CN106504890A - A kind of six axle flying fork type coil winding machines of six axle cutting agency of band - Google Patents

A kind of six axle flying fork type coil winding machines of six axle cutting agency of band Download PDF

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Publication number
CN106504890A
CN106504890A CN201611061159.XA CN201611061159A CN106504890A CN 106504890 A CN106504890 A CN 106504890A CN 201611061159 A CN201611061159 A CN 201611061159A CN 106504890 A CN106504890 A CN 106504890A
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China
Prior art keywords
module
coil
fixed
axle
blanking
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CN201611061159.XA
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CN106504890B (en
Inventor
肖冰
曹永军
许晓彬
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South China Robotics Innovation Research Institute
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South China Robotics Innovation Research Institute
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Priority to CN201611061159.XA priority Critical patent/CN106504890B/en
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Publication of CN106504890B publication Critical patent/CN106504890B/en
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Abstract

The present invention disclose a kind of six axle flying fork type coil winding machines of six axle cutting agency of band, including change for station six axis mechanisms, the flying fork type winding mechanism for coiling, the gas shearing machine structure for trimming, for releasing the cutting agency of coil, for transmitting six axis mechanism of blanking of blanking coil, being used for coil blanking transfer when binder feeding pressure mechanism.The present invention can be automatically finished the feeding of coil winding, trimming and blanking operation, and the characteristics of with high efficiency, rate of good quality rate, the cooperation of six axis mechanism of blanking and feeding pressure mechanism can allow, and reduce the generation of defective products.

Description

A kind of six axle flying fork type coil winding machines of six axle cutting agency of band
Technical field
The present invention relates to coil winding machine, and in particular to six axle flying fork type coil winding machines of six axle cutting agency of band.
Background technology
Coil is widely used in common-mode filter, many frequency power transformers, impedance transformer, balance and uneven conversion transformation Device, suppress electronic equipment EMI noises, the USB line road of PC and ancillary equipment, display panels, low pressure differential signal, The multiple fields such as automobile remote-control formula key, the demand of coil increasingly increase, and coil, be at multiple operations in forming process Reason, finally can just obtain required coil, and first operation of coil molding is exactly coiling.
Coil is formed by the wire rod coiling such as enamel-covered wire, cotton covered wire, at present, winding method have manual coiling, semi-automatic coiling, Coil parameter is more difficult meets design requirement, and efficiency for full-automatic coiling, the coil of manual coiling, coil height, number of turn etc. More low, therefore, mainly adopt in producing at present for semi-automatic coiling and full-automatic winding method.
Content of the invention
Specific aim the deficiencies in the prior art, the present invention provide a kind of six axle flying fork type coil winding machines of six axle cutting agency of band, Solve the deficiency of existing winding method, there is provided a kind of coil winding machine of high efficiency coiling.
The invention discloses a kind of six axle flying fork type coil winding machines of six axle cutting agency of band, including change for station six Axis mechanism, the flying fork type winding mechanism for coiling, the gas shearing machine structure for trimming, for releasing the blanking machine of coil Structure, for transmit blanking coil six axis mechanism of blanking, for coil blanking when binder feeding pressure mechanism;
Six axis mechanisms include six indexing rotary table modules, six groups of coil stuck-modules, six groups of gears for being used for tightening coil lead Piece module;
Six indexing rotary table modules include the index dial of rotating shaft vertical direction arrangement, the line in the index dial rotating shaft Circle rotating disk;
Coil stuck-module includes fixed main shaft of the root on the coil rotating disk, is used for finely tuning outside fixed main shaft Elongation adjust annulus, can along corresponding fixed main shaft in axial sliding sliding sleeve, for sliding sleeve reset sliding sleeve spring, be used for The die head and the supporting release ring of the die head of coil sizing, the regulation annulus are close installed in the fixed main shaft On the outer shroud of root, the fixed main shaft is being provided with baffle ring one, gear near the position for adjusting annulus and close end respectively Ring two, the fixed main shaft are provided with a chute between baffle ring one and baffle ring two vertically, and the sliding sleeve inwall is provided with insertion and slides The latch one of groove, the sliding sleeve both ends of the spring in compressive state are withstood on the baffle ring two and the latch one respectively, sliding sleeve bullet Sliding sleeve is pressed on the baffle ring one by spring near fixed main shaft root end, is released ring one end and is fixed on the sliding sleeve away from turning Disk one end, the other end is the semiclosed face for being provided with hole, and die head root is fixed on the fixed main shaft end tip, and end is from pushing away The hole for going out the semiclosed face of ring passes;
Catch module includes catch stock of the root on rotating disk, is fixed on the catch of the long boom end of catch, catch Cable clamping interface is provided with away from the coil rotating disk side;
Between two adjacent groups coil stuck-module, angle is 60 °, and catch module is arranged on two adjacent groups coil stuck-module Between, it is 30 ° with the angle between adjacent windings stuck-module;
The sub-degree angle of index dial is set to 60 °, and each coil stuck-module is successively in direction one, direction two, direction 3rd, circulation conversion and stop between direction four, direction five, direction six, between adjacent two direction, angle is 60 °;
Flying fork type winding mechanism is arranged on the outside of the one of coil stuck-module of six axis mechanisms, including coiling base, energy The edge translation driving means that correspondingly support frame module of coil stuck-module axially-movable, the driving support plate module are moved, Can be around the flying trident rotary axis module that main shaft module axis is rotated, the device of rotation driving for driving the flying trident rotary axis module rotation, edge The main shaft mould emptier of the coil stuck-module axially-movable, the demoulding driving means for driving mould emptier motion;
