CN106592921A - 一种新型组合材料的防收缩免胶地板的生产工艺 - Google Patents

一种新型组合材料的防收缩免胶地板的生产工艺 Download PDF

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CN106592921A
CN106592921A CN201611011016.8A CN201611011016A CN106592921A CN 106592921 A CN106592921 A CN 106592921A CN 201611011016 A CN201611011016 A CN 201611011016A CN 106592921 A CN106592921 A CN 106592921A
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floor
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glue
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李小林
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Anhui Swanflor Building Material Technology Co Ltd
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Anhui Swanflor Building Material Technology Co Ltd
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00—Layered products comprising a layer of natural or synthetic rubber
    • B32B25/02—Layered products comprising a layer of natural or synthetic rubber with fibres or particles being present as additives in the layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00—Layered products comprising a layer of natural or synthetic rubber
    • B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B25/08—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04—Impregnation, embedding, or binder material
    • B32B2260/046—Synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/06—Vegetal particles
    • B32B2264/062—Cellulose particles, e.g. cotton
    • B32B2264/067—Wood particles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554—Wear resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings

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Abstract

一种新型组合材料的防收缩免胶地板的生产工艺，涉及地板技术领域，包括以下材料，1)、准备好PVC装饰材料的PVC装饰面；2)、将天然的软木碎屑、橡胶和助剂通过高温融合并压片制成软性基材；3)、将软性基材浸渍到液状糊树脂中，然后通过刮平并在高温下烘干；4)、制作时将浸渍、烘干好的软性基材与PVC底料、PVC装饰面和耐磨层依次按顺序叠成一个叠合体，然后再用上下压纹板在平板热压机进行热压成型。使用时能避免膨胀收缩引起的拱起和缝隙超标现象；对地面吸附效果较好，安装施工时无需胶水，可以直接吸附在地面；铺设后可以任意单片取起，便于更换和单片清理；制作时热压成型不用胶水，产品环保安全；材质弱软，吸音效果极佳且脚感好。

Description

一种新型组合材料的防收缩免胶地板的生产工艺
技术领域：
本发明涉及地板技术领域，具体涉及一种新型组合材料的防收缩免胶地板的生产工艺。
背景技术：
复合地板，是地板的其中一种。但复合地板被人为改变地板材料的天然结构，达到某项物理性能符合预期要求的地板。复合地板在市场上经常泛指强化复合木地板、实木复合地板等。现有的复合地板铺设在地面上一般都是采用两种固定连接方式中的一种或者两种相结合，分别为锁扣连接和胶连接。锁扣地板除了需要上缴大量的国外专利使用费，粘胶地板因胶水不环保、污染地面，且两款产品的安装便捷度仍然不太理想。硬质地板安装过紧还易出现膨胀顶起现象。
发明内容：
本发明所要解决的技术问题在于克服现有的技术缺陷，提供一种安装时无需锁扣和胶水连接固定，贴附力强，防收缩和起翘的新型组合材料的防收缩免胶地板的生产工艺。
本发明所要解决的技术问题采用以下的技术方案来实现：
一种新型组合材料的防收缩免胶地板的生产工艺，其特征在于：包括以下材料，
1)、准备好PVC装饰材料的PVC装饰面；
2)、将天然的软木碎屑、橡胶和助剂通过高温融合并压片制成软性基材；
3)、将软性基材浸渍到液状糊树脂中，然后通过刮平并在高温下烘干；
4)、制作时将浸渍、烘干好的软性基材与PVC底料、PVC装饰面和耐磨层依次按顺序叠成一个叠合体，然后再用上下压纹板在平板热压机进行热压成型。
所述的步骤3)高温烘干的温度为160℃。
所述的液状糊树脂为丙烯酸液状糊树脂。
所述的制作时，热压成型时不用。
所述的安装时无需胶水。
本发明是一种用天然软木、橡胶、糊树脂、改性剂等制成软性基材通过热压熔贴上PVC装饰层和耐磨层而组合成一款软性、不用胶水而贴附力强、防收缩和起翘的新型组合的地面装饰材料。通过对材料各种优点的结合，通过热压熔粘成型，无需胶水，生产便捷环保，
本发明的有益效果是：
1、产品应用天然软木和橡胶合成，加热长度变化率在0.02-0.05％，使用时能避免膨胀收缩引起的拱起和缝隙超标现象；
2、软木和橡胶材质较软对地面吸附效果较好，安装施工时无需胶水可以直接吸附在地面，且容易裁切，安装省时省力便捷度很高；
3、没有锁扣和胶水连接，铺设后可以任意单片取起，便于更换和单片清理；
4、制作时热压成型不用胶水，产品环保安全；
5、材质弱软，吸音效果极佳且脚感好。
具体实施方式：
为了使本发明实现的技术手段、创作新特征、达成目的与功效易于明白了解，下面结合具体实例，进一步阐述本发明。
一种新型组合材料的防收缩免胶地板的生产工艺，包括以下材料，
1)、准备好PVC装饰材料的PVC装饰面；
2)、将天然的软木碎屑、橡胶和助剂通过高温融合并压片制成软性基材；
3)、将软性基材浸渍到液状糊树脂中，然后通过刮平并在高温下烘干；
4)、制作时将浸渍、烘干好的软性基材与PVC底料、PVC装饰面和耐磨层依次按顺序叠成一个叠合体，然后再用上下压纹板在平板热压机进行热压成型。
步骤3)高温烘干的温度为160℃。
液状糊树脂为丙烯酸液状糊树脂。
制作时，热压成型时不用。
安装时无需胶水。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (5)

