CN106625801B - 一种竹笋防伪切片加工装置 - Google Patents

一种竹笋防伪切片加工装置 Download PDF

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CN106625801B
CN106625801B CN201611091342.4A CN201611091342A CN106625801B CN 106625801 B CN106625801 B CN 106625801B CN 201611091342 A CN201611091342 A CN 201611091342A CN 106625801 B CN106625801 B CN 106625801B
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clamping bar
cutter
bamboo shoots
conveyer belt
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CN106625801A (zh
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杨建林
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NANTONG SHUANGHE FOOD Co.,Ltd.
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CHONGQING GUANGHENG FOOD DEVELOPMENT Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
    • B26D1/03—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/10—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates in, or substantially in, a direction parallel to the cutting edge
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00—Machines or methods used for cutting special materials
    • B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Debarking, Splitting, And Disintegration Of Timber (AREA)

Abstract

本专利涉及竹笋加工装置领域，具体公开了一种竹笋防伪切片加工装置，包括机架、刀具、夹具、电动机、传送带、热风发生器和行走机构，行走机构固定安装在机架上，且刀具与行走机构固定连接；传送带上横向设置有若干第二凹槽，刀具的刀刃与传送带的传动方向垂直，夹具包括可转动的第一夹杆和第二夹杆，第一夹杆和第二夹杆水平设置在传送带的两侧，第一夹杆和第二夹杆的一端均与电动机连接，第一夹杆的另一端与第二夹杆的另一端相对设置，电动机活动设置在机架上。本方案能够实现将竹笋切为完整的片状，让竹笋更有辨识度。