Coiling base bottom is fixed on board;
Support frame module includes that two edges correspond to the axial arranged slide rail of coil stuck-module, are slidably mounted on two respectively Slide block one, slide block two and bobbin support on slide rail, the slide rail are fixed on base, the bobbin support bottom surface and institute State slide block one, slide block two to be fixedly connected;
Flying trident rotary axis module includes the live spindle rotated around corresponding coil stuck-module axis, resets for live spindle Main shaft spring and the collar bush of main shaft synchronous axial system, collar bush bearing, the bearing holder (housing, cover) that fixes for the collar bush bearing, For rotating the flying trident of coiling wire rod;The bearing holder (housing, cover) through support frame as described above and is fixed on support frame as described above, collar bush axle Hold outer shroud to be connected with bearing holder (housing, cover) inner ring surface, collar bush bearing inner ring is connected with collar bush outer ring surface;Live spindle is worn Cross and be slidably mounted in the collar bush, live spindle is being fixed with screens away from the direction end of corresponding coil stuck-module Nut, is being provided with top cover near corresponding coil stuck-module one end end, and the live spindle is being provided near top cover one end Back-up ring one and chute is provided with vertically between back-up ring one and collar bush, the collar bush inner surface setting has latch to be stuck in institute State in the chute of live spindle, the main shaft both ends of the spring is connected with the back-up ring one, the latch respectively, the flying trident Bottom fixed cover collar bush towards corresponding coil stuck-module one end, the bifurcation ostium end of the flying trident towards top cover simultaneously And two divergent ends are arranged in top cover both sides, sheave, the circular groove tangent line of the sheave in one of divergent ends, is provided with Direction is with the live spindle axis at grade;
Main shaft striping module includes U-shaped stripper, two slide bars being arranged in parallel with corresponding coil stuck-module, U-shaped de- Two divergent ends of mould device be arranged on live spindle between the outer ring surface both sides of screens nut location, two divergent ends away from From the external diameter more than the live spindle and the external diameter of the screens nut is less than, the slide bar two ends are fixed on bracing frame, U The basal sliding of type stripper is on the slide bar;
Gas shearing machine structure is arranged on the outside of the direction of the one of catch module of six axis mechanisms, cuts base, two gas including gas Dynamic shears, can along the catch module axis direction movement gas cut bracing frame, drive gas cut bracing frame movement gas cut driving dress Put, gas is cut bracing frame and is slidably mounted on gas and cuts on base, and two pneumatic scissors are fixed on the gas and cut on bracing frame, and two pneumatic The work head of shears is located at the catch module both sides respectively;
Cutting agency is arranged in the lower section of the one of coil stuck-module of six axis mechanisms, including bifurcated mouth towards homologous pair The U-shaped card position device of circle stuck-module, the screens driving means for driving U-shaped card position device vertically movable and drive U-shaped card position device along The release driving means of corresponding coil stuck-module axially-movable;Convex shoulder is provided with the sliding sleeve outer shroud of the coil stuck-module First, the distance between convex shoulder two, two bifurcated mouths of U-shaped card position device are outer more than the fixing axle sliding sleeve non-convex shoulders Footpath, less than the external diameter at convex shoulder position, when screens drive module drives U-shaped card position device to move up, the two of U-shaped card position device Individual bifurcated mouth is between convex shoulder one, convex shoulder two;
Six axis mechanism of blanking is arranged in the outside of the corresponding coil stuck-module of cutting agency, including rotating shaft vertical direction cloth The sub-degree angle that puts be 60 ° blanking index dial, six indexing blanking rotating disks, six groups of coil receiver modules, blanking index dial fixes On board, six indexing blanking rotating disks are fixed on board, and six indexing blanking rotating disks are fixed in the rotating shaft of index dial;Coil connects Receiving module includes that blanking main shaft and blanking mold head, blanking main shaft root are fixed on the blanking rotating disk, and die head is fixed on The end of blanking spindle nose;Between two adjacent groups coil receiver module, angle is 60 °;
Feeding pressure mechanism includes the binder gas that binder base, binder support, vertical direction are arranged in above six axis mechanism of blanking Cylinder, swage set piece, binder base are fixed on board, and binder support is fixed on binder base, and binder cylinder body is installed in pressure On material support, swage set piece is connected with the piston cylinder of binder cylinder, and swage set piece can be pressed in described under the driving of binder cylinder On blanking mold head.
Preferably, flying fork type winding mechanism arranges that, on the outside of first directional coils stuck-module, gas shearing machine structure is arranged in the On the outside of catch module between three directions and four direction coil stuck-module, cutting agency is arranged in the 5th directional coils The lower section of stuck-module, six axis mechanism of blanking are arranged in the outside of the 5th directional coils stuck-module, the feeding pressure mechanism Binder cylinder arrangement is above the blanking mold head of six axis mechanism of the blanking;
Preferably, the catch is provided with cable clamping interface away from rotating disk side, and cable clamping interface is with coil stuck-module axis same On one horizontal plane.
Preferably, the live spindle axis, the flying trident axis, corresponding coil stuck-module axis three conllinear.
Preferably, coil receiver module axis and corresponding coil stuck-module axis collinear.
Preferably, the bore dia that releases on ring is bigger than die head outer end diameter 0.1~0.5 millimeter.
Preferably, external diameter of the external diameter of the blanking mold head less than the die head.
