CN204431077U - The full-automatic production line of glass fibre net cover - Google Patents
The full-automatic production line of glass fibre net cover Download PDFInfo
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- CN204431077U CN204431077U CN201520069633.8U CN201520069633U CN204431077U CN 204431077 U CN204431077 U CN 204431077U CN 201520069633 U CN201520069633 U CN 201520069633U CN 204431077 U CN204431077 U CN 204431077U
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- conveying mechanism
- baking
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- mould
- glass fibre
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Abstract
The utility model discloses a kind of full-automatic production line of glass fibre net cover, comprises frame, assembling conveying mechanism, main baking box, baking conveying mechanism, mould recycling conveyor structure, product discharge conveying mechanism, trimming device and packing device; Be provided with the first vibrating disk outside the input of this assembling conveying mechanism, between this first vibrating disk and assembling conveying mechanism, be provided with the first feed mechanism, have thereafter the manual station placing complete mesh sheet, be provided with thereafter the second vibrating disk; Above-mentioned each mechanism and device is utilized by coordinating, realize the automation of all operations except placing mesh sheet, significantly reduce personnel amount, 8 hourly outputs can reach 28800, output increased more than ten times, greatly increase labor productivity, and effectively alleviate the labour intensity of personnel, reduce because manual operation is slipped up the substandard products caused, improve quality and the yield rate of product, also reduce the probability of personnel's industrial injury, for manufacturing enterprise creates larger economic benefit simultaneously.
Description
Technical field
The utility model relates to glass fibre net cover art, refers in particular to a kind of full-automatic production line of glass fibre net cover.
Background technology
Glass fibre net cover is mainly used on various grinding tool, such as emery disc, existing emery disc, generally include red steel paper disc, abrasive material, red steel paper matrix is hunchbacked shape, its center is provided with installation fixing hole, and the medial surface of described red steel paper disc, by the even bonding layer of glass grid cloth of resin adhesive, the fiberglass gridding cloth of red steel paper disc outer ring is laid one deck abrasive material.
The production of current glass fibre net cover includes following operation:
Preparation: be with the order collocation of 3-18 sheet glass fiber mat by regulation, add 1-2 sheet iron ring and 1 and cover paper or trade mark or adhesive-bonded fabric, the pad of adding the demoulding forms a whole and puts into mould, and conspires to create a string with iron, is a stringly generally made up of the aforesaid entirety of 10-50 sheet.
Top pressure: fix with nut or other instrument after being forced into suitable thickness after being clipped in the middle with special upper and lower mould by a string square material prepared.
Shove charge: a string square material that top presses is put into curing oven and sinters.
Dismounting: a string semi-finished product square after solidification is unloaded lower nut, splits out the pad of mould and the demoulding, and put respectively with semi-finished product square.
Punching press or polishing: by dismounting after the punching press of semi-finished product square or polish shaping.
Inspection: finished product square is tested.
Packaging: by the finished net lid pack warehouse-in after inspection.
As can be seen from the production process of above glass fibre net cover, be based on manual operations, a large amount of duplication of labour and the turnover of mould are the main causes that glass fibre net cover production efficiency is not high always, and labour intensity is large, and per capita output only has about 800.Along with glass fibre net cover market constantly expands, through improvement for many years, achieve partial automation, at present, per capita output has reached about 1500.But due to rising steadily of cost of labor, be badly in need of the full-automatic production equipment designing a kind of glass fibre net cover.
Utility model content
In view of this, the utility model is for the disappearance of prior art existence, its main purpose is to provide a kind of full-automatic production line of glass fibre net cover, and it effectively can solve existing glass fibre net cover production and there is the problems such as efficiency is low, labour intensity is large, cost of labor is high.
