CN106425684A - Rolling machining force and heat test platform - Google Patents
Rolling machining force and heat test platform Download PDFInfo
- Publication number
- CN106425684A CN106425684A CN201610665555.7A CN201610665555A CN106425684A CN 106425684 A CN106425684 A CN 106425684A CN 201610665555 A CN201610665555 A CN 201610665555A CN 106425684 A CN106425684 A CN 106425684A
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- China
- Prior art keywords
- cylinder
- workpiece
- rolling
- platform
- test platform
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P9/00—Treating or finishing surfaces mechanically, with or without calibrating, primarily to resist wear or impact, e.g. smoothing or roughening turbine blades or bearings; Features of such surfaces not otherwise provided for, their treatment being unspecified
- B23P9/02—Treating or finishing by applying pressure, e.g. knurling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/20—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Machine Tool Sensing Apparatuses (AREA)
- Turning (AREA)
Abstract
A rolling machining force and heat test platform comprises an X-Y movement platform which enables a stand column to move in the X and Y directions due to the fact that a stepping motor drives a ball screw to rotate through a coupling. The stand column is provided with a Z-direction driving mechanism and mounted at the action end of the X-Y movement platform. A spindle box is mounted at the upper end of the Z-direction driving mechanism. A rolling tool is mounted at the output end of the spindle box. The X-Y movement platform and a workpiece clamp are mounted on a lathe base. The workpiece clamp comprises a conical sleeve which is located in a conical groove of the lathe base. The bottom of the conical sleeve is provided with a section of cylinder which is connected with a cylinder spindle. A cylinder is fixed to the workpiece clamp. The conical angle of the conical sleeve is larger than the conical angle of the workpiece clamp. The cylinder sucks air to pull the cylinder spindle down so as to pull the conical sleeve down, and the conical sleeve is made to contract inwards to clamp a workpiece. The rolling machining force and heat test platform effectively measures machining force and heat and ensures the surface quality of the workpiece.
Description
Technical field
The present invention relates to roll-in manufacture field, especially a kind of rolling and processing power Thermal test platform.
Background technology
Close research experiment statistics to show, during common part uses, only due to Part Surface Roughness, strong
Degree, insufficient rigidity and the part failure that causes account for the overwhelming majority, generally these factors are all had with the surface quality of part itself
Close.In order to improve surface quality of workpieces, we implement a kind of effective method changing material surface performance to piece surface
Rolling and processing.Under normal circumstances, the rolling techniques being used are using roller or ball, piece surface continuously to be rolled
Compressive strain, thus change the quality of part itself.And the great shadow of height of the pressure size in rolling and processing and temperature
Sound has arrived the surface property of part.So needing to know when carrying out rolling and processing to certain material, by controlling rolling tool
Rotating speed, the external parameter such as feed speed controlling power and the heat on workpiece, to reach the optimal solution of workpiece surface quality.
Content of the invention
In order to overcome cannot measuring operating force heat, workpiece surface quality cannot being ensured not of existing rolling and processing mode
Foot, the present invention provides a kind of effective measurement operating force heat, the rolling and processing power Thermal test platform of workpiece surface quality is effectively ensured.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of rolling and processing power Thermal test platform, described test platform includes X-Y motion platform, described X-Y motion platform
It is to drive ball-screw rotation to make the mechanism that column moves in the x, y direction, column with this by motor by shaft coupling
It is provided with and drive ball-screw rotation so that Z-direction that main spindle box translates on Z axis is driven by motor by shaft coupling
Motivation structure, described column is arranged on the motion end of described X-Y motion platform, and described main spindle box is arranged on described Z-direction driving machine
The upper end of structure, rolling tool installed by the outfan of described main spindle box, and described X-Y motion platform, work piece holder are installed in lathe
On base;
Described work piece holder includes taper sheath, and described taper sheath is located in the cone tank of described lathe base, described taper
One section of cylinder is arranged at set bottom, and described cylinder is coupled with cylinder main shaft, and cylinder is fixed on work piece holder, the cone angle of described taper sheath
More than the cone angle of work piece holder, when cylinder main shaft is left behind by cylinder air-breathing, thus taper sheath is pulled down so that taper sheath will
To contract thus clipping workpiece.
Further, described cylinder and work piece holder are fixed by fixture adapter sleeve, and described fixture connects to be arranged with makes cylinder
The cylindrical hole of main shaft upper and lower translation wherein, is provided with inside described fixture adapter sleeve to ensure that cylinder main shaft is transported in Z-direction
The bushing of dynamic not inclined bushing.
