CN106602387A - Wire-harness-connector assembling all-in-one machine - Google Patents
Wire-harness-connector assembling all-in-one machine Download PDFInfo
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- CN106602387A CN106602387A CN201710072282.XA CN201710072282A CN106602387A CN 106602387 A CN106602387 A CN 106602387A CN 201710072282 A CN201710072282 A CN 201710072282A CN 106602387 A CN106602387 A CN 106602387A
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- Prior art keywords
- wire harness
- adapter
- clamper
- threading
- harness
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- 238000012546 transfer Methods 0.000 claims abstract description 47
- 238000005520 cutting process Methods 0.000 claims abstract description 29
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 116
- 230000009471 action Effects 0.000 claims description 18
- 238000001514 detection method Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 12
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 claims description 10
- 230000006698 induction Effects 0.000 claims description 9
- 230000001939 inductive effect Effects 0.000 claims description 9
- 238000013519 translation Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 238000007747 plating Methods 0.000 claims description 8
- 238000004080 punching Methods 0.000 claims description 8
- 230000003139 buffering effect Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 description 10
- 230000005540 biological transmission Effects 0.000 description 6
- 210000004247 hand Anatomy 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/22—Bases, e.g. strip, block, panel
- H01R9/223—Insulating enclosures for terminals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Basic Packing Technique (AREA)
Abstract
A wire-harness-connector assembling all-in-one machine is characterized in that a frame is successively provided with a wire harness feedstock play end system and a threading tightening assembling system; the wire harness feedstock play end system includes a wire harness feedstock cutting apparatus, a wire harness terminal connecting device and a first transfer apparatus, wherein the wire harness feedstock cutting apparatus is used for automatically completing wire harness feedstock, cutting and end portion peeling, the wire harness terminal connecting device is used for automatically connecting a wire harness end portion and a terminal, and the first transfer apparatus is used for transferring a wire harness; and the threading tightening assembling system includes a threading connection apparatus , a nut tightening apparatus and a second transfer apparatus, wherein the threading connection apparatus is used to make the wire harness be penetrated into a connector hole, the nut tightening apparatus is used for tightening a nut on the connector, and the second transfer apparatus is used for transferring the wire harness and a connector. The machine has advantages that wire harness feedstock, cutting, peeling and play end can be automatically and successively completed; and then the wire harness is penetrated into the connector, the nut is tightened and discharging is performed; automation assembly line work is realized and manual operation is reduced; and work efficiency is increased and manual cost is reduced.
Description
Technical field
The present invention relates to a kind of automatically processing device, specifically related to a kind of Wiring harness connector is assembled into one machine.
Background technology
Photovoltaic junction box is the solar cell array and solar charging electric control dress constituted between solar module
Adapter between putting.It is cross-cutting comprehensive design that a collection electrical design, Machine Design are combined with material science.
Photovoltaic junction box is made up of box body, wire harness, three part of adapter, wire harness severing peeling is beaten end first, so during assembling
After connect adapter, finally by adapter install with box body on.Existing photovoltaic junction box assembling is adopted mostly manually grasps
Make, inefficiency, cost of labor are high.
The content of the invention
In order to overcome the shortcomings of background technology, the present invention provides a kind of Wiring harness connector and is assembled into one machine, solves existing line
Beam and the assembly and connection of adapter, are realized by manual hand manipulation, the high problem of inefficiency, cost of labor.
The technical solution adopted in the present invention：A kind of Wiring harness connector is assembled into one machine, including frame, in the frame according to
It is secondary to be provided with wire harness charging and beat end system, threading and tighten package system；End system is beaten in the wire harness charging to be included for being automatically performed
Wire harness charging, severing, end peeling wire harness charging cutting means, for the wire harness of automatic connection cord beam end and binding post
Terminal-connecting means and the first transfer device for shifting wire harness；The threading tightens package system to be included wearing wire harness
Enter the threading attachment means in adapter perforation, tighten the nut tightening device of adapter top nut and for shifting wire harness
With the second transfer device of adapter.
The wire harness charging cutting means include wire harness guiding mechanism, wire harness feeding mechanism successively, cut peeling procedure；Institute
Stating wire harness guiding mechanism includes the first wheel stand, the second wheel stand, some fixed wheels；First wheel stand and the second wheel stand
It is arranged in parallel, the fixed wheel is successively set on the first wheel stand, the second wheel stand respectively；The wire harness feeding mechanism includes
Two groups of V belt translation structures being arranged in parallel, the V belt translation structure include mounting seat, two belt wheels being installed in mounting seat with
And the conveyer belt being arranged on belt wheel, one of belt wheel connection the first power source of driving, the transmission in two groups of V belt translation structures
A determining deviation is kept between band；The peeling procedure that cuts is included for wire harness severing, the toolbox of wire harness peeling, clamping line
Beam and drive wire harness move shifting line component.
First transfer device includes the first slide rail, along the first slide block of the first slide rail sliding, first slide block two
End is corresponding with wire harness charging cutting means, Wiring harness terminal attachment means respectively, and is provided with vertically arranged with the first slide rail the
Two slide rails, the 3rd slide rail, sliding on second slide rail and the 3rd slide rail arrange the second slide block and the 3rd slide block；Described second slides
The first wire harness clamper of clamping wire harness is respectively provided with block and the 3rd slide block.
