CN106402111B - A kind of spirit level pendulum prism pastes tooling and application method - Google Patents
A kind of spirit level pendulum prism pastes tooling and application method Download PDFInfo
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- CN106402111B CN106402111B CN201611111056.XA CN201611111056A CN106402111B CN 106402111 B CN106402111 B CN 106402111B CN 201611111056 A CN201611111056 A CN 201611111056A CN 106402111 B CN106402111 B CN 106402111B
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- floor push
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- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000003848 UV Light-Curing Methods 0.000 claims abstract description 31
- 239000000839 emulsion Substances 0.000 claims abstract description 18
- 238000007711 solidification Methods 0.000 claims description 35
- 230000008023 solidification Effects 0.000 claims description 35
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 230000033228 biological regulation Effects 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- 239000013078 crystal Substances 0.000 claims description 3
- 238000001723 curing Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 230000010355 oscillation Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 238000004026 adhesive bonding Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract description 2
- 230000008878 coupling Effects 0.000 description 8
- 238000010168 coupling process Methods 0.000 description 8
- 238000005859 coupling reaction Methods 0.000 description 8
- 230000003287 optical effect Effects 0.000 description 8
- 239000010410 layer Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 239000003292 glue Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000001934 delay Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000011017 operating method Methods 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The invention discloses a kind of spirit level pendulum prisms to paste tooling and application method.The tooling includes floor push, desk body frame, electric box, pendulum prism stickup main body, desktop, UV curing, foot-operated pneumatic operated valve, technical papers holder, support plate and control system, desktop is fixed to desk body frame upper layer by screw, electric box and support plate are fixed to desk body frame lower layer by screw, UV curing main bodys are placed in support plate, pendulum prism is pasted main body and is attached by screws on desktop, technical papers holder is put on desktop, and floor push is that action control input terminal is connected to control system.Using the present invention, it can be achieved that the real-time continuous of fitted position reconciles the universal of tooling, tooling realizes the clamping of part, the working strength for having saved the clamping time, having improved efficiency of assembling, reducing worker using pneumatic element.Tooling reduces just hardening time, while reducing cementing stress, improves work efficiency using light-sensitive emulsion as glueing material.
Description
Technical field
The present invention relates to the assembly equipment of pendulum mass, pendulum prism in spirit level assembling process, more particularly to a kind of spirit level pendulum
Prism pastes tooling and application method.
Background technology
The pendulum prism of spirit level pastes the center of gravity for directly affecting spirit level light path deflection situation and pendulum mass group, while influencing water
Image height is low in quasi- instrument assembling process, intersects the adjusting of precision and compensation range, can also influence the adjusting slightly aimed at, traditional spirit level
Pendulum prism bonding method is machinery positioning, and pendulum mass, pendulum prism rely on the same part different location and positioned, matched after positioning
It is unadjustable to close size, and the universal difference of tooling, tooling needs to carry out corresponding design according to different design of part, while former
Tooling clamping mode is manual screws clamp, and great work intensity is not easy to batch production use, and in addition former barbola work is with glue
Epoxide-resin glue, just hardening time is long and weld is also easy to produce stress after being glued for glue, influences assembly first-time qualification rate, while shadow
Ring instrument image quality.
Invention content
In view of the above disadvantage of the existing technology, the purpose of the present invention is to provide a kind of spirit level pendulum prisms to paste work
Dress and application method, to solve the above problems.
To achieve the above object, the technical solution adopted by the present invention is that：A kind of spirit level pendulum prism stickup tooling, feature
It is：It includes floor push, desk body frame, electric box, pendulum prism stickup main body, desktop, UV that spirit level pendulum prism, which pastes tooling,
Curing, foot-operated pneumatic operated valve, technical papers holder, support plate and control system, wherein desktop are fixed to desk body frame by screw
Frame upper layer, electric box and support plate are fixed to desk body frame lower layer by screw, and UV curing main bodys are placed in support plate, put
Prism is pasted main body and is attached by screws on desktop by desktop reserving installation hole, and technical papers holder is put on desktop, foot
It is that action control input terminal is connected to control system to step on switch.
Pendulum prism of the present invention pastes main body and is divided into two large divisions, and a part is pendulum mass positioning device, and another part is
Prism positioning device is put, pendulum mass positioning device includes clamping device, main riser and buffer unit；Buffer unit include limited block,
Compression spring and guide post, compression spring and guide post are fitted into limited block, and guide post is pressed on compression spring；Clamping device and buffer unit pass through screw
It is installed on main riser, main riser is fixed to by pin and hex screw on mounting base, and mounting base is fixed by screw
Onto the desktop.
