CN106424326A - Full-automatic intelligent track shoe blanking production line - Google Patents
Full-automatic intelligent track shoe blanking production line Download PDFInfo
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- CN106424326A CN106424326A CN201610712741.1A CN201610712741A CN106424326A CN 106424326 A CN106424326 A CN 106424326A CN 201610712741 A CN201610712741 A CN 201610712741A CN 106424326 A CN106424326 A CN 106424326A
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- workpiece
- hydraulic press
- rollgang
- support body
- vision camera
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/14—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by turning devices, e.g. turn-tables
- B21D43/145—Turnover devices, i.e. by turning about a substantially horizontal axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/18—Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention relates to a full-automatic intelligent track shoe blanking production line. The full-automatic intelligent track shoe blanking production line is characterized in that the production line comprises a conveying trolley, a destacking device, an overturning device, a roll gang, a workpiece cutting-off hydraulic machine, a die change device, a 2D vision camera length detecting device, a workpiece punching hydraulic machine, a workpiece necking hydraulic machine, blocking and positioning mechanisms, a 3D vision camera hole site dimension detecting device and a waste conveying device; and the destacking device, the overturning device, the roll gang, the workpiece cutting-off hydraulic machine, the die change device, the 2D vision camera length detecting device, the workpiece punching hydraulic machine, the workpiece necking hydraulic machine, blocking and positioning mechanisms, the 3D vision camera hole site dimension detecting device are all controlled by a main PLC. The full-automatic intelligent track shoe blanking production line has the advantages that manual intervention is avoided, time and labor are saved, and the labor intensity of operators is relieved; workpiece positioning during supplying and feeding is accurate, operation is convenient, the automation is high, precision and machining efficiency of track shoe blanking can be greatly improved, and the full-automatic intelligent track shoe blanking production line is especially suitable for blanking and pressing processes for track shoe profiles of various specifications.
Description
Technical field
The invention belongs to metal forming machinery field, more particularly to a kind of fully-automatic intelligent creeper tread blanking line.
Background technology
With the development of Modern Manufacturing Technology, punching production technology forward direction automation, flexibility, intellectuality, precise treatment
Direction is developed.Modern mechanical manufacturing industry material forming is had very strict requirements it is necessary to several in addition more than ten not
After same operation shapes, the part of a standard could be obtained, therefore how realize high-volume workpiece On line inspection and size is surveyed
Amount, it is ensured that workpiece quality, improve production efficiency, becomes each forging equipment manufacturer problem in the urgent need to address.
The important developing direction of modern forming technique is as basic part to molded part, and its shaping form is to non-right
Claim, the heteromorphosis such as curving development, the special-shaped product that exploitation is applied to multi-position furnace is online, quick, intelligent checking system, in fact
Now the main of next generation CNC hydraulic press is had become as to the quick detection of molded part each operation processing, screening and diagnosis control
Innovative content.Because the production in conventional track plate Punching Process needs by manually to complete feeding, transmission and detection
Operation etc., whole production process is affected greatly by the subjective factor of operating personnel, and homogeneity of product is poor, high labor intensive and production
Efficiency is low, and the operation of old friend's work seriously constrains the side to automation, flexibility, intellectuality and precise treatment for the modern punching production technology
To development.Therefore need in modern automation punching production using continuous on-line checking with measurement digitization system it is ensured that
The efficient, digitlization of automatic production line and intellectuality.This is improve production efficiency, the effective ways improving the quality of production,
It is the important development direction of modern punching production technology.
Content of the invention
The present invention provides one kind without manual intervention, each manufacturing procedure for solving technical problem present in known technology
All realize automated control operation, time saving and energy saving, be easy to operate and the labour intensity of operating personnel, raising can be greatly reduced
The fully-automatic intelligent creeper tread blanking line of creeper tread punching precision and efficiency.
The present invention is adopted the technical scheme that by solving technical problem present in known technology：
Fully-automatic intelligent creeper tread blanking line it is characterised in that：Including material conveying trolley, de-stacking device, turning device,
Rollgang, cutting workpiece hydraulic press, mould changing device, 2D vision camera device for detecting length, workpiece punching hydraulic press, workpiece punching
Tank liquor press, stop positioning mechanism, 3D vision camera hole size detection means and discard transfer apparatus, described de-stacking device,
Turning device, rollgang, cutting workpiece hydraulic press, mould changing device, 2D vision camera device for detecting length, workpiece punching hydraulic pressure
Machine, workpiece jet-bedding hydraulic press, stop positioning mechanism and 3D vision camera hole size detection means are controlled by PLC master control
Device.
The side of described rollgang one end is provided with material conveying trolley and guide rail, and being provided with above material conveying trolley can be by work
Part picks up the de-stacking device to turning device or rollgang, is provided with positioned at material conveying trolley side and workpiece can be carried out 180 ° and turn over
The turning device turning；The lower margin of described de-stacking device is fixedly mounted with the ground, and described turning device is packed in rollgang support body
Side；The described rollgang other end docks the feed end of cutting workpiece hydraulic press, and described cutting workpiece hydraulic press exit side sets
It is equipped with stop positioning mechanism, discharging transporting chain plate device, rollgang and 2D vision camera device for detecting length, cut positioned at workpiece
The rollgang of disconnected hydraulic press exit side, to being connected to workpiece punching hydraulic press, is provided with backgauge in workpiece punching hydraulic press exit side fixed
Position mechanism and rollgang, the described rollgang other end to being connected to workpiece jet-bedding hydraulic press, in going out of workpiece jet-bedding hydraulic press
Material side is provided with stop positioning mechanism, rollgang, 3D vision camera hole size detection means and discard transfer apparatus, in workpiece
It is respectively arranged with mould changing device on the side of cut-out hydraulic press, workpiece punching hydraulic press and workpiece jet-bedding hydraulic press.
