CN106417724B - Loose tea golden flower flowering process - Google Patents

Loose tea golden flower flowering process Download PDF

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Publication number
CN106417724B
CN106417724B CN201610471655.6A CN201610471655A CN106417724B CN 106417724 B CN106417724 B CN 106417724B CN 201610471655 A CN201610471655 A CN 201610471655A CN 106417724 B CN106417724 B CN 106417724B
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tea
bottle
bottle cap
loose
charging
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CN106417724A (en
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田海霞
王春玲
孙哲浩
李颂
黄沛
马跃
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China Tea Co.,Ltd.
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Cnnpabiec China National Native Produce And Animal By Products Import And Export Corp
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/06Treating tea before extraction; Preparations produced thereby
    • A23F3/08Oxidation; Fermentation
    • A23F3/10Fermentation with addition of microorganisms or enzymes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/06Treating tea before extraction; Preparations produced thereby

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  • Engineering & Computer Science (AREA)
  • Biotechnology (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Microbiology (AREA)
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Abstract

The invention belongs to the technical field of microorganism and food biology, and particularly discloses a loose tea golden flower fermentation method, which comprises the following steps: s1, rehydrating the raw tea by a rehydration stirrer to enable the water content of the raw tea to be 16-35 wt%; s2, subpackaging the rehydrated tea leaves in a charging bottle by a rotary bottling machine, stacking the tea leaves, sterilizing the stacked tea leaves in a high-temperature and high-pressure sterilizer, cooling the sterilized charging bottle in a cooling chamber, and allowing the temperature of the sterilized charging bottle to be reduced to 30-80 ℃ to enter an inoculation chamber for inoculation; s3, fermenting the inoculated material charging bottle in a fermentation chamber at the fermentation temperature of 20-40 ℃ and the humidity of 30-75% for 6d-10 d; s4, feeding the fermented tea leaves into an automatic discharging machine, taking the tea leaves out of a material bottle, and putting the tea leaves into a baking pan to be dried until the water content is 5-12 wt% to obtain the tea leaf. The method has the advantages of uniform flowering, high flowering quantity, obvious golden flower, simple process and high standardization degree, so that the product quality is safe and controllable, the health effect of the product is further enhanced, and the product quality is excellent.

Description

Loose tea golden flower flowering process
Technical Field
The invention belongs to the technical field of microorganism and food biology, and particularly relates to a flower growing process of loose tea.
Background
Eurotium cristatum is a fungus which is separated and identified from Anhua dark tea Fuzhuan tea at the earliest. The camellia chrysantha is propagated in a large amount in the flower growing process of Anhua dark tea Fuzhuan tea, and a large amount of golden yellow cyst closure shells are formed inside the Fuzhuan tea, so that the camellia chrysantha is obtained. The eurotium cristatum secretes secondary metabolites such as enzyme and polysaccharide, and the like, so that the substances in the black tea are fully converted, the Fuzhuan tea has special fungus flower fragrance, and the characteristics of the Fuzhuan tea such as fragrance, taste and liquor color are distinct. More importantly, researchers find that the Fuzhuan tea has more outstanding effects of reducing fat, losing weight and conditioning intestines and stomach compared with the common black tea, so that eurotium cristatum is a double booster for sensory quality and health effect of the Fuzhuan tea, the number of the golden flowers also becomes a first index for judging the quality of the Fuzhuan tea, and the number of the eurotium cristatum in the Fuzhuan tea is not less than 20 cfu/g tea and 30 cfu/g tea respectively specified in national standard and local standard.
Due to the limitation of temperature and humidity and other environmental factors, the traditional flower growing technology is limited to Fuzhuan tea, but the industrialized flower growing technology of loose tea does not exist, and the golden flower loose tea which is safe to produce, good to drink and effective is produced. Compared with the traditional Fuzhuan tea, the golden flower loose tea has the advantages that: firstly, the tea is portable for drinking, so that the consumption requirements of consumers are met; secondly, the golden flowers are visual, and the quality of the blossoming can be checked without opening the brick tea; thirdly, the flower growing quantity is high, only a small amount of golden flowers can be generated in the middle of a brick tea of the traditional Fuzhuan tea, the flower growing quantity is about 30 ten thousand cfu/g tea, and the flower growing quantity of the golden flower loose tea can be higher than 100 ten thousand cfu/g tea due to the fact that the golden flowers are distributed all over, so that the fungus flower fragrance and the health efficacy of the tea are remarkably superior to those of the Fuzhuan tea. Therefore, the technology for forming stable loose tea flowering, which can be applied to large-scale production, is an important subject in the tea industry and the fermentation industry.
The loose tea flowering technology mostly utilizes a culture solution of golden flower bacteria, some inducers are added to induce the tea to bloom, the operation flow is complex, the eurotium cristatum suspension needs to be prepared in advance, and then the tea is inoculated, so that the pollution of a culture medium or other chemical additives can possibly occur; the dark tea is obtained by selecting old leaves and stalks with higher maturity in the loose tea flowering process, and carrying out the processes of high-temperature enzyme deactivation, rolling, holding, stacking, fermentation, ten-drying and the like, the obtained dark tea has rough appearance, rich but not fine taste and broken leaf bottoms, the flowering effect is not good from the prior art, and the produced golden flowers are smaller. The growing environment requirement of the golden flower is extremely strict in the growing link, the temperature and the humidity need to be regulated and controlled at the same time, and when the regulation and control operation is improper, the growing effect of the loose tea is influenced, so that golden flower particles are small, the growing density is low, the distribution is uneven, and the like, and therefore, the cultivation of the golden flower loose tea with high quality and pure taste is a great challenge to the prior art.
At present, no industrialized automatic black tea loose tea fermentation production line appears on the market temporarily, no fermentation device matched with the production line is provided, a small amount of scientific research fields are provided, and a glass triangular flask and a silica gel plug are mostly adopted in the process of researching the black tea loose tea fermentation process, so that the defects are that: the glass product is easy to break in production, and the potential safety hazard of production is easily caused. The charging bottles which are made of food-grade high-temperature and high-pressure resistant high polymer materials are selected as main fermentation devices to replace the traditional glass charging bottles, can be developed industrially and automatically, can be produced in large quantities, and can ensure the fermentation quality of the loose dark tea are high in application value.
CN104222352A discloses a method for growing flower of loose dark tea golden flower and a temperature and humidity control incubator for the growing process of loose dark tea golden flower. A method for flowering of loose dark tea and golden flower comprises the steps of raw material selection, pile fermentation, tea juice spraying, air steaming, temperature and humidity control flowering, drying and packaging. The temperature and humidity control incubator comprises an atomizer, a sealed interlayer, a temperature and humidity controller, an air drying layer and a culture container: one side of the air drying layer is provided with a hot air inlet; one side of the closed interlayer is provided with a vapor-liquid outlet, and the other side of the closed interlayer is provided with a vapor-liquid inlet; the upper part of the closed interlayer is provided with a sprayer; the temperature and humidity controller is arranged outside the closed interlayer. The patent has the advantages of higher pollution risk, extremely strict requirements on environment and great industrialization difficulty.