The Wiring harness terminal attachment means include the second wire harness clamper, punching mechanism, terminal feeding mechanism, tin plating charging
Mechanism；The second wire harness clamper is used for fixed beam, and its lower end is connected with elastic buffering mechanism；The punching mechanism is located at
The top of the second wire harness clamper；The terminal feeding mechanism, tin plating feeding mechanism are located at below the second wire harness clamper respectively
Both sides.
The threading attachment means include that adapter feeding mechanism, the first wire harness holding action mechanism, wire harness perforation are oriented to
Mechanism；The adapter feeding mechanism includes vibrating disk, adapter clamper and orders about what adapter clamper was moved up and down
Second drive component；The first wire harness holding action mechanism includes the 3rd wire harness clamper and orders about the 3rd wire harness clamper edge
Reciprocating 3rd drive component in line direction of adapter feeding mechanism and the first wire harness holding action mechanism；The wire harness
Perforation guiding mechanism is located between the first wire harness holding action mechanism and wire harness perforation guiding mechanism, including guidance set and is ordered about
Line direction reciprocating first driving group of the guidance set along adapter feeding mechanism and the first wire harness holding action mechanism
Part；The guidance set includes two pieces of symmetrical guide pads, and two pieces of guide pads have the two states for separating and merging；Institute
State guidance set and the annular gathering sill being adapted to adapter is provided near one end of adapter, the annular is oriented to groove center and is provided with
The centre pilot hole being adapted to wire harness；The guidance set is provided near one end of wire harness and wire harness is guided to centre pilot hole
Horn mouth gathering sill.
Also include wire harness threading detection mechanism, the wire harness threading detection mechanism includes inductive component and orders about inductive component
Along reciprocating 4th drive component in line direction of adapter feeding mechanism and the first wire harness holding action mechanism；The sense
Component is answered to include and U-shaped connecting seat, the first push rod, the second push rod；First push rod is arranged on U-shaped connecting seat wherein side wall
On, and dynamic clamping head and quiet clamping head is set with U-shaped connecting seat, described first push rod one end is adapted with the perforation of adapter, separately
One end arranges contact induction device；Second push rod is arranged on U-shaped connecting seat opposite side wall, and corresponding with the first push rod.
The nut tightening device includes the second wire harness clamping actuating mechanism, fixed mechanism, rotating mechanism；The fixed machine
Structure includes angled slide block, and the 5th drive component that angled slide block is outwards ejected is ordered about in angled slide block one end connection, and the other end is provided with solid
Fixed to cover, the fixation is arranged with the opening in bell mouth shape, and the opening inwall is provided with some stopper slots being adapted to adapter；
The rotating mechanism includes rotating disk and orders about the 6th drive component of rotating disk rotation, and the rotating disk is provided with some sensing and revolves
The keeper of center of turntable, the keeper are wavy in the arc being adapted to nut near one end of rotation disk center；It is described
Second wire harness clamping actuating mechanism includes quad bundle clamper and orders about the 7th driving of quad bundle clamper rectilinear movement
Component.
End system is beaten in the wire harness charging and threading is tightened, described
Intermediate transfer detecting system includes the 6th wire harness clamper and detection induction apparatuss.
Second transfer device includes the 4th slide rail, along the slide block of the 4th slide rail sliding, at least provided with 3 on the Four-slider
Individual correspondence threading attachment means and nut tightening device, the 5th wire harness clamper of intermediate transfer detecting system.
The threading is additionally provided with discharge system after tightening package system, the discharge system includes material frame and discharging movement
Device, the discharging mobile device include the 7th wire harness clamper and the 8th drive component.
The invention has the beneficial effects as follows：Using above scheme, wire harness charging, severing can be sequentially completed automatically, peeling, beaten
End, then penetrates adapter, tightens nut, discharging, realize automatic assembly line operation, reduce artificial operation, improve work effect
Rate, reduces cost of labor.
Description of the drawings
Fig. 1 is that embodiment of the present invention Wiring harness connector is assembled into one the structural representation of machine.
Fig. 2 is the structural representation that end system is beaten in the charging of embodiment of the present invention wire harness.
Fig. 3 is the structural representation that embodiment of the present invention wire harness feeds cutting means.
Structural representations of the Fig. 4 for embodiment of the present invention wire harness guiding mechanism.
Structural representations of the Fig. 5 for embodiment of the present invention wire harness feeding mechanism.
Fig. 6 cuts the structural representation of peeling procedure for the embodiment of the present invention.
Structural representations of the Fig. 7 for embodiment of the present invention toolbox.
Structural representations of the Fig. 8 for embodiment of the present invention transfer device.
Structural representations of the Fig. 9 for embodiment of the present invention Wiring harness terminal attachment means.
Structural representations of the Figure 10 for embodiment of the present invention active wire component.
Figure 11 is the structural representation that embodiment of the present invention threading tightens package system.
Structural representations of the Figure 12 for embodiment of the present invention threading attachment means.
Structural representations of the Figure 13 for embodiment of the present invention guidance set.
Structural representations of the Figure 14 for embodiment of the present invention guide pad.
Structural representations of the Figure 15 for the embodiment of the present invention the first wire harness holding action mechanism.
Structural representations of the Figure 16 for embodiment of the present invention adapter feeding mechanism.
Structural representations of the Figure 17 for embodiment of the present invention wire harness threading detection mechanism.
Structural representations of the Figure 18 for embodiment of the present invention nutting mechanism.
Structural representations of the Figure 19 for embodiment of the present invention fixation kit.
Structural representations of the Figure 20 for embodiment of the present invention rotating disk.
