A kind of insulator water washing device and robot
Technical field
The present invention relates to the subdomains that insulate, specifically a kind of insulator water washing device and robot.
Background technology
In the supertension greatly developed in recent years, system for ultra-high voltage transmission, the safe operation of insulator directly determines whole
The investment of individual system and level of security, insulator dirt-proof are a key subjects of current power systematic study, are regularly examined
Repair and clean can enforced insulator anti-fouling flashover performance, expert both domestic and external carried out many exploratory developments to this.It is existing
Cleaning mode generally power failure to insulator is cleaned, and is that workman steps on the wiping of bar rag after line outage, if wiped not
Only, can be wiped with wet cloth, it is also possible to cleaned with detergent, if also wiping is not washed clean, insulator should be changed or composite insulation is changed
Son.Not having a power failure, to clean be usually to be equipped with hairbrush or tie up insulating bar with cotton yarn, and insulator is wiped on working line.Used
The distance of the electric property and effective length, people and live part of insulating bar, should all meet the regulation of relevant voltage grade, operation
Shi Bixu has special messenger to guard.Also one kind is living water washing, and point flood punching and little water rush two methods, wash water, operation
Bar effective length, people and electro-mechanical part distance etc. has to comply with industry regulatory requirements.
But by manually directly wiping, not only bad for personal safety, and wasting manpower and material resources;Existing band water rinses same
Sample needs hand fit, when workload is more, directly closely bound up with the physical ability of people, because of powered flushing, equally exists
Safety problem.
The content of the invention
It is for the problems referred to above, in order to solve the deficiencies in the prior art, special that a kind of insulator water washing device, the device are provided
Current water can be effectively overcome to rinse the shortcomings of cleaning task is complicated, workload is big, manual work operation difficulty is big, risk factor is high,
Fast, efficiency high, high degree of automation, the low feature of labor intensity with cleaning speed.
Present invention also offers a kind of insulator rinses robot, the robot includes water flushing device, realizes to insulation
The high efficiency that son is rinsed is carried out.
The present invention provide a scheme be:
A kind of insulator water washing device, including the flushing that insulator or insulator chain are rinsed by hydraulic giant with hydraulic giant
Mechanism, flushing machine and the rotating mechanism that flushing machine can be driven to rotate in the range of set angle along insulator circumferential direction
Connection;Drive flushing machine to move along insulator circumferential direction by rotating mechanism, realize to the clear of the circle of insulator circumference one
Wash, it is simple and convenient, it is to avoid existing by man-hour manually hand-held hydraulic giant, realize the Rapid Cleaning to insulator site.
In order to further expand the cleaning to insulator, many insulator string strings are cleaned, above-mentioned cleaning device is also
Including elevating mechanism that is arranging around insulator circumference or being arranged at insulator side, elevating mechanism is fixed with flushing machine
To drive flushing machine to move axially along insulator, so as to the clean range of expansion instrument, can both realize high to insulator
The cleaning of degree scope, is capable of achieving the cleaning of insulator circumferencial direction again, and cleaning performance is more preferable.
Wherein, the rotating mechanism includes the track laid around insulator circumference, and track is arranged towards insulator, track
Surface is provided for the guide rail for fixing flushing machine, and such track forms a circle or many half-turns in circumferencial direction, and track is
Tooth bar, and tooth bar has certain thickness, the upper surface of tooth bar convexes to form guide rail under normal circumstances, and the flushing machine passes through
Slide block is fixed on guide rail, and slide block is fixed with gear motor, and gear motor is engaged with tooth bar, with by gear motor band movable slider edge
Tooth bar motion.
Because slide block needs to be fixed on guide rail, in addition it is also necessary to carry flushing machine, therefore one side surface of slide block arranges groove and guide rail
Coordinate, below the middle part of slide block, fix flushing machine, top fixed gear motor, the wheel and rack of gear motor in the middle part of slide block
Engagement.