The present invention can also adopt the following technical scheme that：
Described de-stacking device includes being packed in the de-stacking device support body on ground, moving beam, sucker crossbeam, lifting drive electricity
Machine, rack and pinion drive mechanism and travel driving motor, described moving beam two ends are fixed with rail plate, rail plate seat with
Moving beam connects, and rail plate itself is connected with support body, in the side fixed gear rack gear of moving beam, described
The tooth bar bottom surface of rack and pinion drive mechanism is connected with sucker crossbeam；It is further fixed on lifting motor in moving beam side,
Described lifting motor output shaft is connected with the rack and pinion drive mechanism at two ends by synchronizing shaft；Another side in moving beam
Upper fixing travel driving motor, the output shaft of travel driving motor is connected to the roller at two ends by connecting shaft.
Described turning device includes 4 groups of identical switching mechanisms, and every group of switching mechanism includes overturning support body, left workpiece support
Frame, right workpiece holder, left tumble cylinder and right tumble cylinder, described upset support body is packed on ground and rollgang, institute
State left workpiece holder to be connected with upset support body by left-handed rotating shaft, described right workpiece holder passes through dextral shaft 3-4 and frame
Body connects, and described left tumble cylinder one end is connected with upset support body, and the drive end of left tumble cylinder is connected with left workpiece holder,
Described right tumble cylinder one end is connected with upset support body, and the drive end of right tumble cylinder is connected with right workpiece holder.
Described 2D vision camera device for detecting length includes：Support, industrial camera, light source and a pair are packed in rollgang
Length measurement sensor on support body, described support is packed on the support body of rollgang, is connected with industrial camera in stent ends, institute
State industrial camera to be suspended on rollgang；The light source being suspended on rollgang 4 is also associated with the both sides of support.
Described stop positioning mechanism is individually fixed in cutting workpiece hydraulic press, workpiece punching hydraulic press and workpiece jet-bedding hydraulic pressure
Hang on the fuselage column in machine workpiece discharging direction and above and be arranged on cutting workpiece hydraulic press, workpiece punching hydraulic press and workpiece jet-bedding
Hydraulic press goes out the top of material conveying device；Described stop positioning mechanism includes：Supporting frame, motor, worm and gear slow down
Machine, adjusting screw, guiding mechanism and block, support frame as described above body be packed in cutting workpiece hydraulic press, workpiece punching hydraulic press and
On the fuselage column of workpiece jet-bedding hydraulic press, it is connected with motor, the output of this motor described in supporting frame end
Axle connects worm-gear speed reducer, and the output end of worm-gear speed reducer connects adjusting screw, and described adjusting screw front end connects
There is block, adjusting screw both sides are provided with guiding mechanism.
Described 3D vision camera hole size detection means includes the detection support and being packed on rollgang support body
To gaging hole sensor, detection support is fixed with straight line module, described straight line module end is connected with servomotor, in straight line
3D camera is provided with module.
Described discard transfer apparatus include：Collect carrier chain, specular is fixed on and collects on the ground of carrier chain both sides
Point carrier chain and for driving a point motor for carrier chain operating, described collect carrier chain and a point carrier chain vertical arrangement, described point
Carrier chain includes support body, chain, transporting chain plate and supporting guide, and running through in the middle of described support body has chain, in support body
Medial surface is provided with supporting guide, equipped with transporting chain plate on described chain.
The present invention has the advantages and positive effects that：Because the present invention adopts technique scheme, by this production line
The each operation of achievable crawler belt profile material punch press process all realizes automated control operation, will pass through de-stacking device list by workpiece
Root is put on turning device, after workpiece is carried out 180 ° of upsets by turning device, workpiece is put on rollgang.Then convey
Roller-way workpiece is transported in 1400 tons of cutting workpiece hydraulic presses again, and by stop positioning mechanism, workpiece is positioned,
1400 tons of cutting workpiece hydraulic presses complete cutting off processing to workpiece.Now, by rollgang, the workpiece after cutting off is sent to
At 2D time camera measuring motion, whether workpiece is met with design size and requires to judge, meet the work of design size requirement
Part continues to be transported in 1200 tons of workpiece punching hydraulic presses by rollgang.And kept off to workpiece by stop positioning mechanism
Anticipate position, then by 1200 tons of punching hydraulic presses workpiece is punched out process, after the completion of continue transported to 1200 tons of workpiece jet-beddings
Hydraulic press, complete backgauge positioning after, notching process is carried out to workpiece, after the completion of continue transported to rollgang.When workpiece passes through
Rollgang is delivered to 3D vision camera hole size detection means and is carried out detection of taking pictures, and the workpiece meeting design requirement continues conveying
To production line end, undesirable workpiece is pushed to waste material inframe by charging cylinder.This production line is applied to all size
The punching pressing process of crawler belt profile material, no manual intervention, labour intensity that is time saving and energy saving, mitigating operating personnel, workpiece feeding
With feeding accurate positioning, be easy to operate, high degree of automation and can increase substantially creeper tread punching precision and efficiency, be existing
Develop the condition of providing convenience for punching production technology to the direction of automation, flexibility, intellectuality and precise treatment.
