CN104174684A - Forming equipment and forming process of corrugated core-layer metal composite plates - Google Patents
Forming equipment and forming process of corrugated core-layer metal composite plates Download PDFInfo
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- CN104174684A CN104174684A CN201410412968.5A CN201410412968A CN104174684A CN 104174684 A CN104174684 A CN 104174684A CN 201410412968 A CN201410412968 A CN 201410412968A CN 104174684 A CN104174684 A CN 104174684A
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Abstract
The invention discloses forming equipment and forming method of corrugated core-layer metal composite plates. The forming equipment comprises a core-layer unwinding machine, a corrugated forming machine, a double-sided gumming machine, a corrugated-plate composite machine, an upper-layer unwinding machine, a lower-layer unwinding machine, a first drying box, a fine rolling machine, a second drying box, a cooling furnace, an inspection platform, a flattening machine, a longitudinal edge cutting machine, a traction machine, a horizontal edge cutting machine and a finished-product collecting platform. The forming equipment can be used for continuously producing the corrugated metal composite plates, the forming efficiency is greatly improved, the quality of the formed corrugated metal composite plates is consistent and the thickness of the corrugated metal composite plates is uniform.
Description
Technical field
The present invention relates to a kind of former and moulding process of composite metal plate, refer to especially a kind of middle layer plate to be pressed into after corrugation and compound former and the moulding process thereof of making composite plate of upper and lower layer metallic plate.
Background technology
Current fluted metal composite board generally comprises upper epidermis, sandwich layer and lower top layer, sandwich layer is corrugation metallic plate, on, lower top layer is smooth metallic plate, upper epidermis, sandwich layer and lower top layer are compound by glue or other polymeric membranes, so current corrugation metallic plate does not have the equipment of continuity moulding, and be all to adopt artificial mode that corrugated sheet surface is applied glue, then upper and lower metallic plate is compounded on corrugated core laminate, the method is can only one one compound, and the thickness of the composite plate after compound can not ensure unanimously, therefore, whole fluted metal composite board production capacity is low, quality fluctuation is large, peel strength is low.
Summary of the invention
Technical problem to be solved by this invention is: a kind of corrugation sandwich layer composite metal plate former is provided, this equipment can successional production fluted metal composite board, shaping efficiency improves greatly, and the fluted metal composite board quality after moulding is consistent, even thickness.
Another technical problem to be solved by this invention is: a kind of moulding process of energy consecutive production fluted metal composite board is provided, and this moulding process shaping efficiency improves, and the quality of the fluted metal composite board after moulding is consistent.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of corrugation sandwich layer composite metal plate former, comprise sandwich layer unreeling machine, corrugation former, dual-layer adhesive machine, corrugated sheet compounding machine, upper strata unreeling machine, lower floor's unreeling machine, the first drying baker, essence roller machine, the second drying baker, cool furnace, verifying bench, evener, longitudinal trimming machine, hauling machine, angle cam trimming machine, finished product collecting platform, described corrugation former is arranged at the downstream of sandwich layer unreeling machine for middle layer plate being rolled into corrugated sheet middle layer plate, the downstream that described dual-layer adhesive machine is installed on corrugation former is for to corrugated core laminate two sides spreading glue, described upper strata unreeling machine and lower floor's unreeling machine are arranged at respectively the upstream of corrugated sheet compounding machine for unreeling upper strata metallic plate and lower metal plate, described corrugated sheet compounding machine is used for upper strata metallic plate, corrugated core laminate, lower metal plate is combined into composite plate, described the first drying baker is arranged at the downstream of corrugated sheet compounding machine for composite plate is carried out to heated baking for the first time, described smart roller machine is arranged at the downstream of the first dryer and determines thick for composite plate being carried out to pressure-sizing, the downstream that described the second drying baker is arranged at smart roller machine makes for composite plate being carried out to post bake baking that the glue solidifies, described cool furnace is arranged at the downstream of the second drying baker, verifying bench is arranged at the downstream of cool furnace, described evener is arranged at the downstream of verifying bench for composite plate is finally flattened, described longitudinal trimming machine is arranged at the downstream of evener, hauling machine is arranged at the downstream of longitudinal trimming machine for drawing whole composite plate, described angle cam trimming machine is for carrying out transversely cutting to composite plate, described finished product collecting platform is used for collecting finished product composite plate.
