CN106475524B - Double-row type direct casting system - Google Patents
Double-row type direct casting system Download PDFInfo
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- CN106475524B CN106475524B CN201611004743.1A CN201611004743A CN106475524B CN 106475524 B CN106475524 B CN 106475524B CN 201611004743 A CN201611004743 A CN 201611004743A CN 106475524 B CN106475524 B CN 106475524B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
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Abstract
A kind of double-row type direct casting system,Including the first casting machine,Second casting machine,Part flow arrangement,Molten bath,From vibrating device,One end of the part flow arrangement is connected with the molten bath,The other end of part flow arrangement is connected with first casting machine and the second casting machine,First casting machine includes casting portion,Second casting machine includes casting portion,The part flow arrangement includes upper liquid pipeline,Buffer current divider,First shunt conduit,Second shunt conduit,One end of the upper liquid pipeline is connected with molten bath,The other end of upper liquid pipeline is connected with buffering current divider,Confluence entrance is opened up on the side wall of the buffering current divider,First diffluence pass,Second diffluence pass,By setting the first casting machine in the present invention,Second casting machine has reached binary channels and has cast at the same time,To improve the purpose of casting efficiency,And it is provided with part flow arrangement,It is the first casting machine by part flow arrangement,Second casting machine reasonable distribution molten metal,To complete binary channels casting.
Description
Technical field
The present invention relates to alloy casting technical field, more particularly to a kind of double-row type direct casting system.
Background technology
Common alloy casting machine is single row type, i.e., casting machine sets a pouring channel, and such casting rate is slower, pours
Cast less efficient.
The content of the invention
It is necessary to propose that a kind of casting efficiency is high and the double-row type direct casting system of reasonable distribution casting molten metal.
A kind of double-row type direct casting system, including the first casting machine, the second casting machine, part flow arrangement, molten bath, self-vibration dress
Put, one end of the part flow arrangement is connected with the molten bath, and the other end of part flow arrangement is poured with first casting machine and second
Casting machine connects, and first casting machine includes casting portion, and second casting machine includes casting portion, and the part flow arrangement includes upper
Liquid pipe road, buffering current divider, the first shunt conduit, the second shunt conduit, one end of the upper liquid pipeline are connected with molten bath, upper liquid
The other end of pipeline with buffering current divider be connected, it is described buffering current divider side wall on open up converge entrance, the first diffluence pass,
Second diffluence pass, it is described buffering current divider inside set the first shunt conduit, the second shunt conduit, it is described confluence entrance with
The upper liquid pipeline connection, first shunt conduit will connect between first diffluence pass and confluence entrance, and described second
Shunt conduit will connect between second diffluence pass and confluence entrance, and the end of the first shunt conduit is stretched from the first diffluence pass
Go out, be connected with the casting portion with the first casting machine, the end of the second shunt conduit is stretched out from the second diffluence pass, to cast with second
The casting portion connection of machine, sets some outlet splitters, remote in the bottom of the first shunt conduit away from buffering current divider
The bottom for buffering the second shunt conduit of current divider sets some outlet splitters, the casting portion of the first casting machine, the second casting
The lower section in the casting portion of machine be correspondingly arranged on it is described from vibrating device, to be poured by the vibration from vibrating device the first casting machine
Casting portion, the casting portion of the second casting machine carry out vibration percussion, the ingot in casting portion is come off.
Preferably, some outlet splitters include at least three outlet splitters, and three outlet splitters are respectively
One front end current divider, two rear end current dividers, front end current divider is closer to the buffering current divider, and is arranged on first point
On the center line in flow tube road, two rear end current dividers are uniformly arranged on front end further from buffering current divider, two rear end current dividers
The both sides of current divider, and the side wall with the first shunt conduit does not contact.
Preferably, set on the inner wall of the buffering flow diverter side wall and thicken boss, the thickening boss is arranged on the
Between one shunt conduit and the second shunt conduit, converge entrance described in the thickening boss face, and raised to confluence entrance, adds
Thick boss is built by laying bricks or stones using heat-resisting material.
Preferably, the buffering current divider also sets up flow diverters, and the flow diverters are arranged on buffering current divider
Top, the flow diverters include stent, fixed seat, flexible handle, water conservancy diversion flow divider, and the stent is used to support flow
Current divider, fixed seat are fixed on the crossbeam of stent, and the fixed seat vertically opens up through hole, and the one of the flexible handle
End is through the through hole, and to be connected with water conservancy diversion flow divider, the other end of flexible handle is used to screw flexible handle, water conservancy diversion flow divider
One end of flexible handle is arranged on, water conservancy diversion flow divider is arranged on the position of the inside face confluence entrance of buffering current divider, passes through
Flexible handle is screwed, drives water conservancy diversion flow divider to be tilted to the first shunt conduit or the second shunt conduit.
Preferably, first casting machine includes support frame, fixed head on the support frame, tail, casting portion,
The casting portion includes driving-chain, some casting molds being fixed on driving-chain, and the driving-chain joins end to end to be formed
Rectangular-ambulatory-plane, the both ends of driving-chain cover respectively to be hung on head and tail, and is driven by head or tail-driving driving-chain rectangular-ambulatory-plane,
Driving-chain includes uplink driving-chain and downlink driving-chain, and the uplink driving-chain is the driving-chain transmitted from head to tail, institute
The driving-chain that downlink driving-chain is the transmission of slave Caudad head is stated, second casting machine has identical with first casting machine
Structure, set in casting portion close to one end of tail from vibrating device, it is described from vibrating device be arranged on the uplink driving-chain and
It is described to include upper vibrating device from vibrating device in support frame between downlink driving-chain, the upper vibrating device include upper mounted plate,
Upper junction plate, upper mobile board, upper bobbing machine, upper lead, upper limit spring, upper vibrating plate, are set horizontal on upper mounted plate
To axis, the upper bobbing machine is fixed on upper mobile board, and one end of upper mobile board coordinates with upper horizontal axis, so that on
Movable plate is rotated around upper horizontal axis, and the other end of upper mobile board is connected with upper lead, and the upper lead sequentially passes through
The other end, the upper junction plate of the upper mobile board, upper lead are fixedly connected with upper mobile board, and upper lead and upper junction plate are not
Connection so that upper mobile board and upper lead can be moved up and down relative to upper junction plate, upper mobile board and upper junction plate it
Between upper lead outer wall on be arranged upper limit spring, upper lead top set upper vibrating plate, fixed plate
And upper junction plate is fixed in the support frame between the uplink driving-chain and downlink driving-chain, the upper vibrating plate is arranged on
Below the lower surface of uplink driving-chain, with the rear-face contact with casting mold fixed on uplink driving-chain.