Brief description
Fig. 1 is the layout of production line of the present invention；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is de-stacking apparatus structure schematic diagram of the present invention；
Fig. 3 a is the left view of Fig. 3；
Fig. 4 is material conveying trolley structural representation of the present invention；
Fig. 5 is turning device overall structure diagram of the present invention；
Fig. 6 is the top view of Fig. 5；
Fig. 7 is roller-conveying device structural representation of the present invention；
Fig. 8 is cutting workpiece hydraulic press structural representation of the present invention；
Fig. 8 a is the left view of Fig. 8；
Fig. 9 is 2D vision camera measuring motion structural representation of the present invention；
Fig. 9 a is the top view of Fig. 9：
Figure 10 is backgauge positioning device structure schematic diagram of the present invention；
Figure 10 a is the top view of Figure 10；
Figure 11 is 3D vision camera gaging hole position of the present invention apparatus structure schematic diagram；
Figure 11 a is the top view of Figure 11：
Figure 12 is discard transfer apparatus structural representation of the present invention；
Figure 12 a is the top view of Figure 12；
Figure 12 b is the A-A sectional view of Figure 12 a.
In figure：1st, de-stacking device；1-1, de-stacking device support body；1-2, moving beam；1-3, sucker crossbeam；1-4, lifting are driven
Dynamic motor；1-5, pinion and rack；1-6, travel driving motor；1-7, connecting shaft；1-8, roller；1-9, synchronizing shaft；1-10、
Sucker；2nd, material conveying trolley；2-1, car body；2-2, motor；2-3, sprocket wheel；2-4, power transmission shaft；2-5, road wheel；3rd, upset dress
Put；3-1, upset support body；3-2, right tumble cylinder；3-3, right overturning support；3-4, right synchronizing shaft；3-5, left synchronizing shaft；3-
6th, left overturning support；3-7, left tumble cylinder；4th, rollgang；4-1, roller-way support body；4-2, conveying roller；4-3, bearing block；
4-4, drive sprocket；4-5 motor；5th, cutting workpiece hydraulic press；5-1, fuselage；5-2, main hydraulic cylinder；5-3, slide block；5-4、
Buffer gear；5-5, cushion dashpot；6th, mould changing device；7th, 2D vision camera measuring motion；7-1, support；7-2, vision camera；7-
3rd, light source；7-4, length measurement sensor；8th, workpiece punching hydraulic press；9th, backgauge positioner；9-1, supporting frame；9-2, driving electricity
Machine；9-3, worm-gear speed reducer；9-4, adjusting screw；9-5, guider；9-6, block；10th, workpiece jet-bedding hydraulic press；
11st, 3D vision camera gaging hole position device；11-1, detection support body；11-2, straight line module；11-3, servomotor；11-4,3D phase
Machine；11-5, gaging hole sensor；12nd, discard transfer apparatus；12-1, walking frame body；12-2, chain；12-3, transporting chain plate；
12-4, supporting guide；12-5, collect carrier chain；12-6, motor.
Specific embodiment
For content of the invention, feature and effect of the present invention can be further appreciated that, hereby enumerate following examples, and coordinate accompanying drawing
Describe in detail as follows：
Refer to Fig. 1-Figure 12 b, fully-automatic intelligent creeper tread blanking line, including：Material conveying trolley 2, de-stacking device 1,
Turning device 3, rollgang 4, cutting workpiece hydraulic press 5, mould changing device 6,2D vision camera device for detecting length 7, workpiece punching
Hole hydraulic press 8, workpiece jet-bedding hydraulic press 10, stop positioning mechanism 9,3D vision camera hole size detection means 11 and waste material are defeated
Send device 12.Described de-stacking device, turning device, rollgang, cutting workpiece hydraulic press, mould changing device, 2D vision camera are long
Degree detection means, workpiece punching hydraulic press, workpiece jet-bedding hydraulic press, stop positioning mechanism and the detection of 3D vision camera hole size
Device is controlled by PLC master controller.
The side of described rollgang 4 one end is provided with material conveying trolley 2 and guide rail 13, and being provided with above material conveying trolley can
Workpiece is picked up the de-stacking device 1 to turning device or rollgang, is provided with and workpiece can be carried out positioned at material conveying trolley side
The turning device 3 of 180 ° of upsets；The lower margin of described de-stacking device 1 is fixedly mounted with the ground, and described turning device 3 is packed in conveying roller
The side of road 4 support body.The described rollgang other end docks the feed end of cutting workpiece hydraulic press 5, described cutting workpiece hydraulic pressure
Machine exit side is provided with stop positioning mechanism 9, discharging transporting chain plate device, rollgang 4 and 2D vision camera length detection dress
Put 7.Positioned at cutting workpiece hydraulic press exit side rollgang to being connected to workpiece punching hydraulic press 8, in workpiece punching hydraulic press
Exit side is provided with stop positioning mechanism 9 and rollgang 4, the described rollgang other end to being connected to workpiece jet-bedding hydraulic press 10,
It is provided with stop positioning mechanism 9, rollgang 4,3D vision camera hole size detection dress in the exit side of workpiece jet-bedding hydraulic press
Put 11 and discard transfer apparatus 12, on the side of cutting workpiece hydraulic press, workpiece punching hydraulic press and workpiece jet-bedding hydraulic press
It is respectively arranged with mould changing device 6.
