CN106427164A - Composite production line of corrugated composite boards and honeycomb composite boards, and composite production process of composite production line - Google Patents
Composite production line of corrugated composite boards and honeycomb composite boards, and composite production process of composite production line Download PDFInfo
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- CN106427164A CN106427164A CN201610792236.2A CN201610792236A CN106427164A CN 106427164 A CN106427164 A CN 106427164A CN 201610792236 A CN201610792236 A CN 201610792236A CN 106427164 A CN106427164 A CN 106427164A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
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Abstract
The invention discloses a composite production line of corrugated composite boards and honeycomb composite boards. The composite production line comprises a corrugated core layer molding unit, a honeycomb core layer molding unit, a first board molding unit, a second board molding unit, a third board molding unit and a multifunctional composite unit; when the corrugated composite boards are produced, first boards are taken as base materials for molding corrugated boards; when the honeycomb composite boards are produced, the first boards are taken as lower boards; the production line can be both used for producing the corrugated composite boards and the honeycomb composite boards; furthermore, the invention also discloses a composite production process based on the composite production line; the composite production process also has the functions and effects.
Description
Technical field
The present invention relates to a kind of corrugated composite board and honeycomb composite plate composite production line, also relate to this composite production line
Corresponding combined producing tech.
Background technology
The more commonly used composite plate in current fluted metal composite board and honeycomb composite plate always composite metal plate,
Corrugated composite board generally comprises upper epidermis, sandwich layer and layer, and sandwich layer is Concha Arcae metallic plate, and upper and lower top layer is smooth metal
Plate, upper epidermis, sandwich layer and layer are passed through glue and are combined, and aluminium honeycomb composite plate generally comprises top plate, middle layer plate and lower floor
Plate, middle layer plate is the honeycomb core sandwich layer that stretching launches, and upper and lower laminate is smooth metallic plate, and top plate, sandwich layer and lower plywood lead to
Cross glue or other macromolecule felted-membranes are combined.And the present inventor has been respectively directed to corrugated composite board and honeycomb composite plate is related to
Single tinuous production, can distinguish and continuously to produce corrugated composite board and honeycomb composite plate, but because both produces
Line can only produce single product, and floor space is big, if thinking, produce above two sheet material needs to invest two production lines simultaneously, this
Sample has resulted in cost of investment increase, and risk improves, and also result in the waste of certain resource.
Content of the invention
The technical problem to be solved is：A kind of corrugated composite board and honeycomb composite plate composite production line are provided,
This production line both can produce corrugated composite board, can produce honeycomb composite plate again, thus a production line possesses two functions, makes to set
Standby input reduces, and floor space reduces.
Another technical problem to be solved by this invention is：A kind of corrugated composite board and honeycomb composite plate is provided to be combined life
Production. art, this production technology relies on above-mentioned production line, can produce corrugated composite board, can produce honeycomb composite plate again, makes to set
Standby input reduces.
For solving above-mentioned first technical problem, the technical scheme is that：A kind of corrugated composite board and honeycomb are combined
Plate composite production line, including corrugated core formable layer unit, honeycomb core formable layer unit, the first plate forming unit, the second sheet material
Shaping machine set, tri-plate shaping machine set and multi-function peripheral group；
Described honeycomb sandwich layer production line includes the honeycomb core strip conveyer being installed in frame, for conveying preliminary bonding
Honeycomb core strip；It is installed on the honeycomb core strip automatic Mosaic machine in the downstream of honeycomb core strip conveyer, for by the preliminary bonding sent
Honeycomb core strip extruding splicing；It is installed on the honeycomb core strip automatic stretching-machine in honeycomb core strip automatic Mosaic machine downstream, for spelling
Honeycomb core strip after connecing carries out Automatic-drawing and launches to form honeycomb sandwich layer；It is installed on the honeycomb in honeycomb core strip automatic stretching-machine downstream
The pre- laminating machine of sandwich layer, for launch after honeycomb sandwich layer upper and lower surface preheating and will by the first polymeric membrane unreeling machine, second
The polymeric membrane that polymeric membrane unreeling machine unreels is overlying on honeycomb core layer upper and lower surface in advance；
Described corrugated core formable layer unit includes the first sheet material unreeling machine, is used for unreeling the first sheet material plate；It is arranged at first
The corrugation former in sheet material plate downstream, for being rolled into corrugated sheet by the first sheet material；Be installed on corrugation former downstream
One sheet material preheating furnace, for preheating to the first plate surface, is arranged at the 3rd pre- laminating machine in the first sheet material preheating furnace downstream, uses
Carry out pre- overlay film in the first sheet material and the 3rd polymeric membrane unreeling machine are unreeled the 3rd polymeric membrane coming, be arranged at the 3rd pre-coated
The dual-layer adhesive machine in film machine downstream, for corrugated sheet two sides spreading glue；
Described second plate forming unit includes the second sheet material unreeling machine, is used for unreeling the second sheet material；It is installed on the second plate
The second sheet material preheating furnace in material unreeling machine downstream, for preheating to the second plate surface；It is installed on the second sheet material preheating furnace downstream
The 4th pre- laminating machine, for the second sheet material following table being overlying in advance by the 4th polymeric membrane that the 4th polymeric membrane unreeling machine unreels
Face；
Described tri-plate shaping machine set includes tri-plate unreeling machine, is used for unreeling tri-plate；It is installed on the 3rd plate
The tri-plate preheating furnace in material unreeling machine downstream, for preheating to tri-plate surface；It is installed on tri-plate preheating furnace downstream
The 5th pre- laminating machine, for tri-plate following table being overlying in advance by the 5th polymeric membrane that the 5th polymeric membrane unreeling machine unreels
Face；
Described multi-function peripheral group includes pre-composite baking box, is arranged at the downstream of dual-layer adhesive machine, for the first plate
Material, honeycomb sandwich layer, the second sheet material preheating, the downstream of described 4th pre- laminating machine is provided with the first shunting roller group, for by second
Sheet material guides to the upstream of pre-composite baking box the upper surface coming together in honeycomb sandwich layer；First sheet material converges in the upstream of pre-composite baking box
Combine in the lower surface of honeycomb sandwich layer；First compounding machine in pre-composite baking box downstream is installed, for the first sheet material, honeycomb sandwich layer and
Two sheet materials compound；The downstream of the 4th pre- laminating machine is provided with the second shunting roller group, for guiding to first again the second sheet material
The upstream side of conjunction machine；Described tri-plate is guided to the first compounding machine and the second sheet material and the first sheet material by transition roller group
One compounding machine is combined；It is installed on the post processing unit in the first compounding machine downstream, for post-treated to composite plate.