CN102640814A discloses a method for making golden flower loose tea without inoculation, which is characterized by comprising the following steps: the method comprises the steps of rapidly alcoholizing dark tea → adjusting the water content of the tea → filling the sample steamed tea → preparing the hair flower container → bagging the tea → cooling → controlling the temperature hair flower → monitoring the hair flower → aging → drying → packaging. The process adopts manual inoculation, has low automation degree, and increases the instability of products caused by errors in manual operation.
Disclosure of Invention
Therefore, the technical problem to be solved by the invention is that the existing loose tea has uneven flowering, unobvious golden flowers and difficult process control, and the invention further provides a standardized loose tea golden flower fermentation method.
In order to solve the technical problems, the invention adopts the following technical scheme:
a method for fermenting loose tea golden flower comprises the following steps:
s1, rehydrating the raw tea by a rehydration stirrer to enable the water content of the raw tea to be 16-35 wt%;
s2, subpackaging the rehydrated tea leaves in a charging bottle by a rotary bottling machine, stacking the tea leaves, sterilizing the stacked tea leaves in a high-temperature and high-pressure sterilizer, cooling the sterilized charging bottle in a cooling chamber, and allowing the temperature of the sterilized charging bottle to be reduced to 30-80 ℃ to enter an inoculation chamber for inoculation;
s3, fermenting the inoculated material charging bottle in a fermentation chamber at the fermentation temperature of 20-40 ℃ and the humidity of 30-75% for 6d-10 d;
s4, feeding the fermented tea leaves into an automatic discharging machine, taking the tea leaves out of a material bottle, and putting the tea leaves into a baking pan to be dried until the water content is 5-12 wt% to obtain the tea leaf.
The temperature of the sterilization treatment in the step S2 is 80-125 ℃, and the sterilization time is 5-35 min.
The amount of inoculation in the step S3 is 1-12 wt%. The inoculation is carried out by adopting a eurotium cristatum strain cultured by liquid.
The rehydration stirring machine comprises a stirring cylinder body, a stirring shaft and a plurality of groups of stirring blades fixedly connected with the stirring shaft, wherein a water path control device (6) used for sprinkling water is further arranged in the stirring cylinder body, and the water path control device atomizes and sprays water to the water path control device, so that the uniform rehydration process is completed under the action of the stirring blades.
The charging bottle comprises a bottle body and a bottle cap, the bottle cap comprises a first bottle cap and a second bottle cap, the first bottle cap is buckled with an upper end outlet of the bottle body, the second bottle cap is arranged at the upper end of the first bottle cap, a breathable water absorption film layer is arranged between the first bottle cap and the second bottle cap, and the first bottle cap and the second bottle cap are further provided with air holes communicated with the breathable water absorption film layer.
When in inoculation, after the bottle cap of the material bottle is opened, the Eurotium cristatum strain is inoculated on the tea, and then the bottle cap is covered.
The loose tea is one or a mixture of several of Anhua black tea, Pu' er tea, Liupu tea, oolong tea, white tea, black tea and green tea.
The golden flower loose tea prepared by the standardized process.
Compared with the prior art, the invention has the following beneficial effects:
(1) the loose tea golden flower blooming process comprises the steps of placing loose tea in a charging bottle, sterilizing, cooling, inoculating, blooming, taking out the loose tea from the charging bottle after golden flowers appear on the surface of the loose tea, and the like, wherein a first bottle cap of the charging bottle is buckled with an outlet at the upper end of a bottle body, a second bottle cap is arranged at the upper end of the first bottle cap, a breathable water absorption film layer is arranged between the first bottle cap and the second bottle cap, and the first bottle cap and the second bottle cap are also provided with vent holes communicated with the breathable water absorption film layer; the replacement of the air inside and outside the bottle body can be realized in the process of the loose tea fermentation, the oxygen supply amount of the black tea loose tea fermentation is ensured, the breathable water absorption film layer can carry out primary filtration on the air entering the bottle body from the outside, and meanwhile, the breathable water absorption film layer adsorbs the humid air gathered at the bottle opening, so that the water vapor is prevented from being condensed and flowing back into the bottle, the water content of the material at the bottle opening is too high, the pollution of bacteria at the bottle opening is caused, and the process treatment of each section of the black tea loose tea fermentation process is facilitated. The process has the advantages of uniform flowering, large flower, simple steps and good reproducibility, and can improve the nutritive value and quality of the product.
(2) The bottle cap has the advantages of ensuring the fermentation quality and reducing the pollution rate of mixed bacteria by the breathable water absorption design, realizing the industrialized loose dark tea fermentation and the online operation of materials, and completing online bottle filling and online bottle unloading.
(3) In order to facilitate smooth discharging of materials after fermentation of the loose dark tea, the bottle body is designed to be cylindrical, and in order to facilitate loading and unloading of the material bottle by a manipulator, a handle with the diameter of 2cm and the length of 5cm is arranged at a position 5cm away from the bottle opening. The whole bottle body and the bottle cap are designed to be matched with the whole black tea loose tea fermentation production line, and the automatic treatment of each process of the loose tea fermentation process is facilitated.
(4) In addition, the air-permeable water-absorbing film layer arranged between the first bottle cap and the second bottle cap can exchange air inside and outside, but microorganisms are isolated, so that the environmental limit can be properly relaxed; furthermore, the tea sample is separately contained in the material containing bottle, and if pollution occurs, the pollution only occurs in a small range, so that the whole batch of pollution cannot be caused. The patent can be produced in a large scale and is not limited by equipment.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic view of the overall structure of a rehydrating blender for loose tea fermentation provided by the invention;
FIG. 2 is a perspective block diagram of FIG. 1;
FIG. 3 is a schematic structural view of the mixing drum of FIG. 1;
FIG. 4 is a schematic structural view of a plurality of sets of stirring blades in FIG. 2;
FIG. 5 is a schematic top view of the structure of FIG. 4;
FIG. 6 is a view of the scraper blade of FIG. 4;
FIG. 7 is a schematic view of the structure of the middle stirring blade in FIG. 4;
FIG. 8 is a schematic view of the external stirring blade structure of FIG. 4;
FIG. 9 is a schematic view of another angular configuration of FIG. 8;
FIG. 10 is a schematic view of a portion of the discharge apparatus of FIG. 1;
fig. 11 is a schematic structural view of the waterway control device in fig. 2.
FIG. 12 is a schematic view of the whole structure of a bottle filler for fermenting loose dark tea according to the present invention;
fig. 13 is a top plan view of the first closure in fig. 12;
FIG. 14 is a front view of the structure of FIG. 13;
fig. 15 is a top plan view of the second closure of fig. 12;
fig. 16 is a front view of the structure of fig. 15.
