CN106418322A - Method for increasing content of soluble dietary fibers in apple pomace - Google Patents

Method for increasing content of soluble dietary fibers in apple pomace Download PDF

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Publication number
CN106418322A
CN106418322A CN201610840507.7A CN201610840507A CN106418322A CN 106418322 A CN106418322 A CN 106418322A CN 201610840507 A CN201610840507 A CN 201610840507A CN 106418322 A CN106418322 A CN 106418322A
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pomace
apple pomace
soluble dietary
explosion
solution
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CN106418322B (en
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梁新红
何鸿举
孙俊良
冉军舰
莫海珍
王田林
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Henan Institute of Science and Technology
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Henan Institute of Science and Technology
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Extraction Or Liquid Replacement (AREA)
  • Preparation Of Fruits And Vegetables (AREA)

Abstract

The invention discloses a method for increasing the content of soluble dietary fibers in apple pomace. The method comprises the following steps of (1) pre-soaking apple pomace raw materials with a K2CO3 solution, wherein the apple pomace raw materials are residues obtained by squeezing juice from apples, performing impurity removal on the apple pomace, performing pre-soaking with the K2CO3 solution of which the mass percentage is 5-20%, after pre-soaking, performing filtration to remove the K2CO3 solution, and performing rinsing with clean water for 2-4 times so as to obtain pre-soaked apple pomace; (2) performing steam flash explosion, removing water from the apple pomace obtained in the step (1) so that the water content of the apple pomace is 15-200%, putting the treated apple pomace into a steam explosion vat, and then performing instantaneous demolition so as to obtain apple pomace in the demolition state; and (3) performing baking, performing crushing, baking the apple pomace obtained after the steam demolition until the moisture is 6% or below, and crushing the baked apple pomace until the particle size is 20-120 meshes. The method disclosed by the invention is low in production cost, besides, additional environmental harm cannot be caused, the problem that the apple pomace is difficult to treat by juice squeezing enterprises is solved, the resource utilization efficiency of the apple pomace is improved, the difficult problem of reusing the apple pomace is solved, and the method has extremely far-reaching social significance and economic value.

Description

A kind of method of soluble dietary fibre content in raising pomace
Technical field
The present invention relates to a kind of method improving soluble dietary fibre content in pomace, particularly a kind of low stain, The method that soluble dietary fibre content in pomace can be improved of low energy consumption.
Background technology
Pomace is AJC processing byproduct.China is the first big country of world's apple production, Fructus Mali pumilae in recent years Yield increases year by year, and fruit juice yield also increases rapidly therewith, will produce 20~25% marc in the course of processing of Sucus Mali pumilae. The enterprise that squeezes the juice mainly has two kinds to the processing mode of pomace:One is the exposed stacking of marc, and under this mode, marc is easily rotten Rotten, that is, pollute environment, cause to waste again;Two is simply to process as feedstuff or fertilizer, and added value is extremely low.But pomace contains meals The various active compositions such as food fiber, polyphenols, in addition also contain VB6, the multivitamin such as VC and VF, therefore, pomace There is great nutritive value.
Dietary fiber is the seventh-largest nutrient of the mankind, according to its deliquescent difference, can be divided into water soluble dietary fiber And insoluble dietary fiber, and the content of water soluble dietary fiber be how much evaluate one of physiological function of diet fiber important Index.Compared with insoluble dietary fiber, water soluble dietary fiber is more easy to, by intestinal microbial population fermentating metabolism, reduce blood glucose and blood Cholesterol in slurry.In pomace, total dietary fiber is more than 70%, but soluble dietary fibre content is only 3%-9%, therefore, The content improving water soluble dietary fiber in dietary fiber has significant application value.