Structural representations of the Figure 21 for embodiment of the present invention keeper.
Figure 22 is the structural representation that the second wire harness of the embodiment of the present invention clamps actuating mechanism.
Structural representations of the Figure 23 for embodiment of the present invention transfer device.
1- supports in figure, 2- wire harness feeds beats end system, 21- wire harness charging cutting means, 211- wire harness guiding mechanisms,
The first wheel stands of 2111-, 21111- guide pillars, the second wheel stands of 2112-, 2113- fixed wheels, 2114- handss twist bolt, 212- wire harness
Feeding mechanism, 2121- mounting seats, 2122- belt wheels, 2123- conveyer belts, 2124- sliding seats, 2125- contact rollers, 2126- fine settings
Screw rod, 213- cut peeling procedure, 2131- toolboxs, the first guide pillars of 21311-, 21312- top shoes, 21313- sliding blocks,
21314- first fixes a cutting tool, and 21315- second fixes a cutting tool, the first bottom tools of 21316-, the second bottom tools of 21317-, and 2132- moves line
Component, the second guide pillars of 21321-, 21322- train wheel bridges, 21323- lower plates, 2133- active wire components, 21331- connecting seats,
The left wire blocks of 21332-, the right wire blocks of 21333-, 214- fix conduit；22- Wiring harness terminal attachment means, the second wire harness of 221-
Clamper, 222- punching mechanisms, 223- terminal feeding mechanisms, the tin plating feeding mechanisms of 224-, 225- elastic buffering mechanisms, 23-
One transfer device, the first slide rails of 231-, the first slide blocks of 232-, the second slide rails of 233-, the 3rd slide rails of 234-, the second slide blocks of 235-,
The 3rd slide blocks of 236-, 237- the first wire harness clampers, 3- threading tighten package system, 31- threading attachment means, 311- adapters
Feeding mechanism, 3111- vibrating disks, 3112- adapter clampers, the second drive components of 3113-, 3114- wire harness threading detection machines
Structure, 312- the first wire harness holding actions mechanism, the 3rd wire harness clampers of 3121-, the 3rd drive components of 3122-, 313- wire harness are worn
Hole guiding mechanism, 3131- guidance sets, 31311- annular gathering sills, 31312- centre pilots hole, 31313- horn mouths are oriented to
Groove, 3,132 first drive components, 314- wire harness threading detections mechanism, 3141- inductive components, 31411-U type connecting seats, 31412-
First push rod, the second push rods of 31413-, 31414- dynamic clamping head and quiet clamping heads, 31415- contact induction devices, the 4th drive components of 3142-,
32- nut tightening devices, the second wire harness of 321- clamping actuating mechanism, 3211- quad bundle clampers, the 7th driving groups of 3212-
Part, 322- fixed mechanisms, 3221- angled slide blocks, the 5th drive components of 3222-, 3223- fixed covers, 3224- stopper slots, 323- rotations
Rotation mechanism, 3231- rotating disks, 32311- resettlement grooves, 32312- locating slots, the 6th drive components of 3232-, 32321- drive electricity
Machine, 32322- driving gears, 3233- keepers, 32331- locating rods, the second transfer devices of 33-, the 4th slide rails of 331-, 332-
Four-slider, the 5th wire harness clampers of 333-, 4- discharge systems, 41- discharging mobile devices, 42- go out material frame, the inspection of 5- intermediate transfers
Examining system.
Specific embodiment
Embodiments of the present invention is further illustrated below in conjunction with the accompanying drawings：
The machine as shown in figure 1, a kind of Wiring harness connector is assembled into one, including frame 1, are sequentially provided with wire harness charging in the frame 1
Beat end system 2, intermediate transfer detecting system 5, threading and tighten package system 3, discharge system 4.
As shown in Fig. 2 end system is beaten in the wire harness charging includes wire harness charging cutting means 21, Wiring harness terminal attachment means
22nd, the first transfer device 23, the wire harness charging cutting means 1 are used to be automatically performed wire harness charging, severing, end peeling, institute
Wiring harness terminal attachment means 2 are stated for automatic connection cord beam end and binding post, the transfer device 3 be used for wire harness charging,
Wiring harness terminal attachment means are transferred to after severing, end peeling, after completing the connection of wire harness and terminal, next work is transferred to
Sequence, so as to realize automated job, high working efficiency, cost of labor are low.
Wherein, the wire harness feeds cutting means 1 as Figure 2-3, including wire harness guiding mechanism 211, wire harness charger
Structure 212, peeling procedure 213 is cut, the wire harness guiding mechanism 211 keeps linear state for wire harness is stretched；The wire harness
Feeding mechanism 212 is used for the wire harness for conveying designated length；It is described to cut peeling procedure 213 for by wire harness severing, and to end
Peeling process, realize automatic severing peeling by cutting peeling procedure, so as to realize automatic feed lead directly, severing peeling, realization
Automated job, high working efficiency, cost of labor are low.
As shown in figure 4, the wire harness guiding mechanism 211 includes the first wheel stand 2111, the second wheel stand 2112, some leads
2113 are being taken turns just；First wheel stand 2111 is arranged in parallel with the second wheel stand 2112, and the fixed wheel 2113 is set respectively successively
Put on the first wheel stand 2111, the second wheel stand 2112, when wire harness feeds, by passing through between the fixed wheel 2113 of two rows,
Wire harness is led straight correcting by fixed wheel in two ends to umbilicate structure by the fixed wheel 2113, and simple structure, effect are good.
