CN106443457A - New energy fitting automatic performance test device - Google Patents
New energy fitting automatic performance test device Download PDFInfo
- Publication number
- CN106443457A CN106443457A CN201610736152.7A CN201610736152A CN106443457A CN 106443457 A CN106443457 A CN 106443457A CN 201610736152 A CN201610736152 A CN 201610736152A CN 106443457 A CN106443457 A CN 106443457A
- Authority
- CN
- China
- Prior art keywords
- testing machine
- battery lead
- performance test
- mounting seat
- lead plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/139—Processes of manufacture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The present invention discloses a new energy fitting automatic performance test device. The device comprises a rotary table, an automatic feed mechanism, a classification discharging mechanism, a shaper around the periphery of the rotary table, a top surface flatness testing machine, a bottom surface flatness testing machine, a resistance testing machine, a voltage testing machine and a laminator. The rotary table is installed on a rack and rotates around a center axis, a plurality of putting notches are regularly arranged on the rotary table and are provided with installation bases adaptive to an plate electrode structure, and the shaper, the top surface flatness testing machine, the bottom surface flatness testing machine, the resistance testing machine, the voltage testing machine and the laminator are arranged along the rotation direction of the rotary table and respectively correspond to the installation bases at different positions. Through adoption of the mechanical means, the shaping, detection, pad pasting and sorting of the plate electrode integrate into one body to realize mechanization and automation.
Description
Technical field
The present invention relates to full-automatic performance test apparatus, especially relate to a kind of full-automatic performance test of new forms of energy accessory and set
Standby, specifically the new forms of energy accessory is the battery lead plate that applies on automobile batteries.
Background technology
With the progress of science and technology, on automobile, new trend is had become as using electric power energy.Electric power energy conduct
New forms of energy, are compared to traditional petroleum-based energy, its have the advantages that cleaning, renewable.Therefore open on increasing automobile
Begin accumulator is installed, the production requirement for the accumulator on automobile is very high.
Battery lead plate accumulator in is now produced, as shown in figure 1, tying for being provided with the plane plate of positive terminal and negative terminal
Structure, is additionally provided with mounting hole between positive terminal and negative terminal.There is following requirement to above-mentioned battery lead plate：1st, the entirety of lower planes
Flatness, and the height value of positive and negative terminals is in prescribed limit.2nd, the impedance of battery lead plate reaches predetermined value.3rd, battery lead plate is pressure
Performance reaches predetermined value.After battery lead plate meets above-mentioned requirements, pad pasting could be carried out to the mounting hole on battery lead plate.
It is now that each index is detected by manually respectively to the detection of battery lead plate, and not particularly preferred inspection
Survey technology scheme.Need the substantial amounts of time is consumed, substantial amounts of manpower is expended, work efficiency is low.For the problems referred to above, now design
A kind of new forms of energy accessory full-automatic performance test apparatus, realize detection, pad pasting, classification, transport automatically, are greatly improved
Work efficiency.
Content of the invention
The technical problem to be solved is to provide a kind of new forms of energy accessory full-automatic performance test apparatus, by machine
Tool equipment full automatic can realize detection, pad pasting, classification and transport, instead of original manual detection, pad pasting, realize high efficiency
Mechanical automation.
The present invention solves the technical scheme that adopted of above-mentioned technical problem：The full-automatic performance test of new forms of energy accessory sets
Standby, including rotating disk, automatic feed mechanism, classify cutting agency and be centered around the trimmer of rotating disk periphery, top surface Pingdu detection
The mechanical, electrical pressure testing machine of machine, bottom surface Pingdu testing machine, resistance detection, laminator, described rotating disk is arranged on frame Shang Bingrao center
Axle rotate, on described rotating disk regularly arranged have multiple shelve notch, described shelving on notch is laid and electrode plate structure
Adaptable mounting seat, the mechanical, electrical pressure detection of described trimmer, top surface Pingdu testing machine, bottom surface Pingdu testing machine, resistance detection
Machine, laminator are arranged along the direction of rotation of rotating disk and each correspond to the mounting seat of diverse location.
