CN106514914A - Large-dip-angle flange conveyor belt one-time vulcanization production line and production method thereof - Google Patents
Large-dip-angle flange conveyor belt one-time vulcanization production line and production method thereof Download PDFInfo
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- CN106514914A CN106514914A CN201510585338.2A CN201510585338A CN106514914A CN 106514914 A CN106514914 A CN 106514914A CN 201510585338 A CN201510585338 A CN 201510585338A CN 106514914 A CN106514914 A CN 106514914A
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- conveying belt
- high inclination
- angle conveying
- baffle
- sides
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Abstract
Disclosed is a large-dip-angle flange conveyor belt one-time vulcanization production line. The purpose that a whole conveyor belt is formed in a vulcanization process can be achieved. According to the technical scheme, the large-dip-angle flange conveyor belt one-time vulcanization production line comprises a belt blank unwinding device, a clamping stretching device, a vulcanizing machine and a holding device, and further comprises a vulcanization combined die. The vulcanization combined die comprises a skirt edge die and a baffle die, wherein the baffle die is embedded into the bottom of the skirt edge die. According to the technical scheme, the purpose that a base plate, the skirt edge and a baffle do not need to be polished is achieved, the pollution to the environment is reduced, the production efficiency is improved, the production cost is reduced, and the competitive advantage of the product can be improved.
Description
Technical field
The invention belongs to conveyer belt automated production equipment field, the especially disposable curing line of high inclination-angle conveying belt with sides and its production method.
Background technology
In the huge industrial circle of the mud such as mine, large-sized workshop, coal, stone usage amount, conveyer belt is widely used in the transmission of material.Research for conveyer belt is also more and more, conveyer belt needs to prevent during transport falling and as far as possible many conveying materials for article, and the now widely used both sides in conveyer belt are installed shirt rim and install the mode of baffle plate additional to improve transport capacity in the middle of shirt rim.
But existing production and technology are, first respectively by conveyer belt base plate, skirt edge baffle, middle dividing plate sulfidization molding, then the contact surface of three to be polished respectively, are bonded together with glue, then are once vulcanized.Make in this way made by conveyer belt it is excessive due to vulcanizing number of times, reduce physical property；Meanwhile, the cost of labor of production of polishing, increased with glue, cost of material, the dust for producing of polishing also result in huge infringement to environment.
In actual use, the gluing knot of interface, where seam is generation breakage at first, service life is shorter；The fastness of glue is poor, and scene has the phenomenon of degumming, needs Jing often to keep in repair, and Single Maintenance delays the time of one day, reduces the production efficiency using unit；Conveyer belt service life is short, needs Jing often to change, and increased the use cost using unit.
The content of the invention
Environment, the problem for lavishing labor on is polluted for prior art, the present invention provides a kind of high inclination-angle conveying belt with sides disposable curing line, can realize a sulfidation i.e. whole conveyer belt of molding.The technical scheme is that：The disposable curing line of high inclination-angle conveying belt with sides, including band embryo unwinding equipment, grab tensile device, vulcanizer and blessing device, also include sulfuration assembling die, the sulfuration assembling die includes shirt rim mould and baffle mold, baffle mold is embedded in shirt rim mold bottom, the shirt rim mould is reverse mounted, i.e. baffle mold molding faces up.
Further, the band embryo unwinding equipment includes axis, roller and support, and on support, the side of the axis is provided with motor to middle pedestal.
Further, the band embryo unwinding equipment front end side is provided with shield crimping device, and the shield crimping device is provided with band embryo spool in the upper end of support, and pedestal lower end side arranges shield spool, and shield spool side arranges motor.
Further, the grab tensile device frame bottom surface arranges oil cylinder upwards, and supporting plate is housed above oil cylinder, crossbeam is also equipped with above frame, and on crossbeam, bolt fixes a support, and pedestal lower end is equipped with supporting plate, and the side of the support is provided with oil cylinder.
Further, the shirt rim mould includes at least two pieces inner modules and at least two pieces outer mold pieces, and by bolt back to fixation, molding is faced outwardly two pieces of inner modules；Two pieces of outer mold pieces connect cylinder respectively and are fixed in the frame of vulcanizer.
Further, the vulcanizer upper end is fixed with heating plate, is provided with four oil cylinders below heating plate, and sulfuration assembling die is arranged on oil cylinder by supporting plate, and oil cylinder telescopic direction is upwards.
Further, the outer mold piece, baffle mold side is provided with polylith buting iron.
Further, it is described to accommodate the lower baffle plate that device includes the top board being bolted on support and is fixed on oil cylinder, cut-off is installed on the lower baffle plate, the cut-off is disconnected in conveyer belt shirt rim position, width of the distance between two cut-offs more than conveyer belt baffle.