Preferably, translation drive arrangement is below bobbin support, including along the coil stuck-module axial direction Arrange screw mandrel, the screw mandrel contiguous block of the first servomotor, shaft coupling, axis and the first servomotor rotation conllinear, first Servomotor body is fixed on base, and shaft coupling two ends are connected with one end of the first servomotor rotating shaft and screw mandrel respectively, silk The other end of bar is fixed on the base side relative with the first servomotor, screw mandrel contiguous block ring set on the screw mandrel, silk The upper surface of bar contiguous block is fixedly connected with the bobbin support;
Rotating driving device include with along the second axial arranged servomotor of corresponding coil stent, for transmit dynamic The main pulley of power, belt, secondary belt pulley, the second servomotor body are fixed on bracing frame, and main pulley is fixed on In the rotating shaft of the second servomotor, secondary belt pulley is installed on fixed live spindle outer ring surface, and belt sleeve is in main pulley and secondary skin On the tooth of belt wheel outline;
Demoulding driving means include the demoulding cylinder along corresponding coil stuck-module axis arrangement, demoulding cylinder be fixed on around On line bracing frame, U-shaped card position device bottom is connected with the piston rod of the demoulding cylinder;
Wire shearing driving device enclosed mass is along the axial arranged trimming drive cylinder of corresponding catch module, trimming drive cylinder sheet Body is fixed on the gas and cuts on base, and the piston rod of the trimming drive cylinder is cut bracing frame with the gas and is connected;
Screens driving means include, along the screens cylinder, screens cylinder contiguous block that vertically arranges, releasing drive module bag Include and release hollow, rectangular base, through base two opposite sides plate and the optical axis in the sidewall of being slidably installed, along homologous pair The axial arranged release cylinder of circle stuck-module, release cylinder connecting plate, the release base are fixed on board, the optical axis Two ends are connected with the release cylinder connecting plate, screens cylinder contiguous block respectively, and the screens cylinder body is U-shaped with described Screens device connects, and the piston rod of the screens cylinder be connected with the screens cylinder contiguous block, described releases cylinder body and institute The connecting plate connection of release cylinder is stated, the piston rod for releasing cylinder is connected with the base, and the gas bar connecting plate is also It is provided with along the limited screw for releasing cylinder direction.
Preferably, the wire rod of six axle flying fork type coiling coilings is ethanol enamel-covered wire, and flying fork type winding mechanism also includes ethanol Bottle, the vial are arranged on the bobbin support of coiling module.
A kind of flying fork type winding mechanism that the present invention is provided, belongs to a kind of Full-automatic coiling method, can be in same mould On tool head, complete coil winding, the process of the end of a thread line tail, blanking operation, and added six axle cutting agencies, can allow coil compared with For stable blanking, the defective products that coil occurs in blanking process is reduced, the six axle cutting agency of band that the present invention is provided Six axle flying fork type coil winding machines are high in machining efficiency, and the coil for winding up has the spies such as relatively stable coil parameter, yields height Point, it is adaptable to large-scale production.
Description of the drawings
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing Accompanying drawing to be used needed for having technology description is briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the graphics of six axle flying fork type coil winding machines in the embodiment of the present invention.
Fig. 2 is the graphics of six axis mechanisms in the embodiment of the present invention.
Fig. 3 is the graphics of six indexing rotary table modules in the embodiment of the present invention.
Fig. 4 is the three-dimensional explosive view of the coil stuck-module in the embodiment of the present invention.
Fig. 5 is the profile of the coil stuck-module in the embodiment of the present invention.
Fig. 6 is the graphics of the catch module in the embodiment of the present invention.
Fig. 7 is the graphics of the winding mechanism in the embodiment of the present invention.
Fig. 8 is the graphics of the base in the embodiment of the present invention.
Fig. 9 is the graphics of the support plate module in the embodiment of the present invention and base.
Figure 10 is the graphics after the support plate module in the embodiment of the present invention removes gripper shoe.
Figure 11 is the graphics of the flying trident main shaft module in the embodiment of the present invention.
Figure 12 is the profile of the flying trident main shaft flying trident main shaft in the embodiment of the present invention.
Figure 13 is the graphics of the striping module in the embodiment of the present invention.
Figure 14 is the graphics of the gas shearing machine structure in the embodiment of the present invention.
Figure 15 is the graphics of the cutting agency in the embodiment of the present invention.
Figure 16 is the graphics of six axle cutting agencies in the embodiment of the present invention.
Figure 17 is the graphics of the feeding pressure mechanism in the embodiment of the present invention.
Figure 18 is the workflow schematic diagram one in the embodiment of the present invention.
Figure 19 is the workflow schematic diagram two in the embodiment of the present invention.
Specific embodiment
Accompanying drawing in below in conjunction with the embodiment of the present invention, to the embodiment of the present invention in technical scheme carry out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiment.It is based on Embodiment in the present invention, it is all other that those of ordinary skill in the art are obtained under the premise of creative work is not made Embodiment, belongs to the scope of protection of the invention.
As shown in Fig. 1 and Figure 18, a kind of six axle flying fork type coil winding machines of six axle cutting agency of band, including changing for station Six axis mechanisms (1001), for coiling flying fork type winding mechanism (1002), for trimming gas shearing machine structure (1003), For releasing the cutting agency (1004) of coil, for transmitting six axis mechanisms of the blanking (1005) of blanking coil, under coil The feeding pressure mechanism (1006) of binder during material transfer;Six axis mechanisms are arranged in the centre of board (1000), flying fork type winding mechanism cloth Put on the direction one of six axis mechanisms, gas shearing machine structure is arranged on the outside of the catch module between direction three and direction four, blanking machine Structure is arranged in below the coil stuck-module in six axis mechanism directions five, and six axis mechanism of blanking is arranged in the direction five of six axis mechanisms On.
As shown in Fig. 2 six axis mechanisms include six indexing rotary table modules, six groups of coil stuck-modules, six groups draw for coil Catch module that line is tightened, for releasing the cutting module of coil;
As shown in figure 3, six indexing rotary table modules include the index dial that the sub-degree angle of rotating shaft vertical direction arrangement is 60 ° (101), the coil rotating disk (102) in index dial rotating shaft, in order that processing is simpler, by coil rotating disk (102) point It is that catch rotating disk (104) and fixing axle rotating disk (103) are processed respectively, is further provided with bottom (107), upper lid (106), rotating disk spiral shell Bolt (105), bottom (107) are fixed on the upper surface of index dial (101), and upper lid (106) are close to catch rotating disk (104) upper table Face, rotating disk bolt (105) are connected with lower cover (107) by screw thread, by catch rotating disk (104) and fixing axle through upper lid (106) Rotating disk (103) is locked between lid (106) and lower cover (107);
As shown in Figure 4 and Figure 5, coil stuck-module includes that root is horizontally arranged at the fixed main shaft on rotating disk (108), uses Sliding sleeve (113) on fixed main shaft of regulation annulus (109), ring set in fine setting fixed main shaft extension, answer for sliding sleeve The supporting release ring (114) of the spring (111) of position, the die head (115) and die head that position for coil, adjusts annulus (109) tightened in fixed main shaft on the outer shroud of root by screw thread, preferably adjust and fixed effect to be reached, this Two regulations annulus (109) are set, and fixed main shaft is being provided with baffle ring near the position for adjusting annulus and close end respectively One (110), baffle ring two (112), in order to simplify installation steps, is machined with one-level step to replace baffle ring one (110) outside fixing axle, Spacing purpose is reached, fixed main shaft (108) is provided with a chute between baffle ring one (110) and baffle ring two (112) vertically, sliding Set inwall is provided with the latch (116) of insertion chute, and spring (111) two ends in compressive state withstand on baffle ring two (112) respectively On latch (116), sliding sleeve is pressed on baffle ring one near fixed main shaft root end, as latch abrasion needs to change, For the convenience that changes, mill out in sliding sleeve (113) inwall that one-level step is spacing for spring (111), original design spring top exists May be embodied as withstanding on step described in sliding sleeve inwall in the spring practical operation that latch (116) is held, die head (115) passes through spiral shell Nail is fixed on fixed main shaft (108) end tip, releases ring (115) ring set in die head (115) outward, and is fixed by screws in Sliding sleeve (113) is towards on the outer ring surface of fixing axle (108) end one end.