Preferably, it is described to further include lower vibrating device from vibrating device, the lower vibrating device include bottom plate, lower connecting plate,
Lower movable plate, lower bobbing machine, lower lead, the first lower limit spring, the second lower limit spring, lower oscillating plate, in bottom plate
Horizontal axis, the lower bobbing machine are fixed on the upper surface of lower movable plate under upper setting, and one end of lower movable plate is with
Horizontal axis coordinates, so that lower movable plate is rotated around lower horizontal axis, the other end of lower movable plate is connected with lower lead, institute
State the other end, lower connecting plate that lower lead sequentially passes through the lower movable plate, lower lead is not connected to lower movable plate, under lead
Be fixedly connected to column with lower connecting plate so that lower movable plate along lower lead relative to being moved down on lower lead and lower connecting plate
It is dynamic, the first lower limit spring is arranged on the outer wall of the lower lead between lower movable plate and lower connecting plate, on lower movable plate
The second lower limit spring is arranged on the outer wall of the lower lead of side, limited block is set on the top of lower lead, to avoid second
Lower limit spring is slipped from the top of lower lead, lower push rod is set on the lower surface of lower movable plate, in the low side of lower push rod
Lower oscillating plate is set, and the bottom plate and lower connecting plate are fixed on the support between the downlink driving-chain and downlink driving-chain
Under frame, the lower oscillating plate is arranged on the top of downlink driving-chain, with the back of the body with casting mold fixed on downlink driving-chain
Face contacts.
Preferably, the casting portion further includes rail plate, and the rail plate is arranged on the lower section of driving-chain, so as to pass
Dynamic chain is moved along rail plate, and the upper surface of the rail plate is contacted with driving-chain, the lower surface of rail plate and support
Frame is fixedly connected, driving-chain to be fixed on the support frame by rail plate, the slip positioned at the lower section of lower vibrating device
Guide rail sets notch, splicing guide rail is set in the notch, the splicing guide rail is contacted with rail plate face, so that transmission
Chain from rail plate to splicing guide rail seamlessly transit, splicing guide rail both sides set limiting plate, one end of the limiting plate with
Splice guide rail and fix welding, the other end of limiting plate is overlapped with rail plate so that splicing guide rail relative to rail plate above and below
It is mobile, buffer unit is set in the lower section of the splicing guide rail, sets what is be connected with buffer unit in the lower surface of splicing guide rail
Cylinder is buffered, the buffer unit includes bearing, guide tube, buffer spring, and the bearing is fixed in the support frame,
The lower end of guide tube is fixed on the upper surface of bearing, and the guide tube, buffering cylinder insertion buffering elastic are inserted into the lower end of buffer spring
The inside of spring, so that buffering cylinder is in close contact with buffer spring, the end for buffering cylinder is not contacted with bearing.
Preferably, first casting machine further includes mold releasing agent spraying device, and the mold releasing agent spraying device includes batch mixing
Tank, storage tank, conveying pipeline, high-pressure air pipe, spray gun, the mixing tank are used to be mixed to form releasing agent, and the storage tank is used to store up
Releasing agent is deposited, the storage tank is connected with mixing tank, and one end of the conveying pipeline is connected with storage tank, and the other end of conveying pipeline leads to
Cross conveying and be in charge of and be connected with the spray gun, one end of the high-pressure air pipe is used to access gases at high pressure, the other end of high-pressure air pipe
It is in charge of by high pressure and is connected with spray gun, the spray gun is a hollow circular-tube, and one end of spray gun is in charge of with the high pressure to be connected, spray gun
The other end be nozzle so that gases at high pressure are blown out along one end of spray gun to nozzle, the first casting described in the nozzle face
The front of the casting mold of machine is set, and through hole, the conveying point are opened up on the side wall of the spray gun between nozzle and high pressure are in charge of
Pipe is connected with the through hole on spray gun side wall, and releasing agent is in charge of from conveying and is delivered to inside spray gun.
Preferably, the mold releasing agent spraying device further includes first baffle, second baffle, and the first baffle, which is arranged on, to be leaned on
In the support frame of nearly head, second baffle is movably fixed on first baffle, overhead gage that first baffle includes being fixedly connected,
Lagging, lower baffle plate, set card slot on the upper surface of the lagging, open up on the lower baffle plate and lead to for what spray gun passed through
Hole, the lower baffle plate is horizontal by the angle no more than 60 °, and the second baffle is an arc panel, the second baffle
Bottom activity is inserted into the card slot of the lagging, so that second baffle and first baffle form Semi surrounding type block body.
Preferably, first casting machine further includes cooling device, and the cooling device includes air cooling equipment and water cooling fills
Put, the air cooling equipment includes wind turbine, header pipe, preceding discharge pipe, rear discharge pipe, and the air outlet connection air-supply of the wind turbine is total
One end of pipe, the other end of header pipe connects preceding discharge pipe and rear discharge pipe, the preceding discharge pipe and rear discharge pipe are set opposite to each other
Put, the preceding discharge pipe and rear discharge pipe are fixed at the top of the uplink driving-chain, with to pouring on uplink driving-chain
Ingot in injection molding tool is cooled down, and the water cooling plant includes cooling bath, and the cooling bath is rectangle groove body, described cold
But the transmission direction of groove along downlink driving-chain is arranged on the lower section of downlink driving-chain, and the width of cooling bath is driven more than downlink
The width of chain, so that downlink driving-chain can be deposited in the cooling bath, to be carried out to the casting mold on downlink driving-chain
Cooling, sets water level detecting meter on the side wall of cooling bath.
