CN106653931B - Graphene-based infra-red electromagnetic shielding filter, zinc sulphide window and preparation method thereof - Google Patents

Graphene-based infra-red electromagnetic shielding filter, zinc sulphide window and preparation method thereof Download PDF

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CN106653931B
CN106653931B CN201611224658.6A CN201611224658A CN106653931B CN 106653931 B CN106653931 B CN 106653931B CN 201611224658 A CN201611224658 A CN 201611224658A CN 106653931 B CN106653931 B CN 106653931B
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graphene
copper foil
complexs
pmma
electromagnetic shielding
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CN106653931A (en
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邱阳
祖成奎
金扬利
陈玮
韩滨
徐博
伏开虎
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China Building Materials Academy CBMA
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/08Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof in which radiation controls flow of current through the device, e.g. photoresistors
    • H01L31/09Devices sensitive to infrared, visible or ultraviolet radiation
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields
    • H05K9/0071Active shielding
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields
    • H05K9/0073Shielding materials
    • H05K9/0094Shielding materials being light-transmitting, e.g. transparent, translucent

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  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
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Abstract

The invention discloses a kind of graphene-based infra-red electromagnetic shielding filter, zinc sulphide window and preparation method thereof, preparation method comprises the following steps:In copper foil surface growth graphene film Gr;In graphene film side spray on polymer transition zone TL, copper foil/Gr/TL complexs are obtained after solidification;In polymeric transition layer side spraying liquid PMMA;Copper foil is etched away;Gr/TL/PMMA complexs are transferred to zinc sulphide window inner surface;Polymeric transition layer is dissolved, PMMA carriers separate with graphene film, obtain ZnS/Gr complexs;Until the electrical property of the graphene film of zinc sulphide window inner side meets electromagnetic shielding requirements, finally graphene-based infra-red electromagnetic shielding filter is formed on zinc sulphide window inner side surface.Infrared transmittivity of the present invention is high, easily prepared.

Description

Graphene-based infra-red electromagnetic shielding filter, zinc sulphide window and preparation method thereof
Technical field
The present invention relates to electromangnetic spectrum field, more particularly to a kind of graphene-based infra-red electromagnetic shielding filter, Zinc sulphide window and preparation method thereof.
Background technology
In modern military application, generally work(need to be prepared in zinc sulphide (ZnS) window inner surface of infrared acquisition, guidance system Energy structure, makes window device on the premise of operation wavelength (8~12 μm) infrared waves high transmittance is ensured, to microwave region electromagnetism Ripple has certain shielding action, and to realize system electromagnetism interference and reduce radar reflection section function, the functional structure is led to It is commonly referred to as infra-red electromagnetic shielding filter.
Currently, can the saturating infra-red electromagnetic shielding filter of practical application be laser ablation metallic mesh on ZnS windows, its The contradiction that special structure type has effectively reconciled between infrared light and high conductivity, but itself is still answered with technical process It is miscellaneous, cost is high, transmitance is relatively low and the defects of Moire fringe.
The content of the invention
In view of this, the embodiment of the present invention provides a kind of graphene-based infra-red electromagnetic shielding filter and its preparation side Method, main purpose are to improve infrared transmittivity.
To reach above-mentioned purpose, present invention generally provides following technical scheme:
In a first aspect, the embodiments of the invention provide a kind of preparation side of graphene-based infra-red electromagnetic shielding filter Method, comprise the following steps:
Graphene film Gr is grown in copper foil surface, obtains copper foil/Gr complexs;
In the graphene film side spray on polymer transition zone TL of copper foil/Gr complexs, copper foil/Gr/ is obtained after solidification TL complexs;
The polymeric transition layer side spraying liquid PMMA (polymethyl methacrylate) of copper foil/Gr/TL structures, after solidification Obtain copper foil/Gr/TL/PMMA complexs;
Copper foil is etched away to obtain Gr/TL/PMMA complexs;
Gr/TL/PMMA complexs are transferred to zinc sulphide window inner surface, obtain obtaining ZnS/Gr/TL/PMMA complexs;
ZnS/Gr/TL/PMMA complexs are placed in organic solvent, dissolve polymeric transition layer, PMMA carriers and stone Black alkene thin film separation, obtains ZnS/Gr complexs;
An at least layer graphene film is shifted in zinc sulphide window inner side by above-mentioned steps, until zinc sulphide window inner side The electrical property of graphene film meets electromagnetic shielding requirements, is finally formed on zinc sulphide window inner side surface graphene-based infrared Magnetic shielding filter.