In the raising marc reported at present, there are the following problems for the method for water soluble dietary fiber:Application alkaline hydrogen peroxide Process pomace, soluble dietary fibre content has obvious increase, but application in food for the processed pomace is deposited In certain safety, and the exhaust emission environment that disposes waste liquid;Using extrusion modification technology, water soluble dietary fiber in pomace Content increase rate is less;Water soluble dietary fiber in pomace also can be improved using fermentation method, but fermentation process needs costliness Corollary equipment, relatively costly.
Content of the invention
It is an object of the invention to provide a kind of method improving soluble dietary fibre content in pomace, the method passes through The technology such as weak caustic solution preimpregnation, steam explosion, control raw material granularity, separate and fiber degrading composition and lignin, make part not Water soluble dietary fiber converts to water soluble dietary fiber, thus improving soluble dietary fibre content in pomace.The method Low energy consumption, low cost, it is suitable for industrialized production.
The technical scheme is that, a kind of method improving soluble dietary fibre content in pomace, its feature bag Containing following step:
(1)Pomace raw material K2CO3Solution presoak, pomace raw material squeeze the juice for Fructus Mali pumilae after residue, pomace remove impurity, use quality Fraction is the K of 5-20%2CO3Solution preimpregnation, pomace and K2CO3The ratio of solution is 1:4-1:20(g: mL), presoak temperature 20-70 DEG C, presoak time 1-15 h, preimpregnation is filtered after terminating, and removes K2CO3Solution, is rinsed 2-4 time with clear water, obtains preimpregnation Herba Marsileae Quadrifoliae Marc;
(2)Steam explosion, will(1)Middle pomace removes moisture, makes pomace water content be 15-200%, puts in steam explosion cylinder, pressure Power 0.2-2.4 MPa, dwell time 10-180 s, then moment explosion, obtain explosion status pomace;
(3)Dry, pulverize, the pomace that steam explosion is obtained is dried and is crushed to granularity 20-120 mesh to moisture below 6%.
K2CO3Liquid quality fraction 5-20%, pomace and K2CO3The solid-to-liquid ratio of solution is 1:4-1:20(g:mL), preimpregnation Temperature 20-70 DEG C, presoaks time 1-15h.
K2CO3After solution preimpregnation, pomace water content is 15-200%, water vapour pressure 0.2-2.4 MPa, dwell time 10- 180 s, then moment explosion, obtain explosion status pomace.
Dodge quick-fried rear apple residue to dry, water content control below 6%, granularity 20-120 mesh.
Pretreatment is carried out to pomace using the method for strong acid or highly basic and can destroy cellulosic crystalline texture, but process Waste liquid afterwards can cause serious pollution to environment.Pretreatment is carried out to pomace before explosion using potassium carbonate, in weak base ring Under border, the lignin of pomace is removed in a large number, is conducive to the decomposition of the insoluble dietary fiber after steam explosion and to solubility The conversion of dietary fiber, and potassium, in plant growth and development process, participates in the activation of more than 60 kinds enzyme systems, useless after its process Liquid will not be to environment.
Steam explosion technology is a kind of preprocess method developing rapidly in recent years, and major function is the thin of destruction biomass Cell wall substance, separates or fiber degrading composition and lignin, its groundwork mechanism is that raw material is placed in the environment of high temperature, former Material, by superheated liquid swollen, is full of steam in hole, works as moment(Millisecond)When releasing high pressure, the superheated liquid in raw material hole Rapid gasify, volume drastically expands and makes cell " explosion ", thus the component realizing raw material is discrete and structural change.It is being processed During only need to high-temperature steam, without chemical substance, you can make material occur physical modification.Steam explosion is in wood fibre Alcohol fuel prepared by raw material, the anaerobic fermentation of straw produces the aspect technology such as biogas and applied.Because it can make cell wall break Split, in recent years, steam explosion also makes some progress in the recycling application of food processing by-product.
