature treatment area 2, impurity is collected.
Referring in particular to Fig. 6, it is described enter the two-door component 1 of stove include the door module body 11 for having through hollow channel, it is described Stove gate device and overhang-door device are separately positioned on the two ends through hollow channel of this module body 11, the door module body 11 exclude in its be connected with hollow channel nitrogen transfer passage and gas for being located between stove gate device and overhang-door device Passage, the structure of the two-door component 5 of coming out of the stove is consistent with the structure for entering the two-door component 1 of stove.
The splicing case of the pan feeding cross drive component 92 is first from the attached received vector of road component 94 of transport(Boat), it is then transported on To the entry position of body of heater, at this moment fire door 16 is opened, and overhang-door 17 is in closes and impaction state, carrier(Boat)Into fire door 16 Afterwards, fire door 16 is closed, and starts to be filled with substantial amounts of N2, by the displacement of the air in hollow channel between fire door 16 and overhang-door 17 Into N2, afterwards overhang-door 17 open, carrier(Boat)Body of heater could be entered.Stove gate device and overhang-door device difference are as shown in FIG. 7 and 8.
Reference picture 7, the stove gate device includes that the fire door first being directly or indirectly hinged in a module body 11 is hinged Bar 12, the second hinge bar of fire door 13, the hinged end of the first hinge bar of the fire door 12 are connected with fire door motor 14, fire door Fire door middle brace rod 15, institute are hinged between the free end of one hinge bar 12 and a free end of the second hinge bar of fire door 13 Another free end for stating the second hinge bar of fire door 13 is provided with fire door 16, and the fire door motor 14 can pass sequentially through fire door One hinge bar 12, fire door middle brace rod 15, the second hinge bar of fire door 13 drive fire door 16 to be pressed on the one of a module body 11 End.
Reference picture 8, the overhang-door device includes overhang-door 17, overhang-door connects chain 18, overhang-door sprocket wheel 19 and overhang-door motor 191, one end of the overhang-door connects chain 18 is connected to the top of overhang-door 17, and the other end of overhang-door connects chain 18 is rich to be located at overhang-door chain On wheel 19, the overhang-door motor 191 can drive overhang-door 17 to rise or fall by overhang-door sprocket wheel 19 and overhang-door connects chain 18.
Reference picture 8, the sidepiece of the overhang-door 17 is provided with overhang-door hold-down gear, the overhang-door hold-down gear include directly or Connect the overhang-door being hinged in a module body 11 and compress drive cylinder 171 and overhang-door compression hinge bar 172, the overhang-door compresses hinge The output end that one end of extension bar 172 compresses drive cylinder 171 with overhang-door is hinged, and the other end that overhang-door compresses hinge bar 172 can be supported Come to overhang-door 17 and overhang-door 17 is pressed on overhang-door and lean against on part.
Reference picture 9, the stepping conveying mechanism 6 includes matching used step rate 61, walking beam elevation mechanism 62 and step Enter beam driving and reversing mechanism 63, the walking beam elevation mechanism 62 can drive step rate 61 to make the motion of above-below direction, the step rate Driving and reversing mechanism 63 can drive step rate 61 to make the horizontal motion of retreating of fore-and-aft direction;The walking beam elevation mechanism 62 drives stepping When beam 61 reaches highest point, the step rate(61)Position produce higher than being carried in above-mentioned low-temperature treatment area 2 and high-temperature process area 3 The load plane of product or goods support;When the walking beam elevation mechanism 62 drives step rate 61 to reach lowest part, the stepping The position of beam 61 is less than the load plane that product or goods support are carried in above-mentioned low-temperature treatment area 2 and high-temperature process area 3.