The further preferred version of the present invention：Described automatic feed mechanism include conveyer belt, input track, keeper with
For gripping the pickup folder of battery lead plate, on described conveyer belt, conveyer belt is divided into and is adapted with electrode plate structure by setting dividing plate
Space, described input track is horizontal on described conveyer belt, rotating disk, and is connected to the end of conveyer belt and is located at shaping
Mounting seat before machine.Dividing plate is provided with a moving belt, and battery lead plate is in the presence of dividing plate, regularly arranged, and pickup folder can
Battery lead plate is gripped from conveyer belt.And because the required precision height of battery lead plate, battery lead plate is put by pickup folder with accurate displacement
Put in mounting seat.Therefore keeper is also provided between mounting seat and conveyer belt, it is ensured that the battery lead plate position of pickup folder gripping
Put accurately.
The further preferred version of the present invention：Described pickup folder is by the first cylinder in input track, described
Keeper be located at input track underface, be provided with the groove for just adapting to electrode plate structure on described keeper,
Described groove surrounding is provided with locating piece, and described pickup folder lifts fortune after gripping the battery lead plate for being located at conveyor belt ends
The groove of keeper is delivered to, pickup folder is transported to the battery lead plate gripping of groove in mounting seat corresponding with input track again.
Locating piece is set in groove surrounding, battery lead plate is limited in groove in the presence of locating piece.Even if battery lead plate is being put into process
In there is deviation, also can be put in order in keeper and be put in place.By after the putting in order of keeper, then mounting seat is transported to by pickup folder
On, the position of installation is constant, will not be subjected to displacement deviation.
The further preferred version of the present invention：Described trimmer is included above mounting seat, just to the whole of mounting seat
Shape block and be located at positioned at the second cylinder below rotating disk, the bottom surface of described dressing stick can be affixed with the upper plane of standard electric pole plate
Close, the second described cylinder is arranged in frame just to shelving notch, the second described cylinder is passed through shelves notch by mounting seat
Ejected to mutually pressing with dressing stick upwards.In reforming process, need dressing stick to apply pressure to electrode plate surface, allow battery lead plate table
Predetermined flatness is recovered in face under the effect of the pressure.If being pressed in mounting seat under will be direct for trim panel, the periphery of rotating disk outstanding
Dummy status, easily causes to incline because of pressure, has influence on detection and the processing of other stations.Therefore groove is set on rotating disk
Mouthful, mounting seat is placed on notch, the second cylinder can pass through notch, and mounting seat is ejected upwards, allow mounting seat actively to press
To dressing stick.The work of other stations is neither affected, while can realize the shaping of battery lead plate again.
The further preferred version of the present invention：Described top surface Pingdu testing machine includes to be arranged on multiple above mounting seat
Detection probe, multiple detection probe are connected with frame by the 3rd cylinder, and the 3rd cylinder drives detection probe to move down touching
Top surface to battery lead plate.Multiple detection probe are pushed, and touch the top surface of battery lead plate, and detection probe will record the displacement at contact
Signal, feeds back to control system.If the flatness of electrode plate top surface is unqualified, control system will be recorded, residing for laminator
Pad pasting will not be carried out to the battery lead plate at position.And in classification cutting agency, the battery lead plate is transported to substandard products discharge channel.
The further preferred version of the present invention：Described bottom surface Pingdu testing machine include to be arranged on shelve many below notch
Individual detection probe, multiple detection probe are connected with frame by the 4th cylinder, and it is tactile that the 4th cylinder drives detection probe to move up
Encounter the bottom surface of battery lead plate.Push up in multiple detection probe, the bottom surface of battery lead plate is touched, detection probe will record the position at contact
Shifting signal, feeds back to control system.If the flatness of battery lead plate bottom surface is unqualified, control system will be recorded, residing for laminator
Position at will not carry out pad pasting to the battery lead plate.And in classification cutting agency, the battery lead plate is transported to substandard products discharge channel.
The further preferred version of the present invention：Be provided with described resistance detection machine and voltage detecting machine multiple for
Positive pole feeler lever and the negative pole feeler lever for discharging voltage negative pole of positive polarity is discharged, described positive pole feeler lever is applied to positive pole
On post or plate body, described negative pole feeler lever is applied on negative terminal or plate body.Resistance detection machine will be right with voltage detecting machine
The performance of battery lead plate is detected.If the signal that detection is obtained is unqualified, control system will be recorded, in laminator location
Place will not carry out pad pasting to the battery lead plate.And in classification cutting agency, the battery lead plate is transported to substandard products discharge channel.