The effect that after pomace water content affects steam explosion before Steam explosion treatment, soluble dietary fibre content improves. Moisture, as the medium of heat transfer and biography energy, contributes to moment blast action and macromolecular substances is converted into small-molecule substance, thus Make the conversion to water soluble dietary fiber for the insoluble dietary fiber.In addition, pomace contains a certain amount of moisture, Herba Marsileae Quadrifoliae can be suppressed There is browning reaction at high temperature under high pressure in marc.
After steam explosion, pomace is dried, be crushed to certain granularity.In crushing process, dodge in quick-fried rear pomace In the presence of the mechanical forces such as shock, shearing, its structure may proceed to cause different degrees of destruction, fiber insoluble dietary fiber Glycosidic bond in plain component more easy fracture, promotes the conversion to water soluble dietary fiber for the insoluble dietary fiber further.
The invention has the beneficial effects as follows:
(1)Steam explosion technology can destroy being connected with each other between fibre bundle by the abrupt release of vapour pressure, makes cell wall Rupture, has the effect breaking macromolecule crystal structure from molecular level.Process pomace using steam explosion technology, make Herba Marsileae Quadrifoliae Marc, in the presence of mechanical force, is destroyed fibre structure, the hemicellulose of degraded part, lignin, promotes pectin, solubility half The water soluble dietary fiber dissolution such as cellulose, and make the glucosides of the indissoluble macromolecule polyalcohols such as cellulose, insoluble hemicellulose Bond fission, occurring modification thus being converted into water soluble dietary fiber, greatly improving the content of water soluble dietary fiber in pomace. Through testing inspection, the pomace being processed using the method for the invention, water soluble dietary fiber is by former pomace 6.34% Increase to 35.93%.It can be seen that, the method for the invention can make dietary fiber in pomace increase substantially, increase rate maximum up to 466.72%.
(2)Raw material of the present invention adopts solution of potassium carbonate to presoak, and required steam explosion device equipment is simple, simple process, place Reason process energy consumption is low, therefore, low production cost of the present invention, and and do not result in additional environmental hazard it is achieved that the enterprise pair that squeezes the juice The intractable problem of pomace, improves the pomace level of resources utilization, solves a difficult problem for pomace recycling, has extremely deep Remote social meaning and economic worth.
Brief description
Fig. 1 is raw material and the pomace electron-microscope scanning picture after the inventive method process
Fig. 2 is raw material and the infrared spectrogram of the water soluble dietary fiber of pomace extraction after the inventive method process
Fig. 3 is raw material and the graph of molecular weight distribution of the water soluble dietary fiber of pomace extraction after the inventive method process
Note:
In Fig. 2
The infrared spectrogram of 1 water soluble dietary fiber extracting for raw material pomace;
2 is the infrared spectrogram of the water soluble dietary fiber that the pomace after processing through the inventive method extracts.
Specific embodiment
Embodiment 1
The first step, takes 300 g pomace raw materials, remove impurity, the K being 5% with mass fraction2CO3Solution preimpregnation, pomace and K2CO3 The ratio of solution is 1:4(g: mL), presoak 20 DEG C of temperature, presoak time 1 h, preimpregnation is filtered after terminating, and removes K2CO3Solution, Rinsed 2 times with clear water, obtain preimpregnation pomace.
Second step, preimpregnation pomace is removed moisture, makes pomace water content be 15%, puts in steam explosion cylinder, pressure 0.2 MPa, dwell time 10 s, moment explosion, obtain explosion status pomace.
3rd step, the pomace that steam explosion is obtained is dried to moisture below 6%, is crushed to granularity 20 mesh, obtains Fructus Mali pumilae In slag, soluble dietary fibre content is more than 35%.
Embodiment 2
The first step, takes 300 g pomace raw materials, remove impurity, the K being 15% with mass fraction2CO3Solution preimpregnation, pomace and K2CO3 The ratio of solution is 1:12(g: mL), presoak temperature 45 C, presoak time 8 h, preimpregnation is filtered after terminating, and removes K2CO3Solution, Rinsed 2 times with clear water, obtain preimpregnation pomace.