Preferably, the walking beam elevation mechanism 62 is hinged including elevating mechanism the first hinge bar 621, elevating mechanism second Bar 622, the hinge bar 623 of elevating mechanism the 3rd, elevating mechanism motor 624, elevating mechanism the first eccentric wheel 625, lift The second eccentric wheel of structure 626, the elevating mechanism motor 624, the first eccentric wheel of elevating mechanism 625, elevating mechanism second are inclined Heart wheel 626 respectively with the first hinge bar of descending mechanism 621, the second hinge bar of elevating mechanism 622, the hinge bar 623 of elevating mechanism the 3rd Connection, liter is hinged between the free end of the first hinge bar of elevating mechanism 621 and the free end of the second hinge bar of elevating mechanism 622 Descending mechanism connecting rod 627, the free end of the second hinge bar of elevating mechanism 622 and the free end of the hinge bar 623 of elevating mechanism the 3rd Between be hinged with elevating mechanism synchronizing bar 628, the elevating mechanism motor 624 can by the first hinge bar of descending mechanism 621, Elevating mechanism connecting rod 627, the second hinge bar of elevating mechanism 622, elevating mechanism synchronizing bar 628 and the hinge bar of elevating mechanism the 3rd 623 driving elevating mechanism the first eccentric wheels 625, the second eccentric wheel of elevating mechanism 626 are rotated, the eccentric wheel of the elevating mechanism first 625 and the upper edge of the second eccentric wheel of elevating mechanism 626 be resisted against the lower edge of step rate 61.
Preferably, the step rate driving and reversing mechanism 63 is hinged including driving and reversing mechanism the first hinge bar 631, driving and reversing mechanism second Bar 632, the hinge bar 633 of driving and reversing mechanism the 3rd and driving and reversing mechanism motor 634, the driving and reversing mechanism motor 634 are set On the first hinge bar of the driving and reversing mechanism 631 and can drive the first hinge bar of driving and reversing mechanism 631 around its pin joint rotate, institute The hinge bar 633 of driving and reversing mechanism the 3rd is stated to be hinged on step rate 61, the free end of the first hinge bar of the driving and reversing mechanism 631 with enter Driving and reversing mechanism connecting rod 635, the hinge bar of driving and reversing mechanism second are hinged between a free end for moving back the second hinge bar of mechanism 632 632 another free end is hinged on the free end of the hinge bar 633 of driving and reversing mechanism the 3rd, the driving and reversing mechanism motor 634 Can be by the first hinge bar of driving and reversing mechanism 631, driving and reversing mechanism connecting rod 635, the second hinge bar of driving and reversing mechanism 632 and driving and reversing mechanism 3rd hinge bar 63 drives the motion of retreating of step rate 61.
Carrier(Boat)Low-temperature treatment area 2 is initially entered, under the gearing of stepping conveying mechanism 6, is progressively marched forward, entered Enter high-temperature process area 3, cooling zone 4 is then passed to again.
Reference picture 9, the motion point four steps operation of step rate 61:
The first step is the uphill process of step rate.I.e. elevating mechanism motor 624 drives the first hinge bar of elevating mechanism 621 to do During clockwise oscillation, elevating mechanism connecting rod 617 is driven to do clockwise oscillation, the second hinge bar of elevating mechanism 622 does counterclockwise Swing, at this moment the first eccentric wheel of elevating mechanism 625 is rotated counterclockwise, elevating mechanism synchronizing bar 628 passes through elevating mechanism the 3rd Hinge bar 623 drives the second eccentric wheel of neural mechanism 626 while rotating counterclockwise, and makes the peak of two eccentric wheels and stepping The bottom surface contact of beam 61, the jack-up of step rate 61 is come, the supporting plane higher than carrier in stove.
Second step, i.e. step rate 61 do forward travel.Stepping mechanism first is driven to cut with scissors by stepping mechanism motor 634 Extension bar 631 does clockwise oscillation, drives stepping mechanism connecting rod 635 to do clockwise oscillation, further drives stepping mechanism second Hinge bar 632 does clockwise oscillation, further pulls on the hinge bar 633 of stepping mechanism the 3rd and moves, and the stepping mechanism the 3rd cuts with scissors Extension bar 633 pulls step rate 61 to travel forward a segment distance, and principle that will be in stove moves forward a distance, completes stepping Journey.
Descending motion is done by 3rd Bu Shi walking beam elevations mechanism.I.e. elevating mechanism motor 624 drives elevating mechanism the The counter-clockwise swing of one hinge bar 621, the step with the first step conversely, finally make the minimum point of eccentric wheel be contacted with stepping soffit, Step rate is set to descend below a plane, at this moment carrier(Boat)Can be parked in bearer plane.