For achieving the above object, the utility model adopts following technical scheme:
A full-automatic production line for glass fibre net cover, includes frame, assembling conveying mechanism, main baking box, baking conveying mechanism, mould recycling conveyor structure, product discharge conveying mechanism, trimming device and packing device; This assembling conveying mechanism, baking conveying mechanism, mould recycling conveyor structure and product discharge conveying mechanism are all arranged in frame;
This assembling conveying mechanism, baking conveying mechanism and product discharge conveying mechanism are longitudinally single or be arranged side by side successively; This mould recycling conveyor structure is laterally arranged side by side with baking conveying mechanism;
The input arranged outside of this assembling conveying mechanism has the first vibrating disk, the first feed mechanism is provided with between this first vibrating disk and assembling conveying mechanism, the rear side of the first feed mechanism is provided with the manual station placing complete mesh sheet, the second vibrating disk is provided with after station, the second feed mechanism is provided with between this second vibrating disk and assembling conveying mechanism, the rear side of the second feed mechanism is provided with automatic heating device, is also provided with compacting device on rear side of assembling conveying mechanism and input;
This baking conveying mechanism longitudinally runs through main baking box, input and the output of baking conveying mechanism are all positioned at outside main baking box, be provided with the 3rd feed mechanism between the input of baking conveying mechanism and the output of assembling conveying mechanism, between the output of baking conveying mechanism and the input of product discharge conveying mechanism, be provided with cutting agency;
This mould recycling conveyor structure be arranged in parallel with baking conveying mechanism, be provided with mold assembling machine structure between the output of mould recycling conveyor structure and the input of baking conveying mechanism, be provided with mould between the input of mould recycling conveyor structure and the output of baking conveying mechanism and decompose mechanism;
This trimming device is arranged at outside the output of product discharge conveying mechanism, the first transfer device is provided with between the output of product discharge conveying mechanism and trimming device, the arranged outside of trimming device has conveyer, this packing device is arranged at the rear side of conveyer, is provided with the second transfer device between the rear end of conveyer and packing device.
Preferably, the top of the input both sides of described assembling conveying mechanism is provided with the first slide rail, one beam erection is on two first slide rails and along the longitudinally activity back and forth of the first slide rail, it is movable back and forth with crossbeam that this first feed mechanism and the second feed mechanism are all arranged on crossbeam.
Preferably, one second slide rail is provided with above the output of described assembling conveying mechanism and above the input of baking conveying mechanism, two second slide rails are all laterally extending, one beam erection is movable back and forth on two second slide rails and before and after the second slide rail, this crossbeam is provided with the 3rd slide rail, 3rd slide rail is extending longitudinally, and aforementioned 3rd feed mechanism to be arranged on the 3rd slide rail and longitudinally movable back and forth along the 3rd slide rail.
Preferably, the first portal frame is provided with between the output of described mould recycling conveyor structure and the input of baking conveying mechanism, foregoing mould assembling mechanism can be arranged on the first portal frame front and back back and forth actively, be provided with the second portal frame between the input of mould recycling conveyor structure and the output of baking conveying mechanism, foregoing mould decomposes mechanism and can be arranged at actively back and forth on the second portal frame front and back.
Preferably, described assembling conveying mechanism include chain and many groups put tool, put tool for these many groups and be arranged at intervals on chain.
Preferably, described baking conveying mechanism include chain and many groups put tool, put tool for these many groups and be arranged at intervals on chain, often group is put tool and is included pedestal and multiple screw rod, and the plurality of screw rod to be vertically arranged on pedestal and time interval arrangement.
Preferably, described baking conveying mechanism be single or be arranged side by side two or more, it all longitudinally runs through main baking box.
Preferably, the output of described product discharge conveying mechanism is outside equipped with aforementioned trimming device, and trimming device is one or more.
Preferably, described trimming device tool finished product puts platform, and it is one or more that finished product puts platform.
Preferably, described first feed mechanism, the second feed mechanism, the 3rd feed mechanism, cutting agency, mold assembling machine structure, mould decompose mechanism, the first transfer device and the second transfer device and are manipulator, and packing device has robot scaler, automatically shrink film packing device, automatic boxing and automatic packaging device.