In order to avoid the winding of lines in flushing machine, flushing machine can be provided with many places, and multiple flushing machines are simultaneously dynamic
Make, the gear motor rotating is rotated in the range of set angle along tooth bar, such as when flushing machine is at two, the two is right
Claim arrangement, each can move horizontally in the range of 180 °;The hydraulic giant of flushing machine can be provided with least one, hydraulic giant by pipeline with
Water under high pressure connect, pipeline using flexible material manufacture, be easy in certain angle use will not equally wind.
The flushing machine includes the swing power source for being arranged at slide block, and the hydraulic giant for swinging power source with flushing machine is fixed
To drive hydraulic giant to swing in the insulator axial plane, when insulator small volume, only by the hydraulic giant that swings up and down and
Can be along the flushing machine of insulator circumferential movement, so that it may realize the comprehensive cleaning to insulator.
Wherein, the elevating mechanism includes through the tooth bar leading screw arranged along insulator axial direction, in order to prop up
The stability of support, leading screw is circumferentially vertically arranged with multiple around insulator, and the upper end of leading screw arranges upper mounting plate for supporting part
The spindle motor of dynamic leading screw rotation, upper mounting plate are that the empty circle and the sky of a middle part hollow out enclose each solid with the top of multiple leading screws
It is fixed.
In second embodiment of the invention, elevating mechanism includes lifting drive source, and lifting drive source passes through gripper shoe and institute
The tooth bar fixation stated is moved along insulator axial direction with band carry-over bar, and gripper shoe can be provided with many along the circumference of insulator
Place.
The lower end of the leading screw arranges the lower platform of middle part hollow out to support flusher, and lower platform structure can be with upper mounting plate
Structure is identical, and lower platform is similarly engraved structure to pass through insulator by lower platform.
Further, in order to ensure the stability of whole flusher, in the upper mounting plate upper surface or lower surface activity
It is provided for the fixture of fixed insulation substring.
The fixture is at least two retaining paws, and two retaining paws are symmetrical arranged around insulator, retaining paw
One end be in circular shape;One end of retaining paw is removably fixed in upper mounting plate structure.
In third embodiment of the invention, the middle part of fixture passes through insulator chain to pass through hollow out ring with hollow out ring,
Hollow out ring is a total.
Additionally, in order to prevent the liquid splashes in insulator flushing process, can arrange in the outside of rotating mechanism
One surrounds insulator bucker circumferentially, and the upper surface indent of bucker is obliquely installed.
The present invention provide second scheme be:
A kind of insulator rinses robot, including a kind of described insulator water washing device.
The invention has the beneficial effects as follows:
1) drive flushing machine to move along insulator circumferencial direction by rotating mechanism, realize to the circle of insulator circumference one
Cleaning, it is simple and convenient, it is to avoid existing by man-hour manually hand-held hydraulic giant, realize the Rapid Cleaning to insulator site.
2) by the setting of elevating mechanism, mechanism can be rotated and realizes moving up and down, and then both drive flushing machine
Circular motion, can realize axially-movable again, widen the working range of flushing machine, be capable of achieving to insulator, insulator chain
Omnibearing cleaning, has been effectively ensured cleaning performance.
3) it is set to swing along insulator axial plane by hydraulic giant, can as needed to the to be rinsed of insulator chain
Surface is adjusted, and realizes that sub-pieces are rinsed without dead angle, cleans thorough to sub-pieces.
Description of the drawings
Fig. 1 is the operating diagram of the present invention;
Fig. 2 is rack-track structural representation of the present invention;
Fig. 3 is hydraulic giant structural scheme of mechanism of the present invention;
Wherein:100 elevating mechanisms, 101 lower platforms, 102 upper mounting plates, 103 spindle motors, 104 leading screws, 105 feed screw nuts,
106 polished rods, 107 polished rod slide blocks, 200 water rinse rail mechanism, 210 tooth bars, 220 rotating mechanisms, 221 gear motors, 222 waterproofs
Shell, 223 slide blocks, 224 gears, 230 flushing machines, 231 swing power source, 232 hydraulic giants, 233 water under high pressure interfaces, 300 fastenings
Part, 301 retaining paws, 400 insulator chains.
