CN106393404B - Robot is intelligently cleared up suitable for high speed railway fragments-free track slab mold - Google Patents
Robot is intelligently cleared up suitable for high speed railway fragments-free track slab mold Download PDFInfo
- Publication number
- CN106393404B CN106393404B CN201611113647.0A CN201611113647A CN106393404B CN 106393404 B CN106393404 B CN 106393404B CN 201611113647 A CN201611113647 A CN 201611113647A CN 106393404 B CN106393404 B CN 106393404B
- Authority
- CN
- China
- Prior art keywords
- assembly
- brush
- frame body
- brush roll
- pass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The present invention provides one kind being suitable for high speed railway fragments-free track slab mold intelligently cleaning robot, it include the drum steel light rail on the ground of workspace, frame body is equipped with above light rail, frame body both ends are respectively equipped with track wheel assembly, track wheel assembly is connected by shaft coupling A with speed reducer, speed reducer is connected with traveling servo motor, and frame body is equipped with cleaning system, dust pelletizing system, and the cleaning system includes dish-type brush assembly, special-shaped brush roll assembly, big brush roll and cylindricality brush assembly.Mold unmanned cleaning work in production line can be achieved in the present invention, realizes intelligent automation, greatly improves work efficiency.
Description
Technical field
The invention belongs to railway equipment technical fields, relate in particular to a kind of suitable for high speed railway fragments-free track slab mould
Tool intelligence cleaning robot.
Background technology
Currently, the non-fragment orbit that high-speed railway uses has, long lifespan, line status are good, are not easy rail swelling track, high speed
The advantages that stone tiny fragments of stone, coal, etc. splashes is not had when driving, a large amount of layings of the ballastless track structure on high-speed railway have become development trend.
The production process of high speed railway fragments-free track slab need to pass through multiple processes, and production procedure is long, while manual operation ring
Section is more, and labor intensity is big, low production efficiency.It has cement residue in the process after demolding of track slab, in mold to leave, simultaneously
Track plates have cleaning demand before re-packing every time.Existing production model needs manual cleaning, and the time is long and labor intensity is big,
And a large amount of dust is generated in scale removal process, worker's health is injured larger.
Invention content
The present invention provides one kind being suitable for high speed railway fragments-free track slab mold intelligently cleaning robot, solves background
Manual cleaning labor intensity is big in technology, ineffective disadvantage.
The technical proposal of the invention is realized in this way：Machine is intelligently cleared up suitable for high speed railway fragments-free track slab mold
People includes the drum steel light rail on the ground of workspace, is equipped with frame body above light rail, frame body both ends are respectively equipped with rail wheel group
Part, track wheel assembly are connected by shaft coupling A with speed reducer, and speed reducer is connected with traveling servo motor, and frame body is equipped with cleaning
System, dust pelletizing system, the cleaning system include dish-type brush assembly, special-shaped brush roll assembly, big brush roll and cylindricality brush assembly；
Preferably, the disc shaped brushes assembly is connect by axis pin with disc shaped brushes lifting cylinder, disc shaped brushes lifting cylinder and disk
Shape brush lifting sliding rail is fixedly connected by bolt assembly with frame body, and disc shaped brushes assembly can realize that Z axis is slided along disc shaped brushes lifting sliding rail
It is dynamic；
Preferably, the special-shaped brush roll assembly is connect by axis pin with special-shaped brush roll lifting cylinder, special-shaped brush roll lifting air
Cylinder is fixedly connected by bolt assembly with frame body with special-shaped brush roll lifting sliding rail, and special-shaped brush roll assembly can be lifted along special-shaped brush roll and be slided
Rail realizes Z axis sliding；
Preferably, the big brush roll is connect by axis pin with the big brush roll lifting cylinder in the left and right sides, big brush roll lifting cylinder
It is fixedly connected with frame body by bolt assembly；
Preferably, the cylindricality brush assembly is connect by axis pin with cylindricality brush lifting cylinder, cylindricality brush lifting cylinder and column
Shape brush lifting sliding rail is fixedly connected by bolt assembly with frame body, and cylindricality brush assembly can realize that Z axis is slided along cylindricality brush lifting sliding rail
It is dynamic；
Preferably, the cylindricality brush assembly is arranged two along Y direction, and the cylindricality brush line slide rail on frame body realizes Y
Axis direction moves；
Preferably, the cylindricality brush assembly is equipped with servo motor, and servo motor is connected with right angle planetary reducer, right angle
Planetary reducer is connect by shaft coupling B with wheel assembly, is connected with the synchronous belt on frame body with wheel assembly；
Preferably, the dust pelletizing system includes the dust hood assembly being arranged along Y direction, dust hood assembly by axis pin with
Dust hood lifting cylinder is fixedly connected, and dust hood lifting cylinder and dust hood lifting sliding rail are fixed by bolt assembly and frame body and connected
It connects, dust hood assembly can realize Z axis sliding along dust hood lifting sliding rail；
Preferably, it is additionally provided with security alerting system.
