CN106393404A - Intelligent cleaning robot suitable for high-speed railway ballastless track plate molds - Google Patents
Intelligent cleaning robot suitable for high-speed railway ballastless track plate molds Download PDFInfo
- Publication number
- CN106393404A CN106393404A CN201611113647.0A CN201611113647A CN106393404A CN 106393404 A CN106393404 A CN 106393404A CN 201611113647 A CN201611113647 A CN 201611113647A CN 106393404 A CN106393404 A CN 106393404A
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- Prior art keywords
- assembly
- brush
- lift cylinder
- support body
- speed railway
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention provides an intelligent cleaning robot suitable for high-speed railway ballastless track plate molds. The intelligent cleaning robot comprises an I-shaped steel light rail arranged on the ground of a working area; a frame body is arranged above the light rail; rail wheel modules are respectively arranged at two ends of the frame body, and are connected with a speed reducer through couplings A; the speed reducer is connected with a travel servo motor; the frame body is provided with a cleaning system and a dust removing system; and the cleaning system includes a disc-shaped brush assembly, a special-shaped brush roller assembly, a large brush roller and a columnar brush assembly. The intelligent cleaning robot can realize unmanned cleaning work of molds in a production line, realizes intelligent automation, and greatly improves the working efficiency.
Description
Technical field
The invention belongs to railway equipment technical field, relate in particular to one kind and be applied to high speed railway fragments-free track slab mould
Tool intelligence clears up robot.
Background technology
At present, the non-fragment orbit that high-speed railway adopts has life-span length, line status is good, be difficult rail swelling track, at a high speed
The advantages of not having the stone tiny fragments of stone, coal, etc. during driving and splash, a large amount of layings on high-speed railway for the ballastless track structure have become development trend.
The production process of high speed railway fragments-free track slab need to be long through multiple operations, production procedure, manually operates ring simultaneously
Section is many, and labor strength is big, low production efficiency.During after demolding of track slab, have cement residue in mould and leave, simultaneously
Before re-packing every time, track plates have cleaning demand.Existing production model needs labor cleaning, and time length and labor strength are big,
And in scale removal process, producing a large amount of dust, injury healthy to workman is larger.
Content of the invention
The invention provides one kind is applied to high speed railway fragments-free track slab mould intelligently clears up robot, solve background
Labor cleaning's high labor intensive, ineffective shortcoming in technology.
The technical scheme is that and be achieved in that：It is applied to high speed railway fragments-free track slab mould and intelligently clear up machine
People, including the drum steel light rail on the ground of working area, is provided with support body, support body is respectively arranged at two ends with rail wheel group above light rail
Part, track wheel assembly is connected with reductor by shaft coupling A, and reductor is connected with traveling servomotor, and support body is provided with cleaning
System, dust pelletizing system, described cleaning system includes dish-type brush assembly, special-shaped brush roll assembly, big brush roll and cylindricality brush assembly；
Preferably, described disc shaped brushes assembly is connected with disc shaped brushes lift cylinder by bearing pin, disc shaped brushes lift cylinder and disc shaped brushes
Lifting sliding rail is fixedly connected with support body by bolt assembly, and disc shaped brushes assembly can be realized Z axis along disc shaped brushes lifting sliding rail and slide；
Preferably, described abnormity brush roll assembly is passed through bearing pin and is connected with special-shaped brush roll lift cylinder, special-shaped brush roll lift cylinder and
Special-shaped brush roll lifting sliding rail is fixedly connected with support body by bolt assembly, and special-shaped brush roll assembly can be real along special-shaped brush roll lifting sliding rail
Existing Z axis slide；
Preferably, described big brush roll is connected with the left and right sides big brush roll lift cylinder by bearing pin, and big brush roll lift cylinder passes through
Bolt assembly is fixedly connected with support body；
Preferably, described cylindricality brush assembly is connected with cylindricality brush lift cylinder by bearing pin, cylindricality brush lift cylinder and cylindricality brush
Lifting sliding rail is fixedly connected with support body by bolt assembly, and cylindricality brush assembly can be realized Z axis along cylindricality brush lifting sliding rail and slide；
Preferably, described cylindricality brush assembly arranges two along Y direction, realizes Y-axis side along the cylindricality brush line slide rail on support body
To movement；
Preferably, described cylindricality brush assembly is provided with servomotor, and servomotor is connected with right angle planetary reducer, right angle planet
Reductor is passed through shaft coupling B and is connected with band wheel assembly, is connected with the Timing Belt on support body with wheel assembly；
Preferably, described dust pelletizing system includes the dust shield assembly along Y direction setting, and dust shield assembly passes through bearing pin and dust suction
Cover lift cylinder is fixedly connected, and dust shield lift cylinder is fixedly connected with support body by bolt assembly with dust shield lifting sliding rail,
Dust shield assembly can be realized Z axis along dust shield lifting sliding rail and slide；
Preferably, it is additionally provided with security alerting system.