4th step is that the driving and reversing mechanism of step rate 61 does setback.The step is with second step conversely, i.e. stepping mechanism drives Motor 634 drives the first hinge bar of stepping mechanism 631 to counter-clockwise swing, promotes stepping mechanism connecting rod 635, makes stepping mechanism Second hinge bar 632 does counter-clockwise swing, promotes the hinge bar 633 of stepping mechanism the 3rd, the hinge bar 633 of the stepping mechanism the 3rd Promote step rate 61 to draw back a segment distance, that is, fall back on origin.
Above-mentioned four step is a period of motion of stepping conveying mechanism 6, and stepping conveying mechanism is by the above-mentioned period of motion Circulation work, realizes the stepping transportation work of raw material in stove.Feedstock transportation, adjacent raw material are carried out using the stepping conveying mechanism Will not mutually touch, the superposition of the power such as frictional force, product or carrier will not be produced(Boat)Will not damage, help to lift product Crudy.
Reference picture 10, the gas-purification separation device 8 includes that gas heats area 81, the and of gas cooling treatment region 82 Spacing sheet 83, the spacing sheet 83 mutually staggers and is spaced apart and arranged in gas and heats area 81 and gas cooling treatment area 82 Connection.
Carrier(Boat)By after the dumping stage in low-temperature treatment area 2, being sintered into high-temperature process area 3, carrier(Boat)Sintering Afterwards, transported in the presence of step rate 61 and cooled down to cooling zone 4.The connecting gear of cooling zone 4 is network chain connecting gear.Carrier (Boat)After through supercooling, come out of the stove at the two-door component 5 of coming out of the stove in exit of arriving, during this, at this moment overhang-door is lifted first Come, fire door is in closes and impaction state, carrier(Boat)Into after overhang-door, overhang-door is closed, and is compacted, then oven door opening, Carrier(Boat)From at fire door out, the splicing case of cross drive component 93 of being come out of the stove is received, and last fire door is closed, and fire door is closed Afterwards, substantial amounts of N2 is filled with hollow channel between overhang-door and fire door, will be led to through hollow between fire door and overhang-door Air in road is replaced as N2, and when preventing next overhang-door opening, air is flowed into inside furnace chamber, and influence production, security performance is high.Carry Body(Boat)It is sent to the attached road component 94 of transport and by transporting attached road component 94 by carrier(Boat)Transmission, in the case where this process can facilitate Material and feeding.
So far, a complete process is completed.
Above is preferable implementation of the invention is illustrated, but the invention is not limited to the implementation Example, those of ordinary skill in the art can also make a variety of equivalent variations or replace on the premise of without prejudice to spirit of the invention Change, these equivalent deformations or replacement are all contained in the application claim limited range.

Claims (10)

1. the continuous dumping sintering furnace of a kind of novel protected atmosphere, it is characterised in that:Including with lower component:
Enter the two-door component of stove(1), it is described enter the two-door component of stove(1)Including stove gate device and overhang-door device, the stove gate device and There is air-treatment area, stove gate device and overhang-door device group constitute two-door structure, it is necessary to the product of working process between overhang-door device Product are from entering the two-door component of stove(1)Enter into furnace interior;
Low-temperature treatment area(2), the low-temperature treatment area(2)It is arranged on into the two-door component of stove(1)Below, low-temperature treatment area(2)With In carrying out, dumping is de- to stick work;
High-temperature process area(3), the high-temperature process area(3)It is arranged on the low-temperature treatment area(2)Below and with low-temperature treatment area (2)Connection, high-temperature process area(3)For carrying out high temperature sintering work;
Cooling zone(4), the cooling zone(4)It is arranged on high-temperature process area(3)Below and with high-temperature process area(3)Connection, it is described Cooling zone(4)For cooling down from high-temperature process area(3)Product out;
Come out of the stove two-door component(5), the two-door component of coming out of the stove(5)Structure with enter the two-door component of stove(1)Unanimously, it is arranged on cold But area(4)Below, the product for having processed in furnace interior is from two-door component of coming out of the stove(5)Out;
Stepping conveying mechanism(6), the stepping conveying mechanism(6)It is arranged on above-mentioned low-temperature treatment area(2)With high-temperature process area(3) And for by low-temperature treatment area(2)With high-temperature process area(3)The product of inter-process is conveyed with stepped form;
Combustion tower(7), the combustion tower(7)With low-temperature treatment area(2)Connection simultaneously can be by low-temperature treatment area(2)The tail gas of interior generation Burning;
Gas-purification separation device(8), the gas-purification separation device(8)With low-temperature treatment area(2)Connection, the gas purification Separator(8)By low-temperature treatment area(2)Interior tail gas clean-up and after separating impurity, low-temperature treatment is fed to by the gas of purification Area(2);
The low-temperature treatment area(2), high-temperature process area(3)And cooling zone(4)It is communicated with hydrogen source(91).
