CN106522972A - Tunnel boring machine (TBM) cutterhead and shield jamming processing method - Google Patents

Tunnel boring machine (TBM) cutterhead and shield jamming processing method Download PDF

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Publication number
CN106522972A
CN106522972A CN201611035722.6A CN201611035722A CN106522972A CN 106522972 A CN106522972 A CN 106522972A CN 201611035722 A CN201611035722 A CN 201611035722A CN 106522972 A CN106522972 A CN 106522972A
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CN
China
Prior art keywords
annular
pilot tunnel
little pilot
shield
tbm
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Granted
Application number
CN201611035722.6A
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Chinese (zh)
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CN106522972B (en
Inventor
薛永庆
徐海
王建伟
吕二超
李寿乾
张莽
王洪达
周波
辛国庆
孟露生
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Railway 18th Bureau Group Co Ltd
Tunnel Engineering Co Ltd of China Railway 18th Bureau Group Co Ltd
Original Assignee
China Railway 18th Bureau Group Co Ltd
Tunnel Engineering Co Ltd of China Railway 18th Bureau Group Co Ltd
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Priority to CN201611035722.6A priority Critical patent/CN106522972B/en
Publication of CN106522972A publication Critical patent/CN106522972A/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/107Reinforcing elements therefor; Holders for the reinforcing elements
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/14Lining predominantly with metal
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/14Lining predominantly with metal
    • E21D11/18Arch members ; Network made of arch members ; Ring elements; Polygon elements; Polygon elements inside arches
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/001Improving soil or rock, e.g. by freezing; Injections

Landscapes

  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Civil Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Soil Sciences (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The invention discloses a tunnel boring machine (TBM) cutterhead and shield jamming processing method. The method comprises the following steps that (1) a longitudinal small pilot tunnel is excavated; (2) a plurality of annular small pilot tunnels are excavated along the longitudinal small pilot tunnel; (3) supporting and reinforcing are conducted through a steel structure; and (4) a TBM slowly tunnels and passes through a fault zone. The method has the advantages of being fast and convenient to implement, small in number of construction steps, safe and reliable. The method is adopted to conduct release operation on a cutterhead and a shield of the TBM, operation is safe, and the jammed cutterhead and a jammed shield machine of the TBM can be released in an extremely short time, so that cost is reduced, and time is shortened.