Pendulum prism positioning device of the present invention include two-dimensional stage connecting plate, LY-60 two-dimensional stages, support plate, floor,
Ultraviolet light fixtures, band guide rail cylinder, cylinder, link block, guide rail, pneumatic-finger assembly and ultraviolet lamp adjustment frame, wherein gas
Start refer to assembly be connected by screw inside the U-type groove of link block, cylinder is connected to connection by cylinder rod end thread
Above block, for link block by being screw fastening on the sliding block of guide rail, guide rail makes it be tightly attached to support plate just with cylinder by screw
Face, UV curing cures head and is fixed in ultraviolet lamp adjustment frame by jackscrew, and is fixed to ultraviolet lamp by jackscrew and fixes
In frame corresponding aperture, ultraviolet light fixtures are fixed to by screw in the short face in the guide rail L-type face with guide rail cylinder, band guide rail cylinder
It being fixed to behind support plate and is adjacent to by screw, floor is connect by screw with support plate, to enhance the stability of support plate,
Support plate is connected by screw LY-60 two-dimensional stages upper surface again, is then connected by screw LY-60 two-dimensional stages, then lead to
It crosses LY-60 two-dimensional stage bottom layer preformed holes to be connected on two-dimensional stage connecting plate, two-dimensional stage connecting plate is connected by screw again
It is connected on the mounting base.
It is fixed that the main riser of pendulum mass positioning device of the present invention is equipped with upper positioning surface, right positioning surface and rear-locating face, pendulum mass
Position device relies on upper positioning surface, right positioning surface and the rear-locating face of main riser and the upper positioning surface of pendulum mass, right positioning surface and determines afterwards
Plane cooperation positioning pendulum mass.
The pneumatic-finger assembly of pendulum prism positioning device of the present invention is respectively to position finger, pneumatic-finger and clamping
Finger, positioning finger are fixed to the outside at a folding finger end of pneumatic-finger by screw, and holding finger is solid by screw
Surely the X of prism is put in the outside for arriving another folding finger end of pneumatic-finger, Y-direction positioning is by positioning finger and clamping
The cooperation positioning pendulum prism of finger and positioning surface, right positioning surface and rear-locating face on pendulum prism.
A kind of spirit level pendulum prism of the present invention pastes the application method of tooling, it is characterised in that：It has the following steps：
Step 1: opening tooling panel switches and matching air cock, check that air gauge is aobvious in pressure regulation valve assembly in electric box
Whether normal show；
Step 2: around the main riser of pin rotation, LY-60 two-dimensional stage calibration tools are adjusted,
It is pasted on the main riser of main body Step 3: pendulum mass is placed into 1# pendulum prisms, pendulum mass positioning surface is corresponding with main riser
Positioning surface coordinates, and steps on the 1# floor push being connect with input interface PI1, and 1# floor push is closed, the cylinder in clamping device
Air inlet, cylinder rod stretching hold out against pendulum mass；
Step 4: pendulum prism positioning surface is adjacent to positioning finger positioning surface, the 1# feet being connected with input interface PI1 are stepped on again
Switch is stepped on, 1# floor push is closed, the parallel split finger tightening of pneumatic-finger air inlet, to drive positioning finger and clamp finger
Tightening, pendulum prism clamp；
Step 5: third time steps on the 1# floor push being connected with input interface PI1,1# floor push is closed, and cylinder pushes away
Dynamic link block makes pendulum prism that is located, clamping that the spring force in buffer unit be overcome to move down along guide rail, until connection
Block is contacted with limited block；
Step 6: in pendulum mass dispensing groove location point light-sensitive emulsion；
Step 7: stepping on 1# rides pneumatic operated valve, band guide rail cylinder guide rod stretches out, and drives 1# solidifications head, the 2# of UV curing
Solidification head moves down；
Step 8: stepping on the 3# floor push being connected with UV curing, 1# solidifications head, the 2# of UV curing cure head work
Make, 3# solidifications head, 4# solidification heads do not work, to carry out just solidification to light-sensitive emulsion；
It is pasted on the main riser of main body Step 9: pendulum mass is placed into 2# pendulum prisms, pendulum mass positioning surface is positioned with main riser
Face coordinates, and steps on the 4# floor push being connect with input interface PI3, and floor push is closed, the cylinder intake in clamping device, gas
Cylinder rod stretching holds out against pendulum mass；
Step 10: pendulum prism positioning surface, which is adjacent to positioning finger, corresponds to positioning surface, steps on be connected with input interface PI3 again
4# floor push, floor push are closed, pneumatic-finger air inlet, parallel split finger tightening, to drive positioning finger and clamping
Finger is tightened, and pendulum prism clamps；
Step 11: third time steps on the 4# floor push being connected with input interface PI3, floor push is closed, and cylinder pushes away
Dynamic link block makes pendulum prism that is located, clamping that the spring force in buffer unit be overcome to move down along guide rail, until connection
Block is contacted with limited block；
Step 12: in pendulum mass dispensing groove location point light-sensitive emulsion；
Step 13: stepping on 2# rides pneumatic operated valve, band guide rail cylinder guide rod stretches out, the 3# solidifications head of drive UV curing,
4# solidification heads move down；
Step 14: stepping on the 3# floor push being connected with UV curing, 1# solidifications head, the 2# of UV curing cure head not
Work, 3# cures head, 4# solidification head work, to carry out just solidification to light-sensitive emulsion；
Step 15: stepping on the 2# floor push being connected with input interface PI2,2# floor push is closed, and removes just solidification
Pendulum mass 11 afterwards；
Step 16: repeating step 3 to step 8；
Step 17: stepping on the 5# floor push being connected with input interface PI4,5# floor push is closed, and removes just solidification
Pendulum mass 11 afterwards；
Step 18: repeating step 9 to step 14.