Further, 2111 side of the first wheel stand is provided with the guide pillar 21111 of transverse horizontal arrangement, and described second leads
Wheel seat 2111 is coordinated with 21111 sliding of guide pillar；It is additionally provided with, the handss twists bolt 2114 and the second wheel stand
2111 screw threads coordinate, and the handss are twisted 2114 one end of bolt and are rotatably connected with the first wheel stand 2111, and twisting bolt 2114 by handss can
Spacing between second wheel stand 2111 and the first wheel stand 2111 is finely adjusted, so as to realize the spacing between fixed wheel,
It is straight to leading for different-diameter wire harness so as to realize.
As shown in figure 5, the wire harness feeding mechanism 212 includes two groups of V belt translation structures being arranged in parallel, the V belt translation
Structure includes mounting seat 2121, two belt wheels 2122 being installed in mounting seat 2121 and the transmission being arranged on belt wheel 2122
Band 2123, the connection of one of belt wheel 2122 drive the first power source, protect between the conveyer belt 2124 in two groups of V belt translation structures
A determining deviation is held, first power source can adopt servomotor, by controlled motor revolution number, control conveyer belt 2123
Transmission distance such that it is able to transmitted according to wire harness Len req, by way of conveyer belt 2123, while and can increase
Plus the contact area with wire harness so that wire harness transmission more exactly.
Further, the sliding seat 2124 coordinated with 2121 sliding of mounting seat is additionally provided between two belt wheels 2122, it is described
Sliding seat 2124 is provided with the contact roller 2125 that can be adjacent to conveyer belt 2123, sets between the sliding seat 2124 and mounting seat 2121
There is fine setting screw rod 2126, by contact roller 2125 so that two groups of conveyer belts form two head breadths, middle narrow structure has to wire harness
There is certain guide effect, while can be finely adjusted by finely tuning screw rod 2126, adapt to the transmission of different-diameter wire harness.
As in Figure 3-5, the wire harness guiding mechanism 2111, wire harness feeding mechanism 2112 are before and after wire harness conveying direction
End is fixedly installed fixed conduit 214, is further ensured that accuracy and the guarantor of wire harness transmission by fixed conduit 214
Hold wire harness straight line.
As shown in fig. 6, it is described cut peeling procedure 213 include for wire harness severing, the toolbox 2131 of wire harness peeling,
Clamp wire harness and drive the shifting line component 2132 of wire harness movement.
The toolbox as shown in fig. 7, comprises the first guide pillar 21311, along the top shoe of the upper and lower sliding of the first guide pillar
21312 with sliding block 21313, be fixed on top shoe 21312 first fix a cutting tool 21314 with second fix a cutting tool 21315, fixation
Sliding block 21313 and respectively with the first fix a cutting tool 21314 with second fix a cutting tool 21315 corresponding first bottom tools 21316 with
Second bottom tool 21317, the top shoe 21312 are connected the second power source by two connecting rods respectively with sliding block 21313；Its
In the second power source can adopt motor, two connecting rod one end are hinged with motor bias, the other end connect respectively top shoe 21312,
Sliding block 21313, by the forward and reverse of motor, drivening rod action, connecting rod then can drive simultaneously top shoe 21312, under
Slide block 21313 is slided up and down, and top shoe 21312, sliding block 21313 drive first to fix a cutting tool simultaneously and 21314 fix a cutting tool with second
21315th, the first bottom tool 21316 is moved up and down with the second bottom tool 21317, realizes severing, peeling effect.Wherein, described
One fix a cutting tool 21314 and first bottom tool 21316 be used for severing wire harness, described second fixes a cutting tool 21315 and second bottom tool
21317 are used for peeling.
As shown in figure 8, first transfer device 23 includes the first slide rail 231, slides along the first of 231 sliding of the first slide rail
Block 232,232 two ends of the first slide block are corresponding with wire harness charging cutting means 21, Wiring harness terminal attachment means 22 respectively, and
It is provided with and 231 vertically arranged second slide rail 233 of the first slide rail, the 3rd slide rail 234, second slide rail 233 and the 3rd slide rail
Sliding on 234 arranges the second slide block 235 and the 3rd slide block 236；It is respectively equipped with second slide block 235 and the 3rd slide block 236
For clamping the first wire harness clamper 237 of wire harness.First slide block 232 can be realized by Motor drive and by reducing gear
It is mobile, and the second slide block 235 and the 3rd slide block 236 are promoted by respective cylinder respectively and realize sliding, simple structure, it is convenient to control
System.
Further, the shifting line component 2132 is arranged on the second slide block 235 simultaneously, including the second guide pillar 21321, admittedly
It is scheduled on the train wheel bridge 21322 of 21321 upper end of the second guide pillar, activity to arrange on the second guide pillar 21321 and be located under train wheel bridge 21322
The lower plate 21323 of side, the lower plate 2132 pass through the 3rd power source elevating movement.Wherein, the 3rd power source can adopt gas
Cylinder, can promote lower plate 21323 to be adjacent to train wheel bridge 21322, so as to clamp wire harness, move down in the action of the first transfer device 23
It is dynamic so that wire harness can be moved with upper lower plate after being clamped, and after severing, move to peeling position, after peeling move to it is next
In operation, the first transfer device 23 combines with line component 2132 is moved, more compact structure.