FIG. 17 is a top view of the rotary bottle filling machine for black tea fermentation according to the present invention;
FIG. 18 is a schematic structural view of the cartridge of FIG. 17;
FIG. 19 is a top plan view of the cartridge structure shown in FIG. 18;
FIG. 20 is a schematic view of the assembly of the turntable and the clamping elevating mechanism shown in FIG. 17;
FIG. 21 is a top plan view of the turret structure of FIG. 20;
FIG. 22 is a top plan view of the clamp lift mechanism arrangement of FIG. 20 positioned below the turntable;
FIG. 23 is a schematic view of the structure of the punching apparatus;
FIG. 24 is a top view of FIG. 23;
FIG. 25 is a schematic view of the structure of the automatic bottle frame conveyor;
FIG. 26 is a flow chart of the process for growing loose tea golden flower.
Description of reference numerals:
1-stirring cylinder, 11-conical cylinder, 12-cylindrical cylinder, 13-bottom plate; 2-stirring shaft; 3-a plurality of groups of stirring blades, 31-scraping blades and 32-middle stirring blades; 33-external stirring blade, 331-fixing piece, 332-first stirring piece, 333-second stirring piece; 4-a feeding port; 5-a discharging device, 51-a discharging port, 52-a discharging baffle plate and 53-a driving cylinder; 6-a water path control device, 61-a water inlet nozzle, 62-a water collector, 63-an atomizing nozzle and 64-a flow controller; 7-support; 8-a weighing pressure sensor; 9-a connecting plate; 10-scraping and folding edges; 20-a piston rod; and 30, driving a motor.
100-bottle body; 102-bottle cap, 1021-first bottle cap, 10211-first connection, 10212-second bottle cap, 1022-second bottle cap; 103-breathable water-absorbent film layer; 104-a vent hole; 105-a connecting piece; 106-a handle; 107-moisture removal holes; 108-clamping the inner protrusion; 109-snap outer protrusion.
201-turnplate, 2011-bottle feeding station, 2012-bottle filling station, 2013-punching station, 2014-bottle discharging output station; 202-clamping lifting mechanism, 2021-lifting supporting plate, 2022-driving telescopic rod; 203-bottle frame of the charging bottle; 204-a charging hole; 205-punching device, 2051-punching bracket, 2052-guide rail, 2053-driving mechanism and 2054-punching conical rod; 206-automatic bottle frame conveying device, 2061-rolling rod conveying belt, 2062-conveying chain; 207-elongated holes; 208-a stock bin, 2081-a first driving device, 2082-a material stirring roller, 20821-a rotating shaft and 20822-a shifting fork; 209-cleaning brush; 2010-second drive, 20101-final drive gear; 2020-transmission gear; 2030-a third drive; 2040-rotation axis.
Detailed Description
The PDA solid medium and PDA liquid medium described in the following examples of the present invention were prepared according to conventional methods in the prior art.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 26, the method for fermenting loose tea golden flower provided by the invention comprises the following steps:
s1, rehydrating the raw tea by a rehydration stirrer to enable the water content of the raw tea to be 16-35 wt%;
s2, putting the rehydrated tea leaves into a rotary bottling machine to be subpackaged into feeding bottles, wherein each bottle is filled with 400-500 g, stacking the feeding bottles and a movable bracket on a basket, feeding the stacked skip car into a high-pressure high-temperature sterilizer to perform sterilization treatment at the temperature of 80-125 ℃ for 5-35min, feeding the sterilized feeding bottles into a cooling room to perform cooling treatment, and feeding the sterilized feeding bottles into an inoculation room to perform inoculation by using eurotium cristatum strains when the temperature is reduced to 30-80 ℃, wherein the inoculation amount is 1-12 wt%, namely, 1-12g of eurotium cristatum strains are inoculated to every 100g of tea leaves; and (3) adopting automatic inoculation equipment during inoculation, wherein the inoculation process comprises the steps of enabling a charging bottle to reach a preset position, opening a bottle cap of the charging bottle, inoculating the eurotium cristatum strain to the tea, and then covering the bottle cap.
S3, fermenting the inoculated material charging bottle in a fermentation chamber at the fermentation temperature of 20-40 ℃ and the humidity of 30-75% for 6d-10 d;
s4, feeding the fermented tea leaves into an automatic discharging machine, taking the tea leaves out of a material bottle, and putting the tea leaves into a baking pan to be dried until the water content is 5-12 wt% to obtain the tea leaf.
The idea of the invention is further elaborated by the following specific examples:
example 1 fermentation of loose tea golden flower of Guangxi Liupao tea
The method for fermenting the loose tea golden flower of the Guangxi Liupu tea provided by the embodiment comprises the following steps of:
s1, rehydrating the raw tea by a rehydration stirrer to enable the water content to be 20%;
s2, putting the rehydrated tea leaves into a rotary bottling machine, subpackaging into a material filling bottle, wherein each bottle is filled with 400-500 g of materials, and moving a bracket on the material filling bottle and a basket for stacking; the stacked skip car enters a high-pressure high-temperature sterilizer for sterilization treatment, the temperature is 121 ℃, the sterilization time is 30min, the sterilized charging bottles enter a cooling room for cooling treatment, the temperature is reduced to 48 ℃, the charging bottles enter an inoculation room for inoculation by using eurotium cristatum strains, the inoculation amount is 10 wt%, namely 10g of eurotium cristatum strains are inoculated to every 100g of tea leaves; and (3) adopting automatic inoculation equipment during inoculation, wherein the inoculation process is that the bottle of the charging bottle reaches a preset position, after the bottle cap of the charging bottle is opened, the Eurotium cristatum strain is inoculated on the tea, and then the bottle cap is covered and moved away to enter the next link.
S4, fermenting the inoculated material charging bottle in a fermentation chamber at 25-26 ℃ and 30-45% humidity for 9 days;
s5, feeding the fermented tea leaves into an automatic discharging machine, taking the tea leaves out of a material bottle, and putting the tea leaves into a baking pan to be dried until the water content is 5 wt% to obtain the tea leaf.
Through detection, the quantity of eurotium cristatum in the prepared loose tea can reach 106cfu/g dry tea.
The invention breaks through the method that the loose golden camellia can be fermented only by manual inoculation, and the application adopts the improved rehydrating stirrer and the charging bottle, and generally needs 3-4h or even longer by adopting a high-temperature high-pressure sterilizer.
