CN106475792A - Full-automatic surfing panel moulding apparatus - Google Patents

Full-automatic surfing panel moulding apparatus Download PDF

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Publication number
CN106475792A
CN106475792A CN201610958164.4A CN201610958164A CN106475792A CN 106475792 A CN106475792 A CN 106475792A CN 201610958164 A CN201610958164 A CN 201610958164A CN 106475792 A CN106475792 A CN 106475792A
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CN
China
Prior art keywords
guide rail
full
switching mechanism
moulding apparatus
panel moulding
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610958164.4A
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Chinese (zh)
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CN106475792B (en
Inventor
丁伟森
张冠梁
周公爽
曾德权
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Hangzhou Bolaa Network Technology Co ltd
Original Assignee
Zhejiang Bora Automation Technology Co Ltd
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Priority to CN201610958164.4A priority Critical patent/CN106475792B/en
Publication of CN106475792A publication Critical patent/CN106475792A/en
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Publication of CN106475792B publication Critical patent/CN106475792B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25Movable or adjustable work or tool supports

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)
  • Manipulator (AREA)

Abstract

The invention discloses a kind of full-automatic surfing panel moulding apparatus, including robot and main stand, described main stand includes horizontal guide rail, described horizontal guide rail is provided with supporting mechanism, described horizontal guide rail be respectively arranged at two ends with clamp bracket, in described clamp bracket, switching mechanism is provided with by upright guide rail, described switching mechanism is connected with clip claw mechanism.The present invention adopts infrared feeding positioning, and gas pawl is fixed, and cross bar supports surfboard, carries system self-turnover, has the advantages of hand labor intensity is little, and system cost is low, production efficiency is high, converted productss quality is good, standardization level is high.