As shown in fig. 6, catch module includes catch stock (119) of the root on rotating disk, is fixed on catch stock The catch (120) of end;
As shown in fig. 7, winding mechanism includes coiling base, the bracing frame mould along the coil stuck-module axially-movable Block, the translation drive module for driving the support plate module motion, the flying trident rotary axis module around the rotation of main shaft module axis, driving Rotation drive module that the flying trident rotary axis module is rotated, the main shaft mould emptier along the coil stuck-module axially-movable, Drive the demoulding drive module of mould emptier motion;
As shown in figure 8, in order to coiling base machine-shaping more simple, coiling base can by following unit construction into Type, including coiling base body (200), motor support plate one (201), motor fixing frame one (202), slide rail catch one (203), slide rail catch two (204), coiling base body (200) are fixed on board with modes such as screw, welding, motor support plate One (201) screw locking is fixed on support plate in the top of coiling base body (200) X forward direction one sides, motor fixing frame one (202) On one (201), slide rail catch one (203), slide rail catch two (204) are separately fixed at the positive one sides of coiling base body (200) X The both sides of top.
As shown in Figure 9 and Figure 10, support frame module include two X to arrangement slide rail one (207), slide rail two (210), point The slide block not being slidably mounted on two slide rails (201) and bracing frame;
If being integrally formed processing method process support frame using casting, CNC etc., cost can be very high, and therefore, bracing frame can To be made up of following part, including base plate one (218), side plate one (219), electric machine support two (220), motor support plate two (221), Side plate two (223), cover plate one (222), cylinder support plate one (224), side plate one (219) are fixed on the one of one (218) X negative senses of base plate Side, electric machine support two (220) are fixed in the positive one sides of X of side plate one (219), and motor support plate two (221) fixes electric machine support The positive one sides of two (220) X, side plate two (223) are fixed on the Y-direction forward direction side of base plate one (218), cylinder support plate one (224) The X of side plate two (223) is fixed on to side, cover plate (222) is arranged in side plate one (219), side plate two (223), cylinder support plate one (224) upper surface and pass through screw locking;
Slide rail one (207), slide rail two (210) are separately fixed at coiling base upper surface both sides and one end and are close to respectively keep off Piece one (203), catch two (204), in order to more steady when support movements, are provided with two slide blocks on every slide rail, , on slide rail one (207), slide block three (212), slide block four (214) are arranged on slide rail for slide block one (205), slide block two (206) On two (210), slide block one (205), slide block two (206), slide block three (212), the upper surface of slide block four (215) are in same water Plane, the base plate (218) of bracing frame are arranged on slide block one (205), slide block two (206), slide block three (212), slide block four (215) On;
Translation drive module is arranged in below bracing frame base plate (218), including X to arrangement the first servomotor (216), The screw mandrel (208) of shaft coupling (217), axis and the first servomotor (216) rotation conllinear, screw mandrel contiguous block (217), be Processing and the convenience that installs, the first servomotor (216) body are fixed on electric machine support one (202), shaft coupling (217) In electric machine support one (202), two ends are connected with one end of (216) rotating shaft of the first servomotor and screw mandrel (208) respectively, The other end of screw mandrel (208) is fixed on coiling base (200) side relative with the first servomotor (216), and screw mandrel connects Block ring (209) is enclosed within the screw mandrel, and the upper surface of screw mandrel contiguous block (209) is fixedly connected with the base plate (218) of bracing frame;? On the Y forward directions side of coiling base body (200), proximity switch one (211), proximity switch two (213), proximity switch are installed Three (215), bracing frame, base plate one (218) are provided with corresponding sensing iron plate on Y forward directions side, and sensing iron plate is in bracing frame In moving process can with three described inductive switchings, so as to be supported the stroke limit of frame.
