CN106588076A - Manufacturing method for aerated brick with aeolian sand as main materials - Google Patents

Manufacturing method for aerated brick with aeolian sand as main materials Download PDF

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Publication number
CN106588076A
CN106588076A CN201611008355.0A CN201611008355A CN106588076A CN 106588076 A CN106588076 A CN 106588076A CN 201611008355 A CN201611008355 A CN 201611008355A CN 106588076 A CN106588076 A CN 106588076A
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China
Prior art keywords
steam
kettle
sand
drift
kilograms
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Pending
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CN201611008355.0A
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Chinese (zh)
Inventor
方多祥
方振宇
胡明山
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Xingda Gulang New Environmental Protection Building Material Co Ltd
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Xingda Gulang New Environmental Protection Building Material Co Ltd
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Priority to CN201611008355.0A priority Critical patent/CN106588076A/en
Publication of CN106588076A publication Critical patent/CN106588076A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a manufacturing method for an aerated brick with aeolian sand as main materials. The aeolian sand is screened, 120 meshes-180 meshes of aeolian sand is taken, and the aeolian sand, desulfurized gypsum and water are slurried; cement, quicklime powder and aluminum powder are weighed; the materials are added into a pouring machine in order, raw slurry is added first, then the cement and the quicklime powder are added, stirring and mixing are conducted, steam is led in, when stirring is conducted for 200-230 seconds, and the temperature in the pouring machine is increased to 45-50 DEG C; then the aluminum powder is added, mixing is completed through 45 seconds-55 seconds of stirring, a pouring body is taken out of the pouring machine to enter a standing room, standing is conducted for 2.5 h-3 h, the pouring body is taken out of the standing room and is transferred to a cutting machine, cutting is conducted, a cut block is fed into a steam curing kettle, autoclaved curing is conducted; and then the steam curing kettle is subjected to depressurization and is opened, the block is taken out, and finally, the block is conveyed to a finished stock ground to wait for natural drying. The manufacturing method has the beneficial effects that the aeolian sand is used as raw materials, resources are rich, direct economic benefit is generated, and erosion of the desert edge to an oasis is also retarded. Grinding of sand and rock in the original technology is not needed, steps are simplified, and cost is reduced.