The further preferred version of the present invention：It is provided with described resistance detection machine and voltage detecting machine and gets group ready
Part, described component of getting ready carries out getting labelling ready to electrode column in the case of electrode post detection is underproof.If detecting
Signal is unqualified, and dotting machine works, and draws a point on the battery lead plate.The Main Function of this point is, in substandard products inframe time
Product can according to this point judge, be the problem of electrode plate flatness, or the problem of the pressure performance of impedance cause time
Product.
The further preferred version of the present invention：Described laminator includes rotary frame component, on described rotary frame
Pad pasting volume is cased with, the 5th cylinder that described rotary frame rotation and cooperation move up and down is carried out to the mounting hole patch on battery lead plate
Film.Laminator is just to carry out pad pasting work according to the non-substandard products battery lead plate recorded by control system, if substandard products battery lead plate, will
Directly pass through laminator.
The further preferred version of the present invention：Described classification cutting agency includes output track, mechanical hand, substandard products blanking
Road and finished product feed track, described output track horizontal in the top of rotating disk and one rectify to the mounting seat after laminator, described
Output track the other end corresponding with finished product feed track, described substandard products discharge channel is located at the lower section of output track and inclines and sets
Put, in described frame, be provided with rectangular notch, described rectangular notch is located at the bottom of substandard products discharge channel, described rectangular channel
The lower section of mouth is provided with substandard products frame.Classification cutting agency substandard products battery lead plate is transported to substandard products discharge channel, substandard products battery lead plate along
Substandard products discharge channel falls into substandard products frame.Certified products battery lead plate is then transported to finished product feed track by classification cutting agency.
Compared with prior art, it is an advantage of the current invention that the present invention by top surface Pingdu testing machine, bottom surface Pingdu testing machine,
The mechanical, electrical pressure testing machine of resistance detection, multiple testing machine are combined on a machine by rotating disk, are realized full automatic mechanical and are completed
Flatness, voltage, the test of resistance.Trimmer is set before testing machine, the flatness of battery lead plate is detected, is effectively carried
The percentage of A-class goods of high product.And upon completion of the assays, setting can be automatically finished high-accuracy pad pasting station.Using disk multistation
Mode, occupation of land space is little, efficiency high, at a high speed, efficiently detects and assembling action, Synchronization Control between each station.Arrange automatic
Feed mechanism, classification cutting agency, take automatically product, defective products and distinguish placement.
Description of the drawings
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the top view of the present invention；
Fig. 3 is the structural representation of automatic feed mechanism.
Specific embodiment
Below in conjunction with the accompanying drawings, the present invention is described in detail.
In order that the objects, technical solutions and advantages of the present invention become more apparent, below in conjunction with drawings and Examples, right
The present invention is further elaborated.It should be appreciated that specific embodiment described herein is only in order to explain the present invention, not
For limiting the present invention.
As shown in Figure 1 to Figure 3：The full-automatic performance test apparatus of new forms of energy accessory, including rotating disk 1, automatic feed mechanism, divide
Class cutting agency and it is centered around the trimmer 2 of 1 periphery of rotating disk, top surface Pingdu testing machine 3, the inspection of bottom surface Pingdu testing machine 4, resistance
Survey machine 5, voltage detecting machine 6, laminator 7, rotating disk 1 is rotated in the frame and around central shaft, on rotating disk 1 regularly arranged have many
Individual shelve notch, shelve lay on notch with 10 structure of battery lead plate be adapted mounting seat 8, trimmer 2, top surface Pingdu detection
Machine 3, bottom surface Pingdu testing machine 4, resistance detection machine 5, voltage detecting machine 6, laminator 7 along rotating disk 1 direction of rotation arrange and
The mounting seat 8 of diverse location is each corresponded to.
Automatic feed mechanism includes conveyer belt 21, input track 22, keeper 23 and for gripping the gripping of battery lead plate 10
Part 24, arranges dividing plate and conveyer belt 21 is divided into the space being adapted with 10 structure of battery lead plate, input track 22 on conveyer belt 21
Horizontal on conveyer belt 21, rotating disk 1, and be connected to the end of conveyer belt 21 with the mounting seat 8 being located at before trimmer 2.
Pickup folder 24 by the first cylinder 31 in input track 22, keeper 23 be located at input track 22 just under
Side, is provided with the groove for just adapting to 10 structure of battery lead plate on keeper 23, groove surrounding is provided with locating piece 32, gripping
Part 24 lifts the groove for being transported to keeper 23 after gripping the battery lead plate 10 for being located at 21 end of conveyer belt, pickup folder 24 again will
Groove battery lead plate 10 gripping be transported to in 22 corresponding mounting seat 8 of input track.