Described mould changing device includes：Car body, positioner, guide wheel device, roller devices, anti-drop device, chain break off relations and fill
Put, stopping means, halfpace and chain case apparatus.This car body right profile is welded, and can carry a mold, car body
Installed above have guide wheel device, roller devices and anti-drop device.Wherein dolly drives chain by being arranged on its interior reductor,
Thus driving rolls makes dolly move left and right.All there is guide wheel in each station both sides as guider, the guiding of every station
The distance between wheel need to ensure the mold storing region that common template smoothly enters, releases on dolly.After mold-change trolley
Face is provided with chain draw box mechanism, and this device is provided with reductor drive sprocket, chain, and driving breaks off relations advancing, retreating, thus promoting mould
Inside tool turnover press.
Refer to Fig. 3 and Fig. 3 a, described de-stacking device 1 includes de-stacking device support body 1-1, the moving beam being packed in ground
1-2, sucker crossbeam 1-3, lifting motor 1-4, rack and pinion drive mechanism 1-5 and travel driving motor 1-6, described movement
Crossbeam 1-2 two ends are fixed with rail plate, and rail plate seat is connected with moving beam, and rail plate itself is connected with support body,
The side fixed gear rack gear of moving beam 1-2, the tooth bar bottom surface of described rack and pinion drive mechanism is horizontal with sucker
Beam 1-3 connects；It is further fixed on lifting motor 1-4 in moving beam 1-2 side, described lifting motor output shaft passes through synchronous
Axle 1-9 is connected with the rack and pinion drive mechanism at two ends；Fix travel driving motor 1- on the another side of moving beam 1-2
6, the output shaft of travel driving motor is connected to the roller 1-8 at two ends, the bottom of described sucker crossbeam 1-3 by connecting shaft 1-7
Equipped with multiple sucker 1-10.
The transverse shifting of moving beam 1-2 is to be driven by connecting shaft 1-7 by travel driving motor 1-6, and roller 1-8 is leading
Move on rail to realize transverse shifting.The up and down motion of sucker crossbeam 1-3 is by lifting motor 1-4 driving gear tooth bar mechanism
1-5 drive, along guiding mechanism complete move up and down, and by synchronizing shaft 1-9, side-to-side movement part is connected as a single entity it is ensured that steadily with
Step lifting.Sucker crossbeam is attached on moving beam, completes the position carrying of workpiece by the two compound motion.In sucker even
Connect and near position, be provided with universal tracheae, can manually adjust universal tracheae direction, for purging surface of the work and sucker bottom
The dust in face or iron filings.
Refer to Fig. 4, the car body 2-1 generally section bar welding structure of described material conveying trolley 2, by alternating-current variable frequency motor 2-2
Drive sprocket 2-3, drives power transmission shaft 2-4 motion, makes the wheel 2-5 of bottom be supported on operating on light rail and moves, the position of chassis
Detected by switch.
Refer to Fig. 5 and Fig. 6, described turning device 3 includes 4 groups of identical switching mechanisms, every group of switching mechanism includes turning over
Pivoted frame body 3-1, left workpiece holder 3-6, right workpiece holder 3-3, left tumble cylinder 3-7 and right tumble cylinder 3-2, described turn over
Pivoted frame body 3-1 is packed on ground and rollgang 4, and described left workpiece holder 3-6 is by left-handed rotating shaft 3-5 and upset support body
3-1 connects, and described right workpiece holder 3-3 is connected with support body by dextral shaft 3-4, described left tumble cylinder 3-7 one end and
Upset support body connects, and the drive end of left tumble cylinder is connected with left workpiece holder 3-6, described right tumble cylinder 3-2 one end and
Upset support body connects, and the drive end of right tumble cylinder is connected with right workpiece holder 3-3.
Described left tumble cylinder 3-7 and right tumble cylinder 3-2 are by a hydraulic power unit unified driving, when needing to overturn
During workpiece, the right workpiece holder 3-3 of side first passes through right tumble cylinder 3-2 driving and digs about 80 °, a now left side for opposite side
Workpiece holder 3-6 is driven by left tumble cylinder 3-7, promotes workpiece to dig to about 100 °, and workpiece is being dug with certainly flumping
On the right workpiece holder 3-3 of 80 ° of sides, then supported on both sides frame turns to horizontality simultaneously, you can the upset completing workpiece is moved
Make.
Refer to Fig. 7, described rollgang 4, is by roller-way support body 4-1, conveying roller 4-2, bearing block 4-3, motor
4-5, drive sprocket chain 4-4 form, and roller-way support body 4-1 is welded by shaped steel, and solid and reliable, top is disposed with equal intervals
Conveying roller 4-2, makes conveying roller 4-2 rotate by motor 4-5 drive sprocket chain 4-4, thus completing conveying work pieces.Roller-way
The lower margin of support body is provided with height-adjustable mechanism, and roller-way both sides are provided with baffle plate and prevent from dropping in workpiece course of conveying, and close
1400 tons of cutting workpiece press 5 are nearby provided with guider, manually can be adjusted according to different size workpiece size,
So that the accurate guiding to workpiece, enter 1400 tons of cutting workpiece press.