The present invention generated advantageous effect be：Using the present invention, it can be achieved that the real-time continuous of fitted position reconciles
Tooling it is universal, secondly tooling using pneumatic element realize part clamping, saved the clamping time, improve assembly effect
Rate, the working strength for reducing worker, and tooling reduces just hardening time, simultaneously using light-sensitive emulsion as glueing material
Reduce cementing stress.The first solidification that part glue joint shortens assembly is carried out using light-sensitive emulsion, is improved work efficiency, simultaneously
Smaller with the internal stress generated due to light-sensitive emulsion, instrument image quality is preferable compared with the pendulum prism image quality pasted with former tooling.
Description of the drawings
Fig. 1 is structure of the invention shaft side figure；
Fig. 2 is structure of the invention front view；
Fig. 3 is workpiece shaft side figure of the present invention；
Fig. 4 is workpiece front view of the present invention；
Fig. 5 is workpiece right view of the present invention；
Fig. 6 is that present invention pendulum prism pastes main body shaft side figure；
Fig. 7 is that present invention pendulum prism pastes main body left view；
Fig. 8 is buffer unit sectional view of the present invention；
Fig. 9 is pneumatic-finger assembly shaft side figure of the present invention；
Figure 10 is the main riser shaft side figure of the present invention；
Figure 11 is electric box shaft side figure of the present invention；
Figure 12 is electric box vertical view of the present invention；
Figure 13 is control system hardware block diagram of the present invention；
Figure 14 is the input port PI1, PI2, PI3, PI4 of the present invention schematic diagram；
Figure 15 is AVR chips of the present invention, external crystal oscillation circuit, reset circuit schematic diagram；
Figure 16 is ISP interface circuits schematic diagram of the present invention；
Figure 17 is power circuit principle figure of the present invention；
Figure 18 is Px interface principles figure of the present invention；
Figure 19 is invention relay sample schematic diagram；
Figure 20 is coordinate system diagram of the present invention.
Specific implementation mode
Below in conjunction with attached drawing, the invention will be further described：
As shown in Figure 1 and Figure 2, it includes floor push 1, desk body frame 2, electric box that a kind of spirit level pendulum prism, which pastes tooling,
3, pendulum prism pastes main body 4, desktop 5, UV curing 6, foot-operated pneumatic operated valve 7, technical papers holder 8, support plate 9 and control system
System, wherein desktop 5 are fixed to 2 upper layer of desk body frame, electric box 3 and support plate 9 by screw and are fixed to desk body frame by screw
2 lower layer of frame, 6 main body of UV curing are placed in support plate 9, and pendulum prism pastes main body 4 and passes through 5 reserving installation hole screw of desktop
Fixed on desktop 5, technical papers holder 8 is put on desktop 5, and floor push 1 is that action control input terminal is connected to control
System.
As shown in Figure 1, Figure 2, shown in Fig. 6, Fig. 7 and Fig. 8, pendulum prism of the invention is pasted main body 4 and is divided for two large divisions, a part
For pendulum mass positioning device, another part is pendulum prism positioning device, and pendulum mass positioning device includes clamping device 4-3, main riser 4-2
With buffer unit 4-15；Buffer unit 4-15 includes limited block 4-15-1, compression spring 4-15-2 and guide post 4-15-3, compression spring 4-15-2
It is fitted into limited block 4-15-1 with guide post 4-15-3, guide post 4-15-3 is pressed on compression spring 4-15-2；Clamping device 4-3 and buffering
Device 4-15 is installed to by screw on main riser 4-2, and main riser 4-2 is fixed to peace by pin 4-16 and hex screw 4-17
It fills on bottom plate 4-1, mounting base 4-1 is fixed to by screw on desktop 5.
As shown in Fig. 6, Fig. 7 and Figure 20, the Z-direction positioning of pendulum prism 10 then relies on the limited block in buffer unit 4-15
The contact limit of 4-15-1 corresponding surfaces ensures positioning surface 11-1 assembly on positioning surface 10-1 to pendulum mass 11 on Z-direction pendulum prism 10
Size, while guide post 4-15-3 slows down the decrease speed of pendulum prism 10 with compression spring 4-15-2 collective effects, prevents falling speed mistake
Soon, impact is excessive, and positioning shifts.