Preferably, the copper foil-clad on quartz ampoule, carries out graphene film growth, the copper foil in tube furnace Thickness is 25~125 μm.
Preferably, the copper foil-clad is placed in tube furnace on quartz ampoule and first pre-processed, stone is then carried out again Black alkene film growth, the pretreatment are to be passed through high-purity H with 6~11sccmm flow velocity2, air pressure is maintained at 20~30Pa in stove, And 1000 DEG C are warming up to 5~15 DEG C/s speed, it is incubated 10~30min.
Preferably, graphene film growth step is as follows:High-purity CH is passed through in tube furnace4, air pressure is 200 in holding furnace ~230Pa, 10~20min is reacted under 950~1100 DEG C of high temperature, react and room is cooled to 5~15 DEG C/s speed after terminating Temperature, i.e., graphene film is grown in copper foil surface, obtain copper foil/Gr complexs.
Preferably, the thickness of the polymeric transition layer is 10~15 μm.
Preferably, the raw material of the polymeric transition layer is diluted to obtain by positive photoresist with solvent.
Preferably, the solvent is isopropanol.
Preferably, the volume ratio of the positive photoresist and the solvent is 1:1.
Preferably, the positive photoresist is AZ4620 photoresists.
Preferably, the composition of the positive photoresist is as follows:Phenolic resin and diazo naphthoquinone in mass ratio 1:1 mixing, BTA is added as tackifier by the 3~11% of phenolic resin and diazo naphthoquinone gross mass.
Preferably, during etching copper foil, it is 0.02~0.07g/ml's that copper foil/Gr/TL/PMMA complexs are placed in into concentration FeCl3Or Fe (NO3)3In solution etch 12~20h, after copper foil etches away completely remove Gr/TL/PMMA complexs, spend from Sub- water cleans remaining etching liquid.
Preferably, when Gr/TL/PMMA complexs are transferred into zinc sulphide window inner surface, in the zinc sulphide window Surface keep can plated film cleanliness factor, the zinc sulphide window sequentially using petroleum ether, alcohol-ether mixed liquor, absolute ethyl alcohol wipe Wipe, being reached to zinc sulphide window inner surface can plated film cleanliness factor.
Preferably, polymeric transition layer is set quickly to dissolve using acetone organic solvent.
Second aspect, the embodiments of the invention provide a kind of graphene-based infra-red electromagnetic shielding filter, by above-mentioned reality The method for applying example is prepared.
The third aspect, the embodiments of the invention provide a kind of zinc sulphide window, including wave filter, the wave filter is above-mentioned Graphene-based infra-red electromagnetic shielding filter described in embodiment.
Compared with prior art, the beneficial effects of the present invention are:
The wave filter of the embodiment of the present invention has that manufacture craft is simple compared to metallic mesh structure, low manufacture cost Feature;And small in 8~12 μm of service band light absorbs, transmitance is high.The wave filter of the embodiment of the present invention uses graphene Film, no Moire fringe phenomenon, the signal/noise ratio of optical system is enhanced, can effectively suppress transmission function decay.
Brief description of the drawings
Fig. 1 is ZnS windows background and prepared infrared after individual layer, the saturating infra-red electromagnetic shielding filter of three layer graphene bases Cross rate curve map.