By setting the first casting machine, the second casting machine to reach binary channels and cast at the same time in the present invention, to improve casting
The purpose of efficiency, and part flow arrangement is provided with, it is the first casting machine, the second casting machine reasonable distribution metal by part flow arrangement
Liquid, to complete binary channels casting.
Brief description of the drawings
Fig. 1 is the structure diagram of the double-row type direct casting system.
Fig. 2 is the top view of the double-row type direct casting system.
Fig. 3 is the rearview of the double-row type direct casting system.
Fig. 4 is sectional views of the Fig. 2 along A-A.
Fig. 5 is the partial enlarged view that the part flow arrangement is expressed in Fig. 1.
Fig. 6 is the partial enlarged view that the part flow arrangement is expressed in Fig. 2.
Fig. 7 is the partial enlarged view that the buffer unit is expressed in Fig. 3.
Fig. 8 is the partial enlarged view of Fig. 7.
Fig. 9 is that the partial enlarged view from vibrating device is expressed in Fig. 4.
Figure 10 is the structure diagram of the upper vibrating device.
Figure 11 is the structure diagram of the lower vibrating device.
Figure 12 is the partial enlarged view that the mold releasing agent spraying device is expressed in Fig. 2.
Figure 13 is the partial enlarged view that the mold releasing agent spraying device is expressed in Fig. 4.
Figure 14 is the partial enlarged view that air cooling equipment is expressed in Fig. 1.
In figure:First casting machine 1, support frame 11, head 12, tail 13, casting portion 14, uplink driving-chain 141, downlink
It is driving-chain 142, rail plate 143, splicing guide rail 144, limiting plate 1441, buffer unit 145, bearing 1451, guide tube 1452, slow
Rush spring 1453, main stripper 15, secondary stripper 16, the second casting machine 2, part flow arrangement 3, upper liquid pipeline 31, buffering current divider
32nd, the first shunt conduit 321, the second shunt conduit 322, thicken boss 323, outlet splitter 33, front end current divider 331, after
Hold current divider 332, side block component 34, outside plate 341, high-temperature-resistant layer 342, flow diverters 35, stent 351, fixed seat
352nd, flexible handle 353, water conservancy diversion flow divider 354, deflector 36, molten bath 4, from vibrating device 5, upper vibrating device 51, upper mounted plate
511st, upper horizontal axis 5111, upper junction plate 512, upper mobile board 513, upper bobbing machine 514, upper lead 515, upper limit spring
516th, upper vibrating plate 517, lower vibrating device 52, bottom plate 521, lower horizontal axis 5211, lower connecting plate 522, lower movable plate
523rd, lower push rod 5231, lower bobbing machine 524, lower lead 525, the first lower limit spring 526, the second lower limit spring 527, under
Oscillating plate 528, mold releasing agent spraying device 6, mixing tank 61, storage tank 62, conveying pipeline 63, conveying be in charge of 631, high-pressure air pipe 64,
High pressure is in charge of 641, spray gun 65, nozzle 651, first baffle 66, lagging 661, second baffle 67, cooling device 7, air cooling equipment
71st, wind turbine 711, header pipe 712, preceding discharge pipe 713, rear discharge pipe 714, water cooling plant 72.
Embodiment
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be apparent that, drawings in the following description are some embodiments of the present invention, common for this area
For technical staff, without creative efforts, other attached drawings can also be obtained according to these attached drawings.
Referring to Fig. 1, Fig. 2, Fig. 5, Fig. 6, an embodiment of the present invention provides a kind of double-row type direct casting system, including first
Casting machine 1, the second casting machine 2, part flow arrangement 3, molten bath 4, be connected from vibrating device 5, one end of part flow arrangement 3 with molten bath 4, shunts
The other end of device 3 is connected with the first casting machine 1 and the second casting machine 2, and the first casting machine 1 includes casting portion 14, the second casting
Machine 2 includes casting portion.
Part flow arrangement 3 includes upper liquid pipeline 31, buffering current divider 32, the first shunt conduit 321, the second shunt conduit 322,
One end of upper liquid pipeline 31 is connected with molten bath 4, and the other end of upper liquid pipeline 31 is connected with buffering current divider 32, in buffering current divider
Confluence entrance, the first diffluence pass, the second diffluence pass are opened up on 32 side wall, first shunting is set in the inside of buffering current divider 32
Pipeline 321, the second shunt conduit 322, confluence entrance are connected with upper liquid pipeline 31, and the first shunt conduit 321 is by the first diffluence pass
Connected between confluence entrance, the second shunt conduit 322 will connect between second diffluence pass and confluence entrance, the first shunt conduit
321 end is stretched out from the first diffluence pass, is connected with the casting portion 14 with the first casting machine 1, the end of the second shunt conduit 322
Stretch out from the second diffluence pass, be connected with the casting portion with the second casting machine 2, in the first shunt conduit away from buffering current divider 32
321 bottom sets some outlet splitters 33, if being set in the bottom of the second shunt conduit 322 away from buffering current divider 32
Dry outlet splitter 33.
The lower section in the casting portion 14 of the first casting machine 1 is arranged on from vibrating device 5, with by the vibration from vibrating device 5 to pouring
Casting portion 14 carries out vibration percussion, the ingot in casting portion 14 is come off, also pouring in the second casting machine 2 is set from vibrating device 5
The lower section in casting portion, to carry out vibration percussion to casting portion by the vibration from vibrating device 5, makes the ingot in casting portion come off.
Further, some outlet splitters 33 include at least three outlet splitters 33, and three outlet splitters 33 are distinguished
For 331, two rear end current dividers 332 of a front end current divider, front end current divider 331 is closer to buffering current divider 32, and sets
Put on the center line of the first shunt conduit 321 or the second shunt conduit 322, two rear end current dividers 332 are further from buffering point
Flow device 32, two rear end current dividers 332 are uniformly arranged on the both sides of front end current divider 331, and not with the first shunt conduit 321 or
The side wall contact of second shunt conduit 322.