As a kind of preferred scheme, described production line also includes the first plate edge folding machine and the second plate edge folding machine, institute
State the first plate edge folding machine to be installed between the 3rd pre- laminating machine and dual-layer adhesive machine, for rolling on the side to the first sheet material two
Side, the honeycomb sandwich layer that surface is covered with polymeric membrane in advance comes together in two side edgefolds of the first sheet material in the downstream of the first plate edge folding machine
Between；Second plate edge folding machine is installed between the first plate edge folding machine and dual-layer adhesive machine, for lateral to the second sheet material two
Lower hem；Described first sheet material and the second sheet material mutually fasten.
As a kind of preferred scheme, it is provided with the first sheet material before described first sheet material unreeling machine and corrugation former and connects
Head machine, is provided with brake unit between corrugation former and the first sheet material preheating furnace.
As a kind of preferred scheme, described production line also includes the 6th polymeric membrane unreeling machine and the 7th polymeric membrane is put
Volume machine, described 6th polymeric membrane unreeling machine and the 7th polymeric membrane unreeling machine be arranged at pre-composite baking box and the first compounding machine it
Between.
As a kind of preferred scheme, described post processing unit includes downstream first drying baker being arranged at the first compounding machine
For carrying out first time heated baking to composite plate, the smart roller machine being installed on the first drying baker downstream is used for carrying out essence to composite plate
The fixed thickness of pressure；The second drying baker of stating being installed on the downstream of smart roller machine makes glue coagulate for composite plate is carried out with post bake baking
Gu；It is arranged at the cooling stove in the downstream of the second drying baker；It is arranged at the verifying bench in the downstream of cooling stove；It is arranged at verifying bench
Downstream evener be used for composite plate is finally flattened；It is arranged at the longitudinal trimming machine in the downstream of evener, be arranged at
The traction machine in the downstream of longitudinal trimming machine is used for drawing whole composite plate, and the angle cam trimming machine being arranged at traction machine downstream is for right
Composite plate carries out transversely cutting, and the finished product collecting platform being arranged at angle cam trimming machine downstream is used for collecting finished product composite plate.
After employing technique scheme, the effect of the present invention is：This composite production line can produce corrugated composite board, and
Honeycomb composite plate can be produced, when producing corrugated composite board, the first sheet material i.e. production base material as corrugated sheet；And the second sheet material
With tri-plate as the top plate of corrugated composite board and lower plywood；And when produce honeycomb composite plate when, the first sheet material as under
Laminate；And the second sheet material is as top plate, tri-plate stops traction, by changing and changing effect and the technique of sheet material, reaches
To meeting the demand that two kinds of sheet materials produce, such a production line can two kinds of purposes, improve the utilization rate of equipment, reduce
Cost of investment, decreases occupation of land usable floor area.
In addition, this composite production line also added the first plate edge folding machine and the second plate edge folding machine, by the first sheet material
Folding brake and the second plate edge folding machine are seen and are made the first sheet material and the second sheet material flanging make-up, so convenient honeycomb composite plate
Make, so that the intensity of honeycomb composite plate is improved.