As shown in Figure 10, an active wire component 2133 is also set between the toolbox 2131 and shifting line component 2132,
The active wire component 2133 includes connecting seat 21331, left wire block 21332, right wire block 21333, the left wire block
21332 are hinged on connecting seat 21331 with right wire block 21333, and connect the 4th power source, the left wire block by connecting rod
21332 with right wire block 21333 symmetrically, and has been collectively forming a wire guide.Wherein, the 4th power source adopts cylinder, leads to
Cylinder promotion is crossed, left wire block 21332 can be driven to rotate with right wire block 21333, realized opening or close.The active wire
Component 2133 can be coordinated with fixed conduit 214 carries out guiding fixation, it is ensured that wire harness is in severing, it is to avoid should be cut by cutter
Affect and bend, after the completion of severing, the left wire block 21332 and right wire block 21333 of active wire component 2133 are opened and divided
From without interference with wire harness transfer.
As shown in figure 9, the Wiring harness terminal attachment means 2 include the second wire harness clamper 221, punching mechanism 222, terminal
Feeding mechanism 223, tin plating feeding mechanism 224；The second wire harness clamper 221 is used for fixed beam, and its lower end is connected with bullet
Property buffer gear 225；The punching mechanism 222 is located at the top of the second wire harness clamper 221；The terminal feeding mechanism 223,
Tin plating feeding mechanism 224 is located at 221 lower section both sides of the second wire harness clamper respectively.Wire harness sends into line by the first transfer device 23
In beam terminal-connecting means 2, by the second wire harness clamper 221, the terminal feeding mechanism 223 of side sends into binding post by separately
The tin plating feeding mechanism 224 of side sends into tin plated materials, is then pushed by punching mechanism 222, overcomes elastic buffering mechanism 225
Move down the second wire harness clamper 221 so that wire harness, binding post, tin plated materials three are connected and fixed, realize
Wiring harness terminal connect, after the completion of subsequent processing is delivered to by transfer device 23 again.
As shown in figure 1, end system 2 is beaten in the wire harness charging and threading to be tightened and be additionally provided with intermediate transfer between package system 3
Detecting system 5, the intermediate transfer detecting system 5 include the 6th wire harness clamper and detection induction apparatuss.In wire harness and terminals
After the completion of son connection, it is first fed in intermediate transfer detecting system 5 by the first transfer device 23, is pressed from both sides by the 6th wire harness clamper
Fixation is held, then beats whether end is qualified by detecting induction apparatuss detection, if unqualified, arrestment works, if qualified,
Into subsequent processing.Intermediate transfer detecting system 5 not only causes streamline automatically working more smooth, and ensures that product is closed
Lattice rate.
As shown in figure 11, the threading tighten package system 3 include threading attachment means 31, nut tightening device 32,
Two transfer devices 33；By threading attachment means 31 so that the automatic accurate threading that carries out of wire harness is connected to adapter
On, realize that automatic nutting is fixed by nut tightening device 32, realize that wire harness is shifted automatically by the second transfer device 33, from
And automated job is realized, high working efficiency, people this low cost.
As depicted in figs. 11-12, the threading attachment means 31 include that adapter feeding mechanism 311, the clamping of the first wire harness are dynamic
Make mechanism 312, wire harness perforation guiding mechanism 313, wire harness threading detection mechanism 314.
As shown in Figure 11, Figure 16, the adapter feeding mechanism 311 include vibrating disk 3111, adapter clamper 3112,
Second drive component 3113, adapter are admitted to one by one by vibrating disk 3111, are clamped by adapter clamper 3112 and are connected
Device, then by specified location being moved on the second drive component 3113 and being fixed, it is ensured that during for wire harness threading, the essence of adapter
Certainly position.
As shown in figure 15, the first wire harness holding action mechanism 312 includes the 3rd wire harness clamper 3121 and the 3rd drive
Dynamic component 3122, through severing, peeling, after wire harness is sent after beating end, is fixedly clamped by the 3rd wire harness clamper 3121, and is led to
Crossing the 3rd drive component 3122 drives the 3rd wire harness clamper 3121 to do linearly operating so that harness band terminal penetrates adapter
In.
As illustrated by figs. 12-13, wire harness perforation guiding mechanism 33 is mainly used in wire harness and accurately can penetrate in adapter,
Inserted sheet problem is prevented, work efficiency is improved, precision is improved, which includes guidance set 3131, the first drive component 3132, institute
Stating guidance set 3131 includes two pieces of symmetrical guide pads, and two pieces of guide pads have the two states for separating and merging；Institute
State guidance set 3131 and the annular gathering sill 31311 being adapted to adapter is provided near one end of adapter, the annular is oriented to
31311 center of groove is provided with the centre pilot hole 31312 being adapted to wire harness；The guidance set 3131 is provided near one end of wire harness
Wire harness is guided into the horn mouth gathering sill 31313 to centre pilot hole 31332.
After two pieces of guide pad closures, can be moved towards adapter by ordering about for the first drive component 3132, its annular is led
Can cover on the connectors to groove 31311, and in the perforation of its center insertion adapter；And the horn mouth gathering sill of its other end
31313 can be oriented to wire harness so that wire harness is smoothly entered after entering centre pilot hole 31312 in the perforation of adapter, no
Only simple structure, and guide effect is good, it is ensured that the accurate connection of wire harness and adapter.