Example 2 method for fermenting loose tea and golden flower of Pu' er sun-dried raw tea
The method for fermenting loose tea and golden flower of Pu' er sun-dried green raw tea in the embodiment of the market comprises the following steps:
s1, rehydrating the sun-dried green raw tea by a rehydration stirrer to enable the water content to be 25%;
s2, putting the rehydrated tea leaves into a rotary bottling machine, subpackaging the rehydrated tea leaves into material bottles, wherein each bottle is filled with 200-300g of materials, and then moving brackets on the material bottles and baskets to stack; the stacked skip car enters a high-pressure high-temperature sterilizer for sterilization treatment, the temperature is 115 ℃, the sterilization time is 15min, the sterilized charging bottles enter a cooling room for cooling treatment, the temperature is reduced to 45 ℃, the charging bottles enter an inoculation room for inoculation by using eurotium cristatum strains, the inoculation amount is 5 wt%, namely 5g of eurotium cristatum strains are inoculated to every 100g of tea leaves; and (3) adopting automatic inoculation equipment during inoculation, wherein the inoculation process is that the bottle of the charging bottle reaches a preset position, after the bottle cap of the charging bottle is opened, the Eurotium cristatum strain is inoculated on the tea, and then the bottle cap is covered and moved away to enter the next link.
S3, fermenting the inoculated material charging bottle in a fermentation chamber at the fermentation temperature of 33-35 ℃ and the humidity of 60-75% for 7 d;
s4, feeding the fermented tea leaves into an automatic discharging machine, taking the tea leaves out of a material bottle, and putting the tea leaves into a baking pan to be dried until the water content is 6 wt% to obtain the tea leaf.
Through detection, the quantity of eurotium cristatum in the prepared loose tea can reach 106cfu/g dry tea.
The invention breaks through the method that the loose golden camellia can be fermented only by manual inoculation, and the application adopts the improved rehydrating stirrer and the charging bottle, and generally needs 3-4h or even longer by adopting a high-temperature high-pressure sterilizer.
Example 3 a method for fermenting loose black tea, golden flower,
the implementation provides a method for fermenting loose black tea and golden flower, which comprises the following steps:
s1, rehydrating the raw tea by a rehydration stirrer to enable the water content of the raw tea to be 22%;
s2, putting the rehydrated tea leaves into a rotary bottling machine, subpackaging the rehydrated tea leaves into material bottles, wherein each bottle is filled with 200-300g of materials, and then moving brackets on the material bottles and baskets to stack; the stacked skip car enters a high-pressure high-temperature sterilizer for sterilization treatment, the direct sterilization temperature is 100 ℃, the sterilization time is 10min, the sterilized charging bottles enter a cooling room for cooling treatment, the temperature is reduced to 50 ℃, the charging bottles enter an inoculation room for inoculation by using eurotium cristatum strains, the inoculation amount is 8 wt%, namely 8g of eurotium cristatum strains are inoculated to every 100g of tea leaves; and (3) adopting automatic inoculation equipment during inoculation, wherein the inoculation process is that the bottle of the charging bottle reaches a preset position, after the bottle cap of the charging bottle is opened, the Eurotium cristatum strain is inoculated on the tea, and then the bottle cap is covered and moved away to enter the next link.
S3, fermenting the inoculated material charging bottle in a fermentation chamber at the fermentation temperature of 28-30 ℃ and the humidity of 50-55% for 8 d;
s4, feeding the fermented tea leaves into an automatic discharging machine, taking the tea leaves out of a material bottle, and putting the tea leaves into a baking pan to be dried until the water content is 7 wt% to obtain the tea leaf.
Through detection, the bookThe prepared loose tea has Eurotium cristatum amount of 106cfu/g dry tea.
The invention breaks through the method that the loose golden camellia can be fermented only by manual inoculation, and the application adopts the improved rehydrating stirrer and the charging bottle, and generally needs 3-4h or even longer by adopting a high-temperature high-pressure sterilizer.
Example 4 fermentation method of loose white tea and golden flower
The implementation provides a method for fermenting loose white tea and golden flower, which comprises the following steps:
s1, rehydrating the raw tea by a rehydration stirrer to enable the water content to be 25%;
s2, putting the rehydrated tea leaves into a rotary bottling machine for subpackaging into material filling bottles, wherein each bottle is filled with 200g and 300g, and then moving a bracket on the material filling bottles and baskets for stacking; the stacked skip car enters a high-pressure high-temperature sterilizer for sterilization treatment, the temperature is 100 ℃, the sterilization time is 15min, the sterilized charging bottles enter a cooling room for cooling treatment, the temperature is reduced to 46 ℃, the charging bottles enter an inoculation room for inoculation by using eurotium cristatum strains, the inoculation amount is 10 wt%, namely 10g of eurotium cristatum strains are inoculated to every 100g of tea; and (3) adopting automatic inoculation equipment during inoculation, wherein the inoculation process is that the bottle of the charging bottle reaches a preset position, after the bottle cap of the charging bottle is opened, the Eurotium cristatum strain is inoculated on the tea, and then the bottle cap is covered and moved away to enter the next link.
S3, fermenting the inoculated material charging bottle in a fermentation chamber at the fermentation temperature of 27-30 ℃ and the humidity of 40-45% for 8 d;
s4, feeding the fermented tea leaves into an automatic discharging machine, taking the tea leaves out of a material bottle, and putting the tea leaves into a baking pan to be dried until the water content is 6 wt% to obtain the tea leaf.
Through detection, the quantity of eurotium cristatum in the prepared loose tea can reach 106cfu/g dry tea.
The invention breaks through the method that the loose golden camellia can be fermented only by manual inoculation, and the application adopts the improved rehydrating stirrer and the charging bottle, and generally needs 3-4h or even longer by adopting a high-temperature high-pressure sterilizer.
Example 5 Anhua dark tea loose tea golden flower fermentation method
The implementation provides a method for fermenting Anhua dark tea loose tea golden flower, which comprises the following steps:
s1, rehydrating the raw tea by a rehydration stirrer to enable the water content to be 21%;
s2, the tea leaves after rehydration enter a rotary bottling machine to be subpackaged into material filling bottles, wherein each bottle is filled with 250-350g of materials, and then the material filling bottles and brackets on baskets are moved to stack; the stacked skip car enters a high-pressure high-temperature sterilizer for sterilization treatment, the temperature is 125 ℃, the sterilization time is 10min, the sterilized charging bottles enter a cooling room for cooling treatment, the temperature is reduced to 49 ℃, the charging bottles enter an inoculation room for inoculation by using eurotium cristatum strains, the inoculation amount is 12 wt%, namely 12g of eurotium cristatum strains are inoculated to every 100g of tea leaves; and (3) adopting automatic inoculation equipment during inoculation, wherein the inoculation process is that the bottle of the charging bottle reaches a preset position, after the bottle cap of the charging bottle is opened, the Eurotium cristatum strain is inoculated on the tea, and then the bottle cap is covered and moved away to enter the next link.
S3, fermenting the inoculated material bottle in a fermentation chamber at the fermentation temperature of 33-34 ℃ and the humidity of 65-70%, feeding the fermented tea leaves into an automatic discharging machine, taking the tea leaves out of the material bottle, and drying the tea leaves in a drying pan until the water content is 5 wt%.
The invention breaks through the method that the loose golden camellia can be fermented only by manual inoculation, and the application adopts the improved rehydrating stirrer and the charging bottle, and generally needs 3-4h or even longer by adopting a high-temperature high-pressure sterilizer.