For solving above-mentioned second technical problem, the technical solution used in the present invention is：A kind of produce corrugated composite board and
The combined producing tech of honeycomb composite plate, it comprises the following steps：This production technology combine corrugated composite board production technology and
Honeycomb composite plate production technology；
When this production line produces corrugated composite board production technology：
(1) first sheet material unreeling machine, the second sheet material unreeling machine and tri-plate unreel and unreel the first sheet material, the second plate respectively
Material and tri-plate；And now honeycomb sandwich layer production line quits work；
(2) first sheet materials are directly over the 3rd laminating machine transition after corrugation former is continuously pressed into Concha Arcae middle layer plate
Enter in dual-layer adhesive machine afterwards and carry out double spread, the 3rd laminating machine quits work；
(3) the Concha Arcae middle layer plate after gluing enters the first compounding machine after passing through pre-composite baking box, and pre-composite baking box stops work
Make；And the second sheet material enters the first compounding machine through the second shunting roller group after being directly over the 4th pre- laminating machine transition；3rd plate
Material is guided to the first compounding machine and Concha Arcae middle layer plate and second by transition roller group after being directly over the 5th pre- laminating machine transition again
Sheet material is combined into composite plate；4th pre- laminating machine and the 5th pre- laminating machine quit work；
(4) composite plate completes compound post processing through post processing unit；
When this production line produces honeycomb composite plate production technology：
A, the first sheet material, the second sheet material are unreeled by the first sheet material unreeling machine, the second sheet material unreeling machine respectively；Honeycomb core
Bar is drawn into honeycomb sandwich layer by honeycomb core strip automatic stretching-machine after the splicing of honeycomb core strip automatic Mosaic machine,
B, the first sheet material pre-coated polymeric membrane, corrugation former after the first sheet material preheating furnace through after corrugation former
Quit work；Second sheet material pre-coated polymeric membrane after the second sheet material preheating furnace preheats, it is pre- that honeycomb sandwich layer passes through honeycomb sandwich layer
Laminating machine preheating the pre-coated polymeric membrane in surface；
First sheet material after the first shunting roller group and pre-coated polymeric membrane for the second sheet material after C, pre-coated polymeric membrane,
Honeycomb sandwich layer from top to bottom is stacked to enter through after dual-layer adhesive machine after pre-composite baking box preheats and enters in the first compounding machine
Pressure bonding, dual-layer adhesive machine quits work, and then completes compound post processing by post processing unit.
Wherein, further improve, when producing honeycomb composite plate, through first after the pre-coated polymeric membrane of the first sheet material
Plate edge folding machine flanging makes the first sheet material both sides upward folded；After the honeycomb sandwich layer of the pre-coated polymeric membrane in two sides enters into flanging
In lower plywood, then make the second sheet material both sides downward through the second plate edge folding machine flanging after the pre-coated polymeric membrane of the second sheet material
After flanging, the flanging of lower plywood is fastened and forms the composite plate structure that side fastens by the flanging of top plate.
Wherein, further improve, when producing corrugated composite board, using being arranged at pre-composite baking box and the first compounding machine
Between the 6th polymeric membrane unreeling machine and the 7th polymeric membrane unreeling machine unreel place polymeric membrane attaching process replace gluing
The also all pre-coated polymeric membrane of technique, and now dual-layer adhesive machine quits work, the second sheet material and tri-plate, pre-coated macromolecule
The second sheet material after film and tri-plate are unreeled with Concha Arcae middle layer plate and the 6th polymeric membrane unreeling machine and the 7th polymeric membrane
The polymeric membrane that machine unreels is jointly in the first compounding machine pressure bonding.
After employing technique scheme, the effect of the present invention is：This combined producing tech is based on above-mentioned laminating production
Line, can change technique by replacing the effect of the running route of sheet material and sheet material, thus meeting honeycomb composite plate and corrugated sheet
Production requirement, reduces the cost of investment of equipment.
Brief description
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the first sheet material unreeling machine of the embodiment of the present invention, the first sheet material splicer；The structural representation of corrugation former
Figure；
Fig. 2 be the honeycomb core strip automatic Mosaic machine of the embodiment of the present invention, honeycomb core strip automatic stretching-machine, brake unit,
One sheet material preheating furnace, the 3rd pre- laminating machine, the first polymeric membrane unreeling machine, the second polymeric membrane unreeling machine and the first sheet material flanging
The structure connection figure of machine；
Fig. 3 is the first polymeric membrane unreeling machine of the embodiment of the present invention, honeycomb sandwich layer pre-coated film machine, the second sheet material flanging
Machine, double spread roller, the second sheet material unreeling machine, the second sheet material splicer, the second sheet material preheating furnace, the 4th pre- laminating machine, the 4th
The structure connection figure of polymeric membrane unreeling machine；
Fig. 4 be the pre-composite baking box of the embodiment of the present invention, the 6th polymeric membrane unreeling machine, polymeric membrane unreeling machine,
The structure connection figure of one compounding machine；
Fig. 5 is tri-plate unreeling machine, tri-plate preheating furnace, the 5th pre- laminating machine and the 5th height of the embodiment of the present invention
The structure connection figure of molecular film unreeling machine；
In accompanying drawing：1. the first sheet material unreeling machine；2. the first sheet material splicer；3. corrugation former；4. transition bracket；5. make
Dynamic device；6. the first sheet material preheating furnace；7. the 3rd pre- laminating machine；8. the 3rd polymeric membrane unreeling machine；9. the first plate edge folding machine；
10. the second polymeric membrane unreeling machine；11. honeycomb core strip automatic Mosaic machines；12. honeycomb core strip automatic stretching-machines；13. honeycomb sandwich layers
Pre- laminating machine；14. first polymeric membrane unreeling machines；15. second plate edge folding machines；16. dual-layer adhesive machines；17. second sheet materials are put
Volume machine；18. second sheet material splicers；19. second sheet material preheating furnaces；20. the 4th polymeric membrane unreeling machines；21. the 4th pre- overlay films
Machine；22. first shunting roller groups；23. second shunting roller groups；24. pre-composite baking boxs；25. first compounding machines；26. the 6th macromolecules
Film unreeling machine；27. the 7th polymeric membrane unreeling machines；28. transition roller groups；29. the 5th pre- laminating machines；30. the 5th polymeric membranes are put
Volume machine；31. tri-plate preheating furnaces；32. tri-plate unreeling machines.