Trimmer 2 is included positioned at the top of mounting seat 8, the dressing stick just to mounting seat 8 and positioned at 1 lower section of rotating disk the
Two cylinders, the bottom surface of dressing stick can be fitted with the upper plane of standard electric pole plate 10, and the second cylinder is arranged on just to putting in frame
Notch is put, the second cylinder is ejected mounting seat 8 to mutually being pressed with dressing stick upwards through notch is shelved.
Top surface Pingdu testing machine 3 includes to be arranged on multiple detection probe of 8 top of mounting seat, and multiple detection probe are by the
Three cylinders are connected with frame, and the 3rd cylinder drives detection probe to move down the top surface for touching battery lead plate 10.
Bottom surface Pingdu testing machine 4 includes to be arranged on the multiple detection probe that shelves below notch, and multiple detection probe pass through
4th cylinder is connected with frame, and the 4th cylinder drives detection probe to move up the bottom surface for touching battery lead plate 10.
Be provided with resistance detection machine 5 and voltage detecting machine 6 multiple for discharge the positive pole feeler lever 71 of positive polarity with
And for discharging the negative pole feeler lever 72 of voltage negative pole, positive pole feeler lever 71 is applied on positive terminal 11 or plate body, negative pole feeler lever 72
It is applied on negative terminal 12 or plate body.
It is provided with resistance detection machine 5 and voltage detecting machine 6 and gets component 81 ready, gets component 81 ready in electrode post detection not
Carry out in the case of qualified getting labelling ready to electrode column.
Laminator 7 includes rotary frame component, is cased with pad pasting volume on rotary frame, and rotary frame rotates and coordinates to be transported up and down
The 5th dynamic cylinder is carried out to the mounting hole pad pasting on battery lead plate 10.
Classification cutting agency includes output track 91, mechanical hand, substandard products discharge channel 92 and finished product feed track, output track 91
Horizontal in the top of rotating disk 1 and one rectify to the mounting seat 8 after laminator 7, the other end of output track 91 and finished product feed track
Corresponding, substandard products discharge channel 92 is located at the lower section of output track 91 and is obliquely installed, and is provided with rectangular notch 93, rectangular channel in frame
Mouth 93 is located at the bottom of substandard products discharge channel 92, and the lower section of rectangular notch is provided with substandard products frame.
The present invention is completed the input of battery lead plate 10 by conveyer belt 21, and battery lead plate 10 is taken from conveyer belt 21 by pickup folder 24
Under, being put in keeper 23 carries out regular, then by pickup folder 24, battery lead plate 10 is loaded mounting seat 8.Battery lead plate 10 is in rotating disk 1
Under drive, top surface Pingdu testing machine 3, bottom surface Pingdu testing machine 4, resistance detection machine 5, voltage detecting machine 6 is passed sequentially through, and by controlling
System log data processed, judges the whether conformance with standard of battery lead plate 10.The battery lead plate 10 of certified products will go to 7 lower section of laminator and be pasted
Film process, and substandard products battery lead plate 10 then directly passes through laminator 7.Final electrode plate 10 reaches classification cutting agency, blanking of classifying
Substandard products battery lead plate 10 is sent into substandard products frame by mechanism, and certified products battery lead plate 10 is sent to finished product feed track.
Presently preferred embodiments of the present invention is the foregoing is only, not in order to limit the present invention, all essences in the present invention
Any modification, equivalent and improvement that is made within god and principle etc., should be included within the scope of the present invention.
Claims (10)
1. full-automatic performance test apparatus of new forms of energy accessory, it is characterised in that including rotating disk, automatic feed mechanism, classification blanking machine
Structure and it is centered around the trimmer of rotating disk periphery, top surface Pingdu testing machine, the mechanical, electrical pressure inspection of bottom surface Pingdu testing machine, resistance detection
Survey machine, laminator, described rotating disk is arranged in frame and rotates around central shaft, and regularly arranged on described rotating disk have multiple putting
Notch is put, the mounting seat being adapted with electrode plate structure, described trimmer, top surface Pingdu are laid in described shelving on notch
The mechanical, electrical pressure testing machine of testing machine, bottom surface Pingdu testing machine, resistance detection, laminator are arranged along the direction of rotation of rotating disk and each
Mounting seat from corresponding diverse location.