Further, accommodate the top board of supporting plate and blessing device of stretching device in the same horizontal line.
The present invention also provides a kind of high inclination-angle conveying belt with sides and disposably vulcanizes production method：
1) by the base band of high inclination-angle conveying belt with sides and isolation shield being separated with embryo unwinding equipment and shield devices for taking-up；
2) base band of high inclination-angle conveying belt with sides is tightened by grab tensile device and blessing device；
3) toward in vulcanizer, the shirt rim position of sulfuration assembling die and baffle position are put into rubber raw material, open vulcanizer；
4) after the completion of vulcanizing, vulcanizer is opened, the high inclination-angle conveying belt with sides onwards transmission under the drive of motor, repeat the above steps, continuous to produce.
Using above-mentioned technical proposal, the present invention has the advantages that：
1) inventive die adopts inverted mode, can improve molding effect, and shortening forming time, design more rationally, do not result in the problem that rubber oozes out mould；
2) design of buting iron of the invention, installs iron block according to the thickness of base band, adapts to the conveyer belt of different-thickness, it is not necessary to additionally make mould, saves production cost；
3) it is pluggable in the middle of inner module of the invention, the conveyer belt of different in width is adapted to, by die module, it is no longer necessary to which a model produces a mould, more economically, save production cost, the utilization to mould is more preferable, saves social resources；
4) the disposable curing line of high inclination-angle conveying belt with sides, it is not necessary to polish to base plate, shirt rim and baffle plate, reduces the pollution to environment, improves production efficiency, reduce production cost, increases the competitive advantage of product；
5) the disposable curing line of high inclination-angle conveying belt with sides, sulfidization molding of whole conveyor, makes the physical property of rubber more superior, contrasts equivalents, and better quality, the market competitiveness are strengthened.
Description of the drawings
Fig. 1 is embryo unwinding equipment of the present invention and grab tensile apparatus structure schematic diagram
Fig. 2 is vulcanizer of the present invention and the structural representation for accommodating device
Fig. 3 is the top view of embryo unwinding equipment of the present invention and grab tensile device
Fig. 4 is vulcanizer of the present invention and the top view for accommodating device
Specific embodiment
Below in conjunction with the accompanying drawings technical scheme is further described; but protection scope of the present invention is not limited thereto; any those of ordinary skill in the art disclosed herein technical scope in; the conversion obtained without creative work, should all cover in the scope of the present invention.
The disposable curing line of high inclination-angle conveying belt with sides, including band embryo unwinding equipment, grab tensile device, vulcanizer and blessing device, also include sulfuration assembling die, the sulfuration assembling die includes shirt rim mould 14 and baffle mold 20, baffle mold 20 is embedded in 14 bottom of shirt rim mould, the shirt rim mould 14 is reverse mounted, i.e. 20 molding of baffle mold faces up.
The band embryo unwinding equipment includes axis 3, roller 2 and support 10, and over the mount 10, the side of the axis 3 is provided with motor 21 to 3 frame of axis.
The band embryo unwinding equipment front end side is provided with shield crimping device, and the shield crimping device is provided with band embryo spool 1 in the upper end of support one, and one lower end side of support arranges shield spool 9, and 9 side of shield spool arranges motor.
The grab tensile device frame bottom surface arranges oil cylinder 11 upwards, and supporting plate 22 is housed above oil cylinder, crossbeam 23 is also equipped with above frame, and on crossbeam 23, bolt fixes a support 26, and 26 lower end of support is equipped with supporting plate 5, and the side of the support 26 is provided with oil cylinder 7.
The base band 4 of high inclination-angle conveying belt with sides is around the roller 2 with embryo unwinding equipment, the supporting plate 22 and supporting plate 5 through above grab tensile device oil cylinder.
By bolt 8 back to fixation, molding is faced outwardly two pieces of inner modules 18 of the shirt rim mould；Two pieces of outer mold pieces 19 connect cylinder 24 respectively and are fixed in the frame of vulcanizer.
The vulcanizer upper end is fixed with heating plate 12, is provided with four oil cylinders 15 below heating plate 12, and sulfuration assembling die is arranged on oil cylinder 15 by supporting plate.One side of the outer mold piece 19, baffle mold side is provided with polylith buting iron 17.Iron block is placed on buting iron, can adjust the thickness of conveyer belt base band 4.
The device that accommodates includes the top board 13 being bolted on support and the lower baffle plate 16 being fixed on oil cylinder, cut-off 25 is installed on the lower baffle plate 16, the cut-off 25 is disconnected in conveyer belt shirt rim position, width of the distance between two cut-offs 25 more than conveyer belt baffle.