Embodiment
The present invention is described in further detail with reference to specific embodiment, but it is not as a limitation of the invention. In the description below, what different " embodiment " or " embodiment " referred to is not necessarily the same embodiment.In addition, one or more are implemented Special characteristic, structure or feature in example can be combined by any suitable form.
The embodiments of the invention provide a kind of preparation method of graphene-based infra-red electromagnetic shielding filter, including it is as follows Step:
Graphene film Gr is grown in copper foil surface, obtains copper foil/Gr complexs;
In the graphene film side spray on polymer transition zone TL of copper foil/Gr complexs, copper foil/Gr/ is obtained after solidification TL complexs;
The polymeric transition layer side spraying liquid PMMA (polymethyl methacrylate) of copper foil/Gr/TL " structures, solidification Copper foil/Gr/TL/PMMA complexs are obtained afterwards;
Copper foil is etched away to obtain Gr/TL/PMMA complexs;
Gr/TL/PMMA complexs are transferred to zinc sulphide window inner surface, obtain obtaining ZnS/Gr/TL/PMMA complexs;
ZnS/Gr/TL/PMMA complexs are placed in organic solvent, dissolve polymeric transition layer, PMMA carriers and stone Black alkene thin film separation, obtains ZnS/Gr complexs;
An at least layer graphene film is shifted in zinc sulphide window inner side by above-mentioned steps, until zinc sulphide window inner side The electrical property of graphene film meets electromagnetic shielding requirements, is finally formed on zinc sulphide window inner side surface graphene-based infrared Magnetic shielding filter.
The wave filter of the embodiment of the present invention uses graphene film, has superhigh current carrying transport factor, extremely low absorptivity And the physical characteristic such as extremely strong mechanical property.The carrier mobility of superelevation makes it to be obtained under relatively low carrier concentration level The electrical conductivity of metallic mesh must be better than, show higher electromagnet shield effect.Meanwhile low carrier concentration can make graphene thin The plasma wavelength red shift of film, effectively increase optical transmittance of the graphene film in infrared band.In addition, graphene is thin Film sheet is as two-dimentional homogeneous material, in the absence of the caused Moire fringe phenomenon by optical interference.And manufacture craft is simple, system Make the characteristics of cost is low;Small in 8~12 μm of service band light absorbs, transmitance is high.
The purity for the material being related in the embodiment of the present invention meets concerned countries standard.If hydrogen is high-purity hydrogen, copper foil For high-purity copper foil.
The concrete technology that graphene film grows on copper foil can in terms of existing in selected.It is given below a kind of excellent Select selective.In the embodiment of the present invention, copper foil-clad carries out graphene film growth, copper foil on quartz ampoule in tube furnace Thickness is 25~125 μm.And pretreatment is first carried out to copper foil contributes to the growth of graphene film.Therefore, the present invention is implemented In example, copper foil-clad is placed in tube furnace on quartz ampoule and first pre-processed, and then carries out graphene film growth again, pre- place Manage bar part is as follows:High-purity H is passed through with 6~11sccmm flow velocity2, air pressure is maintained at 20~30Pa in stove, and with 5~15 DEG C/s Speed be warming up to 1000 DEG C, be incubated 10~30min.Graphene film growth step is as follows:High-purity CH is passed through in tube furnace4, Air pressure is 200~230Pa in holding furnace, and 10~20min is reacted under 950~1100 DEG C of high temperature, is reacted after terminating with 5~15 DEG C/s speed is cooled to room temperature, i.e., graphene film is grown in copper foil surface, obtain copper foil/Gr complexs.The present invention is implemented In example, the spray on polymer transition zone TL between the graphene film and PMMA carriers of copper foil/Gr complexs, accelerate follow-up The separation time of PMMA carriers and graphene film.When PMMA carriers are painted on into graphene film side, follow-up is de- 24 hours are needed from the time, due to long period and organic solvent