As the preferred scheme of one, the quantity of described corrugation former is two, and the corrugation degree of depth difference of these two corrugation former moulding.
As the preferred scheme of one, described corrugated sheet compounding machine comprises frame, rotate and be installed on in frame one group composite roll under composite roll and a group, composite roll corresponding matching one by one under composite roll and one group on this group, on described one group under composite roll or one group composite roll by power set driven rotary, on this group, between composite roll, polytetrafluoroethylene (PTFE) tape loop is installed, under described one group, between composite roll, polytetrafluoroethylene (PTFE) tape loop is installed, described composite plate is moved between two polytetrafluoroethylene (PTFE) tape loops.
As the preferred scheme of one, between described upper strata unreeling machine and corrugated sheet compounding machine, be also provided with shearing pinch machine between lower floor's unreeling machine and corrugated sheet.
As the preferred scheme of one, described finished product collecting platform comprises platform body and pallet elevator, and this pallet elevator is stacked in composite plate on platform body.
A kind of corrugation sandwich layer composite metal plate moulding process, it comprises:
(1) middle layer plate, upper strata metallic plate, lower metal plate are unreeled from sandwich layer unreeling machine, upper strata unreeling machine, lower floor's unreeling machine respectively;
(2) middle layer plate is pressed into continuously to enter after corrugated core laminate by corrugation former and in dual-layer adhesive machine, carries out double spread;
(3) the corrugated core laminate after gluing, upper strata metallic plate, lower metal plate jointly enter into corrugated sheet compounding machine and carry out pressure bonding and become composite plate;
(4) composite plate successively through drying for the first time, pressure-sizing fixed thick, for the second time dry after firmly sizing;
(5) composite plate after sizing is after cooling device is cooling, then flatten, trimming, traction, cutting die.
Wherein, described corrugated core laminate, upper strata metallic plate, lower metal plate are entering into corrugated sheet compounding machine compound tense, and two teflin tapes that the utilization of corrugated sheet compounding machine coordinates up and down press upper strata metallic plate, corrugated core laminate, lower metal plate is compound advances.
Wherein, in described step (5), in screed step, go back synchronously at the upper surface of upper strata metallic plate, the lower surface coated with protective film of lower metal plate again.
Wherein, in described step (1), upper strata metallic plate, lower metal plate were also provided with junction device before unreeling machine unreels corrugated sheet moulding process, were used for realizing the end-fitting between the metal plate coils on unreeling machine.
Adopt after technique scheme, effect of the present invention is: after this equipment utilization middle layer plate unreels continuously, be rolled into corrugated, then two sides apply glue after on corrugated sheet compounding machine and compound between upper strata metallic plate, lower metal plate, after compound, after the first oven dry, glue is tentatively solidified, then fixed thick through the further roll extrusion of smart roller machine, make even thickness and the peel strength of whole composite plate high, also to a certain extent the plate face of composite plate is flattened simultaneously.Then after drying completely, the second drying baker is cooled to normal temperature successively again, finally by crossing inspection, leveling, slitting, traction, the horizontal shearing collection finished product of having no progeny.Whole piece equipment can Automatic continuous the forming core laminate composite plate that is corrugated, improved greatly production efficiency, the composite plate flatness after moulding is simultaneously high, even thickness, peel strength is high.
Again because described corrugated sheet compounding machine comprises frame, rotation is installed on a group in frame composite roll under composite roll and a group, composite roll corresponding matching one by one under composite roll and one group on this group, on described one group under composite roll or one group composite roll by power set driven rotary, on this group, between composite roll, polytetrafluoroethylene (PTFE) tape loop is installed, under described one group, between composite roll, polytetrafluoroethylene (PTFE) tape loop is installed, described composite plate is moved between two polytetrafluoroethylene (PTFE) tape loops, like this, this polytetrafluoroethylene (PTFE) tape loop can be wrapped in, on lower composite roll, avoid composite roll to be stained with glue and cause and clean difficulty, simultaneously, polytetrafluoroethylene (PTFE) tape loop can not affix glue, easy to clean, utilize zone face and plate face plane-plane contact simultaneously, improve frictional force, auxiliary conveying.