2. full-automatic performance test apparatus of new forms of energy accessory according to claim 1, it is characterised in that described automatic on
Material mechanism include conveyer belt, input track, keeper with for gripping the pickup folder of battery lead plate, arrange on described conveyer belt every
Plate by conveyer belt be divided into electrode plate structure be adapted space, described input track horizontal described conveyer belt, turn
On disk, and it is connected to the end of conveyer belt and the mounting seat being located at before trimmer.
3. full-automatic performance test apparatus of new forms of energy accessory according to claim 2, it is characterised in that described pickup folder
By the first cylinder in input track, described keeper is located at the underface of input track, on described keeper
The groove for just adapting to electrode plate structure is provided with, described groove surrounding is provided with locating piece, and described pickup folder will
Lift the groove for being transported to keeper after the battery lead plate gripping of conveyor belt ends, pickup folder is again by the battery lead plate of groove
Gripping is transported in mounting seat corresponding with input track.
4. full-automatic performance test apparatus of new forms of energy accessory according to claim 1, it is characterised in that described trimmer
Including the dressing stick above mounting seat, just to mounting seat and it is located at positioned at the second cylinder below rotating disk, described shaping
The bottom surface of block can be fitted with the upper plane of standard electric pole plate, and the second described cylinder is arranged on just to shelving notch in frame,
Mounting seat is ejected upwards to mutually being pressed with dressing stick by the second described cylinder through notch is shelved.
5. full-automatic performance test apparatus of new forms of energy accessory according to claim 1, it is characterised in that described top surface is put down
Degree testing machine includes to be arranged on the multiple detection probe above mounting seat, and multiple detection probe are by the 3rd cylinder with frame even
Connect, the 3rd cylinder drives detection probe to move down the top surface for touching battery lead plate.
6. full-automatic performance test apparatus of new forms of energy accessory according to claim 1, it is characterised in that described bottom surface is put down
Degree testing machine includes to be arranged on the multiple detection probe that shelves below notch, and multiple detection probe are by the 4th cylinder with frame even
Connect, the 4th cylinder drives detection probe to move up the bottom surface for touching battery lead plate.
7. full-automatic performance test apparatus of new forms of energy accessory according to claim 1, it is characterised in that described resistance inspection
Multiple positive pole feeler levers for discharging positive polarity are provided with and for discharging voltage negative pole on survey machine and voltage detecting machine
Negative pole feeler lever, described positive pole feeler lever is applied on positive terminal or plate body, described negative pole feeler lever be applied to negative terminal or
On person's plate body.
8. full-automatic performance test apparatus of new forms of energy accessory according to claim 7, it is characterised in that described resistance inspection
It is provided with survey machine and voltage detecting machine and gets component ready, described component of getting ready enters in the case of electrode post detection is underproof
Row gets labelling ready to electrode column.
9. full-automatic performance test apparatus of new forms of energy accessory according to claim 1, it is characterised in that described laminator
Including rotary frame component, pad pasting volume, described rotary frame rotation and cooperation up and down motion on described rotary frame, is cased with
The 5th cylinder carry out to the mounting hole pad pasting on battery lead plate.
10. full-automatic performance test apparatus of new forms of energy accessory according to claim 1, it is characterised in that under described classification
Material mechanism includes output track, mechanical hand, substandard products discharge channel and finished product feed track, and described output track is horizontal in the upper of rotating disk
Side and one rectifies to the mounting seat after laminator, and the other end of described output track is corresponding with finished product feed track, and described is secondary
Product discharge channel is located at the lower section of output track and is obliquely installed, and is provided with rectangular notch in described frame, described rectangular channel
Mouth is located at the bottom of substandard products discharge channel, and the lower section of described rectangular notch is provided with substandard products frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610736152.7A CN106443457A (en) | 2016-08-25 | 2016-08-25 | New energy fitting automatic performance test device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610736152.7A CN106443457A (en) | 2016-08-25 | 2016-08-25 | New energy fitting automatic performance test device |
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| CN106443457A true CN106443457A (en) | 2017-02-22 |
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| CN201610736152.7A Pending CN106443457A (en) | 2016-08-25 | 2016-08-25 | New energy fitting automatic performance test device |
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| CN107221686A (en) * | 2017-06-13 | 2017-09-29 | 东莞合安机电有限公司 | No. 9 battery electrode polarity selection mechanisms |
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