The power drive system of low energy consumption
Technical field
The present invention relates to automated assembling equipment fields, and in particular to power drive system, in particular to low energy consumption is dynamic
Power transmission system.
Background technique
In automation processing or assembly equipment, to meet the needs of producing in enormous quantities, most of Intelligent assembly platform
Pipelining can be achieved, and in the Intelligent assembly platform of pipelining, power drive system is essential, power
Transmission system is used to provide all driving forces to Intelligent assembly platform, to drive required for a whole set of processing or assembly equipment
Everything transmission, such as manipulator, testing agency, elevating mechanism, transmission mechanism.
There is also following defects for power drive system in the prior art: 1) route of electronic component and by electronic component control
The mechanical structure of system is complex, causes mechanical structure portion the space occupied larger;2) mechanical part of electronic component control
Failure rate it is higher, and can not realize synchronization action, influence the working efficiency of workpiece assembly;3) it needs to control by one
Device controls multiple motors or other driving equipments are realized and synchronized, since there are multiple driving equipments, for transmission mechanism
Required precision is very high, and otherwise, error is larger, it will causes whole equipment that can not work.
Summary of the invention
Present invention aim to address disadvantages described above, provide the power drive system of low energy consumption, can realize synchronization action,
And low energy consumption.
The purpose of the present invention is what is be accomplished by the following way:
The power drive system of low energy consumption, including spindle drive, tray positioning mechanism, lifting testing agency and machinery
Mobile phone structure, tray positioning mechanism, lifting testing agency and manipulator mechanism are engaged with spindle drive and connect, by leading
Shaft transmission drives tray positioning mechanism, lifting testing agency and manipulator mechanism to synchronize movement, spindle drive
It including spindle motor, main shaft and bearing block, is attached between spindle motor and main shaft by motor mount, axis
It holds there are two seat sets altogether, is respectively arranged in the head and the tail both ends of main shaft, main shaft is equipped with several equal-sized masters
Gear, the tray positioning mechanism are made of pallet positioning component and the first cam drive component, by the first cam drive component
The movement of pallet positioning component is driven, lifting testing agency is made of lifting detection components and the second cam drive component, by second
Cam drive component drives lifting detection components movement, goes up and down and is also equipped with detection device in detection components, detection device is by rising
Drop detection components drive synchronizes lifting, and detection device includes detection main body and inductive component, and detection main body includes setting vertically
The main frame set and two guide rods, two guide rods are respectively the first guide rod and the second guide rod, and the side of main frame is equipped with attachment base,
Attachment base can carry out the height adjustment of vertical direction along the side of main frame, and the bottom of attachment base is equipped with to rise for mounted in pairing mode
The locating slot for dropping detection components drives main frame to carry out lifting action by lifting detection components, and two guide rods erect in parallel to each other
Direct puncture enters in main frame, and two guide rods can be moved up and down along main frame, extends up through at the top of two guide rods
Main frame;Inductive component includes mounting bracket, optoelectronic switch and detection plate, and optoelectronic switch is installed by mounting bracket, peace
Dress bracket and optoelectronic switch are installed in the top of the first guide rod, and detection plate is mounted on the top of the second guide rod, optoelectronic switch pair
Quasi- detection plate, for detecting whether detection plate generates difference in height, the bottom of two guide rods extends downwardly through main frame, and first
The bottom of guide rod is connected and installed with benchmark test contact, and the bottom of the second guide rod is connected and installed with dynamic test contact;Mechanical mobile phone
Structure is made of two axis transmission components and third cam drive component, drives two axis transmission components to move by third cam drive component
Make, the first cam drive component, the second cam drive component and third cam drive component independently with one of them main tooth
Wheel is engaged, by master gear drive the first cam drive component, the second cam drive component and third cam drive component into
Row synchronization action.
In above description, as a preferred option, the first cam drive component and the second equal position of cam drive component
It being engaged in the lower section of main shaft, and with the bottom of master gear, third cam drive component is located at the top of main shaft,
And be engaged at the top of master gear.