Again due between described upper strata unreeling machine and corrugated sheet compounding machine, be also provided with shearing pinch machine between lower floor's unreeling machine and corrugated sheet.This shearing pinch machine can be realized end and cut flat docking after upper and lower metallic plate has unreeled, and ensures to unreel continuously.
And be to solve another technical problem, the invention provides a kind of moulding process, this moulding process is reasonable, reduces as much as possible artificial participation, has improved the peel strength of product, guarantees composite plate thickness of slab uniformity.
Brief description of the drawings
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the structural representation of embodiment of the present invention sandwich layer unreeling machine, corrugation former, dual-layer adhesive machine;
Fig. 2 is the structural representation of embodiment of the present invention corrugated sheet compounding machine, upper strata unreeling machine, lower floor's unreeling machine, shearing pinch machine;
Fig. 3 is the structural representation of the first drying baker, smart roller machine, the second drying baker;
Fig. 4 is the structural representation of cool furnace, verifying bench;
Fig. 5 is the structural representation of evener, longitudinal trimming machine, hauling machine, angle cam trimming machine, finished product collecting platform;
In accompanying drawing: 1. sandwich layer unreeling machine; 2. the first corrugation former; 3. the second corrugation former; 4. dual-layer adhesive machine; 5. upper strata unreeling machine; 6. on, cut limit pinch machine; 7. lower floor's unreeling machine; 8. cut down limit pinch machine; 9. corrugated sheet compounding machine; 10. go up composite roll; 11. times composite rolls; 12. polytetrafluoroethylene (PTFE) tape loops; 13. first drying bakers; 14. smart roller machines; 15. second drying bakers; 16. cool furnace; 17. verifying benches; 18. eveners; 19. longitudinal trimming machines; 20. hauling machines; 21. angle cam trimming machines; 22. platform bodies; 23. pallet elevators.
Detailed description of the invention
Below by specific embodiment, the present invention is described in further detail.
As shown in Figure 1, a kind of corrugation sandwich layer composite metal plate former, comprises sandwich layer unreeling machine 1, corrugation former, dual-layer adhesive machine 4, corrugated sheet compounding machine 9, upper strata unreeling machine 5, lower floor's unreeling machine 7, the first drying baker 13, smart roller machine 14, the second drying baker 15, cool furnace 16, verifying bench 17, evener 18, longitudinal trimming machine 19, hauling machine 20, angle cam trimming machine 21, finished product collecting platform.
Described corrugation former is arranged at the downstream of sandwich layer unreeling machine 1 for middle layer plate being rolled into corrugated sheet middle layer plate, and the number of this corrugation former is two, and the corrugation degree of depth difference of these two corrugation former moulding.For convenience of describing, title is the first corrugation former 2 in upstream, and in downstream is the second corrugation former 3; Two corrugation formers are not worked simultaneously, therefore, and the corrugated sheet of the plastic two kinds of corrugation degree of depth specifications of this equipment.This corrugation former comprises upper and lower two format rolls with molding gear, utilizes the molding gear engagement of format roll carry out moulding and drive middle layer plate to move ahead.
Described dual-layer adhesive machine 4 is installed on the downstream of corrugation former for to corrugated core laminate two sides spreading glue, when gluing, will avoid glue curing roll banding, and therefore, glue spreader connects cooling-water machine, makes glue temperature be controlled at OK range; Described upper strata unreeling machine 5 and lower floor's unreeling machine 7 are arranged at respectively the upstream of corrugated sheet compounding machine 9 for unreeling upper strata metallic plate and lower metal plate, the downstream of upper strata unreeling machine 5 and lower floor's unreeling machine 7 be arranged at respectively cut limit pinch machine 6 and under cut limit pinch machine 8, this upper and lower limit pinch machine 8 of cutting is used for the end of upper strata metallic plate, lower metal plate to cut flat, end docking simultaneously, realizes and automatically connects volume.
