CN106584895B - The manufacturing technique method of colored tire - Google Patents
The manufacturing technique method of colored tire Download PDFInfo
- Publication number
- CN106584895B CN106584895B CN201611153515.0A CN201611153515A CN106584895B CN 106584895 B CN106584895 B CN 106584895B CN 201611153515 A CN201611153515 A CN 201611153515A CN 106584895 B CN106584895 B CN 106584895B
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- CN
- China
- Prior art keywords
- tire
- active block
- sulfurizing mould
- lower die
- font
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0601—Vulcanising tyres; Vulcanising presses for tyres
- B29D30/0606—Vulcanising moulds not integral with vulcanising presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0681—Parts of pneumatic tyres; accessories, auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0601—Vulcanising tyres; Vulcanising presses for tyres
- B29D30/0606—Vulcanising moulds not integral with vulcanising presses
- B29D2030/0607—Constructional features of the moulds
- B29D2030/0612—Means for forming recesses or protrusions in the tyres, e.g. grooves or ribs, to create the tread or sidewalls patterns
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Tires In General (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
This patent application discloses a kind of manufacturing technique methods of colored tire to be produced using sulfurizing mould, and the sulfurizing mould includes upper die and lower die, and upper die and lower die are equipped with muti-piece and are detachably connected respectively with upper die and lower die and have the active block of indent font or pattern;Production method is the following steps are included: active block is placed in insulating box and heats by (1);(2) active block is taken out, and the coloring agent of different color is injected into indent pattern or the font of same active block or different active blocks;(3) active block after step 2 to be injected to coloring agent is placed again into the upper die and lower die for taking out after heating 3-5min in insulating box and being put into sulfurizing mould;(4) tire is packed into sulfurizing mould, and the molding button rear tyre for pressing sulfurizing mould enters the vulcanization heating period;(5) vulcanization terminates the production for completing color tyre.It is big using production method production tire colour font of the invention or pattern firmness, any one font or pattern can be changed color, and simple production process.
Description
Technical field
The invention belongs to cover tire side walls;And its protection, decoration, mark or similar device field, and in particular to a kind of colour
The manufacturing technique method of tire.
Background technique
With the industries such as automobile, motorcycle, electric vehicle it is fast-developing they to have become people indispensable in different regions
Few running tool, tire is exactly black in people's memory, and in the past 10 years, people's lives are horizontal higher and higher to personalization
Product increasingly favor, tire is no exception.Such as the tire of offroad vehicle configuration, its sidewall trade mark becomes white or other colors
Profile, it is more eye-catching and have very much individual character;The development of motorcycle tyre and electric vehicle tyre with tire machinery equipment, cold feeding
Tyre surface compounding extruder was also grown up and was widely used at nearly 8 years, and then how people are also in research by motor and electricity
Vehicle tire becomes colorization and meets people to personalized pursuit, and more enterprise is all in research cold feeding two or triplex
Extruder carries out colored sizing material and black sizing material is compound that tire is made to become colorization, the color tyre of this technique manufacture: (1) material
Expect at high cost;(2) most colors only have 2 kinds on a tires;(3) sidewall upper mold cannot be carved to any one word and change face
Color;(4) since colored sizing material cannot use many supporting materials, flexible resistance when on tire sidewall is poor,
It is easily cracked;And automobile tire tyre with raised white letter production technology using by tread rubber it is compound after move finished tire to autocratic wheel again
It is completed after being ground and (grinding off the black glue of surface covering, expose the coloured glue of bottom) modification on tire character-grinding machine, technique is numerous
It is trivial, equipment investment is big, at high cost.
Summary of the invention
The purpose of the present invention is to provide a kind of manufacturing technique methods of colored tire, color using production method production tire
Color font or pattern firmness are big, any one font or pattern can be changed color, and simple production process.
In order to achieve the above objectives, base case of the invention is as follows:
The manufacturing technique method of colored tire, is produced using sulfurizing mould, and the sulfurizing mould includes upper die and lower die, on
Mould, lower die are equipped with muti-piece and are detachably connected respectively with upper die and lower die and have the active block of indent font or pattern;Producer
Method the following steps are included:
(1) active block with indent font or pattern is placed in insulating box and is heated;
(2) active block is taken out after step 1, and the coloring agent of different color is injected into same active block or difference
On the indent pattern or font of active block;
(3) active block after step 2 to be injected to coloring agent, which is placed again into take out after heating 3-5min in insulating box, is put into vulcanization
On the upper die and lower die corresponding position of mold;
(4) tyre semi-finished products that colorization will be needed to handle are packed into sulfurizing mould, and press the molding of sulfurizing mould by
Button rear tyre enters the vulcanization heating period;
(5) vulcanization terminates and tire is taken out to the production for completing color tyre from sulfurizing mould.