exposure, adds the risk of graphene film fault of construction.And In the embodiment of the present invention, between graphene film and PMMA carriers after spray on polymer transition zone TL, in follow-up disengaging Journey only needs 12-13 hours, reduces graphene film fault of construction.The thickness of polymeric transition layer is 10~15 μm, the present embodiment In polymeric transition layer raw material diluted by positive photoresist after obtain, and the dilution ratio of positive photoresist and solvent can root According to it needs to be determined that.General positive photoresist and solvent by volume 1:1 or so dilution can obtain required viscosity.And positivity light The main composition of photoresist is preferably phenolic resin and diazo naphthoquinone, such as AZ4620 photoresists.A kind of positive photoresist is given below Preferred optimum ratio for reference.Phenolic resin and diazo naphthoquinone are 1 in mass ratio:1 mixing, by phenolic resin and diazo naphthoquinone The 3~11% of mixture gross mass add the BTA as tackifier.Solvent preferably uses isopropanol.The macromolecule mistake Cross layer and be highly soluble in organic solvent, effectively reduce the time for dissolving away macromolecule carrier, reduce graphene film fault of construction.Using Concentration is (0.02~0.07) g/ml FeCl3Or Fe (NO3)3Solution etches 12~20h of copper foil, after copper foil etches away completely Gr/TL/PMMA complexs are removed, net remaining etching liquid is washed with deionized water.Gr/TL/PMMA complexs are transferred to zinc sulphide During window inner surface, zinc sulphide window inner surface is kept can plated film cleanliness factor.It specifically can sequentially use petroleum ether, ethanol-second Ether mixed liquor, absolute ethyl alcohol wipe zinc sulphide window, and being reached to zinc sulphide window inner surface can plated film cleanliness factor.Dissolve macromolecule mistake Crossing the organic solvent of layer can choose in known organic solvent.Such as acetone.
The above method of the embodiment of the present invention can obtain graphene-based infra-red electromagnetic shielding filter, and have the filter The zinc sulphide window of ripple device.
Below by specific embodiment, the present invention will be further described.
Embodiment 1:
(1) the high-purity copper foil of 50 μ m-thicks is wrapped on quartz ampoule and be placed in tube furnace, with 8sccmm flow velocity in stove It is passed through high-purity H2, air pressure is 25Pa in adjusting air valve holding furnace, and is warming up to 1000 DEG C with 10 DEG C/s speed, is incubated 15min;
(2) high-purity CH is passed through into tube furnace4, air pressure is 200Pa in holding furnace, reacts 20min under 1050 DEG C of high temperature. React and room temperature is cooled to 10 DEG C/s speed after terminating, obtain copper foil/Gr complexs;
(3) the macromolecule mistake for being 12 μm in the graphene film side coating thickness of copper foil/Gr complexs using glue spreader A layer TL (transition layer) is crossed, copper foil/Gr/TL complexs are obtained after solidification;The composition of polymeric transition layer is as follows:Phenol Urea formaldehyde and diazo naphthoquinone are 1 in mass ratio:1 mixing, benzene is added by the 4% of phenolic resin and diazo naphthoquinone mixture gross mass And triazole, photoresist is obtained, photoresist presses 1 with isopropanol:1 volume ratio dilution;
(4) liquid PMMA is sprayed into the polymeric transition layer side of copper foil/Gr/TL complexs using glue spreader, solidified Copper foil/Gr/TL/PMMA complexs are obtained afterwards;
(5) copper foil/Gr/TL/PMMA complexs are placed in the FeCl that concentration is 0.03g/ml314h is etched in solution, treats copper Paper tinsel removes Gr/TL/PMMA complexs after etching away completely, and net remaining etching liquid is washed with deionized water;
(6) sequentially zinc sulphide window inner surface is wiped to can using petroleum ether, alcohol-ether mixed liquor, absolute ethyl alcohol Plated film cleanliness factor;
(7) Gr/TL/PMMA complexs are transferred to zinc sulphide window inner surface, obtain ZnS/Gr/TL/PMMA complexs;
(8) ZnS/Gr/TL/PMMA complexs are placed in acetone, polymeric transition layer is quickly dissolved, dissolution time is 12 hours, PMMA carriers separated with graphene film, take out " ZnS/Gr " structure and processing is dried.