Specific embodiment
Below by specific embodiment, the present invention is described in further detail.
As shown in Figures 1 to 5, a kind of corrugated composite board and honeycomb composite plate composite production line, including corrugated core formable layer
Unit, honeycomb core formable layer unit, the first plate forming unit, the second plate forming unit, tri-plate shaping machine set and many
Function and service unit；
Described honeycomb sandwich layer production line includes the honeycomb core strip conveyer being installed in frame, for conveying preliminary bonding
Honeycomb core strip；Described honeycomb core strip conveyer includes the conveyer belt being installed in frame, the conveying downstream of this conveyer belt and honeycomb
The splicing platform linking of core bar automatic Mosaic machine 11.Honeycomb core strip conveyer can be by the honeycomb core strip conveying of preliminary bonding, honeycomb
The preliminary bonding of core bar can may also be employed manually boning, it is exactly mainly the two of honeycomb core strip using other machines bonding
End bonding polymeric membrane or glue, several honeycomb core strips boning are placed and convey on the conveyor belt.
It is installed on the honeycomb core strip automatic Mosaic machine 11 in the downstream of honeycomb core strip conveyer, for by the preliminary bonding sent
Honeycomb core strip extruding splicing；Described honeycomb core strip automatic Mosaic machine 11 includes frame, and this frame is provided with splicing platform, should
The downstream of splicing platform is provided with and pushes fixing device, and the upstream of splicing platform is provided with thrustor, honeycomb core strip conveyer
Honeycomb core strip is transported to after splicing platform, honeycomb core strip is pressed down fixing device and fixes, thrustor pushing tow honeycomb core strip
Opposite side.After thrustor pushing tow, multiple honeycomb core strips are compacted, so that bonded part is bondd more firm.This pushing tow
The pushing tow pressure adjustable of device, and suffered by the both sides of honeycomb core strip, pressure is uniform.
It is installed on the honeycomb core strip automatic stretching-machine 12 in honeycomb core strip automatic Mosaic machine 11 downstream, for by spliced honeybee
Nest core bar carries out Automatic-drawing and launches to form honeycomb sandwich layer, and this honeycomb core strip automatic stretching-machine 12 can be by honeycomb core using speed difference
Bar tractive launches, then extended meeting continuously automatic Mosaic, it is achieved thereby that the Automatic continuous stretching of honeycomb core strip.
It is installed on the honeycomb sandwich layer pre-coated film machine 13 in honeycomb core strip automatic stretching-machine 12 downstream, for the honeycomb after launching
The polymeric membrane that sandwich layer upper and lower surface preheats and will be unreeled by the first polymeric membrane unreeling machine 14, the second polymeric membrane unreeling machine 10
It is overlying on honeycomb core layer upper and lower surface in advance；Honeycomb core strip be drawn into after honeycomb core plate after preheating with the first polymeric membrane and second
Polymeric membrane is fitted.
Described corrugated core formable layer unit includes the first sheet material unreeling machine 1, is used for unreeling the first sheet material plate；It is arranged at first
The corrugation former 3 in sheet material plate downstream, for being rolled into corrugated sheet by the first sheet material；It is installed on the downstream of corrugation former 3
First sheet material preheating furnace 6, for preheating to the first plate surface；Set before described first sheet material unreeling machine 1 and corrugation former 3
It is equipped with the first sheet material splicer 2, between corrugation former 3 and the first sheet material preheating furnace 6, is provided with brake unit 5, in braking
Transition bracket 4 is set before device 5.The quantity of described corrugation former 3 be two, and this two corrugation formers 3 molding watt
Stupefied depth is different.