The present invention also provides a kind of high inclination-angle conveying belt with sides and disposably vulcanizes production method,
1) by the base band of high inclination-angle conveying belt with sides and isolation shield being separated with embryo unwinding equipment and shield devices for taking-up；
2) base band of high inclination-angle conveying belt with sides is tightened by grab tensile device and blessing device；
3) toward in vulcanizer, the shirt rim position of sulfuration assembling die and baffle position are put into rubber raw material, open vulcanizer；
4) after the completion of vulcanizing, vulcanizer is opened, the high inclination-angle conveying belt with sides onwards transmission under the drive of motor, repeat the above steps, continuous to produce.
Claims (10)
1. the disposable curing line of high inclination-angle conveying belt with sides, including band embryo unwinding equipment, grab tensile device, vulcanizer and plus
Hold device, it is characterised in that：Also include sulfuration assembling die, the sulfuration assembling die includes shirt rim mould and baffle plate mould
Tool, baffle mold are embedded in shirt rim mold bottom, and the shirt rim mould is reverse mounted, i.e. baffle mold molding faces up.
2. the disposable curing line of high inclination-angle conveying belt with sides according to claim 1, it is characterised in that：The band embryo is led
Opening apparatus include axis, roller and support, and on support, the side of the axis is provided with motor to middle pedestal.
3. the disposable curing line of high inclination-angle conveying belt with sides according to claim 1, it is characterised in that：The band embryo is led
Opening apparatus front end side is provided with shield crimping device, and the shield crimping device is provided with band embryo spool in the upper end of support,
Pedestal lower end side arranges shield spool, and shield spool side arranges motor.
4. the disposable curing line of high inclination-angle conveying belt with sides according to claim 1, it is characterised in that：The clamping is drawn
Device frame bottom surface setting oil cylinder upwards is stretched, supporting plate is housed above oil cylinder, crossbeam is also equipped with above frame, on crossbeam
Bolt fixes a support, and pedestal lower end is equipped with supporting plate, and the side of the support is provided with oil cylinder.
5. the disposable curing line of high inclination-angle conveying belt with sides according to claim 1, it is characterised in that：The shirt rim mould
Tool includes at least two pieces inner modules and at least two pieces outer mold pieces, and by bolt back to fixation, molding is faced outwardly two pieces of inner modules；
Two pieces of outer mold pieces connect cylinder respectively and are fixed in the frame of vulcanizer.
6. the disposable curing line of high inclination-angle conveying belt with sides according to claim 1, it is characterised in that：The vulcanizer
Upper end is fixed with heating plate, is provided with four oil cylinders below heating plate, and sulfuration assembling die is arranged on oil cylinder by supporting plate,
Oil cylinder telescopic direction is upwards.
7. the disposable curing line of high inclination-angle conveying belt with sides according to claim 5, it is characterised in that：The outer mold piece
One side, baffle mold side is provided with polylith buting iron.
8. the disposable curing line of high inclination-angle conveying belt with sides according to claim 1, it is characterised in that：It is described to accommodate dress
Put including the top board being bolted on support and the lower baffle plate being fixed on oil cylinder, cut-off be installed on the lower baffle plate,
The cut-off is disconnected in conveyer belt shirt rim position, width of the distance between two cut-offs more than conveyer belt baffle.
9. the disposable curing line of high inclination-angle conveying belt with sides according to claim 1, it is characterised in that：Accommodate stretching dress
The supporting plate put and the top board of blessing device are in the same horizontal line.
10. high inclination-angle conveying belt with sides disposably vulcanizes production method, it is characterised in that：
1) by the base band of high inclination-angle conveying belt with sides and isolation shield being separated with embryo unwinding equipment and shield devices for taking-up；
2) base band of high inclination-angle conveying belt with sides is tightened by grab tensile device and blessing device；
3) toward in vulcanizer, the shirt rim position of sulfuration assembling die and baffle position are put into rubber raw material, open vulcanizer；
4) after the completion of vulcanizing, vulcanizer is opened, the high inclination-angle conveying belt with sides onwards transmission under the drive of motor, the above-mentioned step of repetition
Suddenly, it is continuous to produce.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510585338.2A CN106514914A (en) | 2015-09-15 | 2015-09-15 | Large-dip-angle flange conveyor belt one-time vulcanization production line and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510585338.2A CN106514914A (en) | 2015-09-15 | 2015-09-15 | Large-dip-angle flange conveyor belt one-time vulcanization production line and production method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106514914A true CN106514914A (en) | 2017-03-22 |
Family
ID=58349160
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510585338.2A Pending CN106514914A (en) | 2015-09-15 | 2015-09-15 | Large-dip-angle flange conveyor belt one-time vulcanization production line and production method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106514914A (en) |
-
2015
- 2015-09-15 CN CN201510585338.2A patent/CN106514914A/en active Pending
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Legal Events
| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170322 |
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| WD01 | Invention patent application deemed withdrawn after publication |