Example 6 oolong tea loose tea golden flower fermentation method
The implementation provides a method for fermenting loose oolong tea and golden flower, which comprises the following steps:
s1, rehydrating the raw tea by a rehydration stirrer to enable the water content of the raw tea to be 22%;
s2, subpackaging the rehydrated tea leaves into charging bottles by a rotary bottling machine, charging each bottle by 450 g and 500g, and stacking the charging bottles and the movable brackets on the basket; the stacked skip car enters a high-pressure high-temperature sterilizer for sterilization treatment, the temperature is 105 ℃, the sterilization time is 35min, the sterilized charging bottles enter a cooling room for cooling treatment, the temperature is reduced to 47 ℃, the charging bottles enter an inoculation room for inoculation by using eurotium cristatum strains, the inoculation amount is 6 wt%, namely 6g of eurotium cristatum strains are inoculated to every 100g of tea; and (3) adopting automatic inoculation equipment during inoculation, wherein the inoculation process is that the bottle of the charging bottle reaches a preset position, after the bottle cap of the charging bottle is opened, the Eurotium cristatum strain is inoculated on the tea, and then the bottle cap is covered and moved away to enter the next link.
S3, fermenting the inoculated material bottle in a fermentation chamber at the fermentation temperature of 33-34 ℃ and the humidity of 65-70%, feeding the fermented tea leaves into an automatic discharging machine, taking the tea leaves out of the material bottle, and drying the tea leaves in a drying pan until the water content is 5 wt%.
The invention breaks through the method that the loose golden camellia can be fermented only by manual inoculation, and the application adopts the improved rehydrating stirrer and the charging bottle, and generally needs 3-4h or even longer by adopting a high-temperature high-pressure sterilizer.
Example 7 fermentation method of loose green tea, golden flower
The implementation provides a method for fermenting loose green tea golden flower, which comprises the following steps:
s1, rehydrating the raw tea by a rehydration stirrer until the water content is 23%;
s2, the tea leaves after rehydration enter a rotary bottling machine to be subpackaged into material filling bottles, wherein each bottle is filled with 350-; the stacked skip car enters a high-pressure high-temperature sterilizer for sterilization treatment, the temperature is 110 ℃, the sterilization time is 25min, the sterilized charging bottles enter a cooling room for cooling treatment, the temperature is reduced to 48 ℃, the charging bottles enter an inoculation room for inoculation by using eurotium cristatum strains, the inoculation amount is 11 wt%, namely 11g of eurotium cristatum strains are inoculated to every 100g of tea leaves; and (3) adopting automatic inoculation equipment during inoculation, wherein the inoculation process is that the bottle of the charging bottle reaches a preset position, after the bottle cap of the charging bottle is opened, the Eurotium cristatum strain is inoculated on the tea, and then the bottle cap is covered and moved away to enter the next link.
S3, fermenting the inoculated material bottle in a fermentation chamber at 31-32 ℃ and 35-40% humidity, feeding the fermented tea leaves into an automatic discharging machine, taking the tea leaves out of the material bottle, and drying the tea leaves in a drying pan until the water content is 6 wt%.
The invention breaks through the method that the loose golden camellia can be fermented only by manual inoculation, and the application adopts the improved rehydrating stirrer and the charging bottle, and generally needs 3-4h or even longer by adopting a high-temperature high-pressure sterilizer.
The Eurotium cristatum strain used for inoculation in examples 1-7 can be the existing commonly used Eurotium cristatum strain, the Eurotium cristatum strain (with the preservation number of CGMCC NO. 11040) used in the application is preserved in the China general microbiological culture Collection center, the preservation unit address is the great Tunnu of the Hongyang district in Beijing, China, the microbiological research institute of the national academy of sciences, the preservation number is CGMCC NO.11040, and the preservation date is 7 months and 2 days 2015.
The structures of the rehydration stirrer, the automatic bottling machine and the material filling bottle adopted in the process are as follows:
fig. 1 and fig. 2 show that the tea leaf rehydration mixer used in the present invention comprises a mixing cylinder 1, a mixing shaft 2 and a plurality of sets of mixing blades 3 fixedly connected with the mixing shaft 2, wherein the mixing cylinder 1 is provided with a feed inlet 4 at the upper part thereof and a discharge device 5 at the lower part thereof, the mixing cylinder 1 is further provided with a water path control device 6 for sprinkling, the plurality of sets of mixing blades 3 comprise scraping blades 31, a middle mixing blade 32 and an outer mixing blade 33, the discharge device 5 is arranged on the side wall of the lower part of the mixing cylinder 1 at the outer side of the scraping blades 31, and the mixing height and the mixing radius of the middle mixing blade 32 are both smaller than the mixing height and the mixing radius of the outer mixing blade 33. The driving motor located at the lower part of the stirring cylinder body 1 drives the stirring shaft 2 to rotate and drives a plurality of groups of stirring blades to rotate, wherein the middle stirring blade 32 mainly realizes stirring of materials in the middle of the stirring cylinder body 1, the external stirring blade 33 mainly realizes stirring of the part which can not be stirred by the middle stirring blade 32, the materials are stirred up and down and inside and outside, and under the collocation of the middle stirring blade 32, the loose tea in the stirring cylinder body 1 is uniformly rehydrated. And the scraping blade 31 at the bottom of the stirring cylinder 1 can stir the loose tea at the bottom of the stirring cylinder 1, and can discharge the loose tea which is well rehydrated out of the stirring cylinder 1 through the discharging device 5. Convenient operation and good rehydration effect of loose tea.
The stirring cylinder 1 comprises a conical cylinder 11 at the lower part and a cylindrical cylinder 12 at the upper part, as shown in fig. 3, the stirring shaft 2 is arranged on a bottom plate 13 of the conical cylinder 11, and the stirring heights of the middle stirring blade 32 and the outer stirring blade 33 are both higher than that of the conical cylinder 11; the scraping height of the scraping vanes 31 is smaller than that of the conical cylinder 11, and the discharging device 5 is arranged on the conical cylinder 11. Wherein, a discharge port 51 is formed on the side surface of the conical cylinder body 11 for discharging the loose tea after rehydration.
The water path control device 6 is disposed at the upper end of the cylindrical barrel 12, and as shown in fig. 2 and 11, the water path control device includes a water inlet nozzle 61 disposed on the cylindrical barrel 12, a water collector 62 disposed in the cylindrical barrel 12, and an atomizing nozzle 63 disposed on the water collector 62 and communicated with each other, a flow controller 64 is disposed between the water inlet nozzle 61 and the water collector 62 for controlling the water spraying amount of the atomizing nozzle 63, wherein the water inlet nozzle 61 is used for supplying water into the water collector 62. The lower end of the stirring barrel body 1 is provided with a support 7, the supporting end of the support 7 is provided with a weighing pressure sensor 8, the weighing of the weight of the loose tea in the stirring barrel body can be realized through the weighing pressure sensor 8, the weighing of the weight of the water inflow can also be realized, and the strict control of the tea rehydration proportion is realized.