Wherein, front end current divider 331 is front end is small, rear end is big prism, and rear end current divider 332 is front end is small, rear end
Big prism, the cross-sectional area of rear end current divider 332 are less than the cross-sectional area of front end current divider 331, and then to reduce rear end
Gating Area of the current divider 332 to molten metal.
Further, side block component 34 is also set up in the end of the first shunt conduit 321, side block component 34 includes outside plate
341st, the high-temperature-resistant layer 342 being arranged on the inner wall of outside plate 341, side block component 34 are arranged on the casting of the first casting machine 1
The both sides in portion 14.When molten metal falls when in casting portion 14 from the bottom of the first shunt conduit 321, side block component 34 not only can be with
Stop the splashing of the molten metal caused by drop, the molten metal of splashing can also be made to be slid along high-temperature-resistant layer 342 and cast
In portion 14, or the surface for making molten metal be bonded in high-temperature-resistant layer 342, and then collect, avoid wasting.
The lower section in the casting portion 14 also below side block component 34 sets deflector 36, and deflector 36 is used for access from casting
The molten metal that portion 14 or high-temperature-resistant layer 342 flow down, and then recycle.
Further, set on the inner wall of buffering 32 side wall of current divider and thicken boss 323, thickeied boss 323 and be arranged on the
Between one shunt conduit 321 and the second shunt conduit 322,323 face of boss confluence entrance is thickeied, and it is raised to confluence entrance,
Boss 323 is thickeied to build by laying bricks or stones using heat-resisting material.Molten metal enters buffering current divider 32 along confluence entrance, then along first
321 and second shunt conduit 322 of shunt conduit flows out, and due to molten metal, not only temperature is high, but also has certain impact force, right
The inner wall of 32 side wall of current divider or the side wall of the first shunt conduit 321 or the side wall of the second shunt conduit 322 are buffered with very strong
Scouring force, cause heat waste serious, thus there is provided thicken boss 323.
Further, buffering current divider 32 also sets up flow diverters 35, and flow diverters 35 are arranged on buffering current divider 32
Top, flow diverters 35 include stent 351, fixed seat 352, flexible handle 353, water conservancy diversion flow divider 354, and stent 351 uses
In support flow diverters 35, fixed seat 352 is fixed on the crossbeam of stent 351, and fixed seat 352 vertically opens up logical
Hole, one end of flexible handle 353 passes through through hole, and to be connected with water conservancy diversion flow divider 354, the other end of flexible handle 353 is used to revolve
Flexible handle 353 is twisted, water conservancy diversion flow divider 354 is arranged on one end of flexible handle 353, and water conservancy diversion flow divider 354 is arranged on buffering point
The position of the inside face confluence entrance of device 32 is flowed, by screwing flexible handle 353, drives water conservancy diversion flow divider 354 to first point
321 or second shunt conduit 322 of flow tube road tilts.
When water conservancy diversion flow divider 354 is tilted to the first shunt conduit 321,354 and first shunt conduit 321 of water conservancy diversion flow divider
Between the opening of passage become larger, the opening of the passage between 354 and second shunt conduit 322 of water conservancy diversion flow divider diminishes, then, from
The major part for the molten metal that the entrance that converges flows into enters the passage between 354 and first shunt conduit 321 of water conservancy diversion flow divider, small portion
Point enter the passage between 354 and second shunt conduit 322 of water conservancy diversion flow divider, it is achieved thereby that the first shunt conduit 321 and the
The adjusting of flow in two shunt conduits 322.
Referring to Fig. 1 to Fig. 4, Fig. 7 to Figure 11, further, the first casting machine 1 includes support frame 11, is fixed on support frame
Head 12, tail 13 on frame 11, casting portion 14, casting portion 14 includes driving-chain, some pouring of being fixed on driving-chain
Injection molding has, and driving-chain joins end to end to form rectangular-ambulatory-plane, and the both ends of driving-chain cover respectively to be hung on head 12 and tail 13, and by machine
First 12 or tail 13 drive the transmission of driving-chain rectangular-ambulatory-plane, driving-chain includes uplink driving-chain 141 and downlink driving-chain 142, uplink
Driving-chain 141 is the driving-chain transmitted from head 12 to tail 13, and downlink driving-chain 142 is what is transmitted from tail 13 to head 12
Driving-chain, the second casting machine 2 have identical structure with the first casting machine 1, are set in casting portion 14 close to one end of tail 13
From vibrating device 5, from vibrating device 5 in the support frame 11 between uplink driving-chain 141 and downlink driving-chain 142.
Referring to Figure 10, include upper vibrating device 51 from vibrating device 5, upper vibrating device 51 includes upper mounted plate 511, upper junction plate
512nd, upper mobile board 513, upper bobbing machine 514, upper lead 515, upper limit spring 516, upper vibrating plate 517, in upper mounted plate
Upper horizontal axis 5111 is set on 511.
Upper bobbing machine 514 is fixed on upper mobile board 513, one end of upper mobile board 513 and upper horizontal axis 5111
Coordinate, so that upper mobile board 513 is rotated around upper horizontal axis 5111, the other end of upper mobile board 513 connects with upper lead 515
Connect, upper lead 515 sequentially passes through the other end of upper mobile board 513, upper junction plate 512, upper lead 515 and upper mobile board
513 are fixedly connected, and upper lead 515 is not connected to upper junction plate 512 so that upper mobile board 513 and upper lead 515 relative to
Upper junction plate 512 can move up and down, and be covered on the outer wall of the upper lead 515 between upper mobile board 513 and upper junction plate 512
If upper limit spring 516, upper vibrating plate 517 is set on the top of upper lead 515, upper mounted plate 511 and upper junction plate 512 are solid
It is scheduled in the support frame 11 between uplink driving-chain 141 and downlink driving-chain 142, upper vibrating plate 517 is arranged on uplink transmission
Below the lower surface of chain 141, with the rear-face contact with casting mold fixed on uplink driving-chain 141.