The invention has the beneficial effects as follows：The present invention is during ballastless track of high-speed railway is manufactured by adopting mould
Intelligence cleaning robot, the unmanned cleaning work in production line of achievable mould, realize intelligent automation, substantially increase work
Efficiency.
Brief description
Fig. 1 is the structural representation of the present invention.
Part explanation：1st, light rail；2nd, working area ground；3rd, railway plate die；4th, dish-type brush lift cylinder；5th, dish-type brush
Assembly；6th, dish-type brush lifting sliding rail；7th, special-shaped brush roll lift cylinder；8th, special-shaped brush roll assembly；9th, special-shaped brush roll lifting sliding rail；
10th, big brush roll；11st, track wheel assembly；12nd, shaft coupling A；13rd, reductor；14th, traveling servomotor；15th, big brush roll lifting air
Cylinder；16th, carry wheel assembly；17th, shaft coupling B；18th, right angle planetary reducer；19th, servomotor；20th, dust shield lifting sliding rail；
21st, dust shield assembly；22nd, column type brush lift cylinder；23rd, Timing Belt；24th, column type brush assembly；25th, column type brush lifting sliding rail；26、
Dust shield lift cylinder；27th, column type brush line slide rail；28th, support body；29th, big brush roll lifting sliding rail.
Specific embodiment
In order to preferably solve and implement, to describe in detail below in conjunction with the accompanying drawings and to be applied to high speed railway fragments-free track slab mould
Tool intelligence clears up robot, and erector's shaped steel light rail 2 on working area ground 1, so that high speed railway fragments-free track slab mould intelligence
Robot can be cleared up and prolong X-direction in working area traveling.Robot body's structure is the support body 28 of truss structure, both sides around
Arrange four track wheel assemblies 11 altogether, the power source of operation is provided by servomotor 14 of advancing, and after slowing down through reductor 13, passes through
Shaft coupling A12 is driven to track wheel assembly 11.
Big brush roll 10 is connected to the left and right sides big brush roll lift cylinder 15 by bearing pin, and big brush roll lift cylinder 15 passes through spiral shell
Bolt assembly is fixing with support body 28.
Special-shaped brush roll lift cylinder 7, special-shaped brush roll lifting sliding rail 9 pass through bolt assembly and support body 28 is fixing, special-shaped brush roll
Assembly 8 prolongs special-shaped brush roll lifting sliding rail 9 and realizes Z axis slip, and being connected to special-shaped brush roll lift cylinder 7 by bearing pin provides power.
Dish-type brush lift cylinder 4 and dish-type brush lifting sliding rail 6 are passed through bolt assembly and are fixed with support body 28, dish-type brush assembly 5
Prolong dish-type brush lifting sliding rail 6 and realize Z axis slip, being connected to dish-type brush lift cylinder 4 by bearing pin provides power.
Column type brush lift cylinder 22 and column type brush lifting sliding rail 25 are passed through bolt assembly and are fixed with support body 28, column type brush assembly
24 prolong column type brush lifting sliding rail 25 realizes Z axis slip, and being connected to column type brush lift cylinder 22 by bearing pin provides power.Column type brush
Assembly 24 prolongs Y direction and arranges two, prolongs column type brush line slide rail 27 using V belt translation and realizes Y direction movement.Column type brush is total
Become 24 to drive right angle planetary reducer 18 by respective servomotor 19 respectively, belt wheel is imparted power to by shaft coupling B17
Belt wheel in assembly 16, respective belt wheel shares Timing Belt 23, and Timing Belt 23 is fixed on support body 28.
In dust pelletizing system, prolong Y direction and arrange two sets of dust shield assemblies 21, dust shield lift cylinder 26 and dust shield lifting
Slide rail 20 passes through bolt assembly to be fixed with support body 28, and dust shield assembly 21 prolongs dust shield lifting sliding rail 20 and realizes Z axis slip, passes through
Bearing pin is connected to dust shield lift cylinder 26 and provides power.The external vacuum cleaner of dust shield assembly 21 is to reach dust removing effects.