As shown in figure 17, the wire harness threading detection mechanism 314 includes inductive component 3141, the 4th drive component 3142,
The inductive component 3141 includes and U-shaped connecting seat 31411, the first push rod 31412, the second push rod 31413；First push rod
31412 are arranged on the wherein side wall of U-shaped connecting seat 31411, and arrange dynamic clamping head and quiet clamping head with U-shaped connecting seat 31411
31414, described first push rod, 31412 one end is adapted with the perforation of adapter, and the other end arranges contact induction device
31415；Second push rod 31413 is arranged on 31411 opposite side wall of U-shaped connecting seat, and relative with the first push rod 31412
Should.After adapter is entered and fixed, the 4th drive component 3142 can order about inductive component 3141 and move so that the first push rod
In 31412 one end insertion adapter, wire harness is entered after adapter with the 3rd drive component 3122, can encounter the first push rod
31412, and 31412 elasticity of compression return unit 31414 of the first push rod is promoted, until contact induction device 31415 releases the second push rod
31413, send threading signal in place, enabling precise positioning wire harness inserts the depth of adapter, is further ensured that line
The accuracy of beam adapter connection, improve product quality.
As shown in Figure 11, Figure 18-22, the nut tightening device 32 includes the second wire harness clamping actuating mechanism 321, fixes
Mechanism 322, rotating mechanism 323.
As depicted in figs. 18-19, the fixed mechanism 322 includes angled slide block 3221, and the connection of 3221 one end of the angled slide block is driven
The 5th drive component 3222 for making angled slide block outwards eject, the other end are provided with fixed cover 3223, and the fixed cover 3223 is provided with and is in
The opening of bell mouth shape, the opening inwall are provided with some stopper slots 3224 being adapted to adapter, and angled slide block 3221 is the 5th
The effect of drive component 3222 is lower to be released so that fixed cover 3223 can cover on the connectors, the opening of 3223 bell mouth shape of fixed cover
Play guide effect so that in the outer peripheral raised embedded stopper slot 3224 of adapter, so as to realize circumferentially positioned effect；Simultaneously
Angled slide block 3221 can meet adapter as nut rotates the change in displacement for producing, really under the effect of the 5th drive component 3222
Protect and twist good nut.
As shown in Figure 18, Figure 20-21, the rotating mechanism 323 includes rotating disk 3231 and orders about rotating disk 3231 rotating
The 6th drive component 3232；The rotating disk 3231 is provided with some keepers 3233 for pointing to rotation disk center, the positioning
Part 3233 is wavy in the arc being adapted to nut near one end of rotation disk center, when rotating disk 3231 is in the 6th drive component
Rotate under 3232 driving, can drive 3233 action of keeper simultaneously, the stuck nut of the wavy energy of arc of keeper 3233, from
And nut synchronous axial system can be driven, so as to realize automatic nutting.
Wherein, the 6th drive component 3232 includes motor 32321, driving gear 32322, the motor
32321 drive connection driving gears 32322, the rotating disk 3231 are the gear being meshed with driving gear 32322, by driving
Galvanic electricity machine 32321 and gear drive, it is more stable, quick.
In addition, 3231 end face of the rotating disk is uniformly arranged some resettlement grooves 32311 being adapted to keeper 3233, institute
State；The keeper 3233 is embedded in resettlement groove 32311, the keeper 3233
The locating rod 32331 coordinated with locating slot 32312 is provided with, keeper 3233 is easy for installation, connection is reliable.
As shown in figure 22, second wire harness clamping actuating mechanism 321 includes the second wire harness clamper 3211 and orders about the
7th drive component 3212 of the rectilinear movement of quad bundle clamper 3211, drives quad bundle folder by the 7th drive component 3212
Holder 3211 is moved so that wire harness is moved, and is inserted the connector into specified location, is realized automated job.
As shown in figure 23, second transfer device 33 include the 4th slide rail 331, along the 4th of 331 sliding of the 4th slide rail the
Slide block 332, the Four-slider 332 are provided with 3 the 5th wire harness clampers 333.Four-slider 332 can be by Motor drive simultaneously
Movement is realized by reducing gear, the transfer between each mechanism is realized, wire harness is transmitted.
As shown in figure 1, the threading is additionally provided with discharge system 4 after tightening package system 3, the discharge system 4 includes
Material frame 42 and discharging mobile device 41, the discharging mobile device 41 include the 7th wire harness clamper and the 8th drive component, line
After beam and adapter complete assembling, the 7th wire harness clamper is delivered to, the 7th wire harness clamper is in the presence of the 8th drive component
All deliver to out material frame unification to place, it is convenient it is follow-up enter with the assembly line of box body.
In addition, first drive component 3132, the second drive component 3113, the 3rd drive component the 3122, the 4th drive
Component 3142, the 5th drive component 3222, the 7th drive component 3212, the 8th drive component are common linear motion and drive
Structure, can adopt cylinder, realize moving back and forth by the reciprocal telescopic of cylinder, it would however also be possible to employ motor connection band is passed
Dynamic structure, drives conveyer belt to move back and forth by the positive and negative rotation of motor, in order to be further ensured that the accuracy of motion, also
Line slideway can be correspondingly arranged.
In addition, the first wire harness clamper 237, the second wire harness clamper 221, the 3rd wire harness clamper the 3121, the 4th
Wire harness clamper 3211, the 5th wire harness clamper 333, the 6th wire harness clamper, the 6th wire harness clamper, adapter clamper
3112 clamping jaw structures for being regular cyclical driving, are also not specifically limited here.