Second step, preimpregnation pomace is removed moisture, makes pomace water content be 100%, puts in steam explosion cylinder, pressure 1.2 MPa, dwell time 120 s, moment explosion, obtain explosion status pomace.
3rd step, the pomace that steam explosion is obtained is dried to moisture below 6%, is crushed to granularity 60 mesh, obtains Fructus Mali pumilae In slag, soluble dietary fibre content is more than 35%.
Embodiment 3
The first step, takes 300 g pomace raw materials, remove impurity, the K being 20% with mass fraction2CO3Solution preimpregnation, pomace and K2CO3 The ratio of solution is 1:20(g: mL), presoak temperature 70 C, presoak time 15 h, preimpregnation is filtered after terminating, and removes K2CO3Molten Liquid, is rinsed 2 times with clear water, obtains preimpregnation pomace.
Second step, preimpregnation pomace is removed moisture, makes pomace water content be 200%, puts in steam explosion cylinder, pressure 2.4 MPa, dwell time 180 s, moment explosion, obtain explosion status pomace.
3rd step, the pomace that steam explosion is obtained is dried to moisture below 6%, is crushed to granularity 120 mesh, obtains Herba Marsileae Quadrifoliae In marc, soluble dietary fibre content is more than 35%.
Embodiment 4
The first step, takes 300 g pomace raw materials, remove impurity, the K being 4% with mass fraction2CO3Solution preimpregnation, pomace and K2CO3 The ratio of solution is 1:20(g: mL), presoak 20 DEG C of temperature, presoak time 15 h, preimpregnation is filtered after terminating, and removes K2CO3Molten Liquid, is rinsed 2 times with clear water, obtains preimpregnation pomace.
Second step, preimpregnation pomace is removed moisture, makes pomace water content be 15%, puts in steam explosion cylinder, pressure 0.2MPa, dwell time 180 s, moment explosion, obtain explosion status pomace.
3rd step, the pomace that steam explosion is obtained is dried to moisture below 6%, is crushed to granularity 20 mesh, obtains Fructus Mali pumilae In slag, soluble dietary fibre content is more than 35%.
Embodiment 5
The first step, takes 300 g pomace raw materials, remove impurity, the K being 20% with mass fraction2CO3Solution preimpregnation, pomace and K2CO3 The ratio of solution is 1:5(g: mL), presoak 20 DEG C of temperature, presoak time 1h, preimpregnation is filtered after terminating, and removes K2CO3Solution, uses Clear water rinses 2 times, obtains preimpregnation pomace.
Second step, preimpregnation pomace is removed moisture, makes pomace water content be 200%, puts in steam explosion cylinder, pressure 2.4 MPa, dwell time 10 s, moment explosion, obtain explosion status pomace.
3rd step, the pomace that steam explosion is obtained is dried to moisture below 6%, is crushed to granularity 120 mesh, obtains Herba Marsileae Quadrifoliae In marc, soluble dietary fibre content is more than 35%.
Comparative experimental example
Comparative experimental example 1
Test example of the present invention:
The first step, takes 300 g pomace raw materials(Soluble dietary fibre content is 6.34%), remove impurity, is 5% with mass fraction K2CO3Solution preimpregnation, pomace and K2CO3The ratio of solution is 1:4(g: mL), presoak 20 DEG C of temperature, presoak time 1 h, in advance Leaching is filtered after terminating, and removes K2CO3Solution, is rinsed 2 times with clear water, obtains preimpregnation pomace.
Second step, preimpregnation pomace is removed moisture, makes pomace water content be 15%, puts in steam explosion cylinder, pressure 0.2 MPa, dwell time 10 s, moment explosion, obtain explosion status pomace.
3rd step, the pomace that steam explosion is obtained is dried to moisture below 6%, is crushed to granularity 20 mesh, obtains Fructus Mali pumilae In slag, soluble dietary fibre content is 35.12%.