Further, below described fixture adapter sleeve, the cylinder body sealing is formed by cylinder base plate, cylinder wall, cylinder header board,
Sealing shroud is arranged in cylinder body and is connected with cylinder main shaft, equipped with rubber ring on described sealing shroud side.
First spherical guide pair is provided with platform base, the first spherical guide pair is bolted in platform base
On;Second spherical guide pair is provided with column, frictional force when carrying out the weight of supports main shaft case and reduce mobile with this.
Stretch out 4 cylinders below described clamp base to be bolted on lathe base, in 4 circles of clamp base
Foil gauge for measuring the power being subject on workpiece is pasted on post, within the workpiece between produce gap, set up for surveying in gap
The mica sheet of amount workpiece temperature.
The technology design of the present invention is:When draw on test platform machined parameters and act on workpiece power heat between
One-to-one relation when it is possible to control the power of workpiece by controlling machined parameters on common rolling and processing lathe
Heat, to reach the optimal solution of workpiece surface quality.
Change speed gear box is installed in the middle of main spindle box, has been bolted a threephase asynchronous machine thereon, by controlling three-phase
The power frequency of asynchronous machine can make rolling tool have bigger slewing range with reference to change speed gear box.Change speed gear box can realize 12
Shelves speed change, it is leftmost above that threephase asynchronous is arranged on change speed gear box, and is turned rotary motion by axle and change-speed gearing
Square is delivered to rightmost collar bush.Have main shaft in collar bush, above main shaft, have hydraulic means, by hydraulic means by main shaft to
Upper pull-up, is made the clip below main shaft tighten up, is fixed rolling tool with this.
It is exactly the fixture of workpiece below rolling tool.The shape of test platform workpiece must be processed into fixing shape in advance
Shape, otherwise will be unable to clamp.Workpiece to be fixed by taper sheath, and there are several projections the inside of taper set upper side, has several in the middle of workpiece
Individual groove, projection is agreed with groove phase.Taper sheath is arranged in clamp base, have below clamp base a cylinder pass through bolt with
Clamp base is connected.Cylinder passes through thread connection with taper sheath, pulls down taper sheath when cylinder air-breathing.Taper sheath is due to folder
Have the restriction of shape of pedestal and inwardly reduce thus lead workpiece to fixing.Stretch out 4 cylinders below clamp base and pass through spiral shell
Bolt is fixed on matrix.Paste foil gauge on 4 cylinders of clamp base, the power being subject to is measured by foil gauge on workpiece.
Produce gap between within the workpiece, set up mica sheet in gap, thus can go out the temperature of workpiece with direct measurement.
Beneficial effects of the present invention are mainly manifested in:Effectively measurement operating force is warm, workpiece surface quality is effectively ensured.
Brief description
Fig. 1 is the general assembly drawing of rolling and processing power Thermal test platform
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the schematic diagram of work piece holder
Fig. 4 is the schematic diagram of cylinder.
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings.
With reference to Fig. 1~Fig. 4, a kind of rolling and processing power Thermal test platform, including X-Y motion platform 1, column 2, main spindle box 3,
Threephase asynchronous machine 4, rolling tool 5, work piece holder 6 and lathe base 7, X-Y motion platform 1 achieves rolling tool in X, Y
Translation on direction, it is possible to achieve bigger working (finishing) area.Column 2 is used for controlling rolling tool 5 in the displacement of Z axis, thus controlling
Rolling tool 5 processed acts on the power in surface of the work vertical direction.By the change speed gear box in threephase asynchronous machine 4 and main spindle box 3
Together control the rotating speed of rolling tool 5.By controlling the rotating speed and perpendicular acting power on workpiece, surface of the work can be controlled
The power such as the frictional force suffered by temperature and surface of the work.
X-Y motion platform 1, work piece holder 6 are bolted on lathe base 7, and column 2 is bolted on X-
On Y motion platform 1.
Workpiece 8 is fixed by work piece holder 6.In order to measure power and the temperature of surface of the work, need to work the work piece into
Specific shape.On workpiece, half storey is relatively large in diameter, and lower half storey diameter is less, and upper half storey diametrically has individual groove, is placed with groove
Mica sheet 9, when workpiece is clamped, mica sheet is stuck in workpiece.There are several groove blocks the centre of workpiece, and this can be with taper
The projection phase covering 10 upper ends is agreed with, to reach the purpose of transmission moment.