In above description, as a preferred option, the pallet positioning component includes transmission pedestal, lifting part and traction
Component, the top for transmitting pedestal are equipped with horizontal slide rail, and are equipped on horizontal slide rail and can carry out horizontal sliding along horizontal slide rail
Pallet, the left side of pallet are equipped with first level sliding slot, and the right side of pallet is equipped with the second horizontal concrete chute, first level sliding slot and second
Horizontal concrete chute is used to pairing and is caught in horizontal slide rail, is equipped in the inner bottom surface of the second horizontal concrete chute and clamps positioning column, and it is fixed to clamp
The top of position column is equipped with crawl positioning column, and crawl positioning column is located at the top surface of the second horizontal concrete chute;Lifting part and traction element
It is all set in the right side of transmission pedestal, and traction element is installed on the top of lifting part, lifting part includes lifting mainboard, water
Level gauge and several pieces of positioning plates, horizontal guide rail are horizontally installed in the top of lifting mainboard, and several pieces of positioning plate proper alignments are solid
Due to the top of lifting mainboard, the front end of positioning plate is equipped with the locating detent extended downwardly, and it is horizontal sliding that locating detent extends into second
In slot, and it is located at the top for clamping positioning column, locating detent is used to match the clamping positioning column for compressing pallet, goes up and down the left side of mainboard
It being attached between face and the right side for transmitting pedestal by upright guide rail, the right side for going up and down mainboard is equipped with follower supporting plate, with
Dynamic device supporting plate is contacted with the first cam drive component;Traction element includes electric power push rod, traction mainboard and traction pin plate, is led
Draw mainboard to be mounted on the telescopic rod of electric power push rod, and the sliding block for drawing mainboard and horizontal guide rail is attached, makes to draw mainboard
Horizontal motion is carried out along horizontal guide rail, traction pin plate is transversely mounted on the top of traction mainboard, and the top surface for drawing pin plate is set
There is the pin of several proper alignments, the front end for drawing pin plate extends into the second horizontal concrete chute, so that pin is located at crawl fixed
The lower section of position column, pin enter in the crawl positioning column of pallet for matched card;It drives and rises when the movement of the first cam drive component
Drop mainboard is risen along upright guide rail, enters pin matched card in the crawl positioning column of pallet, and then electric power push rod is flexible
Bar elongation drives pallet forward, and rear first cam drive component resets tray motion in place, and lifting mainboard decline makes to position
Pawl pairing compresses the clamping positioning column of pallet, draws mainboard at this time and resets, to complete the transmission and precise positioning to pallet.
In above description, as a preferred option, the clamping positioning column is horizontally set in the second horizontal concrete chute, is clamped
Positioning column is cylindrical body, and the top for clamping positioning column is the raised arc for sliding into be clamped positioning convenient for locating detent pairing
Face, locating detent are made of the identical traveller of two root knot structures, and the bottom end of traveller is equipped with the clamping inclined-plane for assisting sliding into, and are clamped oblique
Face slides between two travellers after contacting with raised cambered surface pairing convenient for making to clamp positioning column.
In above description, as a preferred option, the first cam drive component and the second cam drive component are wrapped
Pinion stand, gear shaft, cam and rocking bar are included, gear shaft is engaged with master gear, is rotated by master gear band movable gear shaft, cam
It is attached with gear shaft, cam is installed in the front end of pinion stand with gear shaft, is installed in rotation on tooth in the middle part of rocking bar
The rear end of wheel seat, the front end of rocking bar and cam contact, by cam driven, the rear end of rocking bar is equipped with idler wheel, and idler wheel respectively can be along support
Disk positioning component and lifting detection components are rolled, and when gear shaft rotation, band moving cam is rotated, and the front end of rocking bar is by cam
Drive is swung, while the rear end of rocking bar carries out tilting up and down, thus synchronous drive pallet positioning component and lifting detection group
Part is moved.
In above description, as a preferred option, the lifting detection components include left lifting seat, right lifting seat and detection
Bar, detection bar are connected between left lifting seat and right lifting seat, and left lifting seat and right lifting seat are the identical bilateral symmetry of structure
Structure, detection bar are combined and are constituted by left vertical bar, right vertical bar and transverse link, and the left and right ends of transverse link are perpendicular with a left side respectively
It is attached at the top of straight-bar and right vertical bar, the locating slot of detection device is mounted on transverse link, and left vertical bar is mounted on
On left lifting seat, right vertical bar is mounted on right lifting seat, and left lifting seat and right lifting seat are by the second cam drive component band
It is dynamic, so that detection bar be driven to synchronize lifting.
In above description, as a preferred option, the periphery of the main shaft is set with main shaft safety guard, main shaft safety
The head and the tail both ends of cover are locked on two bearing blocks, and main shaft safety guard is equipped with the open-work of several and the pairing of master gear position.
In above description, as a preferred option, the dynamic test contact is located at the top of benchmark test contact, moves test
The bottom of contact is equipped with measuring rod, and benchmark test contact is equipped with for matching the open-work for penetrating measuring rod.