The scraping blades 31 of the multiple stirring blades are shown in fig. 6, and are of a straight plate structure, and are installed on the stirring shaft 2 in a left-right symmetry manner perpendicular to the axis of the stirring shaft 2. In fig. 6, the outer side edge of the scraping blade 31 is formed as a sloping edge arranged in parallel with the conical cylinder 11, and the distance between the sloping edge and the conical cylinder 11 is controllable.
The middle stirring vane 32 of the present invention is U-shaped, and as shown in fig. 7 and 4, it is vertically fixed on both sides of the stirring shaft 2, and the included angle α formed by the middle stirring vane 32 and the scraping vane 31 is 30-60 °, preferably 45 ° in the present invention.
In order to enhance the stirring effect of the middle stirring vane 32, the angle γ formed by the outer side edge of the middle stirring vane 32 and the stirring shaft 2 is 5-15 °, and 10 ° is preferred in the invention.
The external stirring blades 33 are disposed at 180 ° on both sides of the stirring shaft 2, as shown in fig. 4, 8 and 9, the external stirring blades include a fixing plate 331, a first stirring blade 332 and a second stirring blade 333, one end of the fixing plate 331 is horizontally fixed on the side surface of the stirring shaft 2, the fixing plate is disposed at a right angle to the scraping blade 31, the first stirring blade 332 is obliquely fixed on the other end of the fixing plate 331 toward the rotation direction of the stirring shaft 2, and an included angle β formed between the first stirring blade 332 and the fixing plate 331 is 100 and 130 °, preferably β is 125.3 ° in the present invention, the second stirring blade 333 is obliquely fixed on the free end of the first stirring blade 332 against the rotation direction of the stirring shaft 2, and the included angle formed between the second stirring blade 333 and the first stirring blade 332 is greater than the included angle formed between the first stirring blade.
The external stirring blade has an important function, in order to enhance the scraping, stirring and turning effects of the external stirring blade, a scraping folded edge 10 is formed on the stirring outer side edge of the second stirring blade 333, as shown in fig. 5, the second stirring blade 333 not only realizes the stirring effect, but also can better realize the scraping, collecting and stirring effects, so that the internal and external turning effects of the loose tea in the stirring cylinder are better.
The discharging device 5 is shown in fig. 10, and includes a discharging port 51 formed on the side surface of the conical cylinder 11, a discharging baffle 52 arranged at the position of the discharging port 5, and a driving cylinder 53, the driving cylinder 53 is relatively fixedly connected with the cylindrical cylinder 12 through a connecting plate 9, and the free end of the piston rod 20 of the driving cylinder 53 is fixedly connected with the discharging baffle 52. The driving cylinder can open or close the discharging baffle plate 52 through the push-pull action of the piston rod, and when a certain rehydration time is reached, the driving cylinder needs to be opened to open the discharging baffle plate 52, so that the rehydrated loose tea is discharged under the action of the scraping blades.
Above-mentioned tealeaves rehydration mixer has following advantage:
A. the invention carries out rehydration stirring on loose tea floating, and through arranging a plurality of groups of stirring blades connected with a stirring shaft, the loose tea is put in from a feeding port at the upper part of a stirring barrel body, and through the combined action of atomization water spraying and stirring, the uniform rehydration of the loose tea is realized; the multiple groups of stirring blades comprise scraping blades, middle stirring blades and outer stirring blades, wherein the discharging device is arranged on the side wall of the lower part of the stirring cylinder body on the outer side of the scraping blades, and the stirring height and the stirring radius of the middle stirring blades are both smaller than those of the outer stirring blades; through the different stirring radius of stirring blade and the setting of stirring height in to the churn, reach the even rehydration of loose tea purpose, can discharge the loose tea that rehydrates well from discharging device under the effect of scraping the blade, arrange the material thoroughly.
B. According to the invention, the water path control device is arranged in the stirring cylinder, the weighing pressure sensor is also arranged at the support end of the stirring cylinder, and the weight of water distribution can be obtained by weighing the weight of the tea leaves dispersed in the stirring cylinder, so that the water demand of the dispersed tea can be accurately configured, and the consistency of the water content of the tea leaves after rehydration is ensured.
C. According to the invention, through the three-section structural design of the external stirring blades, the stirring and turning of the loose tea in the stirring barrel are realized, so that the re-watering and stirring of the loose tea are more thorough, and the stirring efficiency is higher.
As shown in fig. 12 and 13, the tea bottle for fermenting loose dark tea according to the present invention includes a bottle body 100 and a bottle cap 102, the bottle cap 102 includes a first bottle cap 1021 and a second bottle cap 1022, the first bottle cap 1021 is engaged with an outlet at an upper end of the bottle body 100, the second bottle cap 1022 is disposed at an upper end of the first bottle cap 1021, a breathable water-absorbing film layer 103 is disposed between the first bottle cap 1021 and the second bottle cap 1022, and the first bottle cap 1021 and the second bottle cap 1022 are further provided with a vent 104 communicated with the breathable water-absorbing film layer 103.
The preferred breathable water-absorbing film layer 103 is a sponge layer with the thickness of 1-5 mm.
Wherein the outlet of the upper end of the bottle body 100 is a circular opening, as shown in fig. 13 and 14, the first cap 1021 is a corresponding circular cap, and comprises a first connecting portion 10211 fastened with the bottle body 100 and a second connecting portion 10212 fastened with the second cap 1022, the first connecting portion 10211 and the second connecting portion 10212 are connected through a connecting sheet 105, the connecting sheet 105 is provided with a plurality of air holes 104, and the air-permeable and water-absorbing film layer 103 is disposed on the connecting sheet 105, so as to achieve the purposes of absorbing moisture and removing dampness.
In fig. 13, a plurality of moisture exhaust holes 107 directly communicating with the vent holes of the second bottle cap 1022 are formed at the outer edge of the connecting piece 105, and moisture along the inner wall of the bottle body can be directly exhausted through the moisture exhaust holes 107 and be exhausted through the vent holes of the second bottle cap 1022.
A circular groove is formed between the second connecting portion 10212 and the connecting sheet 105, the breathable water absorption film layer 103 is located in the circular groove, an inner convex clamping inner protrusion 108 is formed on the second connecting portion 10212, as shown in fig. 14, an outer convex clamping outer protrusion 109 is formed on the second bottle cap 1022, as shown in fig. 16, the second bottle cap 1022 is arranged in the circular groove and forms clamping fit with the second connecting portion 10212, and thus the second bottle cap 1022 and the first bottle cap 1021 can be conveniently buckled together to realize fixation of the sponge layer.