2. the continuous dumping sintering furnace of a kind of novel protected atmosphere according to claim 1, it is characterised in that:It is described enter stove Two-door component(1)Including with the door module body through hollow channel(11), the stove gate device and overhang-door device set respectively Put in this module body(11)The two ends through hollow channel, the door module body(11)It is located at stove gate device and Nitrogen transfer passage and gas exclusion passage, the two-door component of coming out of the stove are connected with hollow channel between overhang-door device (5)Structure with enter the two-door component of stove(1)Structure it is consistent.
3. the continuous dumping sintering furnace of a kind of novel protected atmosphere according to claim 2, it is characterised in that:The fire door Device includes directly or indirectly being hinged on a module body(11)On the hinge bar of fire door first(12), the hinge bar of fire door second (13), the hinge bar of the fire door first(12)Hinged end be connected with fire door motor(14), the hinge bar of fire door first(12) Free end and the hinge bar of fire door second(13)A free end between be hinged with fire door middle brace rod(15), the fire door Second hinge bar(13)Another free end fire door is installed(16), the fire door motor(14)Fire door can be passed sequentially through One hinge bar(12), fire door middle brace rod(15), the hinge bar of fire door second(13)Drive fire door(16)It is pressed on a component master Body(11)One end.
4. the continuous dumping sintering furnace of a kind of novel protected atmosphere according to claim 2, it is characterised in that:The overhang-door Device includes overhang-door(17), overhang-door connects chain(18), overhang-door sprocket wheel(19)With overhang-door motor(191), the overhang-door connection Chain(18)One end be connected to overhang-door(17)Top, overhang-door connects chain(18)The other end rich be located at overhang-door sprocket wheel(19)On, The overhang-door motor(191)Can be by overhang-door sprocket wheel(19)And overhang-door connects chain(18)Drive overhang-door(17)Rise or under Drop.
5. the continuous dumping sintering furnace of a kind of novel protected atmosphere according to claim 4, it is characterised in that:The overhang-door (17)Sidepiece is provided with overhang-door hold-down gear, and the overhang-door hold-down gear includes directly or indirectly being hinged on a module body(11) On overhang-door compress drive cylinder(171)Hinge bar is compressed with overhang-door(172), the overhang-door compression hinge bar(172)One end Drive cylinder is compressed with overhang-door(171)Output end be hinged, overhang-door compress hinge bar(172)The other end can abut to overhang-door (17)And by overhang-door(17)Overhang-door is pressed on to lean against on part.
6. the continuous dumping sintering furnace of a kind of novel protected atmosphere according to claim 1, it is characterised in that:The stepping Conveying mechanism(6)Including matching used step rate(61), walking beam elevation mechanism(62)With step rate driving and reversing mechanism(63), institute State walking beam elevation mechanism(62)Step rate can be driven(61)Make the motion of above-below direction, the step rate driving and reversing mechanism(63)Can Drive step rate(61)Make the horizontal motion of retreating of fore-and-aft direction;The walking beam elevation mechanism(62)Drive step rate(61)Reach During to highest point, the step rate(61)Position be higher than above-mentioned low-temperature treatment area(2)With high-temperature process area(3)Interior carrying product Or the load plane of goods support;The walking beam elevation mechanism(62)Drive step rate(61)When reaching lowest part, the step Enter beam(61)Position be less than above-mentioned low-temperature treatment area(2)With high-temperature process area(3)The interior carrying for carrying product or goods support Plane.