As shown in Figure 1, Figure 2, Figure 7 and Figure 8, pendulum prism positioning device of the invention include two-dimensional stage connecting plate 4-4,
LY-60 two-dimensional stages 4-5, support plate 4-6, floor 4-7, ultraviolet light fixtures 4-8, band guide rail cylinder 4-9, cylinder 4-10, connect
Meet block 4-11, guide rail 4-12, pneumatic-finger assembly 4-13 and ultraviolet lamp adjustment frame 4-14, wherein pneumatic-finger assembly 4-13
It is connected by screw inside the U-type groove of link block 4-11, cylinder 4-10 is connected to link block 4- by cylinder rod end thread
Above 11, by being screw fastening on the sliding block of guide rail 4-12, guide rail 4-12 and cylinder 4-10 is made link block 4-11 by screw
It is tightly attached to the fronts support plate 4-6, and UV curing 6 cures head and is fixed in ultraviolet lamp adjustment frame 4-14 by jackscrew, and passes through
Jackscrew is fixed in ultraviolet light fixtures 4-8 corresponding apertures, and ultraviolet light fixtures 4-8 is fixed to band guide rail cylinder by screw
In the short face in the guide rail L-type face of 4-9, band guide rail cylinder 4-9 is fixed to behind support plate 4-6 and is adjacent to, floor 4-7 by screw
It is connect with support plate 4-6 by screw, to enhance the stability of support plate 4-6, support plate 4-6 is connected by screw LY- again
Then 60 upper surfaces two-dimensional stage 4-5 are connected by screw LY-60 two-dimensional stage 4-5, then pass through the bottoms LY-60 two-dimensional stage 4-5
Portion's layer preformed hole is connected on two-dimensional stage connecting plate 4-4, and two-dimensional stage connecting plate 4-4 is connected by screw mounting base again
On 4-1.
As shown in Fig. 6, Fig. 7 and Figure 20, pendulum mass 11 of the invention can be by rotating main riser 4-2 adjustment pendulum around pin 4-16
Body 11 and pendulum prism 10 angle about the z axis, by adjusting LY-60 two-dimensional stages 4-5 may be implemented pendulum prism 10 and pendulum mass 11 it
Between about X, the fit dimension of Y-direction.
As shown in Fig. 1, Fig. 5, Fig. 6 and Figure 10, the main riser 4-2 of pendulum mass positioning device of the invention is equipped with upper positioning surface 4-
2-1, right positioning surface 4-2-2 and rear-locating face 4-2-3, pendulum mass positioning device rely on the upper positioning surface 4-2-1 of main riser 4-2, the right side
Positioning surface 4-2-2 and rear-locating face 4-2-3 and the upper positioning surface 11-1, right positioning surface 11-2 and rear-locating face 11-3 of pendulum mass 11 match
Close positioning pendulum mass 11.
As shown in Fig. 4, Fig. 5, Fig. 6, Fig. 9 and Figure 20, the pneumatic-finger assembly 4- of pendulum prism positioning device of the invention
13 be respectively positioning finger 4-13-1, pneumatic-finger 4-13-2 and holding finger 4-13-3, and positioning finger 4-13-1 passes through screw
The outside at a folding finger end fixed to pneumatic-finger 4-13-2, holding finger 4-13-3 are fixed to pneumatic hand by screw
The outside for referring to another folding finger end of 4-13-2, put the X of prism 10, Y-direction positioning be by position finger 4-13-1 and
Holding finger 4-13-3 and the cooperation positioning of positioning surface 10-1, right positioning surface 10-2 and rear-locating face 10-3 on pendulum prism 10 are put
Prism 10.
As is illustrated by figs. 11 and 12, electric box 3 of the invention includes pressure regulation valve assembly 3-1, antinose-dive leg 3-2, heat dissipation
Fan 3-3, solenoid valve 3-4, cooling fin 3-5, solenoid valve mounting plate 3-6, wherein cooling fin 3-5 are affixed on the electromagnetism of solenoid valve 3-4
Side is switched, solenoid valve 3-4 is connected by screw on solenoid valve mounting plate 3-6, and solenoid valve mounting plate 3-6 is installed by screw
On the platform built to antinose-dive leg 3-2 middle layers position aluminium section bar, pressure regulation valve assembly 3-1 is installed to babinet branch by screw
In the square tube of frame 3-2 aluminum interlayer proximate matters, radiator fan 3-3 is installed to the sides antinose-dive leg 3-2 by screw.
Tracheae in electric box 3 is connected to pendulum prism by the tracheae preformed hole on desktop 5 and pastes the correspondence cylinder of main body 4
On.Compressed air enters solenoid valve 3-4 after filtering out the moisture in compressed gas by pressure regulation valve assembly 3-1.
As shown in Figure 13, Figure 14, Figure 15, control system of the invention uses AVR single chip ATMEGA16L for master chip,
AVR master chips are connect by input interface with floor push 1, external crystal oscillation circuit, reset circuit, power circuit, ISP interface electricity
Road, Px interfaces are connect with AVR master chips respectively, and AVR master chips connect relay, and relay connects solenoid valve.AVR master chips are used
Floor push 1 is inputted as signal, and input signal handles the sound for being converted into control system repeat circuit by AVR internal processes
It answers, relay output end is connected to solenoid valve, to realize the control to solenoid valve.
Chip used control system is AVR chips（ATMEGA16L）, power supply power supply is powered for 12V2.1A Switching Power Supplies, logical
Cross action control of the control system realization to solenoid valve in electric box 3.
Figure 16 is control system ISP interface principle figures of the present invention.Figure 18 is Px interface principles figure of the present invention.
As shown in figure 17, power interface mainly uses LM2576 power supply chips.As shown in figure 19, control system of the present invention
Relay mainly uses HK4100F-DC5V chips.
As shown in Figure 1 and Figure 2, pendulum prism of the invention is pasted main body 4, electric box 3 and 7 quantity of foot-operated pneumatic operated valve and is set as
Two sets, floor push 1 is set as five sets, wherein four sets are the control switch of electric box 3, it is a set of for UV curing control switch.