It is arranged at the 3rd pre- laminating machine 7 in the first sheet material preheating furnace 6 downstream, for by the first sheet material and the 3rd polymeric membrane
Unreeling machine 8 unreels the 3rd polymeric membrane coming and carries out pre- overlay film, is arranged at the dual-layer adhesive machine 16 in the 3rd pre- laminating machine 7 downstream,
For to corrugated sheet two sides spreading glue；
Described second plate forming unit includes the second sheet material unreeling machine, is used for unreeling the second sheet material；It is installed on the second plate
The second sheet material preheating furnace 19 in material unreeling machine downstream, for preheating to the second plate surface；Upper in the second sheet material preheating furnace 19
Trip is provided with the second sheet material splicer 18, for the second sheet material joint；It is installed on the 4th of the second sheet material preheating furnace 19 downstream the
Pre- laminating machine 21, for being overlying on the second sheet material following table in advance by the 4th polymeric membrane that the 4th polymeric membrane unreeling machine 20 unreels
Face；
Described tri-plate shaping machine set includes tri-plate unreeling machine 32, is used for unreeling tri-plate；It is installed on the 3rd
The tri-plate preheating furnace 31 in sheet material unreeling machine 32 downstream, for preheating to tri-plate surface；It is installed on tri-plate preheating
The 5th pre- laminating machine 29 in stove 31 downstream, for being overlying in advance by the 5th polymeric membrane that the 5th polymeric membrane unreeling machine 30 unreels
Tri-plate lower surface；
Described multi-function peripheral group includes pre-composite baking box 24, is arranged at the downstream of dual-layer adhesive machine 16, for
One sheet material, honeycomb sandwich layer, the second sheet material preheating, the downstream of described 4th pre- laminating machine 21 is provided with the first shunting roller group 22, uses
Come together in the upper surface of honeycomb sandwich layer in the second sheet material being guided the upstream to pre-composite baking box 24；First sheet material is pre-composite roasting
The upstream of case 24 comes together in the lower surface of honeycomb sandwich layer；First compounding machine 25 in pre-composite baking box 24 downstream is installed, for first
Sheet material, honeycomb sandwich layer and the second sheet material compound；The downstream of the 4th pre- laminating machine 21 is provided with the second shunting roller group 23, for inciting somebody to action
Second sheet material guides to the upstream side of the first compounding machine 25；Described tri-plate is guided to the first compounding machine by transition roller group 28
25 and second sheet material and the first sheet material be combined in the first compounding machine 25；It is installed on the post processing unit in the first compounding machine 25 downstream,
For post-treated to composite plate.
As shown in Figures 2 and 3, described production line also includes the first plate edge folding machine 9 and the second plate edge folding machine 15, described
First plate edge folding machine 9 is installed between the 3rd pre- laminating machine 7 and dual-layer adhesive machine 16, for rolling on the side to the first sheet material two
Side, surface is covered with the both sides folding that the honeycomb sandwich layer of polymeric membrane comes together in the first sheet material in the downstream of the first plate edge folding machine 9 in advance
Between side；Second plate edge folding machine 15 is installed between the first plate edge folding machine 9 and dual-layer adhesive machine 16, for the second sheet material
Both sides are to lower hem；Described first sheet material and the second sheet material mutually fasten.First plate edge folding machine 9 and the second plate edge folding machine 15
For preferred version, honeycomb composite plate can be made to be formed to buckle structure, intensity higher it more difficult to peel off, certainly also may be selected not using the
One plate edge folding machine 9 and the second plate edge folding machine 15, so can produce common honeycomb composite plate, and are producing corrugated composite board
When direct first plate edge folding machine 9 and the second plate edge folding machine 15 do not work, the first sheet material be directly through its do not produce any
Working condition deforms.
Described production line also includes the 6th polymeric membrane unreeling machine 26 and the 7th polymeric membrane unreeling machine 27, and the described 6th is high
Molecular film unreeling machine 26 and the 7th polymeric membrane unreeling machine 27 are arranged between pre-composite baking box 24 and the first compounding machine 25, and the 6th
Polymeric membrane unreeling machine 26 and the 7th polymeric membrane unreeling machine 27 can be used for replacing dual-layer adhesive machine 16, do not using double spread
When machine 16 produces corrugated sheet, directly posted using polymeric membrane and overlay on corrugated sheet, then with pre-coated the second of polymeric membrane
Sheet material and tri-plate are compounded to form corrugated composite board in the first compounding machine 25.
Downstream first drying baker that described post processing unit includes being arranged at the first compounding machine 25 is used for composite plate is carried out
First time heated baking, the smart roller machine being installed on the first drying baker downstream is used for composite plate is carried out with the fixed thickness of pressure-sizing；It is installed on essence
For composite plate carried out with post bake baking, second drying baker of stating in the downstream of roller machine makes that the glue solidifies；It is arranged at the second drying
The cooling stove in the downstream of case；It is arranged at the verifying bench in the downstream of cooling stove；The evener being arranged at the downstream of verifying bench is used
In finally being flattened to composite plate；It is arranged at the longitudinal trimming machine in the downstream of evener, be arranged at the downstream of longitudinal trimming machine
Traction machine be used for drawing whole composite plate, be arranged at traction machine downstream angle cam trimming machine be used for composite plate is laterally cut
Disconnected, the finished product collecting platform being arranged at angle cam trimming machine downstream is used for collecting finished product composite plate.And post-processor group is normal at present
The unit of rule, the therefore present invention does not describe in detail and does not provide diagram yet.