As is illustrated by figs. 11 and 12, flying trident rotary axis module include rotating shaft for X to live spindle (235), for rotating master Main shaft spring (242) that axle resets and the collar bush (241) of main shaft synchronous axial system, collar bush bearing (232), it is used for collar bush Bearing cylinder (233) that bearing is fixed, for rotating the flying trident (231) of coiling wire rod;Axis X to bearing cylinder (233) wear Cross side plate one (219) and by the convex shoulder arranged outside cylinder, be screwed in one (219) X negative senses side of side plate, main shaft Set bearing (232) outer shroud is connected with bearing cylinder (233) inwall, and collar bush bearing (232) internal ring is with collar bush (241) outward Anchor ring is connected, and by calculating and checking, considers further that the factor of accessory size, collar bush bearing (232) quantity set It is set to four;Live spindle (235) passes through collar bush (241), and live spindle (235) is in one (219) X of side plate forward directions side End is fixed with a nut (236), is provided with top cover (229) in the side plate (219) X negative senses one end end, due to top cover (229) Die head to be operationally withstood, in order to reduce abrasion, top cover (229) is slidably mounted on rotation master by top cover bearing (243) On axle (235), when in working order, top cover (229) presses die head, and the rotary motion of live spindle (235) is not transferred to Top cover (229), top cover (229) and die head geo-stationary, so that reduce abrasion;Live spindle (235) is near top cover (229) one end is provided with back-up ring one (244) and is provided with chute, institute between back-up ring one (244) and collar bush (241) vertically Stating collar bush (241) inner surface setting has latch (238) to be stuck in the chute of the main shaft, main shaft spring (242) two ends It is connected with the back-up ring one (244), the latch (238) respectively, because latch (238) easily weares and teares, needs more frequently Change, in order to change the convenience of latch, a step, former main shaft spring (242) and latch is processed in collar bush (241) inwall (238) one end for connecting can be fixed on the step, and the bottom of flying trident (231) is screwed in the collar bush (2241) it is located on the outer ring surface of the side plate (219) X negative senses, two divergent ends of flying trident (231) towards X negative senses and are arranged In top cover (229) both sides, sheave (230), the tangential direction of the sheave and the rotation in one of divergent ends, is provided with The gyroaxis of main shaft is at grade;
Rotation driving module includes X to second servomotor (225) of arrangement, for transmitting the main pulley of power (226), belt (227), secondary belt pulley (228), the second servomotor (225) body are fixed on motor support plate two (221), Main pulley (226) is fixed in the rotating shaft of the second servomotor (207), and secondary belt pulley (228) install fixed rotation master On axle (235) outer ring surface, belt (227) is enclosed within the tooth of main pulley (226) and secondary belt pulley (228) outline;
As shown in figs. 7 and 13, in order to preferably observe, Figure 13 is not drawn into cover plate, main shaft mould emptier include along X to The U-shaped stripper (251) of motion, optical axis one (252) from X to arrangement, optical axis two (254), two points of U-shaped stripper (255) Fork is arranged in the live spindle position both sides near screens nut (256), in two divergent ends is additionally provided with court Screens wheel one (255), screens wheel two (256) to live spindle direction, the distance between two screens wheels are more than the rotation The external diameter of main shaft and the external diameter less than the screens nut, during in order to move, U-shaped stripper (251) are more steady, set up one Individual fixed block (250), U-shaped stripper (251) are fixed on fixed block (250), and optical axis one (252), optical axis two (254) are through admittedly Determine block (250) and two ends are separately fixed on residing side plate one (219), cylinder support plate (224).
Demoulding drive module includes that the demoulding cylinder (253) along X to arrangement, demoulding cylinder (253) are fixed on cylinder support plate (224), on, U-shaped card position device (251) bottom is connected with the piston rod of demoulding cylinder (253).
As shown in Fig. 2 if the wire rod of flying fork type winding mechanism coiling is ethanol enamel-covered wire, flying fork type winding mechanism also sets Vial (257) is equipped with, the vial is arranged on the vial support plate (258) of coiling module, vial support plate (258) It is fixed on base plate;For coiling, also include that the die head (259) for coiling, die head (259) are secured within The rotation conllinear of the relative position of top cover, axis and live spindle.
As shown in figure 14, gas shearing machine structure include gas cut base (300), pneumatic scissors one (304), pneumatic scissors two (306), Bracing frame, drive gas can be cut along the gas of catch module axis direction movement and cut bracing frame movement trimming drive module, in order to Processing convenience, support frame as described above include support base (301), contiguous block one (302), pole one (303), pole two (308), Contiguous block two (305), contiguous block three (307);Gas is cut base (300) and is fixed on board, optical axis three (310), optical axis four (311) Base (300) is cut through gas, two ends are separately fixed on the biside plate of support base (301), contiguous block one (302) is fixed on and props up On the top board of support base (301), pole one (302), two (308) bottom of pole are fixed in the internal holes of contiguous block one (302), And by screw locking, top is respectively fixed with contiguous block two (305), contiguous block three (307), pneumatic scissors one (304), pneumatic Shears two (306) are separately fixed on contiguous block two (305), contiguous block three (307), the work head difference position of two pneumatic scissors In the catch module both sides, when catch rotates to the direction, trimming drive module drives support frame as described above towards catch mould Block is moved axially, and pneumatic scissors start, and cut off the coil the end of a thread on the coil line tail and the 5th station on the 4th station;
Trimming drive module enclosed mass is driven along the axial arranged trimming drive cylinder (309) of corresponding axis module, trimming Cylinder (309) body is fixed on gas and cuts on base (300), the piston rod of trimming drive cylinder (309) and support base (301) connect;
As shown in Fig. 2 and Figure 15, cutting module is arranged in the lower section of the fixed coiling module in direction five, including bifurcated mouth court The U-shaped pusher (127) of fixed main shaft, the screens drive module for driving U-shaped pusher vertical direction motion and the U-shaped release of driving Exit drive module of the device along fixed axis module axial-movement, screens drive module are included along the screens gas that vertically arranges Cylinder (128), screens cylinder contiguous block (126), releasing drive module includes releasing hollow, rectangular base (121), passes through base two With respect to side plate and the optical axis (122) in the sidewall of being slidably installed, the release gas along corresponding fixed main shaft axis direction arrangement Cylinder (125), release cylinder connecting plate (124), hollow, rectangular base (121) are fixed on board, because index dial (100) is outer Shell is also secured on board, for save space and material, hollow, rectangular base (121) can be fixed on index dial directly (100), on shell, optical axis (122) two ends are connected with release cylinder connecting plate (126), screens cylinder contiguous block (124) respectively Fixed, in order to reduce optical axis (122) resistance of motion and reduce abrasion, optical axis (122) is by supporting sleeve (123) and hollow square Shape base (121) connects, and screens cylinder (128) body is fixedly mounted on screens cylinder contiguous block (126) away from hollow, rectangular bottom On the side of seat (121), the piston rod of screens cylinder is connected with U-shaped card position device (126), and device two divergent ends in U-shaped card position are vertical Through screens cylinder contiguous block (126), release cylinder body (125) and be connected with cylinder connecting plate (124) is released, release cylinder (125) piston rod is connected with hollow, rectangular base (121), is released gas bar connecting plate (124) and is additionally provided with along pushing away Go out the limited screw (129) of the cylinder direction of motion, as limited screw (129) can be with hollow, rectangular base in motor process (121) collide so that hollow, rectangular base (121) wear and tear, in order to part exchanging simpler, in hollow, rectangular base (121) On the face relative with limited screw (129), backing plate (130) is installed.