Described corrugated sheet compounding machine 9 is for by upper strata metallic plate, corrugated core laminate, lower metal plate is combined into composite plate, described corrugated sheet compounding machine 9 comprises frame, rotation is installed on a group in frame composite roll 11 under composite roll 10 and a group, composite roll 11 corresponding matching one by one under composite roll 10 and one group on this group, on described one group under composite roll 10 or one group composite roll 11 by power set driven rotary, on this group, between composite roll 10, polytetrafluoroethylene (PTFE) tape loop 12 is installed, under described one group, between composite roll 11, polytetrafluoroethylene (PTFE) tape loop 12 is installed, described composite plate is moved between two polytetrafluoroethylene (PTFE) tape loops 12.On this, composite roll 10 liftables regulate, thus spacing and pressure between adjustable upper and lower composite roll 11, and its lift adjustment adopts cylinder to regulate.
Described the first drying baker 13 is arranged at the downstream of corrugated sheet compounding machine 9 for composite plate is carried out to heated baking for the first time, the downstream that described smart roller machine 14 is arranged at the first dryer is fixed thick for composite plate being carried out to pressure-sizing, and the downstream that described the second drying baker 15 is arranged at smart roller machine 14 makes for composite plate being carried out to post bake baking that the glue solidifies.This first drying baker 13 and the second drying baker 15 all adopt electrically heated mode, in its first drying baker 13 and the second drying baker 15, are provided with multipair pressure roller, are used for additional pressure applicator composite force, also can flatten simultaneously and provide onward impulse for composite plate
Described cool furnace 16 is arranged at the downstream of the second drying baker 15, verifying bench 17 is arranged at the downstream of cool furnace 16, described evener 18 is arranged at the downstream of verifying bench 17 for composite plate is finally flattened, described longitudinal trimming machine 19 is arranged at the downstream of evener 18, hauling machine 20 is arranged at the downstream of longitudinal trimming machine 19 for drawing whole composite plate, described angle cam trimming machine 21 is for composite plate is carried out to transversely cutting, and described finished product collecting platform is used for collecting finished product composite plate.Described finished product collecting platform comprises platform body 22 and pallet elevator 23, and this pallet elevator 23 is stacked in composite plate on platform body 22.
A kind of corrugation sandwich layer composite metal plate moulding process, it comprises:
(1) middle layer plate, upper strata metallic plate, lower metal plate are unreeled from sandwich layer unreeling machine 1, upper strata unreeling machine 5, lower floor's unreeling machine 7 respectively; Upper strata metallic plate, lower metal plate were also provided with junction device before unreeling machine unreels corrugated sheet moulding process, were used for realizing the end-fitting between the metal plate coils on unreeling machine.
(2) middle layer plate is pressed into continuously to enter after corrugated core laminate by corrugation former and in dual-layer adhesive machine 4, carries out double spread;
(3) the corrugated core laminate after gluing, upper strata metallic plate, lower metal plate jointly enter into corrugated sheet compounding machine 9 and carry out pressure bonding and become composite plate; Described corrugated core laminate, upper strata metallic plate, lower metal plate are entering into corrugated sheet compounding machine 9 compound tenses, and corrugated sheet compounding machine 9 utilizes up and down that two teflin tapes that coordinate press upper strata metallic plate, corrugated core laminate, lower metal plate is compound advances.
(4) composite plate successively through drying for the first time, pressure-sizing fixed thick, for the second time dry after firmly sizing;
(5) composite plate after sizing is after cooling device is cooling, then flatten, trimming, traction, cutting die.Also synchronous at the upper surface of upper strata metallic plate, the lower surface coated with protective film of lower metal plate in screed step again.
Above-mentioned corrugated core laminate, upper strata metallic plate, lower metal plate are generally aluminium sheet.