In addition the invention also discloses a kind of combined producing tech producing corrugated composite board and honeycomb composite plate, it includes
Following steps：This production technology combines corrugated composite board production technology and honeycomb composite plate production technology；
When this production line produces corrugated composite board production technology：
(1) first sheet material unreeling machine 1, the second sheet material unreeling machine 17 and tri-plate unreel unreel respectively the first sheet material,
Two sheet materials and tri-plate；And now honeycomb sandwich layer production line quits work, the first sheet material is as the making base material of corrugated sheet；
(2) first sheet materials are directly over the 3rd laminating machine mistake after corrugation former 3 is continuously pressed into Concha Arcae middle layer plate
Enter in dual-layer adhesive machine 16 after crossing and carry out double spread, the 3rd laminating machine quits work, and the 3rd polymeric membrane unreeling machine 8 is also simultaneously
Do not unreel, the 3rd laminating machine is intended only as a transition roller and uses；
(3) the Concha Arcae middle layer plate after gluing enters the first compounding machine 25, pre-composite baking box 24 after passing through pre-composite baking box 24
Quit work, pre-composite baking box 24 no power；And the second sheet material is directly over after the 4th pre- laminating machine 21 transition through second point
Stream roller group 23 enters the first compounding machine 25；Tri-plate passes through transition roller group 28 after being directly over the 5th pre- laminating machine 29 transition again
Guide and be combined into composite plate to the first compounding machine 25 and Concha Arcae middle layer plate and the second sheet material；4th pre- laminating machine 21 and the 5th is pre-coated
Film machine 29 quits work, and also only does transition roller and uses；
(4) composite plate completes compound post processing through post processing unit；The technique of post processing is being already mentioned above, and does not go to live in the household of one's in-laws on getting married
State.
When producing corrugated composite board, it is possible be arranged between pre-composite baking box 24 and the first compounding machine 25 the 6th
The polymeric membrane attaching process that polymeric membrane unreeling machine 26 and the 7th polymeric membrane unreeling machine 27 unreel place replaces coating technique, and
Now dual-layer adhesive machine 16 quits work, the second sheet material and the also all pre-coated polymeric membrane of tri-plate, after pre-coated polymeric membrane
The second sheet material and tri-plate and Concha Arcae middle layer plate and the 6th polymeric membrane unreeling machine 26 and the 7th polymeric membrane unreeling machine
27 polymeric membranes unreeling are jointly in the first compounding machine 25 pressure bonding.
When this production line produces honeycomb composite plate production technology：
A, the first sheet material, the second sheet material are passed through respectively the first sheet material unreeling machine 1, the second sheet material unreeling machine 17 and unreel；Honeybee
Nest core bar is drawn into honeycomb sandwich layer by honeycomb core strip automatic stretching-machine 12 after honeycomb core strip automatic Mosaic machine 11 splicing,
B, the first sheet material pass through pre-coated polymeric membrane after the first sheet material preheating furnace 6, Concha Arcae molding after passing through corrugation former 3
Machine 3 quits work, and its out-of-work operation can be that the upper roller of corrugation former 3 is driven by power set and rises, and avoids the
One sheet material runs；Second sheet material pre-coated polymeric membrane after the second sheet material preheating furnace 19 preheating, honeycomb sandwich layer passes through honeycomb core
Layer pre- laminating machine 13 preheating the pre-coated polymeric membrane in surface；
First plate after the first shunting roller group 22 with pre-coated polymeric membrane for the second sheet material after C, pre-coated polymeric membrane
Material, honeycomb sandwich layer are from top to bottom stacked to enter through after dual-layer adhesive machine 16 and enter into first after pre-composite baking box 24 preheats again
Pressure bonding in conjunction machine 25, dual-layer adhesive machine 16 quits work, and then completes compound post processing by post processing unit, in the same manner,
The structure of post processing unit is already described above.
Further improve, when producing honeycomb composite plate, through the first sheet material after the pre-coated polymeric membrane of the first sheet material
Folding brake 9 flanging makes the first sheet material both sides upward folded；Under the honeycomb sandwich layer of the pre-coated polymeric membrane in two sides enters into after flanging
In laminate, then make the second sheet material both sides downward through the second plate edge folding machine 15 flanging after the pre-coated polymeric membrane of the second sheet material
After flanging, the flanging of lower plywood is fastened and forms the composite plate structure that side fastens by the flanging of top plate.
Embodiment described above is only the description to the preferred embodiment of the present invention, not as the limit to the scope of the invention
Fixed, on the basis of without departing from design spirit of the present invention, the various modifications that technical solution of the present invention is made and transformation, all should fall
Enter in the protection domain of claims of the present invention determination.