Wherein, 5 to 10 vent holes are respectively formed on the first bottle cap 1021 and the second bottle cap 1022, the diameter of each vent hole is 0.2 to 0.5mm, the number of the vent holes is preferably 8, and the diameter of each vent hole is 0.3mm
The dehumidifying holes 107 are long arc-shaped holes, the width of each arc-shaped hole is 0.2-0.5 mm, the length of each arc-shaped hole is 0.6-1.2 mm, and the number of the dehumidifying holes 107 is 3-6.
The bottle body 100 is a straight cylindrical body, and the first cap 1021 and the second cap 1022 are both transparent plastic caps.
To facilitate the gripping of the bottle body by the robot, a handle 10610 for gripping the bottle body 100 is provided at an outlet of the bottle body 100 near the upper end thereof. Preferably, two handles 106 are provided, which are symmetrically provided on both outer sides of the bottle body 100. In order to facilitate the smooth discharging of the materials after the fermentation of the loose dark tea, the bottle body is designed to be cylindrical, and in order to facilitate the loading and unloading of the material bottle by a manipulator, a handle 106 with the diameter of 2cm and the length of 5cm is arranged at the position 5cm away from the bottle opening. The whole bottle body and the bottle cap are designed to be matched with the whole loose dark tea fermentation production line, and the automatic treatment of each process of the loose dark tea fermentation process is facilitated.
In order to prevent the bottle body and the bottle cap from cracking in the process of high-temperature and high-pressure treatment, the bottle body, the first bottle cap and the second bottle cap are all made of transparent food-grade high-temperature-resistant polypropylene plastic materials.
The tea bottle provided by the invention comprises a bottle body and a bottle cap, wherein a first bottle cap is buckled with an outlet at the upper end of the bottle body, a second bottle cap is arranged at the upper end of the first bottle cap, a breathable water absorption film layer is arranged between the first bottle cap and the second bottle cap, and the first bottle cap and the second bottle cap are also provided with vent holes communicated with the breathable water absorption film layer; the replacement of the air inside and outside the bottle body can be realized in the process of the loose tea fermentation, the oxygen supply amount of the black tea loose tea fermentation is ensured, the breathable water absorption film layer can carry out primary filtration on the air entering the bottle body from the outside, and meanwhile, the breathable water absorption film layer adsorbs the humid air gathered at the bottle opening, so that the water vapor is prevented from being condensed and flowing back into the bottle, the water content of the material at the bottle opening is too high, the pollution of bacteria at the bottle opening is caused, and the process treatment of each section of the black tea loose tea fermentation process is facilitated.
As shown in fig. 17-20, the rotary bottle filling machine adopted by the present invention includes a turntable 201, a bottle feeding station 2011, a bottle filling station 2012, a punching station 2013, and a bottle discharging station 2014 are sequentially disposed on the turntable 201, a clamping and lifting mechanism 202 is disposed on a bottom surface of the turntable 201, and the clamping and lifting mechanism 202 is configured to lift the bottle frame 203 of the filled bottle; as shown in fig. 20, the rotation shaft 2040 is driven to rotate by the third driving device 2030, and the end of the rotation shaft 2040 is connected to the turntable 201, thereby achieving the automatic rotation of the turntable 201. As shown in fig. 21 and 22, a plurality of charging holes 204 are respectively formed at each corresponding station on the turntable 201, a punching device 205 for punching loose tea in a charging bottle is arranged at the punching station 2013 on the turntable 4, and the charging holes 204 respectively correspond to the bottle openings of the charging bottles in the charging bottle frame 203 one by one. The turntable 201 drives the material-loading bottle frame 203 to sequentially enter the bottling station 2012, the punching station 2013 and the bottle-unloading output station 2014 in the rotating process, and the operations of bottling, punching and outputting tea leaves are sequentially completed.
The clamping lifting mechanism 202 comprises a lifting support plate 2021 and driving telescopic rods 2022 positioned on two sides of the lifting support plate 2021, two ends of each driving telescopic rod 2022 are respectively connected with the lifting support plate 2021 and the turntable 201, the charging bottle frame 203 is positioned on the lifting support plate 2021, and when the charging bottle frame is positioned at the bottle feeding station 2011 and the bottle unloading output station 2014, the lifting support plate 2021 descends to enable the charging bottle frame 203 to descend, and the bottle mouth of the charging bottle is separated from the position of the charging hole 204; when the bottle loading station 2012 and the punching station 2013 are located, the lifting supporting plate 2021 is lifted, so that the bottle opening of the charging bottle in the charging bottle frame 203 is attached to the charging hole 204, and the charging and punching processes can be realized.
In order to realize the continuous automatic operation of the bottle frame, as shown in fig. 17 and fig. 25, an automatic bottle frame conveying device 206 is respectively arranged at the bottle feeding station 2011 and the bottle discharging station 2014 on the turntable 201, and comprises a roller conveyor 2061 and a plurality of conveyor chains 2062 positioned below the turntable 201, a plurality of elongated holes 207 arranged in parallel along the conveying direction of the filled bottle frame 203 are formed on each lifting support plate 2021, the conveyor chains 2062 are arranged at the positions of the elongated holes 207 and protrude out of the upper plane of the lifting support plate 2021, and the filled bottle frame 203 can be driven into place by the conveyor chains 2062 by driving the conveyor chains 2062.
A bin 208 is arranged above the bottling station 11 of the turntable 201, a bin sensor (not shown in the figure) for detecting the plane position on the tea is arranged in the bin 208, when the tea in the bin reaches a certain position, the bin sensor can detect, and the bottling amount of the tea in the bin 208 is controlled by controlling the feeding, so that the weight of the loose tea in the bottle frame of each batch tends to be consistent.
In order to realize consistency of tea filling amount in each tea bottle, as shown in fig. 18 and fig. 19, a first driving device 2081 and a plurality of material shifting rollers 2082 arranged in parallel are arranged on the side wall of the lower portion of the storage bin 208, the first driving device 2081 is used for driving the material shifting rollers 2082 to rotate, the material shifting rollers 2082 comprise a plurality of rotating shafts 20821 arranged in parallel and a plurality of shifting forks 20822 vertically arranged on the rotating shafts 20821, the number of the rotating shafts 20821 is equal to the number of rows or columns of the material bottles in the bottle charging frame 203, and the shifting forks 20822 are positioned above the area where each material filling hole 204 is located. In the figure 19, 3 shifting forks 20822 arranged in the same direction are arranged at the positions corresponding to the charging holes 204, the directions of two adjacent groups of shifting forks on the same rotating shaft 20821 are arranged at 180 degrees, the rotating directions of the rotating shafts keep the same speed, and the rotating directions are the same.
In order to prevent the side wall of the bin from being stuck to the turntable, as shown in fig. 18, cleaning brushes 209 are respectively disposed on two side walls of the bottom end of the bin 208, the cleaning brushes 209 contact with the upper end surface of the turntable 201 9, and the cleaning brushes 209 may be silica gel or other soft materials. In the rotating process of the turntable 201, the cleaning brush 209 can clean the loose tea left over on the turntable 201, so as to prevent accumulation and further influence the rotating flexibility of the turntable 201.