Refer to Fig. 8 and Fig. 8 a, described cutting workpiece hydraulic press 5 adopts integral body 5-1 structure, entablature top is arranged
Have hydraulic control system, inside is provided with main hydraulic cylinder 5-2, be connected with main hydraulic cylinder piston for slide block 5-3, in slide block 5-3
On be provided with 4 jiaos of buffer gear 5-4, sill is provided with workbench backing plate and cushion dashpot 5-5, fuselage column is fixed with gear
It is provided with corner buffer gear on slide block described in material detent mechanism 9, workbench backing plate is provided with sill, on fuselage column
It is fixed with stop positioning mechanism 9, a set of mould changing device is set in the side of cutting workpiece hydraulic press.
Described corner buffer gear adopts 4 points of buffer structures, is provided with 4 groups of cushion dashpots on the table, in the bottom surface of slide block
Corner is equipped with set buffering wire lever, is connected with slide block by mother lead screw, and buffering leading screw bottom is provided with limiting cushion block, for buffering
When with workbench on cushion dashpot contact.Connecting rod and worm-and-wheel gear and motor connection are passed through in buffering leading screw top,
Rotate by motor to reach regulation buffering lead screw position effect, this motor carries encoder simultaneously, being capable of numerical monitor
Debugging position.
Described cutting workpiece hydraulic press two sides are provided with fixing and elevating safety protective door, are upper and lower two on the left of hydraulic press
The fixing safety protective door of fan, has latch to fix door when closing protective door, has safety switch to detect the open and-shut mode of door simultaneously.
The right side of cutting workpiece hydraulic press is provided with elevating safety protective door, by air cylinder driven elevating movement, both sides are provided with fortune simultaneously
Row guide rail guides, and this protective door middle setting has lucite, is easy to personal observations' inner case.
Refer to Fig. 9 and Fig. 9 a, described 2D vision camera device for detecting length 7 includes：Support 7-1, industrial camera 7-2,
The light source 7-3 and length measurement sensor 7-4 being packed in for a pair on the roller-way support body 4-1 of rollgang 4, described support 7-1 are packed in
On the roller-way support body of rollgang, it is connected with industrial camera 7-2 in stent ends, described industrial camera 7-2 is suspended in rollgang
On；The light source 7-3 being suspended on rollgang 4 is also associated with the both sides of support 7-1.This device be further equipped with industrial computer,
The periphery control devices such as industrial display, industrial keyboard and mouse, complete the control of vision system and logical with PLC master controller
Interrogate, and be provided with aluminium alloy supporting table and protective door etc. and this device is carried and protects.When workpiece conveys dress by front and continued
Put when being transported to vision and surveying long position, triggering length measurement sensor 7-4 nearby, start industrial camera 7-2 and take pictures, industrial camera 7-2
It is rapidly completed and take pictures and through software processing, the requirement data of the Workpiece length obtaining data and storage is contrasted, will contrast
Result feeds back to master control PLC, draws result.Certainty of measurement：≤±1.5mm.
Refer to Figure 10 and Figure 10 a, described stop positioning mechanism 9 is individually fixed in cutting workpiece hydraulic press, workpiece punching
Hydraulic press and workpiece rush on the fuselage column in hydraulic press workpiece discharging direction and upper outstanding are arranged on cutting workpiece hydraulic press, workpiece punching
Hole hydraulic press and workpiece jet-bedding hydraulic press go out the top of material conveying device, and described stop positioning mechanism includes：Supporting frame 9-1,
Motor 9-2, worm-gear speed reducer 9-3, adjusting screw 9-4, guiding mechanism 9-5 and block 9-6, support frame as described above body 9-
On the 1 fuselage column being packed in cutting workpiece hydraulic press 5, workpiece punching hydraulic press 8 and workpiece jet-bedding hydraulic press 10, in bracing frame
Body end is connected with motor 9-2, and the output shaft of described this motor 9-2 connects worm-gear speed reducer 9-3, worm gear snail
The output end of bar reductor connects adjusting screw 9-4, and described adjusting screw front end is connected with block 9-6, in adjusting screw both sides
It is provided with guiding mechanism 9-5.
Supporting frame 9-1 is used for supporting whole device weight, is welded by shaped steel, is fixed on hydraulic machine column.?
It is provided with position adjusting mechanism below support body and motor moves, guiding mechanism front portion is provided with workpiece to position detecting mechanism.Position
Putting guiding mechanism drives adjusting screw 9-4, described motor 9-2 to be connected with encoder by motor 9-2, can be accurate
Recorded level detecting apparatus.When suppressing different length size workpiece, worm-gear speed reducer 9- is driven by motor 9-2
3 motions, drive adjusting screw 9-4 rotation, realize anterior block 9-6 and move forward and backward, and then can meet detection different length work
The demand of part, after being adjusted in place, motor 9-2 brakes it is ensured that position is accurately constant.
Refer to Figure 11 and Figure 11 a, described 3D vision camera hole size detection means 11 includes being packed in rollgang 4
Detection support 11-1 on support body and a pair of gaging hole sensor 11-5, is fixed with straight line module 11-2 on detection support, described
Straight line module end is connected with servomotor 11-3, is provided with 3D camera 11-4 on straight line module.