Description

A kind of drift-sand is the manufacture method of the aerated bricks of major ingredient
Technical field
The invention belongs to building block field, is related to a kind of manufacture method of the aerated bricks that drift-sand is major ingredient.
Background technology
Air-entrained concrete building block is a kind of light porous, insulation, fire protecting performance is good, can follow closely, can saw, can dig and have There is the construction material of certain shock resistance.
Aerated-block has two classes, sand aerated concrete block and powder ash air-entrained concrete building block.Fly ash aerated coagulation Earth building blocks typical case's formula for raw stock and consumption:Flyash:Content ratio 70%;Every cubic metre of consumption:350kg;Cement:Content Ratio 13.8%;Every cubic metre of consumption:25-30kg;Calx:Content ratio 13.8%;Every cubic metre of consumption:140-150kg; Ardealite:Content ratio 2.96%;Every cubic metre of consumption:15kg;Aluminium powder:Content is micro;Every cubic metre of consumption:0.4kg. Sand aerated concrete block typical case's formula for raw stock and consumption:Sand:Content ratio 69.2%;Every cubic metre of consumption:350kg; Cement:Content ratio 13.8%;Every cubic metre of consumption:70kg;Calx:Content ratio 13.8%;Every cubic metre of consumption: 70kg;Anhydrite(Gypsum Fibrosum):Content ratio 2.96%;Every cubic metre of consumption:15kg;Aluminium powder:Content is micro;Per cubic metre disappears Consumption:0.4kg.
Flyash that two class aerated-blocks are used, sand are both needed to grinding, reach and can be used after certain particle size.
Drift-sand is constantly blown by wind in desert, then the sand bed for falling.Drift-sand is mainly by landwaste, Anhydrite and quartz Three kinds of granule compositions, dioxide-containing silica highest, next to that aluminium sesquioxide.China has the vast desert area of area, prevents Control desert and be always the important and problem of difficulty, will be benefit the nation and the people big good if can be turned waste into wealth using Desert Resources Thing.
The content of the invention
The present invention seeks to propose that one kind manufactures aerated bricks method using desert drift-sand, turn waste into wealth.
The technical scheme is that:A kind of drift-sand is the manufacture method of the aerated bricks of major ingredient, and drift-sand is sieved, and takes The mesh of 120 mesh -180 as raw material, drift-sand, desulfurated plaster, water are added slurrying pond stirring pulping, ratio be water per ton correspondingly 300 kilograms -350 kilograms of drift-sand, 10 kilograms -20 kilograms of desulfurated plaster, the slurry feeding oleo stock tank in slurrying pond is stand-by;Weigh water Mud, calcium lime powder, aluminium powder, the ratio of weighing be every cubic metre of oleo stock 50 kilograms -90 kilograms of cement of correspondence, calcium lime powder double centner - 110 kilograms, 0.5 kilogram -0.6 kilogram of aluminium powder;The material of weighing adds in order casting machine, first adds oleo stock, adds water mud, calculogenesis Ashes, stirring mixing, is passed through steam in whipping process, cast built-in temperature rises to 45-50 DEG C during stirring 200-230 second, so Backward casting machine adds aluminium powder, then Jing to stir for -55 seconds 45 seconds, and mixing is completed, and pour mass goes out casting machine and enters resting room, and resting room is logical to steam Vapour, pour mass is rested 2.5h-3h, and pour mass goes out resting room, and to cutting machine, pour mass is cut into customer demand to transhipment pour mass Size, after cutting block send into steam-cured kettle, 1.3MPa in steam-cured kettle, steam press maintenance 7-8h, then steam-cured kettle blood pressure lowering, open, Block goes out, and last block is transported to finished product stock ground and waits natural drying.
Further, high alveolitoid detergent is additionally added when adding aluminium powder, addition is every cubic metre of oleo stock correspondence 0.05 thousand Gram -0.06 kilogram.
Preferably, block is entered after steam-cured kettle after cutting, first steam-cured kettle is evacuated to into -0.04MP, then fills into steam, Respectively when 0.35MP, 0.7MP is reached, draining once, reaches pressure in steam-cured kettle and continue after 1.3MP 7-8 hours, and this continues The temperature in the kettle of time period reaches 200 DEG C.
Further, when there are multiple steam-cured kettles, the method for point gas is taken during steam-cured kettle blood pressure lowering, the interior of blood pressure lowering kettle will be needed Portion's steam is imported in the kettle of other firm evacuation, after each kettle balance to be achieved, the inside residual steam for needing blood pressure lowering kettle is discharged, etc. Kettle is driven after kettle inside and outside air pressure balance.