Description

Full-automatic surfing panel moulding apparatus
Technical field
The present invention relates to a kind of full-automatic surfing panel moulding apparatus.
Background technology
At present for the processing and forming design process of surfboard, it is more by the way of artificial, pah opens from hair Begin constantly to compare key parameter using plane grinder tool, until meeting model needs.Using artificial molding, the labor intensity of personnel Greatly, homogeneity of product is poor, and working (machining) efficiency is low, and product cost is high.Customize with surfboard, the demand of multi-varieties and small-batch is more next Stronger, to surfboard sheet metal forming personnel requirement also more and more higher, and foam can produce substantial amounts of powder during molding Dirt, brings serious threat to the health of processing staff.
Now surfing panel moulding apparatus in industry are all to be realized by CNC three-axis numerical control center, are fixed by sucker With support surfboard, after system machines one side, manually surfboard is overturn, then to process other one side, complete descendant Work blanking.Because surfboard material is polystyrene, material ratio is relatively soft, more serious using the fixing gas leakage ratio of sucker, needs people Work, to fixed position Continuous pressing device for stereo-pattern, brings material and time to waste;Tow sides processing is overturn using artificial, when reverse side is fixing Needs are manually relocated, and may bring deviation, lead to surfboard concordance poor;Due to surfboard processing dimension scope very Greatly, all surfboard dimensioned to be covered, lead to that CNC machining center equipment volume is very big, price is very expensive.
Content of the invention
The problem to be solved in the present invention is to provide the full-automatic punching of a kind of concordance effectively improving product and working (machining) efficiency Wave plate forming machine.
In order to solve above-mentioned technical problem, the present invention adopts the following technical scheme that:Full-automatic surfing panel moulding apparatus, including machine Device people and main stand, described main stand includes horizontal guide rail, and described horizontal guide rail is provided with supporting mechanism, and described level is led Rail be respectively arranged at two ends with clamp bracket, described clamp bracket is provided with switching mechanism by upright guide rail, described switching mechanism It is connected with clip claw mechanism.
Described supporting mechanism includes at least two support units, and described support unit includes slide block, frames, supports electricity Machine and support rail, on described horizontal guide rail, described support motor is fixed on described slide block described slide block, described support Motor passes through screw mandrel and the guide post described support rail of connection in described frames.
Described switching mechanism includes the main switching mechanism being respectively arranged in two clamp bracket and from switching mechanism, and described master turns over Rotation mechanism includes 180 degree tumble cylinder, and described 180 degree tumble cylinder connects described clip claw mechanism, described includes from switching mechanism Rotate freely axle, the described axle that rotates freely connects described clip claw mechanism.
The piston rod of described 180 degree tumble cylinder is provided with limited block, and the housing of described 180 degree tumble cylinder is fixed with One piece of fixed plate, described fixed plate is provided with caging bolt, and described caging bolt can stop described limited block.
Position on described upright guide rail for the described switching mechanism is controlled by lifting motor.
Described clip claw mechanism includes thumb cylinder and upper and lower pulldown, and two finger bars of described thumb cylinder are respectively fixed with guiding Block, described guide pad is provided with guide groove, is provided with regulation guide rail in described guide groove, and contiguous block and two is passed through in described upper and lower pulldown respectively Adjust guide rail to be fixedly connected, on described guide pad, the position of corresponding described guide groove and direction are provided with some screws, and described regulation is led Rail is locked by the clamping screw being connected with this screw, and the folding of described upper and lower pulldown adjusts, by with described, the institute that guide rail is connected State thumb air cylinder driven.
The clamping face of described upper and lower pulldown is provided with locating piece.
The surface of described horizontal guide rail is provided with infrared locator, and described infrared locator passes through pole and described clamping Frame is fixed.
The clamp bracket of described horizontal guide rail one end can move along described horizontal guide rail.
The present invention adopts infrared feeding positioning, and gas pawl is fixed, and cross bar supports surfboard, carries system self-turnover, tool There is hand labor intensity little, system cost is low, production efficiency is high, converted productss quality is good, the advantages of standardization level is high.
Brief description
Fig. 1 is the structural representation of the present invention full-automatic surfboard shaping machine main body rack section
Fig. 2 is the structural representation of supporting mechanism in Fig. 1 embodiment
Fig. 3 is the structural representation of the clamp bracket with main switching mechanism in Fig. 1 embodiment
Fig. 4 is the partial enlarged drawing at A in Fig. 3
Fig. 5 is the structural representation of clip claw mechanism in Fig. 1 embodiment
Specific embodiment
As shown in figure 1, full-automatic surfing panel moulding apparatus, including robot and main stand, described main stand includes water Level gauge 1, described horizontal guide rail is provided with supporting mechanism 2, described horizontal guide rail be respectively arranged at two ends with clamp bracket 3, wherein One clamp bracket is fixed, and a clamp bracket moves, and in order to adapt to different length surfing sheet metal forming demand, this clamp bracket can be Move back and forth on horizontal guide rail and be adjusted.In described clamp bracket, switching mechanism 4, described upset are provided with by upright guide rail 31 Mechanism is connected with clip claw mechanism 5.
Described supporting mechanism includes three support units, as shown in Fig. 2 described support unit includes slide block 21, support machine Frame 26, support motor 22 and support rail 23, on described horizontal guide rail, described support motor is fixed on described described slide block On slide block, described support motor connects described support rail by the screw mandrel 24 in described frames and guide post 25.
Supporting mechanism is used for supporting surfboard to be processed, is contacted by support rail and supports, before surfboard is processed By three support units of manual adjustment laterally in the position of guide rail.Because when processing positive and negative, bearing height is to differ Sample.Automatic turning to be realized, supports the height of motor also will realize automatically adjusting.Automatic in order to realize energy after processing upset Adapt to surfboard differing heights requirement, each support unit all with servo lifting motor, by motor rotary screw rod thus carrying Dynamic support rail moves up and down, and the height parameter of servomotor, according to the process requirements of actual surfboard, is stored in the control of system In device processed, called by system in each course of processing, directly control servomotor lifting, without manual intervention.