Claims (9)
1. a corrugation sandwich layer composite metal plate former, it is characterized in that: comprise sandwich layer unreeling machine, corrugation former, dual-layer adhesive machine, corrugated sheet compounding machine, upper strata unreeling machine, lower floor's unreeling machine, the first drying baker, essence roller machine, the second drying baker, cool furnace, verifying bench, evener, longitudinal trimming machine, hauling machine, angle cam trimming machine, finished product collecting platform, described corrugation former is arranged at the downstream of sandwich layer unreeling machine for middle layer plate being rolled into corrugated sheet middle layer plate, the downstream that described dual-layer adhesive machine is installed on corrugation former is for to corrugated core laminate two sides spreading glue, described upper strata unreeling machine and lower floor's unreeling machine are arranged at respectively the upstream of corrugated sheet compounding machine for unreeling upper strata metallic plate and lower metal plate, described corrugated sheet compounding machine is used for upper strata metallic plate, corrugated core laminate, lower metal plate is combined into composite plate, described the first drying baker is arranged at the downstream of corrugated sheet compounding machine for composite plate is carried out to heated baking for the first time, described smart roller machine is arranged at the downstream of the first dryer and determines thick for composite plate being carried out to pressure-sizing, the downstream that described the second drying baker is arranged at smart roller machine makes for composite plate being carried out to post bake baking that the glue solidifies, described cool furnace is arranged at the downstream of the second drying baker, verifying bench is arranged at the downstream of cool furnace, described evener is arranged at the downstream of verifying bench for composite plate is finally flattened, described longitudinal trimming machine is arranged at the downstream of evener, hauling machine is arranged at the downstream of longitudinal trimming machine for drawing whole composite plate, described angle cam trimming machine is for carrying out transversely cutting to composite plate, described finished product collecting platform is used for collecting finished product composite plate.
2. a kind of corrugation sandwich layer composite metal plate former as claimed in claim 1, is characterized in that: the quantity of described corrugation former is two, and the corrugation degree of depth difference of these two corrugation former moulding.
3. a kind of corrugation sandwich layer composite metal plate former as claimed in claim 2, it is characterized in that: described corrugated sheet compounding machine comprises frame, rotation is installed on a group in frame composite roll under composite roll and a group, composite roll corresponding matching one by one under composite roll and one group on this group, on described one group under composite roll or one group composite roll by power set driven rotary, on this group, between composite roll, polytetrafluoroethylene (PTFE) tape loop is installed, under described one group, between composite roll, polytetrafluoroethylene (PTFE) tape loop is installed, described composite plate is moved between two polytetrafluoroethylene (PTFE) tape loops.
4. a kind of corrugation sandwich layer composite metal plate former as claimed in claim 3, is characterized in that: between described upper strata unreeling machine and corrugated sheet compounding machine, be also provided with shearing pinch machine between lower floor's unreeling machine and corrugated sheet.
5. a kind of corrugation sandwich layer composite metal plate former as claimed in claim 4, is characterized in that: described finished product collecting platform comprises platform body and pallet elevator, and this pallet elevator is stacked in composite plate on platform body.
6. a corrugation sandwich layer composite metal plate moulding process, it comprises:
(1) middle layer plate, upper strata metallic plate, lower metal plate are unreeled from sandwich layer unreeling machine, upper strata unreeling machine, lower floor's unreeling machine respectively;
(2) middle layer plate is pressed into continuously to enter after corrugated core laminate by corrugation former and in dual-layer adhesive machine, carries out double spread;
(3) the corrugated core laminate after gluing, upper strata metallic plate, lower metal plate jointly enter into corrugated sheet compounding machine and carry out pressure bonding and become composite plate;
(4) composite plate successively through drying for the first time, pressure-sizing fixed thick, for the second time dry after firmly sizing;
(5) composite plate after sizing is after cooling device is cooling, then flatten, trimming, traction, cutting die.
7. as a kind of corrugation sandwich layer composite metal plate moulding process in claim 6, it comprises: described corrugated core laminate, upper strata metallic plate, lower metal plate are entering into corrugated sheet compounding machine compound tense, and two teflin tapes that the utilization of corrugated sheet compounding machine coordinates up and down press upper strata metallic plate, corrugated core laminate, lower metal plate is compound advances.