The invention has the beneficial effects as follows:Using drift-sand be raw material, aboundresources, not only produce direct economic benefit, " desert change gold ", also slows down erosion of the desert edge to oasis.Sand, stone need not be ground as former technology, be simplified It is step, cost-effective.
Description of the drawings
Fig. 1 is the process chart of the present invention;
Fig. 2 is the survey report page 1 of the present invention;
Fig. 3 is the survey report page 2 of the present invention;
Fig. 4 is the survey report page 3 of the present invention.
Specific embodiment
By the following examples to the detailed description of the invention
Embodiment 1
A kind of drift-sand for major ingredient aerated bricks manufacture method, drift-sand is sieved, take the mesh of 120 mesh -150 as raw material, Drift-sand, desulfurated plaster, water are added slurrying pond stirring pulping, ratio is water per ton 300 kilograms of drift-sand of correspondence, desulfurated plaster 10 kilograms, the slurry feeding oleo stock tank in slurrying pond is stand-by;Cement, calcium lime powder, aluminium powder, high alveolitoid detergent are weighed, ratio is weighed Example is every cubic metre of oleo stock 50 kilograms of cement of correspondence, calcium lime powder double centner, 0.5 kilogram of aluminium powder, high alveolitoid detergent 0.05 thousand Gram;The material of weighing adds in order casting machine, first adds oleo stock, adds water mud, calcium lime powder, stirring mixing, in whipping process It is passed through steam, cast built-in temperature rises to 45-50 DEG C during stirring 200-230 second, then adds aluminium powder, then Jing 45 to casting machine Seconds -55 seconds stir, mixing is completed, pour mass goes out casting machine and enters resting room, resting room leads to steam, pour mass is rested 2.5h-3h, is poured Injection body goes out resting room, and to cutting machine, pour mass is cut into the size of customer demand to transhipment pour mass, and block is sent into and steamed after cutting Foster kettle, is first evacuated to -0.04MP by steam-cured kettle, then fills into steam, respectively when 0.35MP, 0.7MP is reached draining once, To reach pressure in steam-cured kettle continue after 1.3MP 8 hours, the temperature in the kettle of the persistent period section reaches 200 DEG C, then steam-cured kettle Blood pressure lowering, opening, block goes out, and last block is transported to finished product stock ground and waits natural drying.
Embodiment 2
A kind of drift-sand for major ingredient aerated bricks manufacture method, drift-sand is sieved, take the mesh of 150 mesh -180 as raw material, Drift-sand, desulfurated plaster, water are added slurrying pond stirring pulping, ratio is water per ton 350 kilograms of drift-sand of correspondence, desulfurated plaster 20 kilograms, the slurry feeding oleo stock tank in slurrying pond is stand-by;Cement, calcium lime powder, aluminium powder, high alveolitoid detergent are weighed, ratio is weighed Example is every cubic metre of oleo stock 90 kilograms of cement of correspondence, 110 kilograms of calcium lime powder, 0.6 kilogram of aluminium powder, high alveolitoid detergent 0.06 thousand Gram;The material of weighing adds in order casting machine, first adds oleo stock, adds water mud, calcium lime powder, stirring mixing, in whipping process It is passed through steam, cast built-in temperature rises to 45-50 DEG C during stirring 200-230 second, then adds aluminium powder, then Jing 45 to casting machine Seconds -55 seconds stir, mixing is completed, pour mass goes out casting machine and enters resting room, resting room leads to steam, pour mass is rested 2.5h-3h, is poured Injection body goes out resting room, and to cutting machine, pour mass is cut into the size of customer demand to transhipment pour mass, and block is sent into and steamed after cutting Foster kettle, is first evacuated to -0.04MP by steam-cured kettle, then fills into steam, respectively when 0.35MP, 0.7MP is reached draining once, To reach pressure in steam-cured kettle continue after 1.3MP 7 hours, the temperature in the kettle of the persistent period section reaches 200 DEG C, then steam-cured kettle Blood pressure lowering, opening, block goes out, and last block is transported to finished product stock ground and waits natural drying.
For effective use of energy sources, reduce loss, when there are multiple steam-cured kettles, doing for point gas is taken during steam-cured kettle blood pressure lowering Method, the steam inside that will need blood pressure lowering kettle is imported in the kettle of other firm evacuation, after each kettle balance to be achieved, will need blood pressure lowering kettle Internal residual steam is discharged, and to be waited and drive kettle after kettle inside and outside air pressure balance.Link the mode of production between this kettle, take full advantage of steam, Heat, improves material utilization rate.