Existing surfing panel moulding apparatus to fix surfboard by the way of sucker, this can bring a lot of uncertain because Element, such as air pressure are unstable, and the suction of each sucker is uneven, and this all can lead to surfboard to produce, process only Can be substandard products.Technical solution of the present invention to do support rail using the aluminium section bar of strip, and when processing, handgrip is clamping , as long as so ensure that upper and lower pulldown grasps, and has Screw to fix, the machining accuracy after upset can reach 0.5mm again Within.
Described switching mechanism includes the main switching mechanism being respectively arranged in two clamp bracket and from switching mechanism, and described master turns over Rotation mechanism includes 180 degree tumble cylinder 41, and described 180 degree tumble cylinder connects described clip claw mechanism, described from switching mechanism bag Include and rotate freely axle 42, the described axle that rotates freely connects described clip claw mechanism.
As shown in Figure 3 and Figure 4, the piston rod of described 180 degree tumble cylinder is provided with limited block 43, described 180 degree upset One piece of fixed plate is fixed with the housing of cylinder, described fixed plate is provided with caging bolt 44, described caging bolt can stop institute State limited block.Caging bolt 44 using the mode that screws, easy to adjust it is ensured that 180 degree tumble cylinder realizes 180 degree upset, make Precision gets a promotion further.
Position on described upright guide rail 31 for the described switching mechanism is controlled by lifting motor 32.
Switching mechanism adopts Serve Motor Control, drives surfboard to move along linear guides, and both lifting motors must be tight Lattice are synchronous, first run to top in the front motor of upset, realize the upset of surfboard on top.In order to prevent surfboard in upset During torsional deformation, described switching mechanism is set to main switching mechanism and from switching mechanism, and main switching mechanism adopts 180 degree to overturn Cylinder controls, in order to prevent cylinder upset more than 180 degree it is ensured that processed surfboard can fully horizontally after upset, main tipper Structure carries limited block.It is to rotate freely axle from switching mechanism, follow main switching mechanism action executing completely.
As shown in Figure 3 and Figure 5, described clip claw mechanism includes thumb cylinder 51 and upper and lower pulldown 52, described thumb cylinder Two finger bars is respectively fixed with guide pad 53, described guide pad is provided with guide groove, be provided with described guide groove regulation guide rail 54, described on Lower pulldown is fixedly connected with two regulation guide rails by contiguous block respectively, the position of corresponding described guide groove and direction on described guide pad It is provided with some screws 55, described regulation guide rail is locked by the clamping screw being connected with this screw, the opening of described upper and lower pulldown Close and adjust, by with described, the described thumb air cylinder driven that guide rail is connected.
The clamping face of described upper and lower pulldown be provided with locating piece it is ensured that during feeding the location of workpiece concordance.
Clip claw mechanism, the surfboard for fixing processed is not moved in process.Using the clamping of thumb cylinder, Clip claw mechanism includes pulldown and lower pulldown it is considered to the waste of surfboard length direction material in process, upper and lower pulldown Designed using center hollow out mode, for feed space in forming process.Simultaneously in order to adapt to the thickness requirement of different surfboards, Up and down pulldown is designed with the fast regulating mechanism of thickness, and thickness adjusted can be realized by manual adjustment clamping screw, upper and lower pulldown and soon Regulating mechanism is connected by contiguous block.
The surface of described horizontal guide rail is provided with infrared locator 6, and described infrared locator passes through pole and described clamping Support 3 is fixing.Infrared locator is for the ease of the processed surfboard of artificial loading Primary Location, infrared locator perpendicular projection To surfboard to be processed, surfboard to be processed is preset with anchor point, as long as infrared point and default point essentially coincide, significantly Save feeding positioning time.
The clamp bracket of described horizontal guide rail one end can move along described horizontal guide rail, and that is, main switching mechanism is fixed, from turning over Rotation mechanism can move along guide rail, adapts to the processing of different workpieces length.
The present invention adopts the robot of 6DOF, can analog manual operation completely everything, mainly complete surfing The generation of the three-dimensionally shaped all path locus of plate.In order to cover the demand of 5 feet to 14 feet main flow processing of surfboard, robot Arm exhibition using 3.2 meters of range of movement.Spindle motor is installed on robot flange, the span of control of spindle motor rotating speed is 6000 to 18000 rpms, spindle motor installs 13 process tools, the selection of cutter can by client root factually border by Demand quick-replaceable.
The work flow of the present invention full-automatic surfing panel moulding apparatus:
1st, select the model of a surfboard, by 3D modeling software and be converted into robot trajectory path, and import Robot control system;
2nd, according to the surfing Slab selected, determine the lateral attitude of supporting mechanism, and by A face in the course of processing and B face Bearing height import to system controller;
3rd, the lateral attitude of actual adjusting device supporting mechanism and clamp bracket fixing, pah according to surfboard hair simultaneously Thickness, the height of adjustment clip claw mechanism;
4th, manually surfboard to be processed is placed in support platform, two of surfboard to be processed is put in clip claw mechanism Clamping locking;
5th, manually press system start-up button, system enters machining state, and after machining A face, automatic turning is to B face Continue processing, until whole surfboard machines;
6th, system prompt will complete, artificial blanking, enter next round processing.
The present invention full-automatic surfing panel moulding apparatus carry self-turnover, manually only need to do in feeding process tentatively Positioning, greatly save artificial labor intensity, simultaneously pass through automatic turning, several to the machining deviation on surfboard A/B two sides It is negligible, improve the concordance of product and the efficiency of processing.Using gas pawl positioning, cross bar supports, and solves former There is system to adopt sucker positioning to need the trouble of manually Continuous pressing device for stereo-pattern at sucker, decrease the intensity of workman.