8. as a kind of corrugation sandwich layer composite metal plate moulding process in claim 7, it comprises: in described step (5), go back synchronously at the upper surface of upper strata metallic plate, the lower surface coated with protective film of lower metal plate in screed step again.
9. as a kind of corrugation sandwich layer composite metal plate moulding process in claim 8, it comprises: in described step (1), upper strata metallic plate, lower metal plate were also provided with junction device before unreeling machine unreels corrugated sheet moulding process, were used for realizing the end-fitting between the metal plate coils on unreeling machine.
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| CN201410412968.5A CN104174684B (en) | 2014-08-21 | 2014-08-21 | A kind of corrugation sandwich layer composite metal plate former and moulding process thereof |
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| CN201410412968.5A CN104174684B (en) | 2014-08-21 | 2014-08-21 | A kind of corrugation sandwich layer composite metal plate former and moulding process thereof |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104647869A (en) * | 2015-03-12 | 2015-05-27 | 上海吉祥塑铝制品有限公司 | Automatic production equipment for corrugated core composite aluminum plate |
| CN105538870A (en) * | 2016-01-26 | 2016-05-04 | 张家港市弘扬石化设备有限公司 | Continuous and automatic production line for aluminum honeycomb composite boards and continuous production process |
| CN106427164A (en) * | 2016-08-31 | 2017-02-22 | 张家港市弘扬石化设备有限公司 | Composite production line of corrugated composite boards and honeycomb composite boards, and composite production process of composite production line |
| CN109159394A (en) * | 2018-08-23 | 2019-01-08 | 浙江业盛新型材料有限公司 | A kind of blank production line |
| CN110026738A (en) * | 2019-04-15 | 2019-07-19 | 河南恒通新材料有限公司 | Aluminium sheet processing unit (plant) and processing method |
| CN110436249A (en) * | 2019-07-29 | 2019-11-12 | 安徽润象新材料科技有限公司 | A kind of the panel broadening equipment and its technique of wide cut composite plate |
| CN111016201A (en) * | 2019-11-21 | 2020-04-17 | 安徽汇吉科技有限公司 | Production line and production method of gold-plastic composite board |
| CN112572879A (en) * | 2020-11-23 | 2021-03-30 | 安徽省华森电源有限公司 | Paper covering machine for wrapping lead-acid storage battery pole plate |
| CN112810287A (en) * | 2021-01-08 | 2021-05-18 | 临沂周兴建材有限公司 | Full-automatic hollow aluminum plate production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106427164B (en) * | 2016-08-31 | 2018-05-04 | 张家港市弘扬石化设备有限公司 | A kind of corrugated composite board and honeycomb composite plate composite production line and its combined producing tech |
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| CN110436249B (en) * | 2019-07-29 | 2021-01-26 | 安徽润象新材料科技有限公司 | Panel widening equipment and process for wide composite board |
| CN111016201A (en) * | 2019-11-21 | 2020-04-17 | 安徽汇吉科技有限公司 | Production line and production method of gold-plastic composite board |
| CN112572879A (en) * | 2020-11-23 | 2021-03-30 | 安徽省华森电源有限公司 | Paper covering machine for wrapping lead-acid storage battery pole plate |
| CN112572879B (en) * | 2020-11-23 | 2024-04-02 | 安徽省华森电源有限公司 | Paper covering machine for lead-acid storage battery polar plate wrapping sheet |
| CN112810287A (en) * | 2021-01-08 | 2021-05-18 | 临沂周兴建材有限公司 | Full-automatic hollow aluminum plate production line |
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Address after: Suzhou City, Jiangsu province 215631 Zhangjiagang housheng Hong Hua Lu Beach Village Industrial District Zhangjiagang city promote Petrochemical Equipment Co. Patentee after: Zhangjiagang City Machinery and Equipment Co., Ltd Address before: Suzhou City, Jiangsu province 215631 Zhangjiagang housheng Hong Hua Lu Beach Village Industrial District Zhangjiagang city promote Petrochemical Equipment Co. Patentee before: ZHANGJIAGANG HONGYANG PETROCHEMICAL MACHINERY Co.,Ltd. |