7. the continuous dumping sintering furnace of a kind of novel protected atmosphere according to claim 6, it is characterised in that:The stepping Beam elevating mechanism(62)Including the hinge bar of elevating mechanism first(621), the hinge bar of elevating mechanism second(622), elevating mechanism Three hinge bars(623), elevating mechanism motor(624), the eccentric wheel of elevating mechanism first(625), elevating mechanism second it is eccentric Wheel(626), the elevating mechanism motor(624), the eccentric wheel of elevating mechanism first(625), the eccentric wheel of elevating mechanism second (626)Respectively with the hinge bar of elevating mechanism first(621), the hinge bar of elevating mechanism second(622), the hinge bar of elevating mechanism the 3rd (623)Connection, the hinge bar of elevating mechanism first(621)Free end and the hinge bar of elevating mechanism second(622)Free end it Between be hinged with elevating mechanism connecting rod(627), the hinge bar of elevating mechanism second(622)Free end be hinged with elevating mechanism the 3rd Bar(623)Free end between be hinged with elevating mechanism synchronizing bar(628), the elevating mechanism motor(624)Can pass through The hinge bar of descending mechanism first(621), elevating mechanism connecting rod(627), the hinge bar of elevating mechanism second(622), elevating mechanism it is same Step bar(628)And the hinge bar of elevating mechanism the 3rd(623)Drive the eccentric wheel of elevating mechanism first(625), elevating mechanism second it is inclined Heart wheel(626)Rotate, the eccentric wheel of the elevating mechanism first(625)With the eccentric wheel of elevating mechanism second(626)Upper edge against In step rate(61)Lower edge.
8. the continuous dumping sintering furnace of a kind of novel protected atmosphere according to claim 6, it is characterised in that:The stepping Beam driving and reversing mechanism(63)Including the hinge bar of driving and reversing mechanism first(631), the hinge bar of driving and reversing mechanism second(632), driving and reversing mechanism Three hinge bars(633)With driving and reversing mechanism motor(634), the driving and reversing mechanism motor(634)It is arranged on the advance and retreat The hinge bar of mechanism first(631)Go up and the hinge bar of driving and reversing mechanism first can be driven(631)Rotated around its pin joint, the advance and retreat The hinge bar of mechanism the 3rd(633)It is hinged on step rate(61)On, the hinge bar of the driving and reversing mechanism first(631)Free end with enter Move back the hinge bar of mechanism second(632)A free end between be hinged with driving and reversing mechanism connecting rod(635), driving and reversing mechanism second cuts with scissors Extension bar(632)Another free end be hinged on the hinge bar of driving and reversing mechanism the 3rd(633)Free end on, the driving and reversing mechanism drives Motor(634)Can be by the hinge bar of driving and reversing mechanism first(631), driving and reversing mechanism connecting rod(635), the hinge bar of driving and reversing mechanism second (632)With the hinge bar of driving and reversing mechanism the 3rd(63)Drive step rate(61)Motion of retreating.
9. the continuous dumping sintering furnace of a kind of novel protected atmosphere according to claim 1, it is characterised in that:The gas Purification separation device(8)Heat area including gas(81), gas cooling treatment region(82)And spacing sheet(83), the interlayer Piece(83)Mutually stagger and be spaced apart and arranged in gas and heat area(81)With gas cooling treatment area(82)Connection.
10. the continuous dumping sintering furnace of a kind of novel protected atmosphere according to claim 1, it is characterised in that:It is described enter The two-door component of stove(1)Before and two-door component of coming out of the stove(5)Behind be respectively equipped with pan feeding cross drive component(92)And discharging Cross drive component(93), the pan feeding cross drive component(92)With discharging cross drive component(93)Between be provided with transport it is attached Road component(94), the sintering furnace and pan feeding cross drive component(92), discharging cross drive component(93), transport attached road component (94)Group constitutes a production cycle line.
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