Claims (4)

1. a kind of drift-sand is the manufacture method of the aerated bricks of major ingredient, it is characterized in that:Drift-sand is sieved, the mesh of 120 mesh -180 is taken As raw material, drift-sand, desulfurated plaster, water are added slurrying pond stirring pulping, ratio is water per ton correspondence drift-sand 300,000 Gram -350 kilograms, 10 kilograms -20 kilograms of desulfurated plaster, it is stand-by that the slurry in slurrying pond sends into oleo stock tank;Weigh cement, quick lime Powder, aluminium powder, the ratio of weighing be every cubic metre of oleo stock 50 kilograms -90 kilograms of cement of correspondence, -110 kilograms of calcium lime powder double centner, 0.5 kilogram -0.6 kilogram of aluminium powder;The material of weighing adds in order casting machine, first adds oleo stock, adds water mud, calcium lime powder, stirs Mixing is mixed, steam is passed through in whipping process, cast built-in temperature rises to 45-50 DEG C during stirring 200-230 second, then to cast Machine adds aluminium powder, then Jing to stir for -55 seconds 45 seconds, and mixing is completed, and pour mass goes out casting machine and enters resting room, and resting room leads to steam, cast Body is rested 2.5h-3h, and pour mass goes out resting room, and to cutting machine, pour mass is cut into the size of customer demand to transhipment pour mass, Block sends into steam-cured kettle after cutting, 1.3MPa in steam-cured kettle, steam press maintenance 7-8h, then steam-cured kettle blood pressure lowering, open, block goes out, Last block is transported to finished product stock ground and waits natural drying.
2. a kind of drift-sand according to claim 1 is the manufacture method of the aerated bricks of major ingredient, it is characterized in that:Add aluminium powder When be additionally added high alveolitoid detergent, addition is every cubic metre of 0.05 kilogram -0.06 kilogram of oleo stock correspondence.
3. a kind of drift-sand according to claim 1 is the manufacture method of the aerated bricks of major ingredient, it is characterized in that:Block after cutting Body is entered after steam-cured kettle, first steam-cured kettle is evacuated to into -0.04MP, then fills into steam, is reaching 0.35MP, 0.7MP respectively When draining once, reach pressure in steam-cured kettle and continue after 1.3MP 7-8 hours, the temperature in the kettle of the persistent period section reaches 200 ℃。
4. a kind of drift-sand stated according to claim 3 is the manufacture method of the aerated bricks of major ingredient, be it is characterized in that:When there is multiple steamings During foster kettle, the method for point gas is taken during steam-cured kettle blood pressure lowering, the steam inside that will need blood pressure lowering kettle imports the kettle of other firm evacuation It is interior, after each kettle balance to be achieved, the inside residual steam for needing blood pressure lowering kettle is discharged, to wait and drive kettle after kettle inside and outside air pressure balance.
CN201611008355.0A 2016-11-16 2016-11-16 Manufacturing method for aerated brick with aeolian sand as main materials Pending CN106588076A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107814584A (en) * 2017-11-24 2018-03-20 陕西亚升新型建材有限公司 A kind of air-entrained concrete building block
CN110590306A (en) * 2019-09-26 2019-12-20 中国建筑第八工程局有限公司 Autoclaved aerated concrete slab prepared from desert sand and preparation method thereof
CN112723847A (en) * 2020-12-31 2021-04-30 陕西凝远新材料科技股份有限公司 Method for producing aerated concrete by using aeolian sand
CN113248220A (en) * 2021-06-02 2021-08-13 石河子大学 Autoclaved brick based on desert sand and preparation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1482099A (en) * 2003-06-21 2004-03-17 陈德余 300 stage pulverized coal ash heat preservation fireproof aerated concrete building block and method of production
CN103011886A (en) * 2013-01-17 2013-04-03 曲靖市中泰新型墙材有限公司 Autoclaved aerated concrete block and manufacturing method thereof
CN104163651A (en) * 2014-07-18 2014-11-26 景泰富海阳光建材有限责任公司 Autoclaved aeolian sand aerated concrete building block and wallboard
CN104446596A (en) * 2014-12-08 2015-03-25 宁夏黑金科技有限公司 Manufacturing process for producing microcrystal foaming fireproof thermal insulation material by utilizing aeolian sand and peat
CN105218023A (en) * 2015-09-24 2016-01-06 东南大学 A kind of drift-sand foam material and preparation method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1482099A (en) * 2003-06-21 2004-03-17 陈德余 300 stage pulverized coal ash heat preservation fireproof aerated concrete building block and method of production
CN103011886A (en) * 2013-01-17 2013-04-03 曲靖市中泰新型墙材有限公司 Autoclaved aerated concrete block and manufacturing method thereof
CN104163651A (en) * 2014-07-18 2014-11-26 景泰富海阳光建材有限责任公司 Autoclaved aeolian sand aerated concrete building block and wallboard
CN104446596A (en) * 2014-12-08 2015-03-25 宁夏黑金科技有限公司 Manufacturing process for producing microcrystal foaming fireproof thermal insulation material by utilizing aeolian sand and peat
CN105218023A (en) * 2015-09-24 2016-01-06 东南大学 A kind of drift-sand foam material and preparation method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107814584A (en) * 2017-11-24 2018-03-20 陕西亚升新型建材有限公司 A kind of air-entrained concrete building block
CN110590306A (en) * 2019-09-26 2019-12-20 中国建筑第八工程局有限公司 Autoclaved aerated concrete slab prepared from desert sand and preparation method thereof
CN112723847A (en) * 2020-12-31 2021-04-30 陕西凝远新材料科技股份有限公司 Method for producing aerated concrete by using aeolian sand
CN113248220A (en) * 2021-06-02 2021-08-13 石河子大学 Autoclaved brick based on desert sand and preparation method thereof

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Application publication date: 20170426

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