Description

一种竹笋防伪切片加工装置
技术领域
本发明属于竹笋加工装置领域，具体涉及一种专用于竹笋的防伪切片加工装置。
背景技术
小包装调味笋因食用方便而受到人们的青睐，总体的销量非常大，销路也非常广。但从整个市场来说，小包装调味笋生产厂家非常多，以中小加工厂为主，并且生产出来的竹笋成品的外形基本一致，制作工艺上十分相似，无法直接从竹笋的完成品上分辨竹笋的制造商。
一般的竹笋切片装置无法同时对竹笋进行切片、切丁和切丝，需要多台竹笋切割装置才能实现，进而导致生产的调味笋的类型比较单一，如果需要产品的类型多样，就需要购入不同种类的切片设备，导致竹笋的加工成本非常高。
发明内容
本发明意在提供一种竹笋防伪切片加工装置，以将竹笋切割成辨识度高的竹笋片。
为了达到上述目的，本发明的基础方案如下：一种竹笋防伪切片加工装置，包括机架、刀具、夹具、电动机和传送带，所述传送带固定安装在机架上，还包括热风发生器和行走机构，所述刀具内部设有第一容置空间，所述热风发生器与刀具固定连接；所述刀具上设有若干第一凹槽，第一凹槽上设有若干气孔；所述行走机构固定安装在机架上，且刀具与行走机构固定连接；所述传送带上设置有若干供竹笋横向放置的第二凹槽，所述刀具的刀刃与传送带的传动方向垂直，所述夹具包括可转动的第一夹杆和第二夹杆，第一夹杆和第二夹杆水平设置在传送带的两侧，所述第一夹杆的一端与电动机连接，第二夹杆的一端也与电动机连接，第一夹杆的另一端与第二夹杆的另一端相对设置，所述电动机活动设置在机架上。
基础方案的原理：操作时，将竹笋放置到传送带的第二凹槽上，当竹笋被移动到道具刀具的下方时，开启电动机，移动电动机让第一夹杆和第二夹杆夹取竹笋，进而竹笋在第一夹杆和第二夹杆的带动下旋转；此时开启行走机构和热风发生器，行走机构带动刀具移动，移动的刀具与竹笋的表面接触，刀刃部分对竹笋进行切割，在此过程中行走机构带动刀具向竹笋的芯部移动，此时切割出来的竹笋片呈连续不断的片状结构；切片过程中，热风发生器发出的热风移动至第一容置空间，然后热风从刀具的气孔处溢出，热风作用到竹笋上，对竹笋进行热风杀青；然后将电动机移回至原位，进而带动第一夹杆和第二夹杆移回原位，放松竹笋，然后收集被切割完成后的竹笋片即可，收集的竹笋能被拼回成一个竹笋。
基础方案的优点：1、传送带上设置的第二凹槽是为了实现竹笋的横向放置，便于第一夹杆和第二夹杆沿轴向方向夹具竹笋，便于后面刀具对竹笋进行连续不断的切片，且传送带不仅仅会传送竹笋还能对竹笋片进行传送，整个过程传输和加工过程无需人工参与，让加工变得简单快速；2、行走机构能够带动刀具缓慢稳定的移动，使切割成型的竹笋片的厚度均匀，方便后面对竹笋片进行腌制，入味均匀；且利用刀具的移动切割出来的竹笋片为连续不断的竹笋片，将整个竹笋片卷曲后可还原成一个竹笋，提高产品的辨识度；3、第一夹杆和第二夹杆不仅仅能够将竹笋进行限位，还能带动竹笋转动，夹具与刀具配合，对竹笋进行旋转切割，实现对竹笋的切片处理；4、刀具上设有第一容置空间和气孔，且刀具与热风发生器相连，热风能从刀具的气孔处流出进而作用到竹笋片上，对竹笋片进行杀青，减少了常规的水煮杀青和脱水步骤。
整个装置将能将整个竹笋切割成完整的片状，且在切割过程中，刀具内喷出的热风会对竹笋片进行杀青，减少了水煮杀青和脱水的步骤，提高了竹笋的生产效率；且完整的竹笋片还能够被卷曲后还原为一个竹笋，能够有效的提高竹笋的辨识度。
优选方案一：作为基础方案的优选方案，所述刀具的刀刃的宽度与传送带的宽度一致。通过上述设置，刀具能够适应不同长度的竹笋，避免竹笋的长度大于刀具的长度，不能对竹笋进行完全的切片，有效的提高刀具的通用性。
优选方案二：作为优选方案一的优选方案，还包括刮丝刀片，所述传送带包括若干间隔设置的传送条，所述刮丝刀片的下端与机架铰接，且刮丝刀片的下端位于传送带下方，刮丝刀片的上端位于传送条之间的间隙处，且刮丝刀片的上端高于传送带的上表面。通过上述设置，当竹笋未被传送至切片处时，刮丝刀片处于竖直状态，竹笋传送至切片处时，刮丝刀片位于的上端被竹笋挤压，刮丝刀片绕铰接处转动倾斜，此时竹笋的外壁紧贴刮丝刀片，刮丝刀片均匀的刮下竹笋丝，让整个装置既能够实现切片，又能够实现切丝，后期可形成多样化的竹笋产品；且被刮丝后的竹笋片的局部变得更薄，使竹笋片的腌制时长缩短，加快生产效率；切割后的竹笋片上有被刮丝后的纹路，让竹笋产品的辨识度提高。
优选方案三：作为优选方案二的优选方案，所述第一夹杆和第二夹杆远离电动机的一端上均设有螺纹，所述第一夹杆上设有退刀槽，第二夹杆也设有退刀槽。通过上述设置，第一夹杆和第二夹杆上的螺纹能够破坏竹笋的芯部，将竹笋串在第一夹杆和第二夹杆上，相对设置的第一夹杆和第二夹杆转动时带动竹笋转动，让刀具和刮丝刀片对竹笋进行切片和切丝，当刀具接触退刀槽时，结束切片，避免刀具被第一夹杆或第二夹杆损破坏。
优选方案四：作为优选方案三的优选方案，所述刀具靠近行走机构的一端上设有贯穿刀具的通孔，所述通孔的长度小于刀具的长度。通过上述设置，在刀具将竹笋切片后，将竹笋片穿过刀具的通孔，使竹笋片的一侧紧贴刀片的凹槽和气孔，保证竹笋片被完全杀青；当竹笋片穿过通孔时，通孔处的热风对竹笋片的两面都进行杀青，让整个竹笋的杀青更均匀，更彻底，且通孔的设置方便收集竹笋片，避免竹笋片散乱的堆积在装置上。
附图说明
图1为本发明一种竹笋防伪切片加工装置实施例的结构示意图；
图2为本发明一种竹笋防伪切片加工装置实施例的左视图。
具体实施方式
下面通过具体实施方式对本发明作进一步详细的说明：
说明书附图中的附图标记包括：机架10、行走机构20、热风发生器30、传送带40、第二凹槽401、传送条402、刮丝刀片50、刀具60、第一凹槽601、气孔602、通孔603、电动机70、第一夹杆701、第二夹杆702、螺纹703。
实施例1基本如附图1所示：一种竹笋防伪切片加工装置，包括机架10、刀具60、刮丝刀片50、夹具、电动机70、传送带40、热风发生器30和行走机构20。传送带40固定安装在机架10的中部，传送带40由若干条间隔设置的传送条402组成，刮丝刀片50的下端与横置的机架10铰接，刮丝刀片50的另一端穿过传送条402之间的间隙处与传送带40上的竹笋接触，铰接的刮丝刀片50能够一直紧贴竹笋，对竹笋进行刮丝，让装置不仅能实现切片还能实现刮丝；传送条402形成的传送带40上设有半圆柱状的第二凹槽401，方便竹笋的转动。
刀具60的上端与行走机构20固定连接，刀具60内设有第一容置空间，且第一容置空间与热风发生器30连通，刀具60的刀面上设有七个第一凹槽601，每个第一凹槽601上都设有若干气孔602；整个刀具60横向布置在行走机构20上，且刀具60与传送带40的传动方向垂直，且刀具60的宽度与传送带40的宽度一致；刀具60的上端设有贯穿刀具60的通孔603，通孔603的长度比刀具60的长度小3cm。
夹具包括可转动的第一夹杆701和第二夹杆702，第一夹杆701的右端连接电动机70，第二夹杆702的左端连接电动机70，第一夹杆701结合第二夹杆702对称设置，第一夹杆701和第二夹杆702位于电动机70连接的一端上均设有螺纹703和退刀槽。
本实施例中，操作时，将竹笋横向放置到传送带40的第二凹槽401上，传送带40传动竹笋至刀具60处，当竹笋被移动到道具刀具60的下方时，开启电动机70，电动机70带动第一夹杆701和第二夹杆702转动，转动过程中，相对设置的第一夹杆701和第二夹杆702互相靠近，然后将竹笋串在第一夹杆701和第二夹杆702上，第一夹杆701、第二夹杆702和竹笋实现同步转动；此时铰接在机架10上的刮丝刀片50与竹笋的外壁接触，对旋转的竹笋进行刮丝；此时开启行走机构20和热风发生器30，行走机构20带动刀具60移动，移动的刀具60与竹笋的表面接触，刀刃部分对转动的竹笋进行切片，此时切割出来的竹笋片呈连续不断的片状结构，将的竹笋片的一端穿过刀具60的通孔603，通孔603和气孔602处喷出的热风对竹笋片进行杀青；同时刀具60在行走机构20的带动下在水平面上横向移动，刀具60不断的接近竹笋的芯部，完成整个竹笋的切片，刀具60的刀刃移动至退刀槽槽后停止切片；然后将电动机70移回至原位，进而下一个竹笋的切片和切丝。
以上所述的仅是本发明的实施例，方案中公知的具体结构和/或特性等常识在此未作过多描述。应当指出，对于本领域的技术人员来说，在不脱离本发明结构的前提下，还可以作出若干变形和改进，这些也应该视为本发明的保护范围，这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准，说明书中的具体实施方式等记载可以用于解释权利要求的内容。