Embodiment 2:
(1) the high-purity copper foil of 50 μ m-thicks is wrapped on quartz ampoule and be placed in tube furnace.With 8sccmm flow velocity in stove It is passed through high-purity H2, air pressure is 25Pa in adjusting air valve holding furnace, and is warming up to 1000 DEG C with 10 DEG C/s speed, is incubated 15min;
(2) high-purity CH is passed through into tube furnace4, air pressure is 200Pa in holding furnace, reacts 20min under 1050 DEG C of high temperature. React and room temperature is cooled to 10 DEG C/s speed after terminating, obtain copper foil/Gr complexs;
(3) using glue spreader in the polymeric transition that copper foil/Gr complex graphene films side coating thickness is 12 μm Layer, copper foil/Gr/TL complexs are obtained after solidification;The composition of polymeric transition layer is as follows:Phenolic resin and diazo naphthoquinone press quality Than for 1:1 mixing, BTA is added by the 10% of phenolic resin and diazo naphthoquinone mixture gross mass, obtains photoresist, Photoresist presses 1 with isopropanol:1 volume ratio dilution;
(4) liquid PMMA is sprayed into the polymeric transition layer side of copper foil/Gr/TL complexs using glue spreader, solidified Copper foil/Gr/TL/PMMA complexs are obtained afterwards;
(5) copper foil/Gr/TL/PMMA complexs are placed in the Fe (NO that concentration is 0.03g/ml3)314h is etched in solution.Treat Copper foil removes Gr/TL/PMMA complexs after etching away completely, and net remaining etching liquid is washed with deionized water;
(6) sequentially zinc sulphide window inner surface is wiped to can using petroleum ether, alcohol-ether mixed liquor, absolute ethyl alcohol Plated film cleanliness factor;
(7) Gr/TL/PMMA complexs are transferred to zinc sulphide window inner surface, obtain ZnS/Gr/TL/PMMA complexs;
(8) ZnS/Gr/TL/PMMA complexs are placed in acetone, polymeric transition layer is quickly dissolved, dissolution time is 12 hours, PMMA carriers separated with graphene film, take out ZnS/Gr complexs and processing is dried, keep graphene film table Clean in face;
(9) repeat step (3)~(5), the middle operation in (7)~(8) 3 times, obtain graphene-based infra-red electromagnetic mask filter Device.
Fig. 1 is zinc sulphide window background (reactive filter) and (three layers of embodiment 1 (single-layer graphene film) and embodiment 2 Graphene film) infrared transmittivity curve map.As can be seen from the figure compared with zinc sulphide window background, the list of embodiment 1 The decay of layer graphene film filter and three layer graphene film filters of embodiment 2 to 8~12 μm of infrared waveses is only 1% and 3.2%, and decay of the existing laser ablation metallic mesh to 8~12 μm of infrared waveses is up to 15%~20%.It can be seen that The graphene-based infra-red electromagnetic shielding filter of the embodiment of the present invention is thoroughly red with existing laser ablation metallic mesh is much better than The Infrared grey image of outer magnetic shielding filter.
The foregoing is only a specific embodiment of the invention, but protection scope of the present invention is not limited thereto, any Those familiar with the art the invention discloses technical scope in, change or replacement can be readily occurred in, should all be contained Cover within protection scope of the present invention.Therefore, protection scope of the present invention should be based on the protection scope of the described claims.