As shown in figure 16, the outside of the coil stuck-module of six axis mechanism arranged direction five of blanking, vertically square including rotating shaft To blanking index dial (503), six indexing blanking rotating disk (504), six groups of coil receiver modules that the sub-degree angle of arrangement is 60 °, Blanking index dial is fixed on board, and six indexing blanking rotating disks are fixed on board, and six indexing blanking rotating disks are fixed on index dial Rotating shaft on;Coil receiver module includes that blanking main shaft (502) and blanking mold head (501), blanking main shaft (502) root are fixed On the blanking rotating disk, blanking mold head (501) is fixed on the end of blanking main shaft (502) end;Two adjacent groups coil connects It is 60 ° to receive angle between module;
As shown in Figure 17 and Figure 19, feeding pressure mechanism includes that binder base (405), binder support, vertical direction are arranged in down Expect six axis mechanisms binder cylinder (401), swage set piece (402), support is by pole three (403), pole four (404), optical axis contiguous block (400) constitute, binder base (405) is fixed on board, and four (404) one end of pole is fixed on binder base, and the other end is solid Surely optical axis contiguous block (400), three (403) one end of pole are fixed on binder base (405), the other end and binder cylinder (401) body connection, swage set piece (402) are connected with the piston cylinder of binder cylinder (401), and the piston rod of binder cylinder is stretched Swage set piece is driven to be pressed on blanking mold head (501) when going out.
As shown in Figure 18 and Figure 19, the operational process of the six axles flying fork type coil winding machine is as follows:Under original state, die head (259) do not contact with top cover (229), wire rod (260) initially passes through vial (257), be subsequently passed through mainshaft nut (236) and rotation Groove on main shaft (235), from flying trident (231) bottom, outer shroud is passed, and is stuck on sheave (230), after machine startup, and first first watches Electric motor starting is taken, drives bracing frame to move towards the coil stuck-module in direction one, at this moment, die head (259) is connect with top cover (229) Touch, main shaft spring stress compresses, die head (259), top cover (229) are close together, move to and postpone outside corresponding, the second servo Electric motor starting, drives flying trident (231) to rotate, in the upper coiling of die head (259), after the completion of first coil of coiling, the demoulding Cylinder starts, and blocks mainshaft nut (236) by U-shaped stripper (251), and die head (259) is separated with top cover (229), now Six axis mechanism inverse times rotated 60 °, the coil stuck-module direction two, and coil carries out the station processing of correlation, Ran Houliu Axis mechanism is rotated further 60 ° counterclockwise, the coil stuck-module direction three, the pneumatic scissors one (304) of gas shearing machine structure Drive module is cut by gas to drive, is translated toward catch (121) direction between direction three and direction four, then pneumatic scissors one (304) start, cut off pneumatic scissors after the end of a thread and close, gas is cut drive module drive gas and cut and exits station, and six axis mechanisms continue inverse Hour hands rotate 60 °, and the coil stuck-module comes direction four, and the pneumatic scissors two (308) of gas shearing machine structure are cut driving by gas Module drive, translates toward the catch direction between direction three and direction four, and then pneumatic scissors start, and cut off pneumatic clipper after line tail Knife cuts out, and then six axis mechanisms continue to rotate counterclockwise 60 °, the coil stuck-module direction five, and ejecting mechanism is first U-shaped card position device (127) is released toward fixed axle module direction, device (127) two divergent ends in U-shaped card position are stuck in the convex shoulder one of sliding sleeve (117), between convex shoulder two (118), then U-shaped card position device (127) is released by ejecting mechanism toward the direction for deviating from rotating disk, sliding sleeve band The coil that fixes on die head is released by dynamic ring of releasing, and the blanking mold of the coil receiver module of six axis mechanism of blanking fallen by coil On head (501), this when, binder cylinder start, and drive swage set piece (402) to move straight down, and the coil that releases is compressed On blanking mold head (501), then sliding sleeve resets, six axis mechanism rotate counterclockwises, and then, swage set piece (402) resets, Six axis mechanism of blanking rotates 60 °, and operating personnel can remove coil from the blanking mold head after rotation.
A kind of six axle flying fork type coil winding machines of the above six axle cutting agency of band provided by the embodiment of the present invention are carried out It is discussed in detail, specific case used herein is set forth to the principle of the present invention and embodiment, above example Illustrate that being only intended to help understands the method for the present invention and its core concept;Simultaneously for one of ordinary skill in the art, according to According to the thought of the present invention, will change in specific embodiments and applications, in sum, this specification content Should not be construed as limiting the invention.