During work, upper 514 self-vibration of bobbing machine drives upper mobile board 513 to vibrate, and more than one end of upper mobile board 513 laterally leads to
Axis 5111 rotates upwardly and downwardly by a small margin for rotation axis, one end synchronous vibration that upper mobile board 513 is connected with upper lead 515, and then
517 synchronous vibration of upper vibrating plate is driven, the upper vibrating plate 517 of vibration beats and casting mold fixed on uplink driving-chain 141
The back side so that ingot in casting mold loosens, with coming off.
Referring to Figure 11, further, lower vibrating device 52 is further included from vibrating device 5, lower vibrating device 52 include bottom plate 521,
Lower connecting plate 522, lower movable plate 523, lower bobbing machine 524, lower lead 525, the first lower limit spring 526, the second lower limit
Spring 527, lower oscillating plate 528, horizontal axis 5211 under being set on bottom plate 521.
Lower bobbing machine 524 is fixed on the upper surface of lower movable plate 523, one end of lower movable plate 523 and lower transverse direction
Axis 5211 coordinates, so that lower movable plate 523 is rotated around lower horizontal axis 5211, the other end of lower movable plate 523 is led with
Connected to column 525, lower lead 525 sequentially passes through the other end of lower movable plate 523, lower connecting plate 522, lower lead 525 with
Lower movable plate 523 is not connected to, and lower lead 525 is fixedly connected with lower connecting plate 522, so that lower movable plate 523 is along lower guiding
Column 525 is moved up and down relative to lower lead 525 and lower connecting plate 522, between lower movable plate 523 and lower connecting plate 522
The first lower limit spring 526 is arranged on the outer wall of lower lead 525, the outer wall of the lower lead 525 above lower movable plate 523
On be arranged the second lower limit spring 527, lower lead 525 top set limited block, to avoid the second lower limit spring 527
Slipped from the top of lower lead 525, lower push rod 5231 is set on the lower surface of lower movable plate 523, in lower push rod 5231
Low side sets lower oscillating plate 528, and bottom plate 521 and lower connecting plate 522 are fixed on downlink driving-chain 142 and downlink driving-chain
Under support frame 11 between 142, lower oscillating plate 528 is arranged on the top of downlink driving-chain 142, with downlink driving-chain 142
The rear-face contact of the casting mold of upper fixation.
When ingot drives to ending by uplink driving-chain 141, from the delivery end discharging of tail 13, then sometimes deposit
In the sordid problem of ingot discharging, still remain what is do not fallen off at once when downlink driving-chain 142 is driven, in casting mold
Ingot, so, in the top of downlink driving-chain 142 lower vibrating device 52 is provided with close to one end of tail 13.
During work, lower 524 self-vibration of bobbing machine drives lower movable plate 523 to vibrate, and laterally leads to below one end of lower movable plate 523
Axis 5211 rotates upwardly and downwardly by a small margin for rotation axis, lower movable plate 523 and lower 525 synchronous vibration of lead, and then drives lower vibration
528 synchronous vibration of plate, the lower oscillating plate 528 of vibration beat the back side of casting mold fixed on downlink driving-chain 142, so that
The ingot obtained in casting mold loosens, with coming off.
Further, the first casting machine 1 further includes main stripper 15 and secondary stripper 16, main stripper 15 and secondary stripper 16
It is arranged in the support frame 11 close to tail 13, main stripper 15 is a tilt plate, the high-end setting of main stripper 15
In the lower section of the uplink driving-chain 141 close to tail 13, the low side of main stripper 15 slides for ingot, and secondary stripper 16 is
One tilt plate, the lower section of the high-end downlink driving-chain 142 for being arranged on the lower lower section of vibrating device 52 of secondary stripper 16, secondary stripper
16 low side slides for ingot, to be collected the ingot that lower vibrating device 52 vibrates again by secondary stripper 16.
Referring to Fig. 8, further, casting portion 14 further includes rail plate 143, and rail plate 143 is arranged under driving-chain
Side, so that driving-chain is moved along rail plate 143, the upper surface of rail plate 143 is contacted with driving-chain, rail plate 143
Lower surface be fixedly connected with support frame 11, driving-chain is fixed in support frame 11 by rail plate 143, be located at
The rail plate 143 of the lower section of lower vibrating device 52 sets notch, and splicing guide rail 144 is set in notch, in splicing guide rail 144
Lower section sets buffer unit 145, and splicing guide rail 144 is contacted with 143 face of rail plate, so that driving-chain is from rail plate 143
Seamlessly transitted to splicing guide rail 144.
Limiting plate 1441 is set in the both sides of splicing guide rail 144, and one end of limiting plate 1441 is fixed with splicing guide rail 144 welds
Connect, the other end and the rail plate 143 of limiting plate 1441 overlap, so that splicing guide rail 144 on rail plate 143 relative to moving down
It is dynamic, the buffering cylinder being connected with buffer unit 145 is set in the lower surface of splicing guide rail 144, and buffer unit 145 includes bearing
1451st, guide tube 1452, buffer spring 1453, bearing 1451 are fixed in support frame 11, and the lower end of guide tube 1452 is fixed
On the upper surface of bearing 1451, the lower end insertion guide tube 1452 of buffer spring 1453, buffering cylinder insertion buffer spring 1453
Inside so that buffering cylinder be in close contact with buffer spring 1453, the end for buffering cylinder is not contacted with bearing 1451.
Since driving-chain is by guide rail and 11 rigid contact of support frame, vibrating device 52, which vibrates, instantly beats downlink driving-chain
During mould on 142, it is between downlink driving-chain 142 and rail plate 143, between rail plate 143 and support frame 11
Rigid contact, in order to avoid the mechanical damage of rigid contact, there is provided splicing guide rail 144 and buffer unit 145, in this way, passing through
Lower vibrating device 52 is vibrated flexibility and is transferred to support frame 11 by splicing guide rail 144 and buffer unit 145, and then it is broken to avoid rigidity
It is bad.