The utility model compared with prior art has obvious advantage and beneficial effect, specifically, as shown from the above technical solution:
Above-mentioned each mechanism and device is utilized by coordinating, achieve the automation of whole operation, significantly decrease personnel amount, 8 hourly outputs can reach 28800, output increased more than ten times, greatly increase labor productivity, and effectively alleviate the labour intensity of personnel, decrease because manual operation is slipped up the substandard products caused, improve quality and the yield rate of product, also greatly reduce the probability of personnel's industrial injury, for manufacturing enterprise creates larger economic benefit simultaneously.
For more clearly setting forth architectural feature of the present utility model and effect, below in conjunction with accompanying drawing and specific embodiment, the utility model is described in detail:
Accompanying drawing explanation
Fig. 1 is the top view of the preferred embodiment of the utility model.
Fig. 2 is the Product Assembly schematic diagram in the preferred embodiment of the utility model.
Accompanying drawing identifier declaration:
10, frame 11, first slide rail
12, crossbeam 13, second slide rail
14, crossbeam 15, the 3rd slide rail
16, the first portal frame 17, second portal frame
18, the first transfer device 19, second transfer device
101, the first vibrating disk 102, first feed mechanism
103, the second vibrating disk 104, automatic heating device
105, compacting device 106, the 3rd feed mechanism
107, cutting agency 108, mold assembling machine structure
109, mould decomposes mechanism 20, assembling conveying mechanism
21, chain 22, put tool
30, main baking box 40, baking conveying mechanism
41, chain 42, put tool
421, pedestal 422, screw rod
50, mould recycling conveyor structure 60, product discharge conveying mechanism
70, trimming device 80, packing device
81, complete mesh sheet 82, mould
83, iron ring 10 ', station
20 ', second feed mechanism 30 ', conveyer
Detailed description of the invention
Please refer to shown in Fig. 1, that show the concrete structure of the preferred embodiment of the utility model, include frame 10, assembling conveying mechanism 20, main baking box 30, baking conveying mechanism 40, mould recycling conveyor structure 50, product discharge conveying mechanism 60, trimming device 70 and packing device 80, this assembling conveying mechanism 20, baking conveying mechanism 40, mould recycling conveyor structure 50 and product discharge conveying mechanism 60 are all arranged in frame 10.
This assembling conveying mechanism 20, baking conveying mechanism 40 and product discharge conveying mechanism 60 are longitudinally single or be arranged side by side successively, the input arranged outside of this assembling conveying mechanism 20 has the first vibrating disk 101, the first feed mechanism 102 is provided with between this first vibrating disk 101 and assembling conveying mechanism 20, the rear side of this first feed mechanism 102 is provided with the manual station 10 ' placing complete mesh sheet 81, the second vibrating disk 103 is provided with after station 10 ', the second feed mechanism 20 ' is provided with between this second vibrating disk 103 and assembling conveying mechanism 20, the rear side of the second feed mechanism 20 ' is provided with automatic heating device 104, compacting device 105 is also provided with on rear side of assembling conveying mechanism 20 and input.In the present embodiment, the top of the input both sides of this assembling conveying mechanism 20 is provided with the first slide rail 11, one crossbeam 12 to be set up on two first slide rails 11 and movable along the first slide rail 11 transverse reciprocating, and it is movable back and forth with crossbeam 12 that this first feed mechanism 102 and the second feed mechanism 20 ' are all arranged on crossbeam 12.Further, this assembling conveying mechanism 20 include chain 21 and many groups put tool 22, put tool 22 for these many groups and be arranged at intervals on chain 21.