Above-mentioned Wiring harness connector is assembled into one the workflow of machine：
1）Wire harness by feed cutting means be automatically performed wire harness lead directly, send into the process such as cut-out, end peeling after designated length；
2）The wire harness for completing step 1 is delivered to by Wiring harness terminal attachment means by the first transfer device；
3）Binding post is automatically performed by Wiring harness terminal attachment means to be connected with the riveting of wire harness；
4）Wire harness with binding post after step 3 will be completed by the first transfer device and deliver to intermediate transfer detecting system；
5）By intermediate transfer detecting system fixed beam, and the connection of wire harness and binding post is detected, to unqualified product
The timely alarm of product；
6）After product is qualified, the wire harness with binding post is sent into by threading attachment means by the second transfer device；
7）It is automatically performed that adapter charging is fixed, and the binding post of wire harness penetrated like clockwork by threading attachment means
Connect which in adapter；
8）The wire harness for completing step 7 Belt connector is delivered to by nut tightening device by the second transfer device；
9）By the automatic nutting of nut tightening device, wire harness is made to be connected firmly with adapter, it is ensured that sealing；
10）The wire harness for twisting good nut is delivered to adapter by step 7 is completed by discharge system by the second transfer device, and it is unified
It is positioned over discharging inframe, the convenient work being subsequently connected with box body.
The Wiring harness connector machine of being assembled into one is realized wire harness and automatization's line production of adapter assembling, is not only worked
Efficiency high, cost of labor are low, and ensure that the quality of assembling product.
Embodiment is not construed as the restriction to inventing, but any spiritual improvements introduced based on the present invention, all Ying Ben
Within the protection domain of invention.
Claims (10)
1. a kind of Wiring harness connector is assembled into one machine, including frame（1）, it is characterised in that：The frame（1）On be sequentially provided with line
End system is beaten in beam charging（2）, threading tighten package system（3）；
End system is beaten in the wire harness charging（2）Including for be automatically performed wire harness charging, severing, end peeling wire harness charging cut out
Cutting apparatus（21）, for the Wiring harness terminal attachment means of automatic connection cord beam end and binding post（22）, and for shifting
First transfer device of wire harness（23）；
The threading tightens package system（3）Including the threading attachment means penetrated wire harness in adapter perforation（31）, tighten
The nut tightening device of adapter top nut（32）, and for shifting the second transfer device of wire harness and adapter（33）.
2. Wiring harness connector according to claim 1 is assembled into one machine, it is characterised in that：The wire harness feeds cutting means
（21）Include wire harness guiding mechanism successively（211）, wire harness feeding mechanism（212）, cut peeling procedure（213）；
The wire harness guiding mechanism（211）Including the first wheel stand（2111）, the second wheel stand（2112）, some fixed wheels
（2113）；First wheel stand（2111）With the second wheel stand（2112）It is arranged in parallel, the fixed wheel（2113）Respectively according to
It is secondary to be arranged on the first wheel stand（2111）, the second wheel stand（2112）On；
The wire harness feeding mechanism（212）Including two groups of V belt translation structures being arranged in parallel, the V belt translation structure includes installing
Seat（2121）, be installed on mounting seat（2121）On two belt wheels（2122）And it is arranged on belt wheel（2122）On conveyer belt
（2123）, one of belt wheel（2122）Connection drives the first power source, the conveyer belt in two groups of V belt translation structures（2124）It
Between keep a determining deviation；
It is described to cut peeling procedure（213）Including the toolbox for wire harness severing, wire harness peeling（2131）, clamp wire harness simultaneously
Drive the shifting line component of wire harness movement（2132）.
3. Wiring harness connector according to claim 1 is assembled into one machine, it is characterised in that：First transfer device（23）
Including the first slide rail（231）, along the first slide rail（231）First slide block of sliding（232）, first slide block（232）Two ends point
Cutting means are not fed with wire harness（21）, Wiring harness terminal attachment means（22）It is corresponding, and be provided with and the first slide rail（231）Vertically
Second slide rail of arrangement（233）, the 3rd slide rail（234）, second slide rail（233）With the 3rd slide rail（234）Upper sliding is arranged
Second slide block（235）With the 3rd slide block（236）；Second slide block（235）With the 3rd slide block（236）On be respectively provided with folder
Hold the first wire harness clamper of wire harness（237）.
4. Wiring harness connector according to claim 1 is assembled into one machine, it is characterised in that：The Wiring harness terminal attachment means
（22）Including the second wire harness clamper（221）, punching mechanism（222）, terminal feeding mechanism（223）, tin plating feeding mechanism
（224）；The second wire harness clamper（221）For fixed beam, its lower end is connected with elastic buffering mechanism（225）；It is described
Punching mechanism（222）Positioned at the second wire harness clamper（221）Top；The terminal feeding mechanism（223）, tin plating feeding mechanism
（224）The second wire harness clamper is located at respectively（221）Lower section both sides.