Claims (3)

1.一种竹笋防伪切片加工装置，包括机架、刀具、夹具、电动机和传送带，所述传送带固定安装在机架上，其特征在于，还包括热风发生器和行走机构，所述刀具内部设有第一容置空间，所述热风发生器与刀具固定连接；所述刀具上设有若干第一凹槽，第一凹槽上设有若干气孔；所述行走机构固定安装在机架上，且刀具与行走机构固定连接；所述传送带上设置有若干供竹笋横向放置的第二凹槽，所述刀具的刀刃与传送带的传动方向垂直，所述夹具包括可转动的第一夹杆和第二夹杆，第一夹杆和第二夹杆水平设置在传送带的两侧，所述第一夹杆的一端与电动机连接，第二夹杆的一端也与电动机连接，第一夹杆的另一端与第二夹杆的另一端相对设置，所述电动机活动设置在机架上；所述刀具的刀刃的宽度与传送带的宽度一致；还包括刮丝刀片，所述传送带包括若干间隔设置的传送条，所述刮丝刀片的下端与机架铰接，且刮丝刀片的下端位于传送带下方，刮丝刀片的上端位于传送条之间的间隙处，且刮丝刀片的上端高于传送带的上表面。
2.根据权利要求1所述的一种竹笋防伪切片加工装置，其特征在于，所述第一夹杆和第二夹杆远离电动机的一端上均设有螺纹，所述第一夹杆上设有退刀槽，第二夹杆也设有退刀槽。
3.根据权利要求2所述的一种竹笋防伪切片加工装置，其特征在于，所述刀具靠近行走机构的一端上设有贯穿刀具的通孔，所述通孔的长度小于刀具的长度。
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