With reference to Fig. 3, work piece holder 6 the top is taper sheath 10, and taper sheath 10 is placed in the cone tank of lathe base 11, cone
Shape covers 10 bottoms one section of cylinder, and cylinder has screw thread.Taper sheath 10 can pass through thread connection with cylinder main shaft 13.Cylinder 14
It is fixed on work piece holder by bolt 12.The cone angle of taper sheath 10 is more than the cone angle of work piece holder 11, when cylinder 14 air-breathing will
Cylinder main shaft 13 is left behind, thus taper sheath 10 is pulled down.So taper sheath will be to contract, thus workpiece is clipped.
With reference to Fig. 4, cylinder and work piece holder are coupled together by bolt and fix by fixture adapter sleeve 15.Fixture connects
Set 15 has individual cylindrical hole can make cylinder main shaft 12 upper and lower translation wherein.Equipped with bushing 16, bushing inside fixture adapter sleeve 15
Can ensure that cylinder main shaft moves in Z-direction not inclined.By cylinder base plate 1, cylinder wall 19, cylinder header board below fixture adapter sleeve 15
The cylinder body of 22 composition sealings, sealing shroud 20 is arranged in cylinder body and is connected with cylinder main shaft 12.Equipped with rubber ring on sealing shroud 20 side
21 can prevent gas leakage.
With reference to Fig. 3, when taper sheath 10 is pulled down by cylinder 14 air-breathing, taper sheath is tightened up and is clipped workpiece.Then rolled
Pressure processing, due to mica sheet 9 and workpiece 8 together with tool contact, thus can pass through mica sheet direct measurement temperature, so
The temperature surveyed is more accurate.The power on workpiece that acts on all is delivered to lathe base by 4 cylinders of work piece holder bottom
On.As long as the stressing conditions so measuring work piece holder cylinder just can calculate the stressing conditions of workpiece, so pasting on 4 cylinders
Upper foil gauge is measuring the stressing conditions of cylinder.
Claims (5)
1. a kind of rolling and processing power Thermal test platform it is characterised in that:Described test platform includes X-Y motion platform, described X-Y
Motion platform is to drive ball-screw rotation to make the machine that column moves in the x, y direction with this by motor by shaft coupling
Structure, column is provided with and drives ball-screw rotation to be made the Z that main spindle box translates on Z axis with this by motor by shaft coupling
Direction drive mechanism, described column is arranged on the motion end of described X-Y motion platform, and described main spindle box is arranged on described Z-direction
The upper end of drive mechanism, rolling tool installed by the outfan of described main spindle box, and described X-Y motion platform, work piece holder are respectively mounted
On lathe base;
Described work piece holder includes taper sheath, and described taper sheath is located in the cone tank of described lathe base, described taper sheath bottom
There is one section of cylinder in portion, and described cylinder is coupled with cylinder main shaft, and cylinder is fixed on work piece holder, and the cone angle of described taper sheath is more than
The cone angle of work piece holder, when cylinder main shaft is left behind by cylinder air-breathing, thus taper sheath is pulled down so that taper sheath will be inside
Shrink thus clipping workpiece.
2. rolling and processing power Thermal test platform as claimed in claim 1 it is characterised in that:Described cylinder and work piece holder pass through
Fixture adapter sleeve is fixed, and described fixture connects and is arranged with the cylindrical hole making cylinder main shaft upper and lower translation wherein, and described fixture is even
It is provided with inside female connector to ensure the bushing in the not inclined bushing of Z-direction motion for the cylinder main shaft.
3. rolling and processing power Thermal test platform as claimed in claim 2 it is characterised in that:By gas below described fixture adapter sleeve
Cylinder bottom plate, cylinder wall, the cylinder body of cylinder header board composition sealing, sealing shroud is arranged in cylinder body and is connected with cylinder main shaft, described close
Equipped with rubber ring on big envelope side.
4. the rolling and processing power Thermal test platform as described in one of claims 1 to 3 it is characterised in that:Platform base is pacified
Equipped with the first spherical guide pair, the first spherical guide pair is bolted on platform base;Second rolling is provided with column
Pearl guideway, frictional force when carrying out the weight of supports main shaft case and reduce mobile with this.