Method of work：The traveling light rail 2 of multiaxis truss robot system, multiaxis truss machine are installed on working area ground 1
The support body 28 of people's system passes through traveling reducing motor 14, shaft coupling A12 drives track wheel assembly 11 mobile along light rail 2, with reality
The existing all regions of multiaxis truss robot cleaned system track plates.Along traffic direction, initially enter cleaning track plates operation
It is special-shaped brush roll assembly 8 and dish-type brush assembly 5, special-shaped brush roll assembly 8 is driven by special-shaped brush roll lift cylinder 7, along special-shaped brush
Roller lifting sliding rail 9 can achieve that Z axis move, and realizes making an overall screening some support rail vallecular cavities on the bed die of railway plate die 3；Dish-type brush is total
5 main cut-back region are become to prolong zone line and some perfusion caves post of X-axis for railway plate die, dish-type brush assembly 5 is upper and lower along Z axis
Movement drives it to be lifted along dish-type brush lifting sliding rail 6 by dish-type brush lift cylinder 4, carries out railway plate die successively and prolongs X
The continuity of the prune job of the zone line of axle and some perfusion caves post；Enter cleaning railway plate die operation afterwards is big
Brush roll 10, big brush roll 10 mainly clears up the whole bed die of railway plate die, by each big brush roll lift cylinder 15 in left and right along
Big brush roll lifting sliding rail 29 is realized it and is prolonged the action of Z axis.Subsequently enter cleaning railway plate die operation is along Y direction arrangement
Two column type brush assemblies 24, during whereabouts main cut-back region be railway plate die 3 side form inwall and end mould inwall, master during return
The perfusion cave post of railway plate die to be cleared up.Two column type brush assemblies 24 respectively by respective column type brush lift cylinder 22 along column type
Brush lifting sliding rail 25 realizes it along the action of Z axis, its along Y-axis action respectively by servomotor 19, right angle planetary reducer 18,
Shaft coupling B17 band movable belt pulley assembly 16 is so as on Timing Belt 23, linear slide is realized along column type brush line slide rail 27；Finally
Operation is dust pelletizing system, is realized by the dust shield assembly 21 being provided with vacuum cleaner, by dust shield lift cylinder 26 along suction
Dust hood lifting sliding rail 20 realizes it along the action of Z axis.
One kind is applied to high speed railway fragments-free track slab mould, and intelligently cleaning robot is provided with security alerting system.
Ballastless track of high-speed railway passes through during manufacturing intelligently to clear up robot using mould, and achievable mould exists
In production line, unmanned cleaning work, realizes intelligent automation.
Above-described is only the preferred embodiment of the present invention it is noted that for a person skilled in the art,
Under the premise of without departing from general idea of the present invention, some changes and improvements can also be made, these also should be considered as the present invention's
Protection domain.
Claims (9)
1. it is applied to high speed railway fragments-free track slab mould and intelligently clear up robot, including located at working area ground（2）On work
Shaped steel light rail（1）, light rail（1）Top is provided with support body（28）, support body（28）It is respectively arranged at two ends with track wheel assembly（11）, rail wheel
Assembly（11）By shaft coupling A（12）With reductor（13）It is connected, reductor（13）With traveling servomotor（14）It is connected, it is special
Levy and be support body（28）It is provided with cleaning system, dust pelletizing system, described cleaning system includes dish-type brush assembly（5）, special-shaped brush roll
Assembly（8）, big brush roll（10）And cylindricality brush assembly（24）.
2. be applied to as claimed in claim 1 high speed railway fragments-free track slab mould intelligently clear up robot it is characterised in that
Described disc shaped brushes assembly（5）By bearing pin and disc shaped brushes lift cylinder（4）Connect, disc shaped brushes lift cylinder（4）With disc shaped brushes liter
Fall slide rail（6）By bolt assembly and support body（28）It is fixedly connected, disc shaped brushes assembly（5）Can be along disc shaped brushes lifting sliding rail（6）Real
Existing Z axis slide.
3. be applied to as claimed in claim 1 high speed railway fragments-free track slab mould intelligently clear up robot it is characterised in that
Described abnormity brush roll assembly（8）By bearing pin and special-shaped brush roll lift cylinder（7）Connect, special-shaped brush roll lift cylinder（7）With different
Shape brush roll lifting sliding rail（9）By bolt assembly and support body（28）It is fixedly connected, special-shaped brush roll assembly（8）Can be along special-shaped brush roll liter
Fall slide rail（9）Realize Z axis to slide.
4. be applied to as claimed in claim 1 high speed railway fragments-free track slab mould intelligently clear up robot it is characterised in that
Described big brush roll（10）By bearing pin and the left and right sides big brush roll lift cylinder（15）Connect, big brush roll lift cylinder（15）Pass through
Bolt assembly and support body（28）It is fixedly connected.
5. be applied to as claimed in claim 1 high speed railway fragments-free track slab mould intelligently clear up robot it is characterised in that
Described cylindricality brush assembly（24）By bearing pin and cylindricality brush lift cylinder（22）Connect, cylindricality brush lift cylinder（22）With cylindricality brush
Lifting sliding rail（25）By bolt assembly and support body（28）It is fixedly connected, cylindricality brush assembly（24）Can be along cylindricality brush lifting sliding rail
（25）Realize Z axis to slide.