This baking conveying mechanism 40 longitudinally runs through main baking box 30, input and the output of baking conveying mechanism 40 are all positioned at outside main baking box 30, be provided with the 3rd feed mechanism 106 between the input of baking conveying mechanism 40 and the output of assembling conveying mechanism 20, between the output of baking conveying mechanism 40 and the input of product discharge conveying mechanism 60, be provided with cutting agency 107.In the present embodiment, one second slide rail 13 is provided with above the output of this assembling conveying mechanism 20 and above the input of baking conveying mechanism 40, two second slide rails 13 are all laterally extending, one crossbeam 14 to be set up on two second slide rails 13 and movable along the second slide rail 13 transverse reciprocating, this crossbeam 14 is provided with the 3rd slide rail 15,3rd slide rail 15 is extending longitudinally, and aforementioned 3rd feed mechanism 106 to be arranged on the 3rd slide rail 15 and longitudinally movable back and forth along the 3rd slide rail 15.And, this baking conveying mechanism 40 include chain 41 and many groups put tool 42, putting tool 42 for these many groups is arranged at intervals on chain 41, and often group is put tool 42 and included pedestal 421 and multiple screw rod 422, and the plurality of screw rod 422 is vertically arranged at also time interval arrangement on pedestal 421.In addition, this baking conveying mechanism 40 is two that are laterally arranged side by side, and two baking conveying mechanisms 40 all longitudinally run through main baking box 30, and baking conveying mechanism 40 also can be independent one or more certainly, not to be limited.
This mould recycling conveyor structure 50 is for reclaiming mould 82, can recycle to make mould 82, this mould recycling conveyor structure 50 be positioned at baking conveying mechanism 40 on rear side of and with baking conveying mechanism 40 be arranged in parallel, be provided with mold assembling machine structure 108 between the output of mould recycling conveyor structure 50 and the input of baking conveying mechanism 40, be provided with mould between the input of mould recycling conveyor structure 50 and the output of baking conveying mechanism 40 and decompose mechanism 109.In the present embodiment, the first portal frame 16 is provided with between the output of this mould recycling conveyor structure 50 and the input of baking conveying mechanism 40, foregoing mould assembling mechanism 108 can be arranged on the first portal frame 16 in front and back back and forth actively, be provided with the second portal frame 17 between the input of mould recycling conveyor structure 50 and the output of baking conveying mechanism 40, foregoing mould decomposes mechanism 109 and can be arranged at actively back and forth on the second portal frame 17 front and back.
This trimming device 70 can be one or more, trimming device 70 has finished product to put platform, it can be one or more that finished product puts platform, this trimming device 70 is arranged at outside the output of product discharge conveying mechanism 60, the first transfer device 18 is provided with between the output of product discharge conveying mechanism 60 and trimming device 70, the arranged outside of trimming device 70 has conveyer 30 ', conveyer 30 ' is tested, this packing device 80 is arranged at the rear side of conveyer 30 ', the second transfer device 19 is provided with between the rear end of conveyer 30 ' and packing device 80, this second transfer device 19 can computer count, number is full moves forward to packing device 30 ' automatically, packing device 30 ' has robot scaler, automatic shrink film packing device, automatic boxing and automatic packaging device, packing device 30 ' can carry out automatic shrink wrapping to finished product, automatic boxing and automatically packing.
And aforementioned first feed mechanism 102, second feed mechanism 20 ', the 3rd feed mechanism 106, cutting agency 107, mold assembling machine structure 108, mould decompose mechanism 109, first transfer device 18 and the second transfer device 19 is manipulator.
The utility model carries out according to following operation when work:
Preparation process: coordinate and utilize assembling conveying mechanism 20, first vibrating disk 101, first feed mechanism 102, second feed mechanism 20 ' and the second vibrating disk 103 to complete automatic two iron rings 83, complete mesh sheet 81 is by manually placing, complete mesh sheet 81 includes covers paper, liberate manpower, operator only need get out material, and timing releasing is at assigned address.
Top pressure operation: under the conveying effect of assembling conveying mechanism 20, superimposed complete mesh sheet 81, two iron ring 83 is successively through automatic heating device 104 and compacting device 105, automatic heating device 104 is utilized to carry out prewarming baking, compacting device 105 is utilized to carry out top pressure, what achieve with manipulator is synchronous, can not affect the speed of equipment.
Shove charge operation: coordinate and utilize the 3rd feed mechanism 106 and mold assembling machine structure 108 the square material suppressed and mould 82 to be stacked, and go here and there together by screw rod 422, then directly enter stove.