Referring to figure Fig. 1 to Fig. 4, Figure 12, Figure 13, further, the first casting machine 1 further includes mold releasing agent spraying device 6, the demoulding
Agent spray equipment 6 includes mixing tank 61, storage tank 62, conveying pipeline 63, high-pressure air pipe 64, spray gun 65, and mixing tank 61 is used to mix
Releasing agent is formed, storage tank 62 is used to store releasing agent, and storage tank 62 is connected with mixing tank 61, one end of conveying pipeline 63 and storing
Tank 62 connects, and the other end of conveying pipeline 63 is in charge of 631 by conveying and is connected with spray gun 65, and one end of high-pressure air pipe 64 is used to access
Gases at high pressure, the other end of high-pressure air pipe 64 are in charge of 641 by high pressure and are connected with spray gun 65, and spray gun 65 is a hollow circular-tube, spray
One end of rifle 65 is in charge of 641 with high pressure and is connected, and the other end of spray gun 65 is nozzle 651, so that gases at high pressure are along spray gun 65
One end is blown out to nozzle 651, the front setting of the casting mold of 651 the first casting machine of face 1 of nozzle, in nozzle 651 and high pressure
It is in charge of on the side wall of the spray gun 65 between 641 and opens up through hole, conveying is in charge of 631 and is connected with the through hole on 65 side wall of spray gun, will
Releasing agent is in charge of 631 from conveying and is delivered to inside spray gun 65.
After releasing agent is sprayed on the front of casting mold so that the ingot being molded in casting mold is easier de-
Fall, not sticking to mould.When releasing agent is in charge of 631 along conveying pipeline 63 and conveying enters 65 inside of spray gun, after conveying is in charge of 631
The high pressure of side is in charge of 641 and blows out gases at high pressure along one end of spray gun 65 to nozzle 651, while releasing agent is blown out, and blows to
Mould, realizes the uniform sprinkling of releasing agent, not only realizes automation sprinkling, but also the demoulding used during gases at high pressure sprinkling
The amount of agent is also minimum, also helps saving releasing agent.
Further, mold releasing agent spraying device 6 further includes first baffle 66, second baffle 67, and first baffle 66, which is arranged on, to be leaned on
In the support frame 11 of nearly head 12, second baffle 67 is movably fixed on first baffle 66, and first baffle 66 includes fixed connect
Overhead gage, lagging 661, the lower baffle plate connect, card slot is set on the upper surface of lagging 661, is opened up on lower baffle plate for spray gun
65 through holes passed through, lower baffle plate is horizontal by the angle no more than 60 °, and second baffle 67 is an arc panel, second baffle 67
Bottom activity insertion lagging 661 card slot in so that second baffle 67 and first baffle 66 form Semi surrounding type block body.
When high-pressure spray gun 65 sprays releasing agent, the releasing agent being sprayed on mould can splash, and not only easily be splashed to behaviour
Make with personnel, as the part releasing agent to splash cannot recycle and cause to waste, so setting 66 He of first baffle
Second baffle 67, the lower baffle plate of first baffle 66 are used for the releasing agent that access is splashed downwards, and it is upward that second baffle 67 is used for access
The releasing agent of splashing, the releasing agent that front is splashed has the access of second baffle 67, and second baffle 67 is arranged to activity grafting
Formula, when the releasing agent of bonding is more, can remove second baffle 67 and the releasing agent of bonding is scraped recycling, while replace other
Second baffle 67 uses so that equipment does not shut down work, not only facilitates operation, but also improves labor efficiency, and also a saving former material
Material.
Referring to Fig. 1 to Fig. 4, Figure 14, further, the first casting machine 1 further includes cooling device 7, and cooling device 7 includes air-cooled
Device 71 and water cooling plant 72, air cooling equipment 71 include wind turbine 711, header pipe 712, preceding discharge pipe 713, rear discharge pipe 714,
One end of the air outlet connection header pipe 712 of wind turbine 711, discharge pipe 713 goes out with after before the other end connection of header pipe 712
Air hose 714, preceding discharge pipe 713 and rear discharge pipe 714 are disposed opposite to each other, and preceding discharge pipe 713 and rear discharge pipe 714 are fixed at
The top of row driving-chain 141, to be cooled down to the ingot in the casting mold on uplink driving-chain 141, water cooling plant 72
Including cooling bath, cooling bath is rectangle groove body, and the transmission direction of cooling bath along downlink driving-chain 142 is arranged on downlink transmission
The lower section of chain 142, the width of cooling bath is more than the width of downlink driving-chain 142, so that downlink driving-chain 142 can be deposited in
In cooling bath, to be cooled down to the casting mold on downlink driving-chain 142, water level detecting is set on the side wall of cooling bath
Meter.
The prior art is compared to, this technical solution cools down by the way of air-cooled and water cooling combines, and air-cooled to mould
Interior ingot is cooled down, and will not pollute ingot, and water cooling cools down casting mold, and cooling velocity is fast, is followed at one
In ring, while ingot and mould are all cooled down, cooling effectiveness is high, does not delay manufacturing schedule.
Further, preceding discharge pipe 713 is the both ends open surrounded by upper wind deflector, lower wind deflector, left plate, right plate
Ventilation air duct, the upper wind deflector of preceding discharge pipe 713 is from one end of close header pipe 712 to one end away from header pipe 712
Tilt down, the lower wind deflector of preceding discharge pipe 713 is from one end of close header pipe 712 to one end away from header pipe 712
Tilt down, so that tilt to blow from the cold wind of preceding discharge pipe 713 blowout includes upper in the front of casting mold, rear discharge pipe 714
Wind deflector, lower wind deflector, the upper wind deflector of rear discharge pipe 714 is from one end of close header pipe 712 to away from header pipe 712
One end tilt down, the lower wind deflector of rear discharge pipe 714 from close to one end of header pipe 712 to away from header pipe 712
One end tilt down so that from rear discharge pipe 714 blowout cold wind tilt blow in the front of casting mold.