Claims (9)

1. six axle flying fork type coil winding machines of six axle cutting agency of a kind of band, it is characterised in that:Including six axles that changes for station Mechanism, for coiling flying fork type winding mechanism, for trimming gas shearing machine structure, for release coil cutting agency, For transmit blanking coil six axis mechanism of blanking, for coil blanking when binder feeding pressure mechanism;
Six axis mechanisms include six indexing rotary table modules, six groups of coil stuck-modules, six groups of catch moulds for being used for tightening coil lead Block;
Six indexing rotary table modules include that the index dial of rotating shaft vertical direction arrangement, the coil in the index dial rotating shaft turn Disk;
Coil stuck-module includes fixed main shaft of the root on the coil rotating disk, extend outside fixed main shaft for finely tuning Degree adjust annulus, can along corresponding fixed main shaft in axial sliding sliding sleeve, for sliding sleeve reset sliding sleeve spring, be used for coil The supporting release ring of the die head of sizing and the die head, the regulation annulus is installed in the fixed main shaft near root Outer shroud on, the fixed main shaft respectively adjusting annulus and be provided with baffle ring one, baffle ring two near the position of end near described, The fixed main shaft is provided with a chute between baffle ring one and baffle ring two vertically, and the sliding sleeve inwall is provided with inserting for insertion chute Pin one, the sliding sleeve both ends of the spring in compressive state are withstood on the baffle ring two and the latch one respectively, and sliding sleeve spring will be sliding Set is pressed on the baffle ring one near fixed main shaft root end, is released ring one end and is fixed on the sliding sleeve away from rotating disk one End, the other end is the semiclosed face for being provided with hole, and die head root is fixed on the fixed main shaft end tip, and end is from releasing ring The hole in semiclosed face passes;
Catch module includes catch stock of the root on rotating disk, is fixed on the catch of the long boom end of catch, and catch deviates from The coil rotating disk side is provided with cable clamping interface;
Between two adjacent groups coil stuck-module, angle is 60 °, and catch module is arranged between two adjacent groups coil stuck-module, It it is 30 ° with the angle between adjacent windings stuck-module;
The sub-degree angle of index dial is set to 60 °, and each coil stuck-module is successively in direction one, direction two, direction three, side Circulation conversion and stop between Xiang Si, direction five, direction six, between adjacent two direction, angle is 60 °;
Flying fork type winding mechanism is arranged on the outside of the one of coil stuck-module of six axis mechanisms, including coiling base, can be along right The support frame module for answering coil stuck-module axially-movable, the translation driving means for driving support plate module motion, can be around Flying trident rotary axis module that main shaft module axis is rotated, drive device of rotation driving that the flying trident rotary axis module rotates, along described The main shaft mould emptier of coil stuck-module axially-movable, the demoulding driving means for driving mould emptier motion;
Coiling base bottom is fixed on board;
Support frame module includes that two edges correspond to the axial arranged slide rail of coil stuck-module, are slidably mounted on two slide rails respectively On slide block one, slide block two and bobbin support, the slide rail is fixed on base, the bobbin support bottom surface and the cunning Block one, slide block two are fixedly connected;
Flying trident rotary axis module includes the live spindle rotated around corresponding coil stuck-module axis, the master resetted for live spindle The collar bush of axle spring and main shaft synchronous axial system, collar bush bearing, for the collar bush bearing fix bearing holder (housing, cover), be used for The flying trident of rotation coiling wire rod;The bearing holder (housing, cover) through support frame as described above and is fixed on support frame as described above, outside collar bush bearing Ring is connected with bearing holder (housing, cover) inner ring surface, and collar bush bearing inner ring is connected with collar bush outer ring surface;Live spindle is through simultaneously It is slidably mounted in the collar bush, live spindle is being fixed with screens spiral shell away from the direction end of corresponding coil stuck-module Mother, is being provided with top cover near corresponding coil stuck-module one end end, and the live spindle is being provided with gear near top cover one end Enclosing one and chute being provided with vertically between back-up ring one and collar bush, it is described that the collar bush inner surface setting has latch to be stuck in In the chute of live spindle, the main shaft both ends of the spring is connected with the back-up ring one, the latch respectively, the flying trident Bottom fixed cover collar bush towards corresponding coil stuck-module one end, the bifurcation ostium end of the flying trident towards top cover and Two divergent ends are arranged in top cover both sides, are provided with sheave, the circular groove tangent line side of the sheave in one of divergent ends To with the live spindle axis at grade;
Main shaft striping module includes U-shaped stripper, two slide bars being arranged in parallel with corresponding coil stuck-module, U-shaped stripper Two divergent ends to be arranged on live spindle big near the distance between the outer ring surface both sides of screens nut location, two divergent ends External diameter in the live spindle the external diameter less than the screens nut, the slide bar two ends are fixed on bracing frame, U-shaped de- The basal sliding of mould device is on the slide bar;
Gas shearing machine structure is arranged on the outside of the direction of the one of catch module of six axis mechanisms, cuts base, two pneumatic clippers including gas Knife, can along the catch module axis direction movement gas cut bracing frame, drive gas cut bracing frame movement gas cut driving means, gas Cut bracing frame and be slidably mounted on gas and cut on base, two pneumatic scissors are fixed on the gas and cut on bracing frame, two pneumatic scissors Work head respectively be located at the catch module both sides;
Cutting agency is arranged in the lower section of the one of coil stuck-module of six axis mechanisms, solid towards corresponding coil including bifurcated mouth The U-shaped card position device of cover half block, the screens driving means for driving U-shaped card position device vertically movable and driving U-shaped card position device are along correspondingly The release driving means of coil stuck-module axially-movable;Be provided with the sliding sleeve outer shroud of the coil stuck-module convex shoulder one, The external diameter of the distance between convex shoulder two, two bifurcated mouths of U-shaped card position device more than the fixing axle sliding sleeve non-convex shoulders, Less than the external diameter at convex shoulder position, when screens drive module drives U-shaped card position device to move up, two of U-shaped card position device Bifurcated mouth is between convex shoulder one, convex shoulder two;
Six axis mechanism of blanking is arranged in the outside of the corresponding coil stuck-module of cutting agency, including rotating shaft vertical direction arrangement Sub-degree angle be 60 ° blanking index dial, six indexing blanking rotating disks, six groups of coil receiver modules, blanking index dial is fixed on machine On platform, six indexing blanking rotating disks are fixed on board, and six indexing blanking rotating disks are fixed in the rotating shaft of index dial;Coil receives mould Block includes that blanking main shaft and blanking mold head, blanking main shaft root are fixed on the blanking rotating disk, and die head is fixed on blanking The end of spindle nose;Between two adjacent groups coil receiver module, angle is 60 °;
Feeding pressure mechanism includes the binder cylinder that binder base, binder support, vertical direction be arranged in above six axis mechanism of blanking, pressure Tablet, binder base are fixed on board, and binder support is fixed on binder base, and binder cylinder body is arranged on binder support On, swage set piece is connected with the piston cylinder of binder cylinder, and swage set piece can be pressed in the blanking die under the driving of binder cylinder On tool head.