Description

A kind of TBM cutterheads and shield card machine processing method
Technical field
The present invention relates to a kind of processing method, particularly a kind of TBM cutterheads and shield card machine processing method.
Background technology
At present, during big tunnel, for efficient, environmentally friendly and safe consideration, widely used TBM is dug Pick.But, as geology affects, when tunneling construction passes through unfavorable geology section, Jing is often extremely broken due to country rock, causes TBM Cutterhead and shield occur by card phenomenon.After some TBM card machines accidents occur, as TBM failures of getting rid of poverty yield TBM and are changed Line process, causes greatly loss.
The content of the invention
It is an object of the invention to provide a kind of TBM cutterheads that the de- cutterheads of TBM and shield quick and convenient can be made to get rid of poverty and Shield card machine processing method.
The purpose of the present invention realized by such technical scheme, a kind of TBM cutterheads and shield card machine processing method, Methods described comprises the steps:
(1), excavate the little pilot tunnel in longitudinal direction;
Hand excavation's longitudinally little pilot tunnel, synchronous vertical longitudinal little pilot tunnel gate are carried out from the metastable position of shield afterbody country rock Steelframe, the little pilot tunnel in longitudinal direction pass through slump Cha Ti areas.
(2), along some annular little pilot tunnels of the little pilot drive in longitudinal direction;
Will be shield and cutterhead little by some annular little pilot tunnels, subregion excavation section by section annular is divided into by the little pilot tunnel in the longitudinal direction excavated Pilot tunnel, synchronous is found annular little pilot tunnel gate steelframe, and annular little pilot tunnel gate steel frame column bottom welding is on shield, until opening Supporting is dug to requiring position.
(3), supporting and reinforcing carried out by steel construction;
(4), TBM slowly driving by shear-zone.
By the annular little pilot tunnel being excavated, outer annular steel arch is erected in annular little pilot tunnel gate steelframe below the crossbeam Frame and internal layer annular steel arch-shelf, and the configuration reinforcement between outer annular steel arch-shelf and internal layer annular steel arch-shelf as needed; In soldering and sealing steel plate on the inside of internal layer steel arch-shelf, outer annular steel arch-shelf and internal layer annular steel arch-shelf, concrete perfusion backfill is closely knit, treats After concrete strength reaches design requirement, gate steel frame column is cut off, interim gate steelframe support system is completed to final annular Steelframe support system is changed.
Wherein, in order to improve safety, forward grouting anchor pile slip casting is performed before the little pilot tunnel in longitudinal direction and annular little pilot drive, Reinforce front country rock.
As a result of above-mentioned technical proposal, the present invention has the advantages that quick and convenient, construction procedure is few, safe and reliable, Process of getting rid of poverty is carried out to the cutterhead and shield of TBM using the method, not only safe operation, but also can be within the extremely short time To be got rid of poverty by the TBM cutterheads and shield of card, saved cost and time.
Description of the drawings
The description of the drawings of the present invention is as follows:
Fig. 1:The TBM cutterheads and shield of the present invention is got rid of poverty and excavates gib gate steelframe layout diagram;
Fig. 2:The TBM cutterheads and shield of the present invention is got rid of poverty steelframe elevational schematic view;
Fig. 3:The present invention TBM cutterheads and shield get rid of poverty after supporting schematic diagram.
Specific embodiment
Below in conjunction with the accompanying drawings the specific embodiment of the present invention is described in further detail, but the present invention does not limit to In these embodiments, any improvement or replacement on the present embodiment essence spirit still falls within the claims in the present invention wanted Seek the scope of protection.
Embodiment 1:As shown in Figure 1, 2, 3, a kind of TBM cutterheads and shield card machine processing method, methods described includes as follows Step:
(1), excavate the little pilot tunnel in longitudinal direction;
(2), excavate some annular little pilot tunnels along the little pilot tunnel in longitudinal direction;
(3), supporting and reinforcing carried out by steel construction;
(4), TBM slowly driving by shear-zone.
Wherein, above-mentioned(1)In step, its concrete operations is as follows:Enter pedestrian from the metastable position of 1 afterbody country rock of shield Work excavates the little pilot tunnel 2 in longitudinal direction, and synchronous is found the little pilot tunnel gate steelframe 3 in longitudinal direction, and the little pilot tunnel 1 in longitudinal direction passes through slump Cha Ti areas 11.
Wherein, above-mentioned(2)In step, its concrete operations is as follows:By the little pilot tunnel 2 in the longitudinal direction excavated by shield 1 and knife Disk 4 founds annular little pilot tunnel gate steel by some annular little pilot tunnels 5, the little pilot tunnel 5 of subregion excavation section by section annular, synchronous propping up is divided longitudinally into Frame 6, annular little 6 column bottom of pilot tunnel gate steelframe are welded on shield 1, until excavation supporting is to requiring position.
Wherein, above-mentioned(3)In step, its concrete operations is as follows:It is by the annular little pilot tunnel 5 being excavated, little in annular Outer annular steel arch-shelf 8 and internal layer annular steel arch-shelf 9 are erected below pilot tunnel gate steelframe crossbeam 7, and as needed in outer layer ring Configuration reinforcement between shape steel arch-shelf 8 and internal layer annular steel arch-shelf 9;In 9 inner side soldering and sealing steel plate of internal layer steel arch-shelf, outer annular steel arch Frame 8 and internal layer annular steel arch-shelf 9 in concrete perfusion 10 backfill it is closely knit, after 10 intensity of concrete reaches design requirement, excision Gate steel frame column, completes interim gate steelframe support system to final annular steelframe support system conversion.
In order to improve construction safety, forward grouting anchor pile note is performed before the little pilot tunnel 2 in longitudinal direction and annular little pilot tunnel 5 are excavated Slurry, reinforces front country rock.
In the present invention, the place that gets rid of poverty quickly and easily can will be carried out by the TBM cutterheads and shield of card by said method Reason, it is ensured that the construction period, reduce cost.The method shortens the engineering time of 2 months than the existing method of getting rid of poverty.

Claims (5)