The air outlet being obliquely installed causes the cold wind of blowout to come into contact with the ingot on mould, in ingot with transmission
During chain moves, the amount for blowing the cold wind on ingot is changed from small to big, and from large to small, is being compared to perpendicular to ingot table
The air cooling way in face, it is so smaller to the cooling range of ingot so that on ingot inside institutional framework influence it is smaller.
Casting mold is after preceding discharge pipe 713, and towards the side of header pipe 712 by air-cooled cooling, and opposite side is still
So it is not cooled by, it is necessary to natural cooling, so there is provided opposite rear discharge pipe 714, discharge pipe 714 after casting mold passes through
Afterwards, opposite side is just cooled down by rear discharge pipe 714, in this way, the both sides of mould are cooled, such film-cooled heat is big, cooling velocity
It hurry up.
The above disclosure is only the preferred embodiments of the present invention, cannot limit the right model of the present invention with this certainly
Enclose, one of ordinary skill in the art will appreciate that realize all or part of flow of above-described embodiment, and will according to right of the present invention
Made equivalent variations are sought, still falls within and invents covered scope.
Claims (10)
- A kind of 1. double-row type direct casting system, it is characterised in that:Including the first casting machine, the second casting machine, part flow arrangement, molten Pond, be connected from vibrating device, one end of the part flow arrangement with the molten bath, the other end of part flow arrangement and first casting machine Connected with the second casting machine, first casting machine includes casting portion, and second casting machine includes casting portion, the shunting dress Put including upper liquid pipeline, buffering current divider, the first shunt conduit, the second shunt conduit, one end and molten bath of the upper liquid pipeline Connection, the other end of upper liquid pipeline be connecteds with buffering current divider, and the entrance that converges, the are opened up on the side wall for buffering current divider One diffluence pass, the second diffluence pass, the first shunt conduit, the second shunt conduit are set in the inside of the buffering current divider, described Confluence entrance is connected with the upper liquid pipeline, and first shunt conduit will connect between first diffluence pass and confluence entrance Logical, second shunt conduit will connect between second diffluence pass and confluence entrance, and the end of the first shunt conduit is from the One diffluence pass stretches out, and is connected with the casting portion with the first casting machine, and the end of the second shunt conduit is stretched out from the second diffluence pass, with It is connected with the casting portion of the second casting machine, some outlet manifolds is set in the bottom of the first shunt conduit away from buffering current divider Device, sets some outlet splitters in the bottom of the second shunt conduit away from buffering current divider, the casting portion of the first casting machine, The lower section in the casting portion of the second casting machine be correspondingly arranged on it is described from vibrating device, to be poured by the vibration from vibrating device first The casting portion of casting machine, the casting portion of the second casting machine carry out vibration percussion, the ingot in casting portion is come off.
- 2. double-row type direct casting system as claimed in claim 1, it is characterised in that:Some outlet splitters are included extremely Few three outlet splitters, three outlet splitters are respectively a front end current divider, two rear end current dividers, front end current divider The buffering current divider is closer to, and is arranged on the center line of the first shunt conduit, two rear end current dividers are further from slow Current divider is rushed, two rear end current dividers are uniformly arranged on the both sides of front end current divider, and the side wall with the first shunt conduit does not connect Touch.
- 3. double-row type direct casting system as claimed in claim 2, it is characterised in that:In the buffering flow diverter side wall Set on wall and thicken boss, the thickening boss is arranged between the first shunt conduit and the second shunt conduit, and the thickening is convex Converge entrance described in platform face, and raised to confluence entrance, thickeies boss and is built by laying bricks or stones using heat-resisting material.
- 4. double-row type direct casting system as claimed in claim 3, it is characterised in that:The buffering current divider also sets up flow Current divider, the flow diverters are arranged on the top of buffering current divider, and the flow diverters include stent, fixed seat, work Dynamic handle, water conservancy diversion flow divider, the stent are used to support flow diverters, and fixed seat is fixed on the crossbeam of stent, described solid Reservation vertically opens up through hole, and one end of the flexible handle passes through the through hole, to be connected with water conservancy diversion flow divider, activity The other end of handle is used to screw flexible handle, and water conservancy diversion flow divider is arranged on one end of flexible handle, and water conservancy diversion flow divider is arranged on The position of the inside face confluence entrance of current divider is buffered, by screwing flexible handle, drives water conservancy diversion flow divider to the first shunting Pipeline or the second shunt conduit tilt.
- 5. double-row type direct casting system as claimed in claim 1, it is characterised in that:First casting machine includes support frame Frame, fixed head on the support frame, tail, casting portion, the casting portion includes driving-chain, is fixed on driving-chain Some casting dies, the driving-chain joins end to end to form rectangular-ambulatory-plane, and the both ends of driving-chain cover respectively hangs over head and tail On, and be driven by head or tail-driving driving-chain rectangular-ambulatory-plane, driving-chain includes uplink driving-chain and downlink driving-chain, it is described on Row driving-chain is the driving-chain transmitted from head to tail, and the downlink driving-chain is the driving-chain of slave Caudad head transmission, Second casting machine has identical structure with first casting machine, sets self-vibration to fill close to one end of tail in casting portion Put, it is described to be arranged on from vibrating device in the support frame between the uplink driving-chain and downlink driving-chain, it is described from vibrating device Including upper vibrating device, the upper vibrating device include upper mounted plate, upper junction plate, upper mobile board, upper bobbing machine, upper lead, on Limit spring, upper vibrating plate, set horizontal axis on upper mounted plate, and the upper bobbing machine is fixed at upper mobile board On, one end of upper mobile board coordinates with upper horizontal axis so that upper mobile board is rotated around upper horizontal axis, upper mobile board it is another One end is connected with upper lead, and the upper lead sequentially passes through the other end of the upper mobile board, upper junction plate, upper lead It is fixedly connected with upper mobile board, upper lead is not connected to upper junction plate, so that upper mobile board and upper lead are relative to upper company Fishplate bar can move up and down, and upper limit spring is arranged on the outer wall of the upper lead between upper mobile board and upper junction plate, The top of upper lead sets upper vibrating plate, and fixed plate and upper junction plate are fixed on the uplink driving-chain and downlink passes In support frame between dynamic chain, the upper vibrating plate is arranged on below the lower surface of uplink driving-chain, with uplink driving-chain The rear-face contact of the casting die of upper fixation.