Specific embodiment
With reference to Figure of description and specific embodiment, the invention will be further described:
Embodiment 1
As shown in figure 1, a kind of insulator water washing device, is insulated including being rinsed by hydraulic giant with giant 232
Son flushing machine 230, flushing machine 230 with can drive flushing machine 230 along insulator circumferential direction in set angle model
The rotating mechanism 220 for enclosing interior rotation connects;Flushing machine 230 is driven to move along insulator circumferential direction by rotating mechanism 220
It is dynamic, the cleaning to the circle of insulator circumference one is realized, it is simple and convenient, it is to avoid existing by man-hour manually hand-held hydraulic giant, realize to insulation
The Rapid Cleaning at sub- scene.
In order to further expand the cleaning to insulator, many insulator string strings 400 are cleaned, above-mentioned cleaning device
Also include elevating mechanism 100 arranging around insulator circumference or being arranged at insulator side, elevating mechanism 100 and flushing
Mechanism 230 is fixed to drive flushing machine 230 to move axially along insulator, so as to the clean range of expansion instrument, both can be with
The cleaning to insulator altitude range is realized, the cleaning of insulator circumferencial direction is capable of achieving again, cleaning performance is more preferable.
Wherein, the elevating mechanism 100 includes through the tooth bar leading screw 104 arranged along insulator axial direction,
Leading screw 104 is fixed with tooth bar 210 by feed screw nut 105, and tooth bar 210 constitutes water with flushing machine 230 and rinses rail mechanism
200, in order to control the quantity of leading screw 104, polished rod 106 is set between adjacent leading screw, polished rod 106 by polished rod slide block 107 with
Tooth bar is fixed, and in order to the stability for supporting, leading screw 104 are circumferentially vertically arranged with multiple around insulator, the upper end of leading screw 104 sets
The spindle motor 103 put upper mounting plate 102 and rotate for supporting drive leading screw 104, empty circle of the upper mounting plate 102 for a middle part hollow out
And the sky encloses with the top of multiple leading screws 104 each self-retaining.
The lower end of the leading screw 104 arranges the lower platform 101 of middle part hollow out to support flusher, 101 structure of lower platform
Can be identical with 102 structure of upper mounting plate, lower platform 101 is similarly engraved structure to pass through insulator by lower platform 101.
The rotating mechanism includes the track laid around insulator circumference, and tooth bar 210 is arranged facing to insulator, tooth bar
210 surfaces arrange guide rail, and such tooth bar 210 forms a circle or many half-turns in circumferencial direction, and tooth bar 210 is with certain
Thickness, the periphery of tooth bar 210 are fixed with the leading screw activity of elevating mechanism 100, and leading screw 104 rotarily drives tooth bar 210 and moves up and down,
The upper surface of tooth bar 210 convexes to form guide rail under normal circumstances, and the flushing machine 230 is fixed on guide rail, slide block by slide block
Fix with gear motor 221, gear motor is fixed in a waterproof case 222, and gear motor 221 is engaged with tooth bar 210, with logical
Cross gear motor 221 to move along tooth bar 210 with movable slider 223.
Because slide block 223 needs to be fixed on guide rail, in addition it is also necessary to carry flushing machine 230, therefore 223 1 side surface of slide block arranges recessed
Groove is coordinated with guide rail, and flushing machine 230 is fixed below the middle part of slide block 223, top fixed gear motor 221 in the middle part of slide block 223,
The gear 224 of gear motor 221 is engaged with tooth bar 210.
In order to avoid the winding of lines in flushing machine 230, flushing machine 230 can be provided with many places, multiple flushing machines
230 actions simultaneously, 221 rotating of the gear motor are rotated in the range of set angle along tooth bar, such as work as flushing machine 230
During at two, the two is arranged symmetrically, and each can move horizontally in the range of 180 °;The hydraulic giant 232 of flushing machine 230 can be provided with to
Few one, hydraulic giant 232 is connected with water under high pressure by pipeline, and pipeline is manufactured using flexible material, is easy to use in certain angle
Will not equally wind.