Claims (9)

1. it is characterised in that including robot and main stand, described main stand includes level to full-automatic surfing panel moulding apparatus Guide rail, described horizontal guide rail is provided with supporting mechanism, described horizontal guide rail be respectively arranged at two ends with clamp bracket, described clamping is propped up On frame, switching mechanism is provided with by upright guide rail, described switching mechanism is connected with clip claw mechanism.
2. full-automatic surfing panel moulding apparatus according to claim 1 are it is characterised in that described supporting mechanism includes at least two Individual support unit, described support unit includes slide block, frames, supports motor and support rail, and described slide block is located at described On horizontal guide rail, described support motor is fixed on described slide block, and described support motor passes through in described frames Screw mandrel and guide post connect described support rail.
3. full-automatic surfing panel moulding apparatus according to claim 1 are it is characterised in that described switching mechanism includes setting respectively Main switching mechanism in two clamp bracket and from switching mechanism, described main switching mechanism includes 180 degree tumble cylinder, described 180 degree tumble cylinder connect described clip claw mechanism, described include rotating freely axle from switching mechanism, described rotate freely axle connect Described clip claw mechanism.
4. full-automatic surfing panel moulding apparatus according to claim 3 are it is characterised in that the work of described 180 degree tumble cylinder Stopper rod is provided with limited block, and the housing of described 180 degree tumble cylinder is fixed with one piece of fixed plate, and described fixed plate is provided with limit Position bolt, described caging bolt can stop described limited block.
5. the full-automatic surfing panel moulding apparatus according to claim 1 or 3 or 4 are it is characterised in that described switching mechanism is in institute The position stated on upright guide rail is controlled by lifting motor.
6. full-automatic surfing panel moulding apparatus according to claim 1 are it is characterised in that described clip claw mechanism includes thumb gas Cylinder and upper and lower pulldown, two finger bars of described thumb cylinder are respectively fixed with guide pad, and described guide pad is provided with guide groove, described leads It is provided with regulation guide rail, described upper and lower pulldown is fixedly connected with two regulation guide rails by contiguous block respectively, on described guide pad in groove The position of corresponding described guide groove and direction are provided with some screws, described regulation guide rail by the clamping screw that is connected with this screw Lai Locking, the folding of described upper and lower pulldown adjusts, by with described, the described thumb air cylinder driven that guide rail is connected.
7. full-automatic surfing panel moulding apparatus according to claim 6 are it is characterised in that on the clamping face of described upper and lower pulldown It is provided with locating piece.
8. full-automatic surfing panel moulding apparatus according to claim 1 are it is characterised in that the surface of described horizontal guide rail sets There is infrared locator, described infrared locator is fixed with described clamp bracket by pole.
9. full-automatic surfing panel moulding apparatus according to claim 1 are it is characterised in that the clamping of described horizontal guide rail one end Support can move along described horizontal guide rail.
CN201610958164.4A 2016-11-03 2016-11-03 Full-automatic surfing panel moulding apparatus Expired - Fee Related CN106475792B (en)