5. Wiring harness connector according to claim 1 is assembled into one machine, it is characterised in that：The threading attachment means（31）
Including adapter feeding mechanism（311）, the first wire harness holding action mechanism（312）, wire harness perforation guiding mechanism（313）；
The adapter feeding mechanism（311）Including vibrating disk（3111）, adapter clamper（3112）, and order about adapter
Clamper（3112）The second drive component for moving up and down（3113）；
The first wire harness holding action mechanism（312）Including the 3rd wire harness clamper（3121）And order about the 3rd wire harness clamper
（3121）Along adapter feeding mechanism（311）With the first wire harness holding action mechanism（312）Line direction reciprocating
Three drive components（3122）；
The wire harness perforation guiding mechanism（313）Positioned at the first wire harness holding action mechanism（312）With wire harness perforation guiding mechanism
（313）Between, including guidance set（3131）And order about guidance set（3131）Along adapter feeding mechanism（311）With First Line
Beam holding action mechanism（312）Reciprocating first drive component in line direction（3132）；
The guidance set（3131）Including two pieces of symmetrical guide pads, two pieces of guide pads have two kinds for separating and merging
State；The guidance set（3131）One end near adapter is provided with the annular gathering sill being adapted to adapter（31311）, institute
State annular gathering sill（31311）Center is provided with the centre pilot hole being adapted to wire harness（31312）；The guidance set（3131）Lean on
One end of near line beam is provided with and wire harness is guided to centre pilot hole（31332）Horn mouth gathering sill（31313）.
6. Wiring harness connector according to claim 5 is assembled into one machine, it is characterised in that：Also include wire harness threading detection machine
Structure（314）, the wire harness threading detection mechanism（314）Including inductive component（3141）And order about inductive component（3141）Along connection
Device feeding mechanism（311）With the first wire harness holding action mechanism（312）Reciprocating 4th drive component in line direction
（3142）；The inductive component（3141）Including with U-shaped connecting seat（31411）, the first push rod（31412）, the second push rod
（31413）；First push rod（31412）It is arranged on U-shaped connecting seat（31411）Wherein on the wall of side, and with U-shaped connecting seat
（31411）Dynamic clamping head and quiet clamping head is set（31414）, first push rod（31412）One end is adapted with the perforation of adapter,
The other end arranges contact induction device（31415）；Second push rod（31413）It is arranged on U-shaped connecting seat（31411）Opposite side wall
On, and with the first push rod（31412）It is corresponding.
7. Wiring harness connector according to claim 1 is assembled into one machine, it is characterised in that：The nut tightening device（32）
Actuating mechanism is clamped including the second wire harness（321）, fixed mechanism（322）, rotating mechanism（323）；
The fixed mechanism（322）Including angled slide block（3221）, the angled slide block（3221）It is outside that angled slide block is ordered about in one end connection
5th drive component of ejection（3222）, the other end is provided with fixed cover（3223）, the fixed cover（3223）It is provided with horn mouth
The opening of shape, the opening inwall are provided with some stopper slots being adapted to adapter（3224）；
The rotating mechanism（323）Including rotating disk（3231）And order about rotating disk（3231）The 6th drive component for rotating
（3232）, the rotating disk（3231）It is provided with some keepers for pointing to rotation disk center（3233）, the keeper（3233）
One end near rotation disk center is wavy in the arc being adapted to nut；
Second wire harness clamps actuating mechanism（321）Including quad bundle clamper（3211）And order about quad bundle clamper
（3211）7th drive component of rectilinear movement（3212）.
8. Wiring harness connector according to claim 1 is assembled into one machine, it is characterised in that：End system is beaten in the wire harness charging
（2）Package system is tightened with threading（3）Between be additionally provided with intermediate transfer detecting system（5）, the intermediate transfer detecting system（5）
Including the 6th wire harness clamper and detection induction apparatuss.
9. Wiring harness connector according to claim 8 is assembled into one machine, it is characterised in that：Second transfer device（33）Including
4th slide rail（331）, along the 4th slide rail（331）The slide block of sliding（332）, the Four-slider（332）On it is right at least provided with 3
Answer threading attachment means（1）With nut tightening device（2）, intermediate transfer detecting system（5）The 5th wire harness clamper（333）.
10. Wiring harness connector according to claim 1 is assembled into one machine, it is characterised in that：The threading tightens assembling system
System（3）After be additionally provided with discharge system（4）, the discharge system（4）Including going out material frame（42）And discharging mobile device（41）, it is described
Discharging mobile device（41）Including the 7th wire harness clamper and the 8th drive component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710072282.XA CN106602387B (en) | 2017-02-10 | 2017-02-10 | A kind of Wiring harness connector is assembled into one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710072282.XA CN106602387B (en) | 2017-02-10 | 2017-02-10 | A kind of Wiring harness connector is assembled into one machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106602387A true CN106602387A (en) | 2017-04-26 |
| CN106602387B CN106602387B (en) | 2019-01-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710072282.XA Active CN106602387B (en) | 2017-02-10 | 2017-02-10 | A kind of Wiring harness connector is assembled into one machine |
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| CN108832440B (en) * | 2018-05-28 | 2023-11-03 | 浙江小宇科技股份有限公司 | Automatic wire harness loop system of full-automatic wire harness machining and assembling equipment |
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| CN109462117B (en) * | 2018-07-18 | 2020-09-15 | 国网浙江嘉善县供电有限公司 | Numerical control manufacturing machine tool for assembling cables |
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| CN109687251A (en) * | 2019-01-17 | 2019-04-26 | 深圳市智立方自动化设备有限公司 | Loudspeaker conducting wire assembling device and method |
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| CN112186465B (en) * | 2020-10-12 | 2022-02-01 | 合肥维晶电器有限公司 | Installation assembly quality is used in electric plug production |
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| CN106602387B (en) | 2019-01-25 |
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Denomination of invention: An all-in-one machine for assembling harness connectors Effective date of registration: 20220624 Granted publication date: 20190125 Pledgee: Bank of Jiaxing science and technology branch of Limited by Share Ltd. Pledgor: Zhejiang Xiaoyu Technology Co.,Ltd. Registration number: Y2022980008743 |
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