Only with steam explosion test example:
The first step, takes 300 g pomace raw materials(Soluble dietary fibre content is 6.34%), remove impurity, put in steam explosion cylinder, Pressure 0.2 MPa, dwell time 10 s, moment explosion, obtain explosion status pomace.
Second step, the pomace that steam explosion is obtained is dried to moisture below 6%, obtains soluble dietary in pomace Fiber content is 18.36%.
Comparative experimental example 2
Test example of the present invention:
The first step, takes 300 g pomace raw materials(Soluble dietary fibre content is 6.34%), remove impurity, is 15% with mass fraction K2CO3Solution preimpregnation, pomace and K2CO3The ratio of solution is 1:12(g: mL), presoak temperature 45 C, presoak time 8 h, Preimpregnation is filtered after terminating, and removes K2CO3Solution, is rinsed 2 times with clear water, obtains preimpregnation pomace.
Second step, preimpregnation pomace is removed moisture, makes pomace water content be 100%, puts in steam explosion cylinder, pressure 1.2 MPa, dwell time 120 s, moment explosion, obtain explosion status pomace.
3rd step, the pomace that steam explosion is obtained is dried to moisture below 6%, is crushed to granularity 60 mesh, obtains Fructus Mali pumilae In slag, soluble dietary fibre content is 35.93%.
Only with steam explosion test example:
The first step, takes 300 g pomace raw materials(Soluble dietary fibre content is 6.34%), remove impurity, put in steam explosion cylinder, Pressure 1.2 MPa, dwell time 120 s, moment explosion, obtain explosion status pomace.
Second step, the pomace that steam explosion is obtained is dried to moisture below 6%, obtains soluble dietary in pomace Fiber content is 19.20%.
Comparative experimental example 3
Test example of the present invention:
The first step, takes 300 g pomace raw materials(Soluble dietary fibre content is 6.34%), remove impurity, is 20% with mass fraction K2CO3Solution preimpregnation, pomace and K2CO3The ratio of solution is 1:20(g: mL), presoak temperature 70 C, presoak the time 15 H, preimpregnation is filtered after terminating, and removes K2CO3Solution, is rinsed 2 times with clear water, obtains preimpregnation pomace.
Second step, preimpregnation pomace is removed moisture, makes pomace water content be 200%, puts in steam explosion cylinder, pressure 2.4 MPa, dwell time 180 s, moment explosion, obtain explosion status pomace.
3rd step, the pomace that steam explosion is obtained is dried to moisture below 6%, is crushed to granularity 120 mesh, obtains Herba Marsileae Quadrifoliae In marc, soluble dietary fibre content is 35.62%.
Only with steam explosion test example:
The first step, takes 300 g pomace raw materials(Soluble dietary fibre content is 6.34%), remove impurity, put in steam explosion cylinder, Pressure 2.4 MPa, dwell time 180 s, moment explosion, obtain explosion status pomace.
Second step, the pomace that steam explosion is obtained is dried to moisture below 6%, obtains soluble dietary in pomace Fiber content is 18.38%.
Comparative experimental example 4
Test example of the present invention:
The first step, takes 300 g pomace raw materials(Soluble dietary fibre content is 6.34%), remove impurity, is 4% with mass fraction K2CO3Solution preimpregnation, pomace and K2CO3The ratio of solution is 1:20(g: mL), presoak 20 DEG C of temperature, presoak time 15 h, Preimpregnation is filtered after terminating, and removes K2CO3Solution, is rinsed 2 times with clear water, obtains preimpregnation pomace.
Second step, preimpregnation pomace is removed moisture, makes pomace water content be 15%, puts in steam explosion cylinder, pressure 0.2MPa, dwell time 180 s, moment explosion, obtain explosion status pomace.