6. be applied to as claimed in claim 5 high speed railway fragments-free track slab mould intelligently clear up robot it is characterised in that
Described cylindricality brush assembly（24）Arrange two along Y direction, along support body（28）On cylindricality brush line slide rail（27）Realize Y-axis side
To movement.
7. robot intelligently cleared up by the high speed railway fragments-free track slab mould that is applied to as described in claim 5 or 6, and its feature exists
In described cylindricality brush assembly（24）It is provided with servomotor（19）, servomotor（19）With right angle planetary reducer（18）It is connected,
Right angle planetary reducer（18）By shaft coupling B（17）With band wheel assembly（16）Connect, carry wheel assembly（16）With support body（28）On
Timing Belt（23）It is connected.
8. be applied to as claimed in claim 1 high speed railway fragments-free track slab mould intelligently clear up robot it is characterised in that
Described dust pelletizing system includes the dust shield assembly along Y direction setting（21）, dust shield assembly（21）By bearing pin and dust shield
Lift cylinder（26）It is fixedly connected, dust shield lift cylinder（26）With dust shield lifting sliding rail（20）By bolt assembly and support body
（28）It is fixedly connected, dust shield assembly（21）Can be along dust shield lifting sliding rail（20）Realize Z axis to slide.
9. be applied to as claimed in claim 1 high speed railway fragments-free track slab mould intelligently clear up robot it is characterised in that
It is additionally provided with security alerting system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611113647.0A CN106393404B (en) | 2016-12-07 | 2016-12-07 | Robot is intelligently cleared up suitable for high speed railway fragments-free track slab mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611113647.0A CN106393404B (en) | 2016-12-07 | 2016-12-07 | Robot is intelligently cleared up suitable for high speed railway fragments-free track slab mold |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106393404A true CN106393404A (en) | 2017-02-15 |
| CN106393404B CN106393404B (en) | 2018-09-28 |
Family
ID=58083849
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611113647.0A Active CN106393404B (en) | 2016-12-07 | 2016-12-07 | Robot is intelligently cleared up suitable for high speed railway fragments-free track slab mold |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106393404B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108772942A (en) * | 2018-07-13 | 2018-11-09 | 中铁三局集团有限公司 | Cleaning plant and method are automated to the prefabricated mould of I type double-block type sleepers of CRTS |
| CN110614705A (en) * | 2019-10-31 | 2019-12-27 | 北京好运达智创科技有限公司 | Track slab mold cleaning device and method |
| CN111940369A (en) * | 2020-08-13 | 2020-11-17 | 广东博智林机器人有限公司 | Cleaning machine for horizontal stair mold |
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| CN201738584U (en) * | 2010-06-12 | 2011-02-09 | 中山建华管桩有限公司墙体材料分公司 | Mould cleaning apparatus |
| WO2011063687A1 (en) * | 2009-11-24 | 2011-06-03 | 深圳市金一泰实业有限公司 | Floor sweeper |
| CN102941192A (en) * | 2012-10-17 | 2013-02-27 | 上海中技桩业股份有限公司 | Sweeper of U-shaped plate pile steel mold |
| CN204551343U (en) * | 2015-04-09 | 2015-08-12 | 哈尔滨工程大学 | A kind of cleaning agency of automated cleaning dolly |
| CN206465240U (en) * | 2016-12-07 | 2017-09-05 | 烟台中科蓝德数控技术有限公司 | One kind is applied to high speed railway fragments-free track slab mould intelligently cleaning robot |
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2016
- 2016-12-07 CN CN201611113647.0A patent/CN106393404B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011063687A1 (en) * | 2009-11-24 | 2011-06-03 | 深圳市金一泰实业有限公司 | Floor sweeper |
| CN201738584U (en) * | 2010-06-12 | 2011-02-09 | 中山建华管桩有限公司墙体材料分公司 | Mould cleaning apparatus |
| CN102941192A (en) * | 2012-10-17 | 2013-02-27 | 上海中技桩业股份有限公司 | Sweeper of U-shaped plate pile steel mold |
| CN204551343U (en) * | 2015-04-09 | 2015-08-12 | 哈尔滨工程大学 | A kind of cleaning agency of automated cleaning dolly |
| CN206465240U (en) * | 2016-12-07 | 2017-09-05 | 烟台中科蓝德数控技术有限公司 | One kind is applied to high speed railway fragments-free track slab mould intelligently cleaning robot |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108772942A (en) * | 2018-07-13 | 2018-11-09 | 中铁三局集团有限公司 | Cleaning plant and method are automated to the prefabricated mould of I type double-block type sleepers of CRTS |
| CN110614705A (en) * | 2019-10-31 | 2019-12-27 | 北京好运达智创科技有限公司 | Track slab mold cleaning device and method |
| CN111940369A (en) * | 2020