This programme has the advantages that
1, in step 2, the coloring agent of different color can be injected into the indent pattern of same active block or different active blocks
Or in font, different fonts or pattern can be adjusted to different colours in this way, same font or pattern can be also adjusted to
Different colours, so tire sidewall font produced by the present invention or pattern, which can according to need, formulates different colours or different positions
It sets, different size, tire personalization is full;
2, coloring agent of the invention passes through step 2 pre-add thermoforming twice first, is then molded over by vulcanizing the heating period
On the sidewall of tire, coloring agent and tire sidewall can be made to be completely combined integrally using such molding, therefore this technique makes tire
Colored font or pattern firmness are big, do not fall after use, do not split, is colour-fast;
3, the present invention in, the colored font or pattern of tire sidewall be by the coloring agent on active block tire sidewall at
The color tyre of type, the production of this technique is only the materials of a font or pattern, and colored sizing material materials are low;And the present invention is complete
Colored sizing material and the compound mode for making tire become colorization of black sizing material are abandoned entirely, to solve because colored sizing material is used in
Behind the position of sidewall intolerant to flexion and can not volume production worry;
4, color tyre production method of the invention is to form to realize in tire sidewall by the coloring agent on active block, is broken
The technique that conventional composite formula tyre surface extrudes and mill word realizes tire sidewall colorization, it is clear that technique is simpler, and to sulphur
Change that scrap build is at low cost, forms the time more 2 of the whole operation process of colored font or pattern only more conventional vulcanized operation
Minute or so, production efficiency greatly improves.
We begin to set about to carry out the research and development of tyre with raised white letter production technology in October, 2015, many detours of passing by,
Always it fails because volume production is unable to;Start in April, 2016 and colored font tire is analyzed and simulated.By multiple
Modification, finally determines the design producing process of above-mentioned color tyre.
Prioritization scheme 1, advanced optimizes base case, and the heating temperature of insulating box is 60-80 DEG C in step 1.Hair
Bright people in experiments it is found that, control insulating box within the scope of above-mentioned temperature, the coloring agent that is infused on active block font or pattern
Molding effect it is preferable.
Prioritization scheme 2 advanced optimizes base case, 1 any one of prioritization scheme, the active block by magnetite with
Upper mold or lower die connection.It is connected by above-mentioned connection type, energy disassembled and assembled freely active block, injects coloring agent convenient for taking out active block,
And the active block for being put into upper mold or lower die after coloring agent heating, and being placed in upper mold or lower die will not drop out.
Prioritization scheme 4 advanced optimizes base case, 1 any one of prioritization scheme, the active block and upper mold or under
The gap of mould cooperation is less than 0.01mm.The gap control that active block and upper mold or lower die cooperate within the above range, is avoided that into
Active block shifts when type, to guarantee font or the accuracy of pattern forming position on active block.
Detailed description of the invention
Fig. 1 is the upper die and lower die of sulfurizing mould in the manufacturing technique method embodiment of tire of the invention colored, magnetite and active
The structural schematic diagram of block cooperation;
Fig. 2 is the structural schematic diagram of active block in the manufacturing technique method embodiment 1 of colored tire of the invention.
Specific embodiment
Below by specific embodiment, the present invention is described in further detail:
Appended drawing reference in Figure of description includes: upper mold 1, lower die 2, magnetite 3, active block 4, tire 5, indent font 6.
The manufacturing technique method of colored tire is described in detail by taking embodiment 1 as an example below, other embodiments and comparative example exist
It is embodied in table 1, the part that other embodiments and comparative example do not embody in table 1 is same as Example 1.
Embodiment 1:
Present embodiment discloses a kind of manufacturing technique methods of colored tire, are produced using sulfurizing mould, sulfurizing mould includes
Upper mold 1 and lower die 2, upper mold 1, lower die 2 are equipped with muti-piece and are detachably connected respectively with upper mold 1, lower die 2 and with indent font 6
Or the active block 4 of pattern, active block is connected by magnetite with upper mold or lower die in the present embodiment, active block and upper mold or lower die
The gap of cooperation is less than 0.01mm;Production method the following steps are included:
(1) active block 4 with indent font 6 or pattern is placed in insulating box and is heated, heating temperature 60-80
DEG C, heating time can be 3-5min, and heating temperature is 62 DEG C in the present embodiment, heating time 5min;
(2) active block 4 is taken out after step 1, and the coloring agent of different color is injected into same active block 4 or not
With in the indent font 6 or pattern of active block 4, the active block after injection coloring agent is placed again into insulating box heats later, then
The temperature of secondary heating is 60-80 °, and heating time can be 3-5min, and heating temperature is 62 DEG C in the present embodiment, and heating time is
5min。
(3) active block 4 after step 2 being injected coloring agent and being heated again, which is checked the number, is put into upper mold 1, the lower die 2 of sulfurizing mould
On corresponding position;
(4) tyre semi-finished products 5 that colorization will be needed to handle are packed into sulfurizing mould, and press the molding of sulfurizing mould by
Button rear tyre 5 enters the vulcanization heating period, and vulcanization heating uses existing technique, the vulcanization heating used in the present embodiment
Temperature is 165 DEG C, and vulcanization heating time is 19min;
(5) vulcanization terminates and tire 5 is taken out to the production for completing color tyre from sulfurizing mould.