It is had the beneficial effect that caused by the present invention:
1) it is synchronized by spindle drive drive tray positioning mechanism, lifting testing agency and manipulator mechanism dynamic
Make, main shaft be equipped with several equal-sized master gears, and the first cam drive component, the second cam drive component and
Third cam drive component is independently engaged with one of master gear, drives the first cam drive group by master gear
Part, the second cam drive component and third cam drive component synchronize movement, and integral drive-system is distinguished by spindle motor
Three groups of cam drive structures are driven to synchronize movement jointly, it is high using the precision of cam drive structure, it can be achieved that accurate same
Step movement, cam drive structure will not generate too big inertia, even can also ensure that precision under high-speed cruising state, separately
Outside, the overall structure of cam drive structure is simple, stable structure, will not generate any vibration, to guarantee the stability of transmission, drives
Flowing mode is simple, and the space occupied is minimum, does not need not needing the line for connecting any complexity using any electronic control component
Road, manufacturing cost is low, especially suitable for being driven to the high automation of required precision, so as to improve working efficiency;
2) detection device mounted in pairing mode is driven by lifting detection components in lifting detection components and carries out lifting action, with
Detection operation is completed, detection device can carry out the adjustment of horizontal direction and vertical direction, to adapt to the workpiece sensing of more specifications,
Cooperated by two guide rods and inductive component, during substantially devoting oneself to work, whole driven by detection bar of detection device declines, when
When dynamic test contact and benchmark test contact are to measured workpiece during detection device decline, it will drive two guide rods at this time
Movement upwards, so that optoelectronic switch and detection plate be driven to act upwards, the position between optoelectronic switch and detection plate is to set in advance
It is fixed, if two guide rods act upwards and cause different from setting position, difference in height can be generated, this can be detected in optoelectronic switch
A variation, therefore, when optoelectronic switch, which detects, to be changed, system then thinks that the workpiece of corresponding station has assembled completion, instead
It, when optoelectronic switch, which can't detect, to be changed, system then thinks that the workpiece of corresponding station is not completed to assemble, finally, detection
It then drives to rise by detection bar after the completion of equipment detection and be resetted, entire detection process is convenient and efficient, can continuously examine
The installation situation that workpiece is corresponded on each station is surveyed, and the scope of application is very extensive, especially suitable for Intelligent assembly system, really
Protect Intelligent assembly system has good precision and stability in assembling process, in addition, entire detection device does not need to be arranged
Any electronic component does not need in addition to arrange route yet, will not occur various failures because of circuit question, guarantees that entire power passes
Dynamic system realizes low energy consumption work.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the embodiment of the present invention;
Fig. 2 is the partial enlargement diagram of Fig. 1;
Fig. 3 is the structural decomposition diagram of the embodiment of the present invention;
Fig. 4 is the structural decomposition diagram of pallet positioning component in the embodiment of the present invention;
Fig. 5 is the structural decomposition diagram of spindle drive in the embodiment of the present invention;
Fig. 6 is the schematic perspective view that detection components are gone up and down in the embodiment of the present invention;
Fig. 7 is the part-structure decomposition diagram that testing agency is gone up and down in the embodiment of the present invention;
Fig. 8 is the schematic perspective view of detection device in the embodiment of the present invention;
In figure, 1 is spindle drive, and 2 be tray positioning mechanism, and 3 be lifting testing agency, and 4 be manipulator mechanism, 5
It is spindle motor for detection device, 101,102 be main shaft, and 103 be bearing block, and 104 be master gear, and 105 be main shaft safety
Cover, 106 be motor mount, and 201 be transmission pedestal, and 202 be lifting part, and 203 be traction element, and 204 be pallet, and 205 are
First cam drive component, 206 be locating detent, and 207 be positioning plate, and 208 be crawl positioning column, and 209 be pin, and 301 be left liter
Seat drops, and 302 be right lifting seat, and 303 be the second cam drive component, and 304 be left vertical bar, and 305 be right vertical bar, and 306 be cross
To connecting rod, 501 be main frame, and 502 be the first guide rod, and 503 be the second guide rod, and 504 be attachment base, and 505 be locating slot, and 506 are
Benchmark test contact, 507 be dynamic test contact, and 508 be measuring rod, and 509 be mounting bracket, and 510 be optoelectronic switch, and 511 be inspection
Drafting board.
Specific embodiment
Present invention is further described in detail with specific embodiment with reference to the accompanying drawing.