The beneficial effects of the invention are as follows：The present invention is during ballastless track of high-speed railway is manufactured by using mold
Intelligence cleaning robot realizes intelligent automation, substantially increases work, it can be achieved that mold unmanned cleaning work in production line
Efficiency.
Description of the drawings
Fig. 1 is the structural diagram of the present invention.
Part explanation：1, light rail；2, workspace ground；3, railway plate die；4, dish-type brush lifting cylinder；5, dish-type brush
Assembly；6, dish-type brush lifting sliding rail；7, special-shaped brush roll lifting cylinder；8, special-shaped brush roll assembly；9, special-shaped brush roll lifting sliding rail；
10, big brush roll；11, track wheel assembly；12, shaft coupling A；13, speed reducer；14, traveling servo motor；15, big brush roll lifting air
Cylinder；16, band wheel assembly；17, shaft coupling B；18, right angle planetary reducer；19, servo motor；20, dust hood lifting sliding rail；
21, dust hood assembly；22, column type brush lifting cylinder；23, synchronous belt；24, column type brush assembly；25, column type brush lifting sliding rail；26、
Dust hood lifting cylinder；27, column type brush line slide rail；28, frame body；29, big brush roll lifting sliding rail.
Specific implementation mode
In order to preferably solve and implement, it is described in detail below in conjunction with the accompanying drawings suitable for high speed railway fragments-free track slab mould
Tool intelligence cleaning robot, erector's shaped steel light rail 2 on workspace ground 1, so as to high speed railway fragments-free track slab mold intelligence
Robot can be cleared up and prolong X-direction in workspace traveling.Robot body's structure is the frame body 28 of truss structure, the left and right sides
It arranges that four track wheel assemblies 11, the power source of operation are provided by traveling servo motor 14 altogether, after the deceleration of speed reducer 13, passes through
Shaft coupling A12 is driven to track wheel assembly 11.
Big brush roll 10 is connected to the big brush roll lifting cylinder 15 in the left and right sides by axis pin, and big brush roll lifting cylinder 15 passes through spiral shell
Bolt assembly is fixed with frame body 28.
Special-shaped brush roll lifting cylinder 7, special-shaped brush roll lifting sliding rail 9 are fixed by bolt assembly and frame body 28, special-shaped brush roll
Assembly 8 prolongs special-shaped brush roll lifting sliding rail 9 and realizes Z axis sliding, and being connected to special-shaped brush roll lifting cylinder 7 by axis pin provides power.
Dish-type brush lifting cylinder 4 and dish-type brush lifting sliding rail 6 are fixed by bolt assembly and frame body 28, dish-type brush assembly 5
Prolong dish-type brush lifting sliding rail 6 and realize Z axis sliding, being connected to dish-type brush lifting cylinder 4 by axis pin provides power.
Column type brush lifting cylinder 22 and column type brush lifting sliding rail 25 are fixed by bolt assembly and frame body 28, column type brush assembly
24, which prolong column type brush lifting sliding rail 25, realizes Z axis sliding, and being connected to column type brush lifting cylinder 22 by axis pin provides power.Column type brush
Assembly 24 prolongs Y direction and arranges two, prolongs column type brush line slide rail 27 using V belt translation and realizes Y direction movement.Column type brush is total
Right angle planetary reducer 18 is driven by respective servo motor 19 respectively at 24, belt wheel is imparted power to by shaft coupling B17
Belt wheel in assembly 16, respective belt wheel share synchronous belt 23, and synchronous belt 23 is fixed on frame body 28.