The UV curing 6 that the present invention uses is four for solidification head output, solidification head quantity：Be respectively 1# solidifications head 6-1,
2# cures head 6-2,3# solidification head 6-3,4# solidification head 6-4.As shown in Figure 1：It is respectively that 1# pendulum prisms paste main body from left to right
Main body is pasted with 2# pendulum prisms, is from left to right 1# floor push, 2# floor push, 3# floor push, 4# floor push and 5#
Floor push rides pneumatic operated valve for 1# from left to right and 2# rides pneumatic operated valve.
The UV curing 6 that the present invention uses realizes the splicing of pendulum prism 10 and pendulum mass 11 by curing light-sensitive emulsion.
The operation principle and using method that spirit level pendulum prism pastes tooling has the following steps：
1, tooling panel switches are opened and match air cock, check that air gauge is shown on pressure regulation valve assembly 3-1 in electric box 3
It is whether normal；
2, around the main riser 4-2 of pin rotation, LY-60 two-dimensional stage 4-5 calibration tools are adjusted；
3, pendulum mass 11 is placed into 1# pendulum prisms to paste on the main riser 4-2 of main body 4,11 positioning surface of pendulum mass and main riser 4-
2 correspond to positioning surface cooperation, step on the 1# floor push 1 being connect with input interface PI1, and 1# floor push 1 is closed, optical coupling element
Work is connected, input interface IN1 level switchs to low level by high level, and AVR single chip recognizes the low level of input interface IN1
Signal, microcontroller internal processes handle IN1 input signals, and by the ports OUT1 output make 1# relays work, 1# after
Electrical work controls corresponding electromagnetic valve work, the cylinder in clamping device 4-3（Shown in Fig. 3）Air inlet, cylinder rod stretching are held out against
Pendulum mass 11, while 1# relays are closed for several seconds by AVR single motor internal processes control delay；
4, pendulum 10 positioning surface of prism is adjacent to positioning finger 4-13-1 positioning surfaces, steps on be connected with input interface PI1 again
1# floor push 1,1# floor push 1 are closed, and optical coupling element connects work, and input interface IN1 level is switched to low by high level
Level, AVR single chip recognize the low level signal of input interface IN1, microcontroller internal processes to IN1 input signals at
Reason, and so that 2# relays is worked by the output of the ports OUT2, the corresponding electromagnetic valve work of 2# relay job controls, pneumatic-finger 4-
13-2 air inlets, parallel split finger tightening put prism 10 to drive positioning finger 4-13-1 and clamp finger 4-13-3 tightenings
It clamps, while being closed after controlling 2# relay delays in work several seconds by program；
5, it steps on foot-operated 1, the 1# floor push 1 of opening of the 1# being connected with input interface PI1 for the third time to be closed, optical coupling element connects
Logical work, input interface IN1 switch to low level by level by high level, and AVR single chip recognizes the low level of input interface IN1
Signal, microcontroller internal processes handle IN1 input signals, and by the ports OUT3 output make 3# relays work, 3# after
Electrical work controls corresponding electromagnetic valve work, and cylinder 4-10 pushes link block 4-11 to make pendulum prism 10 that is located, clamping
The spring force in buffer unit 4-15 is overcome to move down along guide rail 4-12, until link block 4-11 and limited block 4-15-1 connects
It touches, 3# relays postpone to close for several seconds after still controlling work via SCM program；
6, the appropriate light-sensitive emulsion of operating procedure point is pressed in pendulum mass dispensing groove location；
7, it steps on 1# and rides pneumatic operated valve 7, band guide rail cylinder 4-9 guide rods stretch out, and drive 1# solidification head 6-1,2# solidification heads 6-2
It moves down；
8, step on that the 3# that is connected with UV curing is foot-operated to be opened, 1# solidification heads 6-1,2# of 1, UV curing cure head 6-2 works
Make, 3# solidification head 6-3,4# solidifications head 6-4 does not work, to carry out just solidification to light-sensitive emulsion；
9, pendulum mass 11 is placed into 2# pendulum prisms to paste on the main riser 4-2 of main body 4,11 positioning surface of pendulum mass and main riser 4-
2 positioning surfaces coordinate, and step on the 4# floor push 1 being connect with input interface PI3, and floor push 1 is closed, and optical coupling element connects work
Make, input interface IN3 level switchs to low level by high level, and AVR single chip recognizes the low level letter of input interface IN3 inputs
Number, microcontroller internal processes handle IN3 input signals, and so that 7# relays is worked by the output of the ports OUT7,7# relays
The corresponding electromagnetic valve work of device job control, the cylinder in clamping device 4-3（As shown in Figure 6）Air inlet, cylinder rod stretching are held out against
Pendulum mass 11, while 7# relays are closed for several seconds by AVR single motor internal processes control delay；
10, pendulum 10 positioning surface of prism is adjacent to positioning finger 4-13-1 and corresponds to positioning surface, steps on again and input interface PI3 phases
4# floor push 1 even, floor push 1 are closed, and optical coupling element connects work, and input interface IN3 level is switched to by high level