Claims (10)

1. the preparation method of graphene-based infra-red electromagnetic shielding filter, it is characterised in that comprise the following steps:
Graphene film Gr is grown in copper foil surface, obtains copper foil/Gr complexs;
In the graphene film side spray on polymer transition zone TL of copper foil/Gr complexs, it is multiple that copper foil/Gr/TL is obtained after solidification It is fit;
The polymeric transition layer side spraying liquid PMMA of copper foil/Gr/TL complexs, obtains copper foil/Gr/TL/PMMA after solidification Complex;
Copper foil is etched away to obtain Gr/TL/PMMA complexs;
Gr/TL/PMMA complexs are transferred to zinc sulphide window inner surface, obtain obtaining ZnS/Gr/TL/PMMA complexs;
ZnS/Gr/TL/PMMA complexs are placed in organic solvent, dissolve polymeric transition layer, PMMA carriers and graphene Thin film separation, obtain ZnS/Gr complexs;
An at least layer graphene film is shifted in zinc sulphide window inner side by above-mentioned steps, until the graphite of zinc sulphide window inner side The electrical property of alkene film meets electromagnetic shielding requirements, finally forms graphene-based infra-red electromagnetic on zinc sulphide window inner side surface Shielding filter.
2. the preparation method of graphene-based infra-red electromagnetic shielding filter according to claim 1, it is characterised in that institute Copper foil-clad is stated on quartz ampoule, graphene film growth is carried out in tube furnace, the copper thickness is 25~125 μm.
3. the preparation method of graphene-based infra-red electromagnetic shielding filter according to claim 1, it is characterised in that institute State copper foil-clad and be placed on quartz ampoule in tube furnace and first pre-processed, then carry out graphene film growth again, it is described pre- Handle to be passed through high-purity H with 6~11sccmm flow velocity2, air pressure is maintained at 20~30Pa in stove, and with 5~15 DEG C/s speed 1000 DEG C are warming up to, is incubated 10~30min.
4. the preparation method of graphene-based infra-red electromagnetic shielding filter according to claim 1, it is characterised in that stone Black alkene thin film growth step is as follows:High-purity CH is passed through in tube furnace4, air pressure is 200~230Pa in holding furnace, 950~1100 React 10~20min under DEG C high temperature, reaction with 5~15 DEG C/s speed is cooled to room temperature after terminating, i.e., is grown in copper foil surface Graphene film, obtain copper foil/Gr complexs.
5. the preparation method of graphene-based infra-red electromagnetic shielding filter according to claim 1, it is characterised in that institute The thickness for stating polymeric transition layer is 10~15 μm;The polymeric transition layer is obtained by positive photoresist with isopropanol; The composition composition of the positive photoresist is as follows:The mass ratio of phenolic resin and diazo naphthoquinone is 1:1, by phenolic resin and diazonium The 3~11% of naphthoquinones gross mass add BTA;The volume ratio of the positive photoresist and isopropanol is 1:1.
6. the preparation method of graphene-based infra-red electromagnetic shielding filter according to claim 1, it is characterised in that carve When losing copper foil, copper foil/Gr/TL/PMMA complexs are placed in the FeCl that concentration is 0.02~0.07g/ml3Or Fe (NO3)3Solution 12~20h of middle etching, Gr/TL/PMMA complexs are removed after copper foil etches away completely, net remaining etching is washed with deionized water Liquid.
7. the preparation method of graphene-based infra-red electromagnetic shielding filter according to claim 1, it is characterised in that will When Gr/TL/PMMA complexs are transferred to zinc sulphide window inner surface, the zinc sulphide window inner surface is kept can plated film cleaning Degree, the zinc sulphide window sequentially using petroleum ether, alcohol-ether mixed liquor, absolute ethyl alcohol wipe, to zinc sulphide window in table Face reaches can plated film cleanliness factor.
8. the preparation method of graphene-based infra-red electromagnetic shielding filter according to claim 1, it is characterised in that adopt Polymeric transition layer is set quickly to dissolve with acetone organic solvent.
9. graphene-based infra-red electromagnetic shielding filter, it is characterised in that as the method system described in claim any one of 1-8 It is standby to obtain.
10. zinc sulphide window, including wave filter, it is characterised in that the wave filter is graphene-based described in claim 9 Infra-red electromagnetic shielding filter.
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