Described 3D vision camera gaging hole position device 11, this device passes through the 3D camera 11- being packed on detection support 11-1
4, moved by servomotor 11-3, drive straight line module 11-2, so that 3D camera is moved along a straight line, complete workpiece scanning and take pictures, inspection
Survey the real-time displacement that device perceives workpiece, and be fed back to vision controller.It is by being contained in rollgang that this device starts
On observing and controlling sensor 11-5 sender, triggered, transmission mechanism by motor leading screw drive 3D camera with maximum 100mm/s
300mm/s speed, is scanned to workpiece being imaged.Via controller software passes through 3D matching, finds out crucial locating shaft, measures required
Data.
Refer to discard transfer apparatus 12 described in Figure 12-Figure 12 b to include：Collect carrier chain 12-5, specular is fixed on
Collect point carrier chain on the ground of carrier chain both sides and for driving a point motor 12-6 for carrier chain operating, described collect carrier chain
With a point carrier chain vertical arrangement, and it is arranged in workpiece punching hydraulic press and the melt pit of jet-bedding hydraulic press, climb out of along certain angle
Ground.Described collect carrier chain and a point carrier chain is leaf chain row's structure for conveying, described point of carrier chain includes support body 12-1, defeated
Send chain 12-2, transporting chain plate 12-3 and supporting guide 12-4, running through in the middle of described support body has chain, in support body medial surface
It is provided with supporting guide, equipped with transporting chain plate on described chain.Described support body is welded using steel plate, in waste material conveying
Device is equipped with suitable guard's valve, to realize self-movement conveying waste material.When motor 12-6 rotates, chain can be driven
12-2 moves on supporting guide 12-4, thus driving transporting chain plate 12-3, when waste material drops on transporting chain plate, carrier chain
The operation of plate has driven waste material conveying, completes the collection of waste material.
The operation principle of the present invention is：
Refer to Fig. 1 and Fig. 2, operating personnel are ready to need the bundle material of lifting in feeding area in advance, then bundle material is hung
It is attached in the range of the position block of material conveying trolley 2, then strapping is cut off it is ensured that the blank on material conveying trolley flushes relatively with full
Sufficient de-stacking requires.Material conveying trolley 2 is automatically moved at de-stacking position 1, and the moving beam 1-2 of de-stacking device is laterally moved to material conveying trolley
Above in the of 2, sucker crossbeam 1-3 moves down, and touches workpiece posterior sucker 1-10 and draws workpiece, and sucker crossbeam drives and moves on workpiece, now,
Moving beam drives sucker crossbeam and the traversing return of workpiece.
Front workpiece is directly put to rollgang 4, and reverse side workpiece is put to turning device 3, then passes through upset
Reverse side workpiece directly can be turned on rollgang 4 for device 3.By rollgang 4, workpiece is conveyed, through guider and
Hold down gag enters cutting workpiece hydraulic press 5.Workpiece bumps against the termination of the stop positioning mechanism 9 on cutting workpiece hydraulic press, defeated
Roller-way 4 is sent to stop conveying, cutting workpiece, workpiece are dropped by cutting workpiece hydraulic press, are continued to cutting workpiece liquid from rollgang 4
Press conveys, and cutting workpiece hydraulic press 5 continues cut-out, so moves back and forth, until remaining last section of material tail, by subsequent delivery
Workpiece ejection.
Workpiece is defeated is continued transported at the position of 2D vision camera device for detecting length 7 by rollgang 4 for cut-out, carries out
Take pictures detection, the workpiece meeting length requirement continues conveying, and the workpiece not meeting length requirement is pushed conveying roller by pusher cylinder
Road is to waste material inframe.Workpiece continues to reach in workpiece punching hydraulic press 8 along rollgang, and through stop positioning mechanism 9 to work
Part is positioned, and then workpiece punching hydraulic press is punched out to workpiece processing, and the waste material that punching produces is along workpiece punching hydraulic pressure
Machine sill hole drops on waste material carrier chain 12, and the workpiece after punching is ejected by subsequent workpiece, drives through quick roll, continues
Conveying.
Workpiece continues to reach in workpiece jet-bedding hydraulic press 10 along rollgang 4, and it is fixed through stop positioning mechanism 9, workpiece to be carried out
Position, workpiece jet-bedding hydraulic press carries out jet-bedding processing to workpiece, and the waste material that jet-bedding produces drops to along jet-bedding hydraulic press sill hole
On waste material carrier chain 12, the workpiece after jet-bedding is ejected by subsequent workpiece, drives through quick roll, continues conveying along end rollgang
Motion, reaches the position of 3D vision camera gaging hole position device 11, and workpiece is carried out with detection of taking pictures, and satisfactory workpiece continues defeated
Deliver to this production line end, undesirable workpiece is pushed to waste material inframe by charging cylinder.
Although being described to the preferred embodiments of the present invention above in conjunction with accompanying drawing, the invention is not limited in
The specific embodiment stated, above-mentioned specific embodiment is only schematically, is not restricted, this area common
Technical staff, under the enlightenment of the present invention, in the case of without departing from present inventive concept and scope of the claimed protection, also may be used
To make a lot of forms, these belong within protection scope of the present invention.