Low level, AVR single chip recognize the low level signal of input interface IN3 inputs, and microcontroller internal processes are to IN3 input signals
It is handled, and so that 8# relays is worked by the output of the ports OUT8, the corresponding electromagnetic valve work of 8# relay job controls, pneumatically
Finger 4-13-2 air inlets, parallel split finger tightening, to drive positioning finger 4-13-1 and clamp finger 4-13-3 tightenings, pendulum
Prism 10 clamps, while being closed after controlling 8# relay delays in work several seconds by program；
11, the 4# floor push 1 being connected with input interface PI3 is stepped on for the third time, and floor push 1 is closed, optical coupling element
Work is connected, input interface IN3 level switchs to low level by high level, and AVR single chip recognizes the low of input interface IN3 inputs
Level signal, microcontroller internal processes handle IN3 input signals, and so that 9# relays is worked by the output of the ports OUT9,
The corresponding electromagnetic valve work of 9# relay job controls, cylinder 4-10 push link block 4-11, make pendulum rib that is located, clamping
Mirror 10 overcomes the spring force in buffer unit 4-15 to move down along guide rail 4-12, until link block 4-11 and limited block 4-15-1
Contact, 9# relays postpone to close for several seconds after still controlling work via SCM program；
12, the appropriate light-sensitive emulsion of operating procedure point is pressed in pendulum mass dispensing groove location；
13, it steps on 2# and rides pneumatic operated valve, band guide rail cylinder 4-9 guide rods stretch out, the 3# solidification heads 6-3 of drive UV curing 6,
4# solidifications head 6-4 is moved down；
14, the 3# floor push 1 being connected with UV curing, 1# solidification head 6-1,2# solidification heads 6-2 of UV curing 6 are stepped on
It does not work, 3# cures head 6-3,4# solidification head 6-4 work, to carry out just solidification to light-sensitive emulsion；
15, the 2# floor push 1 being connected with input interface PI2 is stepped on, 2# floor push 1 is closed, and optical coupling element is connected
Work, input interface IN2 level switch to low level by high level, and AVR single chip recognizes the low level of input interface IN2 inputs
Signal, microcontroller internal processes handle IN2 input signals, and are made by the ports OUT4, the ports OUT5, the output of the ports OUT6
4# relays, 5# relays, the work of 6# relays, 4# relays, 5# relays, the corresponding solenoid valve of 6# relay job controls
Pendulum mass 11 after just solidification is removed in work；
16, step 3 is repeated to step 8；
17, the 5# floor push 1 being connected with input interface PI4 is stepped on, 5# floor push 1 is closed, and optical coupling element is connected
Work, input interface IN4 level switch to low level by high level, and AVR single chip recognizes the low level of input interface IN4 inputs
Signal, microcontroller internal processes handle IN4 input signals, and defeated by the ports OUT10, the ports OUT11, the ports OUT12
Send as an envoy to 10# relays, 11# relays, 12# relays work, 10# relays, 11# relays, 12# relay job controls pair
The electromagnetic valve work answered removes pendulum mass 11 after just solidification；
18, step 9 is repeated to step 14.
In conclusion the real-time continuous adjustable of fitted position may be implemented in the present invention, assembly precision is improved, and due to
The controllability of tooling, tooling also improve a lot for the general adaptability of different pendulum prisms, while tooling is using pneumatically
Element realizes the clamping of part, the working strength for having saved the clamping time, having improved efficiency of assembling, reducing worker.
Claims (10)
1. a kind of spirit level pendulum prism pastes tooling, it is characterised in that：It includes floor push that spirit level, which puts prism to paste tooling,
（1）, desk body frame（2）, electric box（3）, pendulum prism paste main body（4）, desktop（5）, UV curing（6）, foot-operated pneumatic operated valve
（7）, technical papers holder（8）, support plate（9）And control system, wherein the pendulum prism pastes main body（4）It is divided into two big portions
Point, a part is pendulum mass positioning device, and another part is pendulum prism positioning device, the foot-operated pneumatic operated valve（7）It is fixed with pendulum prism
The band guide rail cylinder of position device（4-9）Connection, desktop（5）It is fixed to desk body frame by screw（2）Upper layer, electric box（3）With
Support plate（9）It is fixed to desk body frame by screw（2）Lower layer, UV curing（6）Main body is placed to support plate（9）On, put rib
Mirror pastes main body（4）Pass through desktop（5）Reserving installation hole is attached by screws to desktop（5）On, technical papers holder（8）It puts
Desktop（5）On, floor push（1）It is connected to control system for action control input terminal.
2. a kind of spirit level pendulum prism according to claim 1 pastes tooling, it is characterised in that：The pendulum mass positioning device
Including clamping device（4-3）, main riser（4-2）And buffer unit（4-15）；Buffer unit（4-15）Including limited block（4-15-
1）, compression spring（4-15-2）And guide post（4-15-3）, compression spring（4-15-2）And guide post（4-15-3）It is packed into limited block（4-15-1）In,
Guide post（4-15-3）It is pressed in compression spring（4-15-2）On；Clamping device（4-3）And buffer unit（4-15）It is installed to by screw
Main riser（4-2）On, main riser（4-2）Pass through pin（4-16）And hex screw（4-17）Fixed to mounting base（4-1）On,
Mounting base（4-1）It is fixed to the desktop by screw（5）On.