Comparative example 1 in the present embodiment is the color wheel using cold feeding tyre surface compounding extruder production currently on the market
Tire.
Table 1
According to daylight aging in table 2 (30 days), endurance test (34H) and daylight aging (30 days) to embodiment 1-3 and
Tire in comparative example 1 is tested, respectively testing example 1- embodiment 3, the colored font or figure of the tire in comparative example 1
Case firmness, respectively from fade, crackle and fade the case where carry out from, obtain the result of table 2:
Table 2
Conclusion (of pressure testing):
It can be seen that from the test result of table 2 and do not occur fading using color tyre prepared by method of the invention, split
Line and the case where fading appearance, performance are substantially better than the color tyre of cold feeding tyre surface compounding extruder production currently on the market.
What has been described above is only an embodiment of the present invention, and the common sense such as well known characteristic do not describe excessively herein in scheme.
It should be pointed out that for those skilled in the art, without departing from the inventive concept of the premise, several changes can also be made
Shape and improvement, these also should be considered as protection scope of the present invention, these all will not influence the effect and patent that the present invention is implemented
Practicability.The scope of protection required by this application should be based on the content of the claims, the specific embodiment party in specification
The records such as formula can be used for explaining the content of claim.
Claims (3)
1. the manufacturing technique method of colored tire, is produced, the sulfurizing mould includes upper die and lower die, feature using sulfurizing mould
It is, upper die and lower die are equipped with muti-piece and are detachably connected and have the active of indent font or pattern with upper die and lower die respectively
Block;Production method the following steps are included:
(1) active block with indent font or pattern is placed in insulating box and is heated;
(2) active block is taken out after step 1, and the coloring agent of different color is injected into same active block or different active
On the indent pattern or font of block;
(3) active block after step 2 to be injected to coloring agent, which is placed again into take out after heating 3-5min in insulating box, is put into sulfurizing mould
Upper die and lower die;
(4) tire that colorization will be needed to handle is packed into sulfurizing mould, and press the molding button rear tyre of sulfurizing mould into
Enter to vulcanize the heating period;
(5) vulcanization terminates and tire is taken out to the production for completing color tyre from sulfurizing mould;
The heating temperature of insulating box is 60-80 DEG C in step 1;The heating temperature of insulating box is 60-80 DEG C in step 3.
2. it is according to claim 1 colour tire manufacturing technique method, which is characterized in that the active block by magnetite with
Upper mold or lower die are connected.
3. the manufacturing technique method of colour tire according to claim 1, which is characterized in that the active block and upper mold or under
The gap of mould cooperation is less than 0.01mm.
Priority Applications (1)
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CN201611153515.0A CN106584895B (en) | 2016-12-14 | 2016-12-14 | The manufacturing technique method of colored tire |
Applications Claiming Priority (1)
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CN201611153515.0A CN106584895B (en) | 2016-12-14 | 2016-12-14 | The manufacturing technique method of colored tire |
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CN106584895A CN106584895A (en) | 2017-04-26 |
CN106584895B true CN106584895B (en) | 2019-09-10 |
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CN109435117A (en) * | 2018-12-20 | 2019-03-08 | 中国化工集团曙光橡胶工业研究设计院有限公司 | A kind of method of the fixed vulcanization serial number board of magnetic |
CN114347321A (en) * | 2022-01-11 | 2022-04-15 | 四川远星橡胶有限责任公司 | Secondary vulcanization method for tire fonts |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11207745A (en) * | 1998-01-26 | 1999-08-03 | Sumitomo Rubber Ind Ltd | Mold for vulcanizing tire and production of tire using mold |
CN101537678A (en) * | 2008-05-30 | 2009-09-23 | 青岛联鑫机械有限公司 | Sidewall plate of loose mould of radial ply tire |
CN105261307A (en) * | 2015-11-18 | 2016-01-20 | 周宏宝 | Colored noctilucent rubber tire mark, preparation method thereof, die and tire |
CN105522734A (en) * | 2016-02-26 | 2016-04-27 | 浙江荣升机械有限公司 | Production method for rubber tire vulcanization production |
-
2016
- 2016-12-14 CN CN201611153515.0A patent/CN106584895B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11207745A (en) * | 1998-01-26 | 1999-08-03 | Sumitomo Rubber Ind Ltd | Mold for vulcanizing tire and production of tire using mold |
CN101537678A (en) * | 2008-05-30 | 2009-09-23 | 青岛联鑫机械有限公司 | Sidewall plate of loose mould of radial ply tire |
CN105261307A (en) * | 2015-11-18 | 2016-01-20 | 周宏宝 | Colored noctilucent rubber tire mark, preparation method thereof, die and tire |
CN105522734A (en) * | 2016-02-26 | 2016-04-27 | 浙江荣升机械有限公司 | Production method for rubber tire vulcanization production |
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