Claims (8)
1. a kind of corrugated composite board and honeycomb composite plate composite production line it is characterised in that：Including corrugated core formable layer unit, honeybee
Nest sandwich layer shaping machine set, the first plate forming unit, the second plate forming unit, tri-plate shaping machine set and multi-functional compound
Unit；
Described honeycomb sandwich layer production line includes the honeycomb core strip conveyer being installed in frame, for conveying the honeycomb of preliminary bonding
Core bar；It is installed on the honeycomb core strip automatic Mosaic machine in the downstream of honeycomb core strip conveyer, for by the honeybee of the preliminary bonding sent
The extruding splicing of nest core bar；It is installed on the honeycomb core strip automatic stretching-machine in honeycomb core strip automatic Mosaic machine downstream, after splicing
Honeycomb core strip carry out Automatic-drawing launch formed honeycomb sandwich layer；It is installed on the honeycomb sandwich layer in honeycomb core strip automatic stretching-machine downstream
Pre- laminating machine, for launch after honeycomb sandwich layer upper and lower surface preheating and will be by the first polymeric membrane unreeling machine, the second high score
The polymeric membrane that sub- film unreeling machine unreels is overlying on honeycomb core layer upper and lower surface in advance；
Described corrugated core formable layer unit includes the first sheet material unreeling machine, is used for unreeling the first sheet material plate；It is arranged at the first sheet material
The corrugation former in plate downstream, for being rolled into corrugated sheet by the first sheet material；It is installed on first plate in the downstream of corrugation former
Material preheating furnace, for preheating to the first plate surface, is arranged at the 3rd pre- laminating machine in the first sheet material preheating furnace downstream, for inciting somebody to action
First sheet material and the 3rd polymeric membrane unreeling machine unreel the 3rd polymeric membrane coming and carry out pre- overlay film, are arranged at the 3rd pre- laminating machine
The dual-layer adhesive machine in downstream, for corrugated sheet two sides spreading glue；
Described second plate forming unit includes the second sheet material unreeling machine, is used for unreeling the second sheet material；It is installed on the second sheet material to put
The second sheet material preheating furnace in volume machine downstream, for preheating to the second plate surface；It is installed on the of the second sheet material preheating furnace downstream
Four pre- laminating machines, for being overlying on the second sheet material lower surface in advance by the 4th polymeric membrane that the 4th polymeric membrane unreeling machine unreels；
Described tri-plate shaping machine set includes tri-plate unreeling machine, is used for unreeling tri-plate；It is installed on tri-plate to put
The tri-plate preheating furnace in volume machine downstream, for preheating to tri-plate surface；It is installed on the of tri-plate preheating furnace downstream
Five pre- laminating machines, for being overlying on tri-plate lower surface in advance by the 5th polymeric membrane that the 5th polymeric membrane unreeling machine unreels；
Described multi-function peripheral group includes pre-composite baking box, is arranged at the downstream of dual-layer adhesive machine, for the first sheet material, honeybee
Nest sandwich layer, the second sheet material preheating, the downstream of described 4th pre- laminating machine is provided with the first shunting roller group, for drawing the second sheet material
The upstream being directed at pre-composite baking box comes together in the upper surface of honeycomb sandwich layer；First sheet material comes together in honeybee in the upstream of pre-composite baking box
The lower surface of nest sandwich layer；First compounding machine in pre-composite baking box downstream is installed, for the first sheet material, honeycomb sandwich layer and the second sheet material
Compound；The downstream of the 4th pre- laminating machine is provided with the second shunting roller group, for guiding the second sheet material to the first compounding machine
Upstream side；Described tri-plate is guided by transition roller group and is combined first to the first compounding machine and the second sheet material and the first sheet material
Machine is combined；It is installed on the post processing unit in the first compounding machine downstream, for post-treated to composite plate.
2. as claimed in claim 1 a kind of corrugated composite board and honeycomb composite plate composite production line it is characterised in that：Described life
Producing line also includes the first plate edge folding machine and the second plate edge folding machine, and described first plate edge folding machine is installed on the 3rd pre- laminating machine
And dual-layer adhesive machine between, for upward folded to the first sheet material both sides, surface is covered with the honeycomb sandwich layer of polymeric membrane in advance
The downstream of one plate edge folding machine comes together between two side edgefolds of the first sheet material；Second plate edge folding machine is installed on the first sheet material folding
Between side machine and dual-layer adhesive machine, for the second sheet material both sides to lower hem；Described first sheet material and the second sheet material are mutually detained
Close.
3. as claimed in claim 2 a kind of corrugated composite board and honeycomb composite plate composite production line it is characterised in that：Described
It is provided with the first sheet material splicer, in corrugation former and the first sheet material preheating furnace before one sheet material unreeling machine and corrugation former
Between be provided with brake unit.
4. as claimed in claim 3 a kind of corrugated composite board and honeycomb composite plate composite production line it is characterised in that：Described life
Producing line also includes the 6th polymeric membrane unreeling machine and the 7th polymeric membrane unreeling machine, described 6th polymeric membrane unreeling machine and the 7th
Polymeric membrane unreeling machine is arranged between pre-composite baking box and the first compounding machine.
5. as claimed in claim 4 a kind of corrugated composite board and honeycomb composite plate composite production line it is characterised in that：After described
Process unit and include being arranged at downstream first drying baker of the first compounding machine for first time heated baking is carried out to composite plate, peace
The smart roller machine being loaded on the first drying baker downstream is used for composite plate is carried out with the fixed thickness of pressure-sizing；Be installed on smart roller machine downstream state second
Drying baker is used for composite plate carried out post bake baking makes that the glue solidifies；It is arranged at the cooling stove in the downstream of the second drying baker；
It is arranged at the verifying bench in the downstream of cooling stove；The evener being arranged at the downstream of verifying bench is used for composite plate is carried out finally
Leveling；Be arranged at the longitudinal trimming machine in the downstream of evener, be arranged at the downstream of longitudinal trimming machine traction machine be used for drawing whole
Individual composite plate, the angle cam trimming machine being arranged at traction machine downstream is used for carrying out transversely cutting to composite plate, is arranged at angle cam trimming
The finished product collecting platform in machine downstream is used for collecting finished product composite plate.