5. the rolling and processing power Thermal test platform as described in one of claims 1 to 3 it is characterised in that:Under described clamp base
Face is stretched out 4 cylinders and is bolted on lathe base, pastes and be subject on workpiece for measuring on 4 cylinders of clamp base
The foil gauge of the power arriving, within the workpiece between produce gap, set up the mica sheet for measuring workpiece temperature in gap.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610665555.7A CN106425684B (en) | 2016-08-12 | 2016-08-12 | Rolling and processing power Thermal test platform |
Applications Claiming Priority (1)
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CN201610665555.7A CN106425684B (en) | 2016-08-12 | 2016-08-12 | Rolling and processing power Thermal test platform |
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Publication Number | Publication Date |
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CN106425684A true CN106425684A (en) | 2017-02-22 |
CN106425684B CN106425684B (en) | 2018-09-21 |
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CN201610665555.7A Active CN106425684B (en) | 2016-08-12 | 2016-08-12 | Rolling and processing power Thermal test platform |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107607226A (en) * | 2017-11-20 | 2018-01-19 | 洛阳华世耐磨材料制造有限公司 | A kind of heat treatment temperature test device |
CN110849928A (en) * | 2019-10-17 | 2020-02-28 | 浙江工业大学 | Ultrasonic rolling processing temperature measurement analysis method |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4121116A1 (en) * | 1991-06-26 | 1993-01-07 | Betr Forsch Inst Angew Forsch | Measuring the rolling force in roll stand having support rolls - involves monitoring the rise of the summit point of the roll frame body, overcoming influence of temp. changes which cause fluctuations in expansion of rolling stand |
JPH102814A (en) * | 1996-06-17 | 1998-01-06 | Railway Technical Res Inst | Device for measuring through resistance force of sheet material, and method for measuring through resistance force of sheet material |
CN101947743A (en) * | 2010-09-17 | 2011-01-19 | 浙江工业大学 | Broaching force test device |
CN102554702A (en) * | 2012-01-12 | 2012-07-11 | 南京理工大学 | Device for measuring cutting force and cutting temperature of cutter holder type rotary milling blade |
CN202903389U (en) * | 2012-10-20 | 2013-04-24 | 江阴兴澄特种钢铁有限公司 | Thick plate fan-shaped segment driving roll pressure detection system capable of accurately determining surface quality of slab |
CN103769818A (en) * | 2014-01-24 | 2014-05-07 | 贵州龙飞气弹簧有限责任公司 | Oxygenerator cylinder sleeve rolling method and device |
CN205968457U (en) * | 2016-08-12 | 2017-02-22 | 浙江工业大学 | Rolling hot test platform that does all can |
-
2016
- 2016-08-12 CN CN201610665555.7A patent/CN106425684B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4121116A1 (en) * | 1991-06-26 | 1993-01-07 | Betr Forsch Inst Angew Forsch | Measuring the rolling force in roll stand having support rolls - involves monitoring the rise of the summit point of the roll frame body, overcoming influence of temp. changes which cause fluctuations in expansion of rolling stand |
JPH102814A (en) * | 1996-06-17 | 1998-01-06 | Railway Technical Res Inst | Device for measuring through resistance force of sheet material, and method for measuring through resistance force of sheet material |
CN101947743A (en) * | 2010-09-17 | 2011-01-19 | 浙江工业大学 | Broaching force test device |
CN102554702A (en) * | 2012-01-12 | 2012-07-11 | 南京理工大学 | Device for measuring cutting force and cutting temperature of cutter holder type rotary milling blade |
CN202903389U (en) * | 2012-10-20 | 2013-04-24 | 江阴兴澄特种钢铁有限公司 | Thick plate fan-shaped segment driving roll pressure detection system capable of accurately determining surface quality of slab |
CN103769818A (en) * | 2014-01-24 | 2014-05-07 | 贵州龙飞气弹簧有限责任公司 | Oxygenerator cylinder sleeve rolling method and device |
CN205968457U (en) * | 2016-08-12 | 2017-02-22 | 浙江工业大学 | Rolling hot test platform that does all can |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107607226A (en) * | 2017-11-20 | 2018-01-19 | 洛阳华世耐磨材料制造有限公司 | A kind of heat treatment temperature test device |
CN110849928A (en) * | 2019-10-17 | 2020-02-28 | 浙江工业大学 | Ultrasonic rolling processing temperature measurement analysis method |
CN110849928B (en) * | 2019-10-17 | 2022-05-03 | 浙江工业大学 | Ultrasonic rolling processing temperature measurement analysis method |
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