1. a kind of TBM cutterheads and shield card machine processing method, is characterized in that, methods described comprises the steps:
(1), excavate the little pilot tunnel in longitudinal direction;
(2), along some annular little pilot tunnels of the little pilot drive in longitudinal direction;
(3), supporting and reinforcing carried out by steel construction
(4), TBM slowly driving by shear-zone.
2. TBM cutterheads as claimed in claim 1 and shield card machine processing method, is characterized in that, described(1)In step, its tool Gymnastics is made as follows:From shield(1)The metastable position of afterbody country rock carries out hand excavation's longitudinally little pilot tunnel(2), synchronous Zhi Li The little pilot tunnel gate steelframe in longitudinal direction(3), the little pilot tunnel in longitudinal direction(1)Through slump Cha Ti areas(11).
3. TBM cutterheads as claimed in claim 2 and shield card machine processing method, is characterized in that, described(2)In step, its tool Gymnastics is made as follows:By the little pilot tunnel in the longitudinal direction excavated(2)By shield(1)And cutterhead(4)By being divided longitudinally into, some annulars are little to be led Hole(5), the little pilot tunnel of subregion excavation section by section annular(5), synchronous is found annular little pilot tunnel gate steelframe(6), annular little pilot tunnel gate Steelframe(6)Column bottom is welded on shield(1)On, until excavation supporting is to requiring position.
4. TBM cutterheads as claimed in claim 3 and shield card machine processing method, is characterized in that:Described(3)In step, its tool Gymnastics is made as follows:By the annular little pilot tunnel being excavated(5), in annular little pilot tunnel gate steelframe crossbeam(7)Lower section erects outer The annular steel arch-shelf of layer(8)With internal layer annular steel arch-shelf(9), and as needed in outer annular steel arch-shelf(8)With internal layer annular steel Bow member(9)Between configuration reinforcement;In internal layer steel arch-shelf(9)Inner side soldering and sealing steel plate, outer annular steel arch-shelf(8)With internal layer annular steel Bow member(9)Interior concrete perfusion(10)Backfill is closely knit, treats concrete(10)After intensity reaches design requirement, excision gate steelframe stands Post, completes interim gate steelframe support system to final annular steelframe support system conversion.
5. TBM cutterheads as claimed in claim 2 or claim 3 and shield card machine processing method, is characterized in that:In the little pilot tunnel in longitudinal direction(2) With annular little pilot tunnel(5)Forward grouting anchor pile slip casting is performed before excavation, front country rock is reinforced(12).
CN201611035722.6A 2016-11-23 2016-11-23 A kind of TBM cutterheads and shield card machine processing method Active CN106522972B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611035722.6A CN106522972B (en) 2016-11-23 2016-11-23 A kind of TBM cutterheads and shield card machine processing method

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107893664A (en) * 2017-11-10 2018-04-10 中铁工程装备集团有限公司 A kind of double-shielded TBM shield body card machine Forecasting Methodology and system
CN109779638A (en) * 2018-12-28 2019-05-21 中国水利水电第四工程局有限公司 A kind of double-shielded TBM card machine processing method
CN110905538A (en) * 2019-12-30 2020-03-24 中铁隧道局集团有限公司 Construction method for TBM (Tunnel boring machine) of unfavorable geological section
CN111119913A (en) * 2020-02-24 2020-05-08 中铁二院工程集团有限责任公司 TBM (tunnel boring machine) escaping processing method in tunnel construction and tunnel construction structure

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JP2002038897A (en) * 2000-07-24 2002-02-06 Mitsubishi Heavy Ind Ltd Tunnel construction method and device
CN102305082A (en) * 2011-07-23 2012-01-04 中铁十二局集团第二工程有限公司 Method for relieving and cutterhead repairing of shield machine in weathering groove
CN203499699U (en) * 2013-09-27 2014-03-26 中国水电顾问集团贵阳勘测设计研究院 Supporting structure of corrosion and collapse tunnel section
CN104060999A (en) * 2014-03-03 2014-09-24 中国水电顾问集团贵阳勘测设计研究院有限公司 Method and structure for treating tunnel collapse
CN104533451A (en) * 2014-12-05 2015-04-22 中国电建集团成都勘测设计研究院有限公司 Tunnel advance pre-supporting technology used in discrete gravelly soil and broken surrounding rock
CN104975861A (en) * 2015-07-21 2015-10-14 招商局重庆交通科研设计院有限公司 Non-disturbance type supporting structure used for tunnel vault collapsed cavity processing
CN105257301A (en) * 2015-10-16 2016-01-20 中铁十局集团济南铁路工程有限公司 Method for reinforcing collapse of weak surrounding rock of shallow embedded and mining tunnel
CN105781562A (en) * 2016-03-10 2016-07-20 黄河勘测规划设计有限公司 Stuck machine extricating method for tunnel boring machine (TBM) during construction

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CN104975861A (en) * 2015-07-21 2015-10-14 招商局重庆交通科研设计院有限公司 Non-disturbance type supporting structure used for tunnel vault collapsed cavity processing
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107893664A (en) * 2017-11-10 2018-04-10 中铁工程装备集团有限公司 A kind of double-shielded TBM shield body card machine Forecasting Methodology and system
CN109779638A (en) * 2018-12-28 2019-05-21 中国水利水电第四工程局有限公司 A kind of double-shielded TBM card machine processing method
CN110905538A (en) * 2019-12-30 2020-03-24 中铁隧道局集团有限公司 Construction method for TBM (Tunnel boring machine) of unfavorable geological section
CN111119913A (en) * 2020-02-24 2020-05-08 中铁二院工程集团有限责任公司 TBM (tunnel boring machine) escaping processing method in tunnel construction and tunnel construction structure
CN111119913B (en) * 2020-02-24 2024-05-17 中铁二院工程集团有限责任公司 TBM escaping treatment method in tunnel construction and tunnel construction structure

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