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Application Number Priority Date Filing Date Title
CN201610958164.4A CN106475792B (en) 2016-11-03 2016-11-03 Full-automatic surfing panel moulding apparatus

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Application Number Priority Date Filing Date Title
CN201610958164.4A CN106475792B (en) 2016-11-03 2016-11-03 Full-automatic surfing panel moulding apparatus

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107840145A (en) * 2017-11-30 2018-03-27 苏州弘瀚自动化科技有限公司 A kind of automatic turning device
CN112497767A (en) * 2020-11-12 2021-03-16 威海卡尔维森船艇有限公司 Efficient surfboard processing equipment

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5904082A (en) * 1995-02-10 1999-05-18 Index-Werke Gmbh & Co. Kg Hahn & Tessky Multiple-spindle turning machine
CN201115953Y (en) * 2007-08-21 2008-09-17 南车戚墅堰机车有限公司 Workpiece deflection turn-over device
CN102240822A (en) * 2011-07-06 2011-11-16 东风(十堰)底盘部件有限公司 Automobile cross beam drilling fixture
CN103659136A (en) * 2013-12-10 2014-03-26 南车长江车辆有限公司 Car body overturning device
CN204125082U (en) * 2014-05-26 2015-01-28 中联重科股份有限公司 Workpiece turning equipment
CN105858158A (en) * 2016-05-27 2016-08-17 深圳市劲拓自动化设备股份有限公司 Automatic overturning device
CN206277138U (en) * 2016-11-03 2017-06-27 浙江博拉自动化科技有限公司 Full-automatic surfing panel moulding apparatus

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5904082A (en) * 1995-02-10 1999-05-18 Index-Werke Gmbh & Co. Kg Hahn & Tessky Multiple-spindle turning machine
CN201115953Y (en) * 2007-08-21 2008-09-17 南车戚墅堰机车有限公司 Workpiece deflection turn-over device
CN102240822A (en) * 2011-07-06 2011-11-16 东风(十堰)底盘部件有限公司 Automobile cross beam drilling fixture
CN103659136A (en) * 2013-12-10 2014-03-26 南车长江车辆有限公司 Car body overturning device
CN204125082U (en) * 2014-05-26 2015-01-28 中联重科股份有限公司 Workpiece turning equipment
CN105858158A (en) * 2016-05-27 2016-08-17 深圳市劲拓自动化设备股份有限公司 Automatic overturning device
CN206277138U (en) * 2016-11-03 2017-06-27 浙江博拉自动化科技有限公司 Full-automatic surfing panel moulding apparatus

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107840145A (en) * 2017-11-30 2018-03-27 苏州弘瀚自动化科技有限公司 A kind of automatic turning device
CN112497767A (en) * 2020-11-12 2021-03-16 威海卡尔维森船艇有限公司 Efficient surfboard processing equipment
CN112497767B (en) * 2020-11-12 2022-11-04 威海卡尔维森船艇有限公司 Efficient surfboard processing equipment

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Effective date of registration: 20180906

Address after: 310000 179, room 4, No. 16, Zang Tang science and Technology Economic Zone, Xihu District, Hangzhou, Zhejiang.

Applicant after: HANGZHOU BOLAA NETWORK TECHNOLOGY Co.,Ltd.

Address before: 317200 No. 9 ho Fang Road, Shifeng street, Tiantai County, Taizhou, Zhejiang

Applicant before: ZHEJIANG BOLA AUTOMATION TECHNOLOGY CO.,LTD.

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Granted publication date: 20181102