The present embodiment, referring to Fig.1~8, the power drive system of the low energy consumption of specific implementation includes spindle drive
1, tray positioning mechanism 2, lifting testing agency 3 and manipulator mechanism 4, tray positioning mechanism 2, lifting testing agency 3 and machinery
Mobile phone structure 4 is engaged with spindle drive 1 and connect, and drives tray positioning mechanism 2, lifting to examine by spindle drive 1
It surveys mechanism 3 and manipulator mechanism 4 synchronizes movement.
As shown in figure 5, spindle drive 1 includes spindle motor 101, main shaft 102 and bearing block 103, main shaft electricity
It is attached between machine 101 and main shaft 102 by motor mount 106, bearing block 103 is installed respectively there are two setting altogether
In the head and the tail both ends of main shaft 102, main shaft 102 is equipped with several equal-sized master gears 104.Main shaft
102 periphery is set with main shaft safety guard 105, and the head and the tail both ends of main shaft safety guard 105 are locked on two bearing blocks 103, main
Axis safety guard 105 is equipped with the open-work of several and the pairing of 104 position of master gear.
As shown in Figure 2 and Figure 4, tray positioning mechanism 2 is made of pallet positioning component and the first cam drive component 205,
The movement of pallet positioning component is driven by the first cam drive component 205, pallet positioning component includes transmission pedestal 201, lifting unit
The top of part 202 and traction element 203, transmission pedestal 201 is equipped with horizontal slide rail, and being equipped on horizontal slide rail can be sliding along level
Rail carries out the pallet 204 of horizontal sliding, and the left side of pallet 204 is equipped with first level sliding slot, and the right side of pallet 204 is equipped with the second water
Smooth slot, first level sliding slot and the second horizontal concrete chute are used to pairing and are caught in horizontal slide rail, in the second horizontal concrete chute
Bottom surface, which is equipped with, clamps positioning column, and the top for clamping positioning column is equipped with crawl positioning column 208, and crawl positioning column 208 is located at the second water
The top surface of smooth slot.
As shown in Figure 2 and Figure 4, lifting part 202 and traction element 203 are all set in the right side of transmission pedestal 201, and lead
Draw the top that component 203 is installed on lifting part 202, lifting part 202 includes lifting mainboard, horizontal guide rail and several pieces of positioning
Plate 207, horizontal guide rail are horizontally installed in the top of lifting mainboard, and several pieces of 207 proper alignments of positioning plate are fixed on lifting mainboard
Top, the front end of positioning plate 207 is equipped with the locating detent 206 extended downwardly, and locating detent 206 extends into the second horizontal concrete chute
It is interior, and it is located at the top for clamping positioning column, locating detent 206 is used to match the clamping positioning column for compressing pallet 204, goes up and down mainboard
It is attached between left side and the right side for transmitting pedestal 201 by upright guide rail, the right side for going up and down mainboard is equipped with follower
Supporting plate, follower supporting plate are contacted with the first cam drive component 205.
As shown in Figure 2 and Figure 4, traction element 203 includes electric power push rod, traction mainboard and traction pin plate, traction mainboard peace
On the telescopic rod of electric power push rod, and the sliding block for drawing mainboard and horizontal guide rail is attached, and leads traction mainboard along level
Rail carries out horizontal motion, and traction pin plate is transversely mounted on the top of traction mainboard, and the top surface for drawing pin plate is equipped with several
The pin 209 of proper alignment, the front end for drawing pin plate extend into the second horizontal concrete chute, and pin 209 is made to be located at crawl positioning
The lower section of column 208, pin 209 enter in the crawl positioning column 208 of pallet 204 for matched card.
It clamps positioning column to be horizontally set in the second horizontal concrete chute, clamping positioning column is cylindrical body, clamps the top of positioning column
Portion is the raised cambered surface for sliding into be clamped positioning convenient for the pairing of locating detent 206, and locating detent 206 is identical by two root knot structures
Traveller is constituted, and the bottom end of traveller is equipped with the clamping inclined-plane for assisting sliding into, and is clamped after inclined-plane is contacted with raised cambered surface pairing just
In make clamp positioning column slide into two travellers between.Drive lifting mainboard along vertical when the movement of the first cam drive component 205
Guide rail is risen, and enters 209 matched card of pin in the crawl positioning column 208 of pallet 204, then the telescopic rod of electric power push rod is stretched
Long that pallet 204 is driven to travel forward, first cam drive component 205 resets after the movement in place of pallet 204, lifting mainboard decline,
So that the pairing of locating detent 206 is compressed the clamping positioning column of pallet 204, draw mainboard at this time and reset, to complete the biography to pallet 204
It send and precise positioning.