3rd step, the pomace that steam explosion is obtained is dried to moisture below 6%, is crushed to granularity 20 mesh, obtains Fructus Mali pumilae In slag, soluble dietary fibre content is 35.37%.
Only with steam explosion test example:
The first step, takes 300 g pomace raw materials(Soluble dietary fibre content is 6.34%), remove impurity, put in steam explosion cylinder, Pressure 0.2MPa, dwell time 180 s, moment explosion, obtain explosion status pomace.
Second step, the pomace that steam explosion is obtained is dried to moisture below 6%, obtains soluble dietary in pomace Fiber content is 17.88%.
Comparative experimental example 5
Test example of the present invention:
The first step, takes 300 g pomace raw materials(Soluble dietary fibre content is 6.34%), remove impurity, is 20% with mass fraction K2CO3Solution preimpregnation, pomace and K2CO3The ratio of solution is 1:5(g: mL), presoak 20 DEG C of temperature, presoak time 1h, in advance Leaching is filtered after terminating, and removes K2CO3Solution, is rinsed 2 times with clear water, obtains preimpregnation pomace.
Second step, preimpregnation pomace is removed moisture, makes pomace water content be 200%, puts in steam explosion cylinder, pressure 2.4 MPa, dwell time 10 s, moment explosion, obtain explosion status pomace.
3rd step, the pomace that steam explosion is obtained is dried to moisture below 6%, is crushed to granularity 120 mesh, obtains Herba Marsileae Quadrifoliae In marc, soluble dietary fibre content is 35.76%.
Only with steam explosion test example:
The first step, takes 300 g pomace raw materials(Soluble dietary fibre content is 6.34%), remove impurity, put in steam explosion cylinder, Pressure 2.4 MPa, dwell time 10 s, moment explosion, obtain explosion status pomace.
Second step, the pomace that steam explosion is obtained is dried to moisture below 6%, obtains soluble dietary in pomace Fiber content is 19.05%.
Above-described embodiment is only intended to clearly illustrate example, and the not restriction to embodiment.For institute Change or the change of other multi-forms for the those of ordinary skill in genus field, can also be made on the basis of the above description Dynamic.There is no need to be exhaustive to all of embodiment, and the obvious change thus extended out or change Move within still in the protection domain of the invention.

Claims (4)

1. a kind of improve pomace in soluble dietary fibre content method it is characterised in that:Processing scheme is following Step:(1)Pomace raw material K2CO3Solution presoak, pomace raw material squeeze the juice for Fructus Mali pumilae after residue, pomace remove impurity, use K2CO3Solution preimpregnation, pomace and K2CO3Solution is sufficiently mixed, and preimpregnation is filtered after terminating, and removes K2CO3Solution, is rinsed with clear water 2-4 time, obtain preimpregnation pomace;(2)Steam explosion, will(1)Middle pomace removes moisture, puts in steam explosion cylinder, pressure 0.2- 2.4 MPa, dwell time 10-180 s, then moment explosion, obtain explosion status pomace;(3)Dry, pulverize, by steam The pomace that explosion obtains is dried and is pulverized.
2. as claimed in claim 1 a kind of improve pomace in soluble dietary fibre content method it is characterised in that: K2CO3Liquid quality fraction 5-20%, pomace and K2CO3The solid-to-liquid ratio of solution is 1:4-1:20(g:mL), presoak temperature 20-70 DEG C, presoak time 1-15h.
3. as claimed in claim 1 a kind of improve pomace in soluble dietary fibre content method it is characterised in that: K2CO3After solution preimpregnation, pomace water content is 15-200%.
4. as claimed in claim 1 a kind of improve pomace in soluble dietary fibre content method it is characterised in that:Dodge Quick-fried rear apple residue is dried, water content control below 6%, the granularity 20-120 mesh of pulverizing.
CN201610840507.7A 2016-09-22 2016-09-22 A kind of method of soluble dietary fibre content in raising apple pomace Expired - Fee Related CN106418322B (en)

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