Claims (7)
1. a kind of fully-automatic intelligent creeper tread blanking line it is characterised in that：Including material conveying trolley (2), de-stacking device (1),
Turning device (3), rollgang (4), cutting workpiece hydraulic press (5), mould changing device (6), 2D vision camera device for detecting length
(7), workpiece punching hydraulic press (8), workpiece jet-bedding hydraulic press (10), stop positioning mechanism (9), the inspection of 3D vision camera hole size
Survey device (11) and discard transfer apparatus (12), described de-stacking device, turning device, rollgang, cutting workpiece hydraulic press, change
Die device, 2D vision camera device for detecting length, workpiece punching hydraulic press, workpiece jet-bedding hydraulic press, stop positioning mechanism and 3D
Vision camera hole size detection means is controlled by PLC master controller；
The side of described rollgang (4) one end is provided with material conveying trolley (2) and guide rail (13), is provided with above material conveying trolley
The de-stacking device (1) that workpiece can be picked up to turning device or rollgang, being provided with positioned at material conveying trolley side can be by workpiece
Carry out the turning device (3) of 180 ° of upsets；The lower margin of described de-stacking device (1) is fixedly mounted with the ground, and described turning device (3) is solid
It is contained in the side of rollgang (4) support body；The described rollgang other end docks the feed end of cutting workpiece hydraulic press (5), institute
State cutting workpiece hydraulic press exit side and be provided with stop positioning mechanism (9), discharging transporting chain plate device, rollgang (4) and 2D
Vision camera device for detecting length (7), positioned at cutting workpiece hydraulic press exit side rollgang to being connected to workpiece punching hydraulic pressure
Machine (8), is provided with stop positioning mechanism (9) and rollgang (4) in workpiece punching hydraulic press exit side, and described rollgang is another
End, to being connected to workpiece jet-bedding hydraulic press (10), is provided with stop positioning mechanism (9), conveying roller in the exit side of workpiece jet-bedding hydraulic press
Road (4), 3D vision camera hole size detection means (11) and discard transfer apparatus (12), in cutting workpiece hydraulic press, workpiece
Mould changing device (6) is respectively arranged with the side of punching hydraulic press and workpiece jet-bedding hydraulic press.
2. fully-automatic intelligent creeper tread blanking line according to claim 1 it is characterised in that：Described de-stacking device
(1) include being packed in de-stacking device support body (1-1) on ground, moving beam (1-2), sucker crossbeam (1-3), lifting motor
(1-4), rack and pinion drive mechanism (1-5) and travel driving motor (1-6), described moving beam (1-2) two ends are fixed with cunning
Dynamic guide rail, rail plate seat is connected with moving beam, and rail plate itself is connected with support body, in the side of moving beam (1-2)
Fixed gear rack gear, the tooth bar bottom surface of described rack and pinion drive mechanism is connected with sucker crossbeam (1-3)；Moving
Crossbeam (1-2) side is further fixed on lifting motor (1-4), and described lifting motor output shaft passes through synchronizing shaft (1-9) and two
The rack and pinion drive mechanism at end connects；Travel driving motor (1-6) is fixed on the another side of moving beam (1-2), OK
The output shaft walking motor is connected to the roller (1-8) at two ends by connecting shaft (1-7).
3. fully-automatic intelligent creeper tread blanking line according to claim 1 it is characterised in that：Described turning device
(3) 4 groups of identical switching mechanisms are included, every group of switching mechanism includes overturning support body (3-1), left workpiece holder (3-6), right work
Part bracing frame (3-3), left tumble cylinder (3-7) and right tumble cylinder (3-2), described upset support body (3-1) be packed in ground and
On rollgang (4), described left workpiece holder (3-6) is connected with upset support body (3-1) by left-handed rotating shaft (3-5), described
Right workpiece holder (3-3) is connected with support body by dextral shaft 3-4, described left tumble cylinder (3-7) one end with upset support body
Connect, the drive end of left tumble cylinder is connected with left workpiece holder (3-6), described right tumble cylinder (3-2) one end and upset
Support body connects, and the drive end of right tumble cylinder is connected with right workpiece holder (3-3).
4. fully-automatic intelligent creeper tread blanking line according to claim 1 it is characterised in that：Described 2D vision camera
Device for detecting length (7) includes：Support (7-1), industrial camera (7-2), light source (7-3) and be packed in rollgang support body for a pair
On length measurement sensor (7-4), described support (7-1) is packed on the support body of rollgang (4), is connected with work in stent ends
Industry camera (7-2), described industrial camera (7-2) is suspended on rollgang；The both sides of support (7-1) are also associated with being suspended in
Light source (7-3) on rollgang 4.
5. fully-automatic intelligent creeper tread blanking line according to claim 1 it is characterised in that：Described backgauge localization machine
Structure (9) is individually fixed in the machine of cutting workpiece hydraulic press, workpiece punching hydraulic press and workpiece jet-bedding hydraulic press workpiece discharging direction
On body column and upper outstanding be arranged on cutting workpiece hydraulic press, workpiece punching hydraulic press and workpiece jet-bedding hydraulic press and go out material conveying device
Top；Described stop positioning mechanism includes：Supporting frame (9-1), motor (9-2), worm-gear speed reducer (9-3),
Adjusting screw (9-4), guiding mechanism (9-5) and block (9-6), support frame as described above body (9-1) is packed in cutting workpiece hydraulic press
(5), on the fuselage column of workpiece punching hydraulic press (8) and workpiece jet-bedding hydraulic press (10), it is connected with drive in supporting frame end
Dynamic motor (9-2), the output shaft of described this motor (9-2) connects worm-gear speed reducer (9-3), worm-gear speed reducer
Output end connect adjusting screw (9-4), described adjusting screw front end is connected with block (9-6), in the setting of adjusting screw both sides
There is guiding mechanism (9-5).