Curing process: utilize main baking box 30 to toast, in order to realize the automation of whole operation, curing oven is transform as the body of heater (i.e. main baking box 30) of tunnel type by us, makes the length of body of heater, the speed of the time of solidification and production reaches an agreement; And segmentation can be realized heat, save the energy.
Dismounting operation: in main baking box 30 out after, utilize mould decompose mechanism 109 carry out field-strip, by dismounting after mould 82 and Semi-finished product classifying, mould 82 is delivered directly to preparation process, and semi-finished product automatic transport is to next procedure.
Stamping procedure: utilize trimming device 70 pairs of semi-finished product to carry out trimming, the product automatic stacking after punching press, Auto-counting.
Packaging process: utilize packing device 30 ' automatically to pack.
Design focal point of the present utility model is: utilize above-mentioned each mechanism and device by coordinating, achieve the automation of whole operation, significantly decrease personnel amount, 8 hourly outputs can reach 28800, output increased more than ten times, greatly increase labor productivity, and effectively alleviate the labour intensity of personnel, decrease because manual operation is slipped up the substandard products caused, improve quality and the yield rate of product, also greatly reduce the probability of personnel's industrial injury, for manufacturing enterprise creates larger economic benefit simultaneously.
Below know-why of the present utility model is described in conjunction with specific embodiments.These describe just in order to explain principle of the present utility model, and can not be interpreted as the restriction to the utility model protection domain by any way.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other detailed description of the invention of the present utility model, and these modes all will fall within protection domain of the present utility model.
Claims (10)
1. a full-automatic production line for glass fibre net cover, is characterized in that: include frame, assembling conveying mechanism, main baking box, baking conveying mechanism, mould recycling conveyor structure, product discharge conveying mechanism, trimming device and packing device; This assembling conveying mechanism, baking conveying mechanism, mould recycling conveyor structure and product discharge conveying mechanism are all arranged in frame;
This assembling conveying mechanism, baking conveying mechanism and product discharge conveying mechanism are longitudinally single or be arranged side by side successively; This mould recycling conveyor structure is laterally arranged side by side with baking conveying mechanism;
The input arranged outside of this assembling conveying mechanism has the first vibrating disk, the first feed mechanism is provided with between this first vibrating disk and assembling conveying mechanism, the rear side of the first feed mechanism is provided with the manual station placing complete mesh sheet, the second vibrating disk is provided with after station, the second feed mechanism is provided with between this second vibrating disk and assembling conveying mechanism, the rear side of the second feed mechanism is provided with automatic heating device, is also provided with compacting device on rear side of assembling conveying mechanism and input;
This baking conveying mechanism longitudinally runs through main baking box, input and the output of baking conveying mechanism are all positioned at outside main baking box, be provided with the 3rd feed mechanism between the input of baking conveying mechanism and the output of assembling conveying mechanism, between the output of baking conveying mechanism and the input of product discharge conveying mechanism, be provided with cutting agency;
This mould recycling conveyor structure be arranged in parallel with baking conveying mechanism, be provided with mold assembling machine structure between the output of mould recycling conveyor structure and the input of baking conveying mechanism, be provided with mould between the input of mould recycling conveyor structure and the output of baking conveying mechanism and decompose mechanism;
This trimming device is arranged at outside the output of product discharge conveying mechanism, the first transfer device is provided with between the output of product discharge conveying mechanism and trimming device, the arranged outside of trimming device has conveyer, this packing device is arranged at the rear side of conveyer, is provided with the second transfer device between the rear end of conveyer and packing device.
2. the full-automatic production line of glass fibre net cover as claimed in claim 1, it is characterized in that: the top of the input both sides of described assembling conveying mechanism is provided with the first slide rail, one beam erection is on two first slide rails and along the longitudinally activity back and forth of the first slide rail, it is movable back and forth with crossbeam that this first feed mechanism and the second feed mechanism are all arranged on crossbeam.