3. a kind of spirit level pendulum prism according to claim 2 pastes tooling, it is characterised in that：The pendulum prism positioning dress
It sets including two-dimensional stage connecting plate（4-4）, LY-60 two-dimensional stages（4-5）, support plate（4-6）, floor（4-7）, ultraviolet lamp fixes
Frame（4-8）, the band guide rail cylinder（4-9）, cylinder（4-10）, link block（4-11）, guide rail（4-12）, pneumatic-finger assembly
（4-13）With ultraviolet lamp adjustment frame（4-14）, wherein pneumatic-finger assembly（4-13）It is connected by screw link block（4-11）
U-type groove inside, cylinder（4-10）It is connected to link block by cylinder rod end thread（4-11）Above, link block（4-11）It is logical
It crosses and is screw fastening to guide rail（4-12）Sliding block on, guide rail（4-12）With cylinder（4-10）It is set to be tightly attached to support plate by screw
（4-6）Front, UV curing（6）Cure head and ultraviolet lamp adjustment frame is fixed to by jackscrew（4-14）In, and by jackscrew by its
Fixed to ultraviolet light fixtures（4-8）In corresponding aperture, ultraviolet light fixtures（4-8）It is fixed to band guide rail cylinder by screw（4-
9）Guide rail L-type face short face on, band guide rail cylinder（4-9）It is fixed to support plate by screw（4-6）It below and is adjacent to, floor
（4-7）Pass through screw and support plate（4-6）Connection, to enhance support plate（4-6）Stability, support plate（4-6）Pass through spiral shell again
Nail is connected to LY-60 two-dimensional stages（4-5）Then upper surface is connected by screw LY-60 two-dimensional stages（4-5）, then pass through LY-
60 two-dimensional stages（4-5）Bottom layer preformed hole is connected to two-dimensional stage connecting plate（4-4）On, two-dimensional stage connecting plate（4-4）Again
It is connected by screw the mounting base（4-1）On.
4. a kind of spirit level pendulum prism according to claim 2 pastes tooling, it is characterised in that：The pendulum mass positioning device
Main riser（4-2）Equipped with upper positioning surface（4-2-1）, right positioning surface（4-2-2）And rear-locating face（4-2-3）, pendulum mass positioning dress
It sets by main riser（4-2）Upper positioning surface（4-2-1）, right positioning surface（4-2-2）And rear-locating face（4-2-3）With pendulum mass（11）
Upper positioning surface（11-1）, right positioning surface（11-2）And rear-locating face（11-3）Cooperation positioning pendulum mass（11）.
5. a kind of spirit level pendulum prism according to claim 3 pastes tooling, it is characterised in that：The pendulum prism positioning dress
The pneumatic-finger assembly set（4-13）Respectively position finger（4-13-1）, pneumatic-finger（4-13-2）And holding finger（4-
13-3）, position finger（4-13-1）It is fixed to pneumatic-finger by screw（4-13-2）A folding finger end outside, folder
Hold finger（4-13-3）It is fixed to pneumatic-finger by screw（4-13-2）Another folding finger end outside, put prism
（10）X, Y-direction positioning be by position finger（4-13-1）And holding finger（4-13-3）With pendulum prism（10）On positioning
Face（10-1）, right positioning surface（10-2）And rear-locating face（10-3）Cooperation positioning pendulum prism（10）.
6. a kind of spirit level pendulum prism according to claim 1 pastes tooling, it is characterised in that：The electric box（3）Packet
Include pressure regulation valve assembly（3-1）, antinose-dive leg（3-2）, radiator fan（3-3）, solenoid valve（3-4）, cooling fin（3-5）, electromagnetism
Valve mounting plate（3-6）, wherein cooling fin（3-5）It is affixed on solenoid valve（3-4）Electromagnetic switch side, solenoid valve（3-4）Pass through spiral shell
Nail is connected to solenoid valve mounting plate（3-6）On, solenoid valve mounting plate（3-6）It is installed to antinose-dive leg by screw（3-2）It is intermediate
Layer position, pressure regulation valve assembly（3-1）It is installed to antinose-dive leg by screw（3-2）On middle layer proximate matter, radiator fan（3-3）
It is installed to antinose-dive leg by screw（3-2）Side.
7. a kind of spirit level pendulum prism according to claim 1 pastes tooling, it is characterised in that：The control system uses
AVR single chip ATMEGA16L is master chip, and AVR master chips pass through input interface and floor push（1）Connection, external crystal-controlled oscillation electricity
Road, reset circuit, power circuit, ISP interface circuits, Px interfaces are connect with AVR master chips respectively, and AVR master chips connect relay
Device, relay connect solenoid valve.
8. a kind of spirit level pendulum prism according to claim 1 pastes tooling, it is characterised in that：The pendulum prism pastes master
Body（4）, electric box（3）With foot-operated pneumatic operated valve（7）Quantity is set as two sets, floor push（1）It is set as five sets.