6. a kind of production line of utilization claim 1 produces the combined producing tech of corrugated composite board and honeycomb composite plate, its bag
Include following steps：This production technology combines corrugated composite board production technology and honeycomb composite plate production technology；
When this production line produces corrugated composite board production technology：
(1) first sheet material unreeling machine, the second sheet material unreeling machine and tri-plate unreel unreel respectively the first sheet material, the second sheet material and
Tri-plate；And now honeycomb sandwich layer production line quits work；
It is laggard that (2) first sheet materials are directly over the 3rd laminating machine transition after corrugation former is continuously pressed into Concha Arcae middle layer plate
Enter and in dual-layer adhesive machine, carry out double spread, the 3rd laminating machine quits work；
(3) the Concha Arcae middle layer plate after gluing enters the first compounding machine after passing through pre-composite baking box, and pre-composite baking box quits work；And
Second sheet material enters the first compounding machine through the second shunting roller group after being directly over the 4th pre- laminating machine transition；Tri-plate is direct
Guided multiple with Concha Arcae middle layer plate and the second sheet material to the first compounding machine after the 5th pre- laminating machine transition again by transition roller group
Synthesis composite plate；4th pre- laminating machine and the 5th pre- laminating machine quit work；
(4) composite plate completes compound post processing through post processing unit；
When this production line produces honeycomb composite plate production technology：
A, the first sheet material, the second sheet material are unreeled by the first sheet material unreeling machine, the second sheet material unreeling machine respectively；Honeycomb core strip warp
After crossing the splicing of honeycomb core strip automatic Mosaic machine, honeycomb sandwich layer is drawn into by honeycomb core strip automatic stretching-machine,
B, the first sheet material pass through pre-coated polymeric membrane, corrugation former stopping after the first sheet material preheating furnace after corrugation former
Work；Second sheet material pre-coated polymeric membrane after the second sheet material preheating furnace preheats, honeycomb sandwich layer passes through the pre-coated film of honeycomb sandwich layer
Machine preheating the pre-coated polymeric membrane in surface；
First sheet material after the first shunting roller group and pre-coated polymeric membrane for the second sheet material after C, pre-coated polymeric membrane, honeycomb
Sandwich layer from top to bottom is stacked to enter through after dual-layer adhesive machine after pre-composite baking box preheats and enters into pressure in the first compounding machine
Compound, dual-layer adhesive machine quits work, and then completes compound post processing by post processing unit.
7. as claimed in claim 6 a kind of corrugated composite board and honeycomb composite plate combined producing tech it is characterised in that：?
When producing honeycomb composite plate, after the pre-coated polymeric membrane of the first sheet material, make the first sheet material both sides through the first plate edge folding machine flanging
Upward folded；The honeycomb sandwich layer of the pre-coated polymeric membrane in two sides enter into flanging after lower plywood in, then the second sheet material is pre-coated
After polymeric membrane through the second plate edge folding machine flanging make the second sheet material both sides to lower hem after top plate flanging by lower plywood
Flanging fasten formed side fasten composite plate structure.
8. as claimed in claim 7 a kind of corrugated composite board and honeycomb composite plate combined producing tech it is characterised in that：?
When producing corrugated composite board, using the 6th polymeric membrane unreeling machine being arranged between pre-composite baking box and the first compounding machine and the
The polymeric membrane attaching process that seven polymeric membrane unreeling machines unreel place replaces coating technique, and now dual-layer adhesive machine stops work
Make, the second sheet material and the also all pre-coated polymeric membrane of tri-plate, the second sheet material after pre-coated polymeric membrane and tri-plate with
The polymeric membrane that Concha Arcae middle layer plate and the 6th polymeric membrane unreeling machine and the 7th polymeric membrane unreeling machine unreel is jointly first
Compounding machine pressure bonding.
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| CN110315833A (en) * | 2019-07-09 | 2019-10-11 | 张家港市弘扬石化设备有限公司 | A2 grades, B1 grades and three-dimensional sandwich layer composite plate multifunctional production line and production method |
| CN111016201A (en) * | 2019-11-21 | 2020-04-17 | 安徽汇吉科技有限公司 | Production line and production method of gold-plastic composite board |
| CN111376535A (en) * | 2018-12-29 | 2020-07-07 | 泰州市龙洋木业有限公司 | High-strength bending-resistant light composite structural board and manufacturing method thereof |
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Address after: Suzhou City, Jiangsu province 215631 Zhangjiagang housheng Hong Hua Lu Beach Village Industrial District Zhangjiagang city promote Petrochemical Equipment Co. Patentee after: Zhangjiagang City Machinery and Equipment Co., Ltd Address before: Suzhou City, Jiangsu province 215631 Zhangjiagang housheng Hong Hua Lu Beach Village Industrial District Zhangjiagang city promote Petrochemical Equipment Co. Patentee before: ZHANGJIAGANG HONGYANG PETROCHEMICAL MACHINERY Co.,Ltd. |