2. six axle flying fork type coil winding machines of six axle cutting agency of band as claimed in claim 1, it is characterised in that:Flying fork type coiling On the outside of first directional coils stuck-module of arrangement of mechanism, gas shearing machine structure is arranged in the 3rd direction and four direction coil is solid Determine on the outside of the catch module of intermodule, cutting agency is arranged in the lower section of the 5th directional coils stuck-module, six axle machine of blanking Structure is arranged in the outside of the 5th directional coils stuck-module, and the binder cylinder arrangement of the feeding pressure mechanism is in six axle of the blanking Above the blanking mold head of mechanism.
3. six axle flying fork type coil winding machines of six axle cutting agency of band as claimed in claim 2, it is characterised in that:The catch back of the body From rotating disk side, cable clamping interface is provided with, cable clamping interface is with coil stuck-module axis in same level.
4. six axle flying fork type coil winding machines of six axle cutting agency of band as claimed in claim 3, it is characterised in that:The rotation master Axle axis, the flying trident axis, corresponding coil stuck-module axis three conllinear.
5. six axle flying fork type coil winding machines of six axle cutting agency of band as claimed in claim 4, it is characterised in that:Coil receives mould Block axis and corresponding coil stuck-module axis collinear.
6. six axle flying fork type coil winding machines of six axle cutting agency of band as claimed in claim 5, it is characterised in that:Release on ring Bore dia is bigger than die head outer end diameter 0.1~0.5 millimeter.
7. six axle flying fork type coil winding machines of six axle cutting agency of band as claimed in claim 6, it is characterised in that:
External diameter of the external diameter of the blanking mold head less than the die head.
8. six axle flying fork type coil winding machines of six axle cutting agency of band as claimed in claim 7, it is characterised in that:Translation drives dress Put and be arranged in below bobbin support, including along axial arranged first servomotor of the coil stuck-module, shaft coupling, axle The screw mandrel of line and the first servomotor rotation conllinear, screw mandrel contiguous block, the first servomotor body are fixed on base, connection Axle device two ends are connected with one end of the first servomotor rotating shaft and screw mandrel respectively, and the other end of screw mandrel is fixed on base and watches with first Take on the relative side of motor, screw mandrel contiguous block ring set on the screw mandrel, prop up by the upper surface of screw mandrel contiguous block and the coiling Support is fixedly connected;
Rotating driving device include with along the second axial arranged servomotor of corresponding coil stent, for transmitting power Main pulley, belt, secondary belt pulley, the second servomotor body are fixed on bracing frame, and main pulley is fixed on second In the rotating shaft of servomotor, secondary belt pulley is installed on fixed live spindle outer ring surface, and belt sleeve is in main pulley and secondary belt pulley On the tooth of outline;
Demoulding driving means include that the demoulding cylinder along corresponding coil stuck-module axis arrangement, demoulding cylinder are fixed on coiling On support, U-shaped card position device bottom is connected with the piston rod of the demoulding cylinder;
, along the axial arranged trimming drive cylinder of corresponding catch module, trimming drive cylinder body is solid for wire shearing driving device enclosed mass It is scheduled on the gas to cut on base, the piston rod of the trimming drive cylinder is cut bracing frame with the gas and is connected;
Screens driving means include that along the screens cylinder, screens cylinder contiguous block that vertically arranges releasing drive module includes pushing away Go out hollow, rectangular base, through base two opposite sides plate and the optical axis in the sidewall of being slidably installed, solid along corresponding coil The axial arranged release cylinder of cover half block, release cylinder connecting plate, the release base are fixed on board, the optical axis two ends It is connected with release cylinder connecting plate, the screens cylinder contiguous block respectively, the screens cylinder body and the U-shaped card position Device connects, and the piston rod of the screens cylinder is connected with the screens cylinder contiguous block, and the release cylinder body is pushed away with described Go out the connection of cylinder connecting plate, the piston rod for releasing cylinder is connected with the base, and the gas bar connecting plate is additionally provided with Along the limited screw for releasing cylinder direction.
9. six axle flying fork type coil winding machines of six axle cutting agency of band as claimed in claim 7, it is characterised in that:Six axle flies The wire rod of V shape coiling coiling is ethanol enamel-covered wire, and flying fork type winding mechanism also includes vial, the vial be arranged on around On the bobbin support of wire module.
CN201611061159.XA 2016-11-28 2016-11-28 A kind of six axle flying fork type coil winding machines of the axle cutting agency of band six Expired - Fee Related CN106504890B (en)

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CN107276341A (en) * 2017-08-03 2017-10-20 温州北工汽车电器有限公司 A kind of whole-automatic subcoil coil winding machine
CN107978447A (en) * 2017-12-27 2018-05-01 重庆万事荣光电子有限公司 Transformer coil coil winding machine with automatic discharging function
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CN111145999A (en) * 2020-01-21 2020-05-12 科瓦力(宁波)精密器械有限公司 Integrated intelligent main and auxiliary pole coil winding robot
CN113562544A (en) * 2021-06-30 2021-10-29 浙江田中精机股份有限公司 Tail line twisting and winding system and method

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CN201285705Y (en) * 2008-10-16 2009-08-05 钱承林 Fast holding device
CN203150384U (en) * 2013-01-16 2013-08-21 珠海市迪加斯电子有限公司 Separating and loading integrated system and separating and loading device
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CN107276341A (en) * 2017-08-03 2017-10-20 温州北工汽车电器有限公司 A kind of whole-automatic subcoil coil winding machine
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CN111145999B (en) * 2020-01-21 2022-02-25 科瓦力(宁波)精密器械有限公司 Integrated intelligent main and auxiliary pole coil winding robot
CN113562544A (en) * 2021-06-30 2021-10-29 浙江田中精机股份有限公司 Tail line twisting and winding system and method

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