9. a kind of spirit level pendulum prism according to claim 1 pastes tooling, it is characterised in that：The UV curing
（6）Pendulum prism is realized by curing light-sensitive emulsion（10）With pendulum mass（11）Splicing.
10. a kind of spirit level pendulum prism pastes the application method of tooling, it is characterised in that：It has the following steps：
Step 1: opening tooling panel switches and matching air cock, electric box is checked（3）Middle pressure regulation valve assembly（3-1）Upper air pressure
Table displays whether normally；
Step 2: around the main riser of pin rotation（4-2）, adjust LY-60 two-dimensional stages（4-5）Calibration tool；
Step 3: by pendulum mass（11）It is placed into 1# pendulum prisms and pastes main body（4）Main riser（4-2）On, pendulum mass（11）Positioning surface
With main riser（4-2）Corresponding positioning surface cooperation, steps on the 1# floor push being connect with input interface PI1（1）, 1# floor push
（1）It is closed, clamping device（4-3）In cylinder intake, cylinder rod stretching holds out against pendulum mass（11）；
Step 4: pendulum prism（10）Positioning surface is adjacent to positioning finger（4-13-1）Positioning surface is stepped on and input interface PI1 phases again
1# floor push even（1）, 1# floor push（1）It is closed, pneumatic-finger（4-13-2）The parallel split finger tightening of air inlet, to
Drive positioning finger（4-13-1）With clamping finger（4-13-3）Prism is put in tightening（10）It clamps；
Step 5: third time steps on the 1# floor push being connected with input interface PI1（1）, 1# floor push（1）It is closed, cylinder
（4-10）Push link block（4-11）, make pendulum prism that is located, clamping（10）Along guide rail（4-12）Overcome buffer unit（4-
15）In spring force move down, until link block（4-11）With limited block（4-15-1）Contact；
Step 6: in pendulum mass dispensing groove location point light-sensitive emulsion；
Step 7: stepping on 1# rides pneumatic operated valve（7）, band guide rail cylinder（4-9）Guide rod stretches out, and drives UV curing（6）1# it is solid
Change head（6-1）, 2# cure head（6-2）It moves down；
Step 8: stepping on and UV curing（6）Connected 3# floor push（1）, UV curing（6）1# cure head（6-1）、2#
Cure head（6-2）Work, 3# cure head（6-3）, 4# cure head（6-4）It does not work, to carry out just solidification to light-sensitive emulsion；
Step 9: by pendulum mass（11）It is placed into 2# pendulum prisms and pastes main body（4）Main riser（4-2）On, pendulum mass（11）Positioning surface
With main riser（4-2）Positioning surface coordinates, and steps on the 4# floor push being connect with input interface PI3（1）, floor push（1）It is closed,
Clamping device（4-3）In cylinder intake, cylinder rod stretching holds out against pendulum mass（11）；
Step 10: pendulum prism（10）Positioning surface is adjacent to positioning finger（4-13-1）Corresponding positioning surface, is stepped on and input interface again
4# floor push connected PI3（1）, floor push（1）It is closed, pneumatic-finger（4-13-2）Air inlet, parallel split finger tightening,
To drive positioning finger（4-13-1）With clamping finger（4-13-3）Prism is put in tightening（10）It clamps；
Step 11: third time steps on the 4# floor push being connected with input interface PI3（1）, floor push（1）It is closed, cylinder
（4-10）Push link block（4-11）, make pendulum prism that is located, clamping（10）Along guide rail（4-12）Overcome buffer unit（4-
15）In spring force move down, until link block（4-11）With limited block（4-15-1）Contact；
Step 12: in pendulum mass dispensing groove location point light-sensitive emulsion；
Step 13: stepping on 2# rides pneumatic operated valve（7）, band guide rail cylinder（4-9）Guide rod stretches out, and drives UV curing（6）3#
Cure head（6-3）, 4# cure head（6-4）It moves down；
Step 14: stepping on the 3# floor push being connected with UV curing（1）, UV curing（6）1# cure head（6-1）、2#
Cure head（6-2）It does not work, 3# cures head（6-3）, 4# cure head（6-4）Work, to carry out just solidification to light-sensitive emulsion；
Step 15: stepping on the 2# floor push being connected with input interface PI2（1）, 2# floor push（1）It is closed, removes just solid
Pendulum mass 11 after change；
Step 16: repeating step 3 to step 8；
Step 17: stepping on the 5# floor push being connected with input interface PI4（1）, 5# floor push（1）It is closed, removes just solid
Pendulum mass 11 after change；
Step 18: repeating step 9 to step 14.
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| CN206257126U (en) * | 2016-12-06 | 2017-06-16 | 天津市威斯曼光学仪器有限公司 | Spirit level pendulum prism pastes frock |
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| US9456508B2 (en) * | 2010-05-28 | 2016-09-27 | Apple Inc. | Methods for assembling electronic devices by internally curing light-sensitive adhesive |
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Denomination of invention: A leveling instrument prism pasting fixture and its usage method Granted publication date: 20180731 Pledgee: Bank of Beijing Limited by Share Ltd. Tianjin branch Pledgor: TIANJIN WISEMAN OPTICAL INSTRUMENT Co.,Ltd. Registration number: Y2024120000014 |