1.一种新型组合材料的防收缩免胶地板的生产工艺，其特征在于：包括以下材料，
1)、准备好PVC装饰材料的PVC装饰面；
2)、将天然的软木碎屑、橡胶和助剂通过高温融合并压片制成软性基材；
3)、将软性基材浸渍到液状糊树脂中，然后通过刮平并在高温下烘干；
4)、制作时将浸渍、烘干好的软性基材与PVC底料、PVC装饰面和耐磨层依次按顺序叠成一个叠合体，然后再用上下压纹板在平板热压机进行热压成型。
2.根据权利要求1所述的一种新型组合材料的防收缩免胶地板的生产工艺，其特征在于：所述的步骤3)高温烘干的温度为160℃。
3.根据权利要求1或2所述的一种新型组合材料的防收缩免胶地板的生产工艺，其特征在于：所述的液状糊树脂为丙烯酸液状糊树脂。
4.根据权利要求1所述的一种新型组合材料的防收缩免胶地板的生产工艺，其特征在于：所述的制作时，热压成型时不用。
5.根据权利要求1、2、3或4所述的一种新型组合材料的防收缩免胶地板的生产工艺，其特征在于：所述的安装时无需胶水。
CN201611011016.8A 2016-11-17 2016-11-17 一种新型组合材料的防收缩免胶地板的生产工艺 Pending CN106592921A (zh)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2545652B2 (ja) * 1991-07-29 1996-10-23 株式会社 ノダ 化粧板およびその製造方法
CN1947974A (zh) * 2006-10-31 2007-04-18 郑林义 树脂聚结软木橡胶复合材料与制造方法及软木橡胶复合板与制造方法
CN103266744A (zh) * 2013-05-23 2013-08-28 苏州富通高新材料科技股份有限公司 一种抗菌软木橡胶地板制作工艺
CN104074339A (zh) * 2014-07-07 2014-10-01 张家港爱丽塑料有限公司 一种防潮隔音弹性塑料地板及其制备方法
CN104652756A (zh) * 2013-11-19 2015-05-27 上海劲嘉建材科技有限公司 底层含有吸音减震粒子的吸音减震地板及其制造方法
CN105346172A (zh) * 2015-12-09 2016-02-24 陈竹 一种复合板材及其生产方法

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2545652B2 (ja) * 1991-07-29 1996-10-23 株式会社 ノダ 化粧板およびその製造方法
CN1947974A (zh) * 2006-10-31 2007-04-18 郑林义 树脂聚结软木橡胶复合材料与制造方法及软木橡胶复合板与制造方法
CN103266744A (zh) * 2013-05-23 2013-08-28 苏州富通高新材料科技股份有限公司 一种抗菌软木橡胶地板制作工艺
CN104652756A (zh) * 2013-11-19 2015-05-27 上海劲嘉建材科技有限公司 底层含有吸音减震粒子的吸音减震地板及其制造方法
CN104074339A (zh) * 2014-07-07 2014-10-01 张家港爱丽塑料有限公司 一种防潮隔音弹性塑料地板及其制备方法
CN105346172A (zh) * 2015-12-09 2016-02-24 陈竹 一种复合板材及其生产方法

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Application publication date: 20170426