6. fully-automatic intelligent creeper tread blanking line according to claim 1 it is characterised in that：Described 3D vision camera
Hole size detection means (11) includes the detection support (11-1) being packed on rollgang (4) support body and a pair of gaging hole sensing
Device (11-5), is fixed with straight line module (11-2), described straight line module end is connected with servomotor (11- on detection support
3), 3D camera (11-4) is provided with straight line module.
7. fully-automatic intelligent creeper tread blanking line according to claim 1 it is characterised in that：Described waste material conveying dress
Put (12) to include：Collect carrier chain (12-5), specular is fixed on point carrier chain and the use collecting on the ground of carrier chain both sides
In the motor (12-6) driving the operating of point carrier chain, described collect carrier chain and a point carrier chain vertical arrangement, described point of carrier chain
Including support body (12-1), chain (12-2), transporting chain plate (12-3) and supporting guide (12-4), run through in the middle of described support body
There is chain, support body medial surface is provided with supporting guide, equipped with transporting chain plate on described chain.
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| CN201610712741.1A CN106424326B (en) | 2016-08-24 | 2016-08-24 | Fully-automatic intelligent creeper tread blanking line |
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|---|---|---|---|
| CN201610712741.1A CN106424326B (en) | 2016-08-24 | 2016-08-24 | Fully-automatic intelligent creeper tread blanking line |
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| CN106862939B (en) * | 2017-03-27 | 2019-02-15 | 江苏凯伦铝业有限公司 | Full-automatic photovoltaic module aluminium frame production system |
| CN106862939A (en) * | 2017-03-27 | 2017-06-20 | 江苏凯伦铝业有限公司 | Full-automatic photovoltaic module aluminium frame production system |
| CN106925665A (en) * | 2017-04-21 | 2017-07-07 | 浙江硕和机器人科技有限公司 | A kind of guide plate stamping line |
| CN106984725A (en) * | 2017-04-21 | 2017-07-28 | 浙江硕和机器人科技有限公司 | A kind of guide plate Sheet Metal Forming Technology |
| CN106984725B (en) * | 2017-04-21 | 2018-08-31 | 浙江硕和机器人科技有限公司 | A kind of guide plate Sheet Metal Forming Technology |
| CN107497937A (en) * | 2017-08-24 | 2017-12-22 | 赖旭亮 | Band thin plate shift fork class clamping workpiece punching swaging die assembly |
| CN108213192A (en) * | 2018-01-19 | 2018-06-29 | 江苏协诚科技发展有限公司 | A kind of full-automatic turnover panel fluting corner cut punching system |
| CN108213192B (en) * | 2018-01-19 | 2023-12-22 | 江苏协诚科技发展有限公司 | Full-automatic flap slotting, corner cutting and punching system |
| CN109940286A (en) * | 2018-07-24 | 2019-06-28 | 江西普热斯勒先进成型技术有限公司 | Full-automatic uncoiling is cut by laser production line |
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| CN109227750B (en) * | 2018-08-24 | 2023-06-02 | 盐城雄鹰精密机械有限公司 | Full-automatic floor sheet processing production line and working method thereof |
| CN109093022A (en) * | 2018-08-30 | 2018-12-28 | 姜云峰 | A kind of large pressing machine automatic loading/unloading unit |
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| CN109676007A (en) * | 2018-11-23 | 2019-04-26 | 铜陵蓝盾丰山微电子有限公司 | Dies ' Blanking on-line measuring device |
| CN110303101A (en) * | 2019-04-22 | 2019-10-08 | 安徽阳天机械工业有限公司 | Numerical value shows automatic material blocking device |
| CN111702093A (en) * | 2020-08-19 | 2020-09-25 | 索特传动设备有限公司 | Creeper tread turnover mechanism and creeper tread press line |
| CN112428340B (en) * | 2020-10-19 | 2022-07-15 | 济南快克广宣数控机械有限公司 | Full-automatic filter plate processing production line |
| CN112428340A (en) * | 2020-10-19 | 2021-03-02 | 济南快克广宣数控机械有限公司 | Full-automatic filter plate processing production line |
| CN112978194B (en) * | 2021-04-20 | 2022-06-24 | 山东鲁丽家居有限公司 | Automatic plate distribution and feeding system and method for household plate processing |
| CN112978194A (en) * | 2021-04-20 | 2021-06-18 | 山东鲁丽家居有限公司 | Automatic plate distribution and feeding system and method for processing household plates |
| CN113359632A (en) * | 2021-06-09 | 2021-09-07 | 江苏徐工工程机械研究院有限公司 | Multi-process material conveying system and control method |
| CN113359632B (en) * | 2021-06-09 | 2023-11-07 | 江苏徐工工程机械研究院有限公司 | Multi-working-position material conveying system and control method |
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