The flushing machine 230 includes the swing power source for being arranged at slide block 223, and swing power source is motor, is put
The hydraulic giant fixation of dynamic power source and flushing machine 230 to drive hydraulic giant to swing in insulator axial plane, when insulation sub-volume
When less, only by the hydraulic giant 232 that swings up and down and can be along the flushing machine 230 of insulator circumferential movement, so that it may realize
Comprehensive cleaning to insulator, especially to 400 recess of insulator chain.
In order to ensure the stability of whole flusher, arrange in 102 upper surface of the upper mounting plate or lower surface activity
For the fixture of fixed insulation substring 400.
The fixture is at least two retaining paws 301, and two retaining paws 301 are symmetrical arranged around insulator, is pressed from both sides
The one end for holding paw 301 is in circular shape;One end of retaining paw 301 is removably fixed in 102 structure of upper mounting plate.
Additionally, in order to prevent the liquid splashes in insulator flushing process, can arrange in the outside of rotating mechanism
One surrounds insulator bucker circumferentially, and the upper surface indent of bucker is obliquely installed.
The present embodiment 1 in specific work process, flushing machine 230 work when frame on insulator chain 400, by fastening
Some uniform retaining paw 301 on part 300 clamps sub-pieces, and hydraulic giant 232 is in the presence of power source 231 is swung exhausted
Swing in 400 axial plane of edge substring, water-filling flushing can be entered to sub-pieces upper and lower surface and groove, flushing machine 230 passes through
Motor gear group is engaged with tooth bar 210, in the presence of gear motor 221, can carry out circumference around insulator chain along tooth bar 210
Motion, encloses to insulator one into water-filling and rinses, and in the case where spindle motor 103 is acted on, axially can carry out moving down along insulator chain 400
It is dynamic, enter water-filling flushing to bunch of insulator.
Flushing machine 230 can arrange several uniformly as needed, and hydraulic giant 232 can be arranged and is arranged symmetrically, it is also possible to
Arrange several according to demand, tooth bar 210 can also be designed as needed can folding closed type circle configurations or open type
Semi-circular shape structure because tooth bar 210 for fixed, be only involved in moving up and down, do not rotate, therefore reduce the complexity of structure
Property, to run more stable, moved using 104 polished rod 106 of leading screw, translational speed is fast, and seriality is good;Flushing machine 230 passes through tooth
Wheel tooth bar engagement participates in circular motion, improves the efficiency of circular motion, and is arranged as required to several, can carry at double
High flush efficiency;Hydraulic giant 232 can be swung in insulator chain axial plane around drive shaft, can as needed to insulator
The flushing surface of string is adjusted, and realizes that sub-pieces are rinsed without dead angle, cleans thorough to sub-pieces;The high pressure of hydraulic giant 232
Water is provided by external equipment of suppressing by water under high pressure interface 233, is alleviated the weight of mechanism, is easy to operation of reaching the standard grade;This
Mechanism is adapted to line insulator string and transformer station's post insulator substring, strong adaptability;Mechanism body can also be integrated various
Detecting instrument, hydrophobicity, outward appearance, resistance to insulator chain etc. detect, comprehensively judges the online situation of sub-pieces.
Embodiment 2
The present embodiment with the difference of embodiment 1 is:
Elevating mechanism includes lifting drive source, and lifting drive source is by gripper shoe with described tooth bar fixation with band carry-over bar
Move along insulator axial direction, gripper shoe can be provided with many places along the circumference of insulator.
Embodiment 3
The present embodiment with the difference of embodiment 1 is:
With hollow out ring to pass through insulator chain by hollow out ring, hollow out ring is a total at the middle part of fixture.
Embodiment 4
A kind of insulator rinses robot, including embodiment 1 or embodiment 2 or a kind of insulator water described in embodiment 3
Flusher.
Presently preferred embodiments of the present invention is the foregoing is only, is not the whole embodiments of the present invention, not to limit
The system present invention, all any modification, equivalent substitution and improvements within the spirit and principles in the present invention, made etc., should be included in
Within protection scope of the present invention.
In addition to technical characteristic described in description, remaining technical characteristic is technology known to those skilled in the art, in order to prominent
Go out the innovative characteristicses of the present invention, above-mentioned technical characteristic will not be described here.