Lifting testing agency 3 is made of lifting detection components and the second cam drive component 303, by the second cam drive group
Part 303 drives lifting detection components movement, and manipulator mechanism 4 is made of two axis transmission components and third cam drive component, by
Third cam drive component drives the movement of two axis transmission components, the first cam drive component 205, the second cam drive component 303
And third cam drive component is independently engaged with one of master gear 104, drives the first cam by master gear 104
Transmission component 205, the second cam drive component 303 and third cam drive component synchronize movement.First cam drive group
Part 205 and the second cam drive component 303 are respectively positioned on the lower section of main shaft 102, and are nibbled with the bottom of master gear 104
It closes, third cam drive component is located at the top of main shaft 102, and is engaged with the top of master gear 104.
First cam drive component 205 and the second cam drive component 303 include pinion stand, gear shaft, cam and shake
Bar, gear shaft are engaged with master gear 104, are rotated by master gear 104 with movable gear shaft, and cam is attached with gear shaft,
Cam and gear shaft are installed in the front end of pinion stand, and the rear end of pinion stand is installed in rotation in the middle part of rocking bar, rocking bar
Front end and cam contact, by cam driven, the rear end of rocking bar is equipped with idler wheel, and idler wheel respectively can be along pallet positioning component and lifting inspection
It surveys component to be rolled, when gear shaft rotation, band moving cam is rotated, and the front end of rocking bar is swung by cam driven, shaken simultaneously
The rear end of bar carries out tilting up and down, so that synchronous drive pallet positioning component and lifting detection components are moved.
As shown in fig. 6, lifting detection components include left lifting seat 301, right lifting seat 302 and detection bar, detection bar connection
Between left lifting seat 301 and right lifting seat 302, left lifting seat 301 and right lifting seat 302 are the identical bilateral symmetry knot of structure
Structure, detection bar are made of the combination of left vertical bar 304, right vertical bar 305 and transverse link 306, the left and right ends of transverse link 306
The top with left vertical bar 304 and right vertical bar 305 is attached respectively, and the locating slot of detection device 5 is mounted on transverse link
On, left vertical bar 304 is mounted on left lifting seat 301, and right vertical bar 305 is mounted on right lifting seat 302, left lifting seat 301
It is driven with right lifting seat 302 by the second cam drive component 303, so that detection bar be driven to synchronize lifting.
As shown in Figure 7 and Figure 8, it goes up and down in detection components and is also equipped with detection device 5, detection device 5 is by lifting detection group
Part drive synchronizes lifting, and detection device 5 includes detection main body and inductive component, and detection main body includes the main frame being vertically arranged
Frame 501 and two guide rods, two guide rods are respectively the first guide rod 502 and the second guide rod 503, and the side of main frame 501, which is equipped with, to be connected
Joint chair 504, attachment base 504 can carry out the height adjustment of vertical direction along the side of main frame 501, and the bottom of attachment base 504 is set
There is the locating slot 505 for mounted in pairing mode in lifting detection components, drives main frame 501 to carry out lifting by lifting detection components dynamic
Make, two guide rods penetrate in main frame 501 vertically in parallel to each other, and two guide rods can carry out moving up and down along main frame 501
Make, extends up through main frame 501 at the top of two guide rods;Inductive component includes mounting bracket 509,510 and of optoelectronic switch
Detection plate 511, optoelectronic switch 510 are installed by mounting bracket 509, and mounting bracket 509 is installed in optoelectronic switch 510
The top of first guide rod 502, detection plate 511 are mounted on the top of the second guide rod 503, and optoelectronic switch 510 is directed at detection plate 511,
For detecting whether detection plate 511 generates difference in height, the bottom of two guide rods extends downwardly through main frame 501, and first leads
The bottom of bar 502 is connected and installed with benchmark test contact 506, and the bottom of the second guide rod 503 is connected and installed with dynamic test contact
507, dynamic test contact 507 is located at the top of benchmark test contact 506, and the bottom for moving test contact 507 is equipped with measuring rod 508,
Benchmark test contact 506 is equipped with for matching the open-work for penetrating measuring rod 508.
The above content is specific preferred embodiment is combined, further detailed description of the invention, and it cannot be said that originally
The specific implementation of invention is only limited to these instructions.For those of ordinary skill in the art to which the present invention belongs, not
Under the premise of being detached from present inventive concept, a number of simple deductions or replacements can also be made, is regarded as protection scope of the present invention.