3. the full-automatic production line of glass fibre net cover as claimed in claim 1, it is characterized in that: above the output of described assembling conveying mechanism and above the input of baking conveying mechanism, be provided with one second slide rail, two second slide rails are all laterally extending, one beam erection is movable back and forth on two second slide rails and before and after the second slide rail, this crossbeam is provided with the 3rd slide rail, 3rd slide rail is extending longitudinally, and aforementioned 3rd feed mechanism to be arranged on the 3rd slide rail and longitudinally movable back and forth along the 3rd slide rail.
4. the full-automatic production line of glass fibre net cover as claimed in claim 1, it is characterized in that: between the output of described mould recycling conveyor structure and the input of baking conveying mechanism, be provided with the first portal frame, foregoing mould assembling mechanism can be arranged on the first portal frame front and back back and forth actively, be provided with the second portal frame between the input of mould recycling conveyor structure and the output of baking conveying mechanism, foregoing mould decomposes mechanism and can be arranged at actively back and forth on the second portal frame front and back.
5. the full-automatic production line of glass fibre net cover as claimed in claim 1, is characterized in that: described assembling conveying mechanism include chain and many groups put tool, put tool for these many groups and be arranged at intervals on chain.
6. the full-automatic production line of glass fibre net cover as claimed in claim 1, it is characterized in that: described baking conveying mechanism include chain and many groups put tool, putting tool for these many groups is arranged at intervals on chain, often group is put tool and is included pedestal and multiple screw rod, and the plurality of screw rod is vertically arranged at also time interval arrangement on pedestal.
7. the full-automatic production line of the glass fibre net cover as described in claim 1 or 6, is characterized in that: described baking conveying mechanism be single or be arranged side by side two or more, it all longitudinally runs through main baking box.
8. the full-automatic production line of glass fibre net cover as claimed in claim 1, it is characterized in that: the output of described product discharge conveying mechanism is outside equipped with aforementioned trimming device, trimming device is one or more.
9. the full-automatic production line of glass fibre net cover as claimed in claim 8, it is characterized in that: described trimming device tool finished product puts platform, it is one or more that finished product puts platform.
10. the full-automatic production line of glass fibre net cover as claimed in claim 1, it is characterized in that: described first feed mechanism, the second feed mechanism, the 3rd feed mechanism, cutting agency, mold assembling machine structure, mould decompose mechanism, the first transfer device and the second transfer device and be manipulator, and packing device has robot scaler, automatically shrink film packing device, automatic boxing and automatic packaging device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520069633.8U CN204431077U (en) | 2015-01-30 | 2015-01-30 | The full-automatic production line of glass fibre net cover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520069633.8U CN204431077U (en) | 2015-01-30 | 2015-01-30 | The full-automatic production line of glass fibre net cover |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204431077U true CN204431077U (en) | 2015-07-01 |
Family
ID=53598995
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520069633.8U Expired - Fee Related CN204431077U (en) | 2015-01-30 | 2015-01-30 | The full-automatic production line of glass fibre net cover |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204431077U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959921A (en) * | 2015-01-30 | 2015-10-07 | 东莞市天盛玻璃纤维有限公司 | Full-automatic production line for glass fiber net covers |
| CN108044532A (en) * | 2017-12-25 | 2018-05-18 | 珠海大白鲨磨料磨具有限公司 | A kind of emery wheel hydro-forming assembly line and its technique |
-
2015
- 2015-01-30 CN CN201520069633.8U patent/CN204431077U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959921A (en) * | 2015-01-30 | 2015-10-07 | 东莞市天盛玻璃纤维有限公司 | Full-automatic production line for glass fiber net covers |
| CN104959921B (en) * | 2015-01-30 | 2017-12-19 | 东莞市衡固信磨具材料科技有限公司 | The full-automatic production line of glass fibre net cover |
| CN108044532A (en) * | 2017-12-25 | 2018-05-18 | 珠海大白鲨磨料磨具有限公司 | A kind of emery wheel hydro-forming assembly line and its technique |
| CN108044532B (en) * | 2017-12-25 | 2023-09-12 | 珠海大白鲨磨料磨具有限公司 | Hydraulic forming process for grinding wheel |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150701 Termination date: 20180130 |