As shown in fig. 23 and 24, the punching device 205 is located above the turntable 201, and includes a punching support 2051, a guide rail 2052, a driving mechanism 2053, and a plurality of punching tapered rods 2054, the punching tapered rods 2054 are vertically arranged on the punching support 2051, two ends of the punching support 2051 are slidably connected with the guide rail 2052 which is vertically arranged, the driving mechanism 2053 is used for driving the punching support 2051 to move up and down along the guide rail 2052, and the plurality of punching tapered rods 2054 are in one-to-one correspondence with the charging holes 204 at each station on the turntable 201.
In order to better protect the bulk tea materials in the tea bottle, as shown in fig. 24, a second driving device 2010 is further arranged at the punching station 2013 on the turntable 201, and a main transmission gear 2020101 is arranged on an output shaft of the second driving device 2010; the upper end of each punching conical rod 2054 is provided with a transmission gear 2020 for driving the punching conical rod to rotate, the transmission gears 2020 are meshed with each other to realize transmission, the main transmission gear 2020101 is meshed with the transmission gear 2020 of one punching conical rod and sequentially drives the punching conical rods 2054 to rotate, and the punching conical rods 2054 rotate while descending.
The bottle feeding station 2011, the bottle filling station 2012, the punching station 2013 and the bottle discharging station 2014 are arranged in equal parts along the circumference of the turntable 201.
The specific operation process is as follows:
firstly, a loading bottle frame 203 is placed on a rolling bar conveyer belt 2061, the loading bottle frame 203 enters a bottle feeding station 2011 under the action of the rolling bar conveyer belt 2061 and a plurality of conveyer chains 2062, a lifting support plate 2021 is lifted to enable the mouth of a tea bottle in the loading bottle frame to be attached to a loading hole of a turntable 201, the loading bottle frame is rotated to a bottle filling station 2012 under the rotation action of the turntable, loose tea in a bin is stirred into the tea bottle under the action of a stirring roller, when the loose tea in the bin is in an empty state, the turntable is rotated to enable the loading bottle frame to be rotated to a next hole beating station 2013, the loose tea in each tea bottle is punched, the loose tea bottle is rotated to a next discharging station 14 after the hole is punched, the lifting support plate is lowered, the loading bottle frame is output under the action of the conveyer chains and the rolling bar conveyer belts, and the bottle feeding, punching, and discharging processes are automatically completed. The rotary bottle filling machine has the following advantages:
A. according to the tea leaf packaging machine, the rotary table rotating structure is adopted, the bottle feeding station, the bottle filling station, the punching station and the bottle unloading output station are respectively arranged in four directions of the rotary table, the rotary table rotates to drive the material filling bottle frame to rotate, the work of each station is sequentially completed, the working efficiency is high, the distribution of loose tea in the material filling bottle is more uniform and consistent, and the phenomena of material leakage and material scattering are avoided.
B. According to the invention, the automatic feeding and the automatic discharging of the bottle frame of the charging bottle can be rapidly realized by arranging the automatic conveying device, the organic combination of all stations is realized, and the automation degree is higher.
C. In addition, the bin is also provided with the material shifting roller, and the shifting fork on the material shifting roller can more efficiently distribute the loose tea, so that the consistency of the materials in each tea bottle is kept.
D. According to the invention, the second driving device for driving the punching conical rod to rotate is arranged in the punching device, so that a certain rotating speed is kept in the falling process of the punching device, punching is easier to realize, and the damage of loose tea is greatly reduced.
The equipment involved in the preparation method of the golden flower loose tea is the existing equipment except the equipment, such as stacking equipment, Korea thumb Xilong company M4Z01, sterilizing equipment, Jiangsu Changning pressure vessel manufacturing Limited company CNMQ-50.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.

Claims (7)

1. A method for fermenting loose tea golden flowers is characterized by comprising the following steps:
s1, rehydrating the raw tea by a rehydration stirrer until the water content is 16-35 wt%;
s2, subpackaging the rehydrated tea leaves in a charging bottle by a rotary bottling machine, stacking the tea leaves, sterilizing the stacked tea leaves in a high-temperature and high-pressure sterilizer, cooling the sterilized charging bottle in a cooling chamber, and allowing the temperature of the sterilized charging bottle to be reduced to 30-80 ℃ to enter an inoculation chamber for inoculation;
the charging bottle comprises a bottle body and a bottle cap, the bottle cap comprises a first bottle cap and a second bottle cap, the first bottle cap is buckled with an outlet at the upper end of the bottle body, the second bottle cap is arranged at the upper end of the first bottle cap, a breathable water absorption film layer is arranged between the first bottle cap and the second bottle cap, and vent holes communicated with the breathable water absorption film layer are further formed in the first bottle cap and the second bottle cap;
the first bottle cap comprises a first connecting part buckled with the bottle body and a second connecting part buckled with the second bottle cap, the first connecting part and the second connecting part are connected through a connecting sheet, the connecting sheet is provided with a plurality of vent holes, and the breathable water absorption film layer is arranged on the connecting sheet;
a plurality of moisture discharging holes which are directly communicated with the vent holes on the second bottle cap are formed in the outer edge of the connecting piece;
s3, fermenting the inoculated material charging bottle in a fermentation chamber at the fermentation temperature of 20-40 ℃ and the humidity of 30-75% for 6-10 days;
s4, feeding the fermented tea leaves into an automatic discharging machine, taking the tea leaves out of a material bottle, and putting the tea leaves into a baking pan to be dried until the water content is 5-12 wt% to obtain the tea leaf.
2. The method for fermenting loose golden camellia tea as claimed in claim 1,
the temperature of the sterilization treatment in the step S2 is 80-125 ℃, and the sterilization time is 5-35 min.
3. The method for fermenting golden camellia nitidissima as claimed in claim 1, wherein the inoculation amount in the step S3 is 1-12 wt%.
4. The method for fermenting the loose tea golden flower according to claim 3, wherein the inoculation is carried out by using a liquid culture eurotium cristatum strain.
5. The method for fermenting the loose tea golden camellia according to claim 1, wherein the rehydration stirrer comprises a stirring barrel, a stirring shaft and a plurality of groups of stirring blades fixedly connected with the stirring shaft, a water path control device for sprinkling water is further arranged in the stirring barrel, the water path control device atomizes and sprays water to the stirring barrel, and the uniform rehydration process is completed under the action of the stirring blades.
6. The method for fermenting the loose tea golden flower as claimed in claim 4, wherein the inoculating operation is that the bottle cap of the material containing bottle is opened, the Eurotium cristatum strain is inoculated on the tea leaves, and then the bottle cap is closed.
7. The method for fermenting the loose tea golden flower as claimed in any one of claims 1 to 6, wherein the loose tea is one or a mixture of a plurality of Anhua dark tea, Pu' er tea, Liupu tea, oolong tea, white tea, black tea and green tea.
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