- 6. double-row type direct casting system as claimed in claim 5, it is characterised in that:It is described that the dress that shakes is further included down from vibrating device Put, the lower vibrating device includes bottom plate, lower connecting plate, lower movable plate, lower bobbing machine, lower lead, the first lower limit bullet Spring, the second lower limit spring, lower oscillating plate, horizontal axis, the lower bobbing machine are fixed under being set on bottom plate On the upper surface of lower movable plate, one end of lower movable plate coordinates with lower horizontal axis, so that lower movable plate is around lower horizontal axis Rotate, the other end of lower movable plate is connected with lower lead, the lower lead sequentially pass through the lower movable plate the other end, Lower connecting plate, lower lead are not connected to lower movable plate, and lower lead is fixedly connected with lower connecting plate so that lower movable plate along Lower lead is moved up and down relative to lower lead and lower connecting plate, the lower lead between lower movable plate and lower connecting plate The first lower limit spring is arranged on outer wall, the second lower limit spring is arranged on the outer wall of the lower lead above lower movable plate, Limited block is set on the top of lower lead, is slipped to avoid the second lower limit spring from the top of lower lead, in lower activity Lower push rod is set on the lower surface of plate, the oscillating plate in the case where the low side of lower push rod is set, the bottom plate and lower connecting plate are fixed Under support frame between the downlink driving-chain and downlink driving-chain, the lower oscillating plate is arranged on the upper of downlink driving-chain Side, with the rear-face contact with casting die fixed on downlink driving-chain.
- 7. double-row type direct casting system as claimed in claim 6, it is characterised in that:The casting portion further includes slip and leads Rail, the rail plate is arranged on the lower section of driving-chain so that driving-chain is moved along rail plate, the rail plate it is upper Surface is contacted with driving-chain, and the lower surface of rail plate is fixedly connected with support frame, to be consolidated driving-chain by rail plate Fixed the rail plate positioned at the lower section of lower vibrating device sets notch on the support frame, and splicing guide rail is set in the notch, The splicing guide rail is contacted with rail plate face, so that driving-chain is seamlessly transitted from rail plate to splicing guide rail, is being spliced The both sides of guide rail set limiting plate, and one end of the limiting plate is fixed with splicing guide rail welds, the other end of limiting plate and slip Slidway lap, so that splicing guide rail is moved up and down relative to rail plate, buffer unit is set in the lower section of the splicing guide rail, The buffering cylinder being connected with buffer unit is set in the lower surface of splicing guide rail, and the buffer unit includes bearing, guide tube, buffering Spring, the bearing are fixed in the support frame, and the lower end of guide tube is fixed on the upper surface of bearing, buffer spring Lower end be inserted into the guide tube, the inside of buffering cylinder insertion buffer spring so that buffering cylinder is in close contact with buffer spring, The end of buffering cylinder is not contacted with bearing.
- 8. double-row type direct casting system as claimed in claim 2, it is characterised in that:First casting machine further includes the demoulding Agent spray equipment, the mold releasing agent spraying device include mixing tank, storage tank, conveying pipeline, high-pressure air pipe, spray gun, the batch mixing Tank is used to be mixed to form releasing agent, and the storage tank is used to store releasing agent, and the storage tank is connected with mixing tank, the conveying One end of pipe is connected with storage tank, and the other end of conveying pipeline is in charge of by conveying to be connected with the spray gun, the high-pressure air pipe One end is used to access gases at high pressure, and the other end of high-pressure air pipe is in charge of by high pressure to be connected with spray gun, and the spray gun is hollow for one Pipe, one end of spray gun is in charge of with the high pressure to be connected, and the other end of spray gun is nozzle, so that gases at high pressure are along the one of spray gun Hold to nozzle and blow out, the front setting of the casting die of the first casting machine described in the nozzle face, is in charge of in nozzle and high pressure Between spray gun side wall on open up through hole, the conveying is in charge of to be connected with the through hole on spray gun side wall, by releasing agent from defeated Material, which is in charge of, to be delivered to inside spray gun.
- 9. double-row type direct casting system as claimed in claim 8, it is characterised in that:The mold releasing agent spraying device further includes First baffle, second baffle, the first baffle are positioned close in the support frame of head, and second baffle is movably fixed to On one baffle, first baffle includes overhead gage, lagging, the lower baffle plate being fixedly connected, and is set on the upper surface of the lagging Put card slot, open up the through hole passed through for spray gun on the lower baffle plate, the lower baffle plate horizontal by the angle no more than 60 °, The second baffle is an arc panel, and the bottom activity of the second baffle is inserted into the card slot of the lagging, so that second Baffle and first baffle form Semi surrounding type block body.
- 10. double-row type direct casting system as claimed in claim 5, it is characterised in that:First casting machine further includes cold But device, the cooling device include air cooling equipment and water cooling plant, the air cooling equipment include wind turbine, header pipe, it is preceding go out Air hose, rear discharge pipe, one end of the air outlet connection header pipe of the wind turbine, discharge pipe before the other end connection of header pipe With rear discharge pipe, the preceding discharge pipe and rear discharge pipe are disposed opposite to each other, and the preceding discharge pipe and rear discharge pipe are fixed at institute The top of uplink driving-chain is stated, to be cooled down to the ingot in the casting die on uplink driving-chain, the water cooling plant Including cooling bath, the cooling bath is rectangle groove body, and the cooling bath is arranged on down along the transmission direction of downlink driving-chain The lower section of row driving-chain, the width of cooling bath is more than the width of downlink driving-chain, so that downlink driving-chain can be deposited in institute State in cooling bath, to be cooled down to the casting die on downlink driving-chain, water level detecting meter is set on the side wall of cooling bath.
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