In dust pelletizing system, prolongs Y direction and arrange two sets of dust hood assemblies 21, dust hood lifting cylinder 26 and dust hood lifting
Sliding rail 20 is fixed by bolt assembly and frame body 28, and dust hood assembly 21 prolongs dust hood lifting sliding rail 20 and realizes Z axis sliding, passes through
Axis pin is connected to dust hood lifting cylinder 26 and provides power.21 external dust catcher of dust hood assembly is to reach dust removing effects.
Working method：The traveling light rail 2 of multiaxis truss robot system, multiaxis truss machine are installed on workspace ground 1
The frame body 28 of people's system drives track wheel assembly 11 to be moved along light rail 2 by traveling decelerating motor 14, shaft coupling A12, with reality
Existing multiaxis truss robot cleaned system track plates all areas.Along traffic direction, cleaning track plates operation is initially entered
It is special-shaped brush roll assembly 8 and dish-type brush assembly 5, special-shaped brush roll assembly 8 is driven by special-shaped brush roll lifting cylinder 7, is brushed along abnormal shape
Roller lifting sliding rail 9 can realize that Z axis moves, and realize several support rail vallecular cavities on the bed die for making an overall screening railway plate die 3；Dish-type brush is total
It is intermediate region and several perfusion caves column that railway plate die prolongs X-axis at 5 main cleaning areas, dish-type brush assembly 5 is above and below Z axis
It is mobile to drive it to be lifted along dish-type brush lifting sliding rail 6 by dish-type brush lifting cylinder 4, railway plate die is carried out successively prolongs X
The continuity of the prune job of the intermediate region of axis and several perfusion cave columns；Enter cleaning railway plate die operation later is big
Brush roll 10, the entire bed die of the main cleaning railway plate die of big brush roll 10, by each one big brush roll lifting cylinder in left and right 15 along
Big brush roll lifting sliding rail 29 realizes that it prolongs the action of Z axis.Subsequently enter cleaning railway plate die operation is arranged along Y direction
Two column type brush assemblies 24, when whereabouts, main cleaning area was 3 side form inner wall of railway plate die and end mould inner wall, master when return
Clear up the perfusion cave column of railway plate die.Two column type brush assemblies 24 are respectively by respective column type brush lifting cylinder 22 along column type
Brush lifting sliding rail 25 realize its along Z axis action, along Y-axis action respectively by servo motor 19, right angle planetary reducer 18,
Shaft coupling B17 band movable belt pulley assembly 16, making it, the linear slide on synchronous belt 23 is realized along column type brush line slide rail 27；Finally
Operation is dust pelletizing system, and the dust hood assembly 21 by being equipped with dust catcher is realized, by dust hood lifting cylinder 26 along suction
Dust hood lifting sliding rail 20 realizes its action along Z axis.
One kind being suitable for high speed railway fragments-free track slab mold, and intelligently cleaning robot is equipped with security alerting system.
Ballastless track of high-speed railway intelligently clears up robot, it can be achieved that mold exists by using mold during manufacturing
Intelligent automation is realized in unmanned cleaning work in production line.
What has been described above is only a preferred embodiment of the present invention, it is noted that for those skilled in the art,
Under the premise of not departing from general idea of the present invention, several changes and improvements can also be made, these should also be considered as the present invention's
Protection domain.
Claims (4)
1. intelligently clearing up robot suitable for high speed railway fragments-free track slab mold, including it is set to workspace ground（2）On work
Shaped steel light rail（1）, light rail（1）Top is equipped with frame body（28）, frame body（28）Both ends are respectively equipped with track wheel assembly（11）, rail wheel
Component（11）Pass through shaft coupling A（12）With speed reducer（13）It is connected, speed reducer（13）With traveling servo motor（14）It is connected, frame body
（28）It is equipped with cleaning system, dust pelletizing system, the cleaning system includes disc shaped brushes assembly（5）, special-shaped brush roll assembly（8）, it is big
Brush roll（10）And cylindricality brush assembly（24）, it is characterized in that the disc shaped brushes assembly（5）Pass through axis pin and disc shaped brushes lifting cylinder（4）
Connection, disc shaped brushes lifting cylinder（4）With disc shaped brushes lifting sliding rail（6）Pass through bolt assembly and frame body（28）It is fixedly connected, dish type
Brush assembly（5）It can be along disc shaped brushes lifting sliding rail（6）Realize Z axis sliding；The abnormity brush roll assembly（8）It is brushed by axis pin and abnormity
Roller lifting cylinder（7）Connection, special-shaped brush roll lifting cylinder（7）With special-shaped brush roll lifting sliding rail（9）Pass through bolt assembly and frame body
（28）It is fixedly connected, special-shaped brush roll assembly（8）It can be along special-shaped brush roll lifting sliding rail（9）Realize Z axis sliding；The big brush roll（10）
Pass through axis pin and the big brush roll lifting cylinder in the left and right sides（15）Connection, big brush roll lifting cylinder（15）Pass through bolt assembly and frame body
（28）It is fixedly connected；The cylindricality brush assembly（24）Pass through axis pin and cylindricality brush lifting cylinder（22）Connection, cylindricality brush lifting air
Cylinder（22）With cylindricality brush lifting sliding rail（25）Pass through bolt assembly and frame body（28）It is fixedly connected, cylindricality brush assembly（24）It can be along column
Shape brush lifting sliding rail（25）Realize Z axis sliding；The cylindricality brush assembly（24）It is equipped with servo motor（19）, servo motor（19）
With right angle planetary reducer（18）It is connected, right angle planetary reducer（18）Pass through shaft coupling B（17）With band wheel assembly（16）Connection,
Band wheel assembly（16）With frame body（28）On synchronous belt（23）It is connected.
2. being suitable for high speed railway fragments-free track slab mold intelligently cleaning robot as described in claim 1, it is characterised in that
The cylindricality brush assembly（24）It is arranged two along Y direction, along frame body（28）On cylindricality brush line slide rail（27）Realize Y-axis side
To movement.
3. being suitable for high speed railway fragments-free track slab mold as claimed in claim 1 or 2, intelligently cleaning robot, feature exist
In the dust pelletizing system include the dust hood assembly being arranged along Y direction（21）, dust hood assembly（21）Pass through axis pin and dust suction
Cover lifting cylinder（26）It is fixedly connected, dust hood lifting cylinder（26）With dust hood lifting sliding rail（20）Pass through bolt assembly and frame
Body（28）It is fixedly connected, dust hood assembly（21）It can be along dust hood lifting sliding rail（20）Realize Z axis sliding.
4. being suitable for high speed railway fragments-free track slab mold intelligently cleaning robot as described in claim 1, it is characterised in that
It is additionally provided with security alerting system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611113647.0A CN106393404B (en) | 2016-12-07 | 2016-12-07 | Robot is intelligently cleared up suitable for high speed railway fragments-free track slab mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611113647.0A CN106393404B (en) | 2016-12-07 | 2016-12-07 | Robot is intelligently cleared up suitable for high speed railway fragments-free track slab mold |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106393404A CN106393404A (en) | 2017-02-15 |
| CN106393404B true CN106393404B (en) | 2018-09-28 |
Family
ID=58083849
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611113647.0A Active CN106393404B (en) | 2016-12-07 | 2016-12-07 | Robot is intelligently cleared up suitable for high speed railway fragments-free track slab mold |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106393404B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108772942A (en) * | 2018-07-13 | 2018-11-09 | 中铁三局集团有限公司 | Cleaning plant and method are automated to the prefabricated mould of I type double-block type sleepers of CRTS |
| CN110614705A (en) * | 2019-10-31 | 2019-12-27 | 北京好运达智创科技有限公司 | Track slab mold cleaning device and method |
| CN111940369A (en) * | 2020-08-13 | 2020-11-17 | 广东博智林机器人有限公司 | Cleaning machine for horizontal stair mold |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201738584U (en) * | 2010-06-12 | 2011-02-09 | 中山建华管桩有限公司墙体材料分公司 | Mould cleaning apparatus |
| CN102941192A (en) * | 2012-10-17 | 2013-02-27 | 上海中技桩业股份有限公司 | Sweeper of U-shaped plate pile steel mold |
| CN204551343U (en) * | 2015-04-09 | 2015-08-12 | 哈尔滨工程大学 | A kind of cleaning agency of automated cleaning dolly |
| CN206465240U (en) * | 2016-12-07 | 2017-09-05 | 烟台中科蓝德数控技术有限公司 | One kind is applied to high speed railway fragments-free track slab mould intelligently cleaning robot |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101725125B (en) * | 2009-11-24 | 2011-06-29 | 深圳市金一泰实业有限公司 | Ground sweeper |
-
2016
- 2016-12-07 CN CN201611113647.0A patent/CN106393404B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201738584U (en) * | 2010-06-12 | 2011-02-09 | 中山建华管桩有限公司墙体材料分公司 | Mould cleaning apparatus |
| CN102941192A (en) * | 2012-10-17 | 2013-02-27 | 上海中技桩业股份有限公司 | Sweeper of U-shaped plate pile steel mold |
| CN204551343U (en) * | 2015-04-09 | 2015-08-12 | 哈尔滨工程大学 | A kind of cleaning agency of automated cleaning dolly |
| CN206465240U (en) * | 2016-12-07 | 2017-09-05 | 烟台中科蓝德数控技术有限公司 | One kind is applied to high speed railway fragments-free track slab mould intelligently cleaning robot |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106393404A (en) | 2017-02-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106393404B (en) | Robot is intelligently cleared up suitable for high speed railway fragments-free track slab mold | |
| CN102941192B (en) | Sweeper of U-shaped plate pile steel mold | |
| CN105479317A (en) | Universal dust-free polishing equipment for hubs | |
| CN109129876B (en) | Cleaning method for cleaning rail bearing shell of rail plate mold | |
| CN202943497U (en) | Steel plate surface polishing machine | |
| CN102649251B (en) | Steel plate surface polishing machine | |
| CN104985509B (en) | Tilting belt sanding equipment | |
| CN112476734B (en) | Automatic cleaning and spraying device for prefabricated box girder model | |
| CN103357600A (en) | Trolley sweeper | |
| CN107009236A (en) | Planer-type belt sander is used in the big part polishing of railway train body | |
| CN206465240U (en) | One kind is applied to high speed railway fragments-free track slab mould intelligently cleaning robot | |
| CN203541516U (en) | Cooling cleaning system of truck swing bolster side frame | |
| CN109865700A (en) | One kind being used for mold inner-cavity cleaning plant | |
| CN212859856U (en) | Automatic cleaning and spraying device for lower die of concrete pipe pile | |
| CN203343097U (en) | Trolley sweeper | |
| CN204892921U (en) | Sand removal device is assisted to foundry goods | |
| CN204672931U (en) | Cast cleaning servicing unit | |
| CN107627159A (en) | A kind of fast polishing sanding apparatus for machine-building | |
| CN105033229A (en) | Casting auxiliary sand removing device | |
| CN212192077U (en) | Walking beam tip cutting device | |
| CN201198497Y (en) | Special device for cleaning anode steel stud head and body | |
| CN210546793U (en) | Double-station laser cleaning equipment | |
| CN103537658A (en) | Railway wagon swing bolster and side frame cooling and cleaning method and system | |
| CN214266040U (en) | A clear mould equipment for clearing up formwork erection die cavity concrete in groups | |
| CN209156600U (en) | The bend glass processing mold cleaning assemblies of manipulator |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190815 Address after: 110000, Liaoning, Shenhe District, Shenyang, Jing bin Street 3-1 Co-patentee after: YANTAI ZHONGKE LANDE CNC TECHNOLOGY CO., LTD. Patentee after: China Railway No.9 Group Co., Ltd. Address before: 264100 No. 8 Andrew Street, Muping District, Yantai City, Shandong Province Patentee before: YANTAI ZHONGKE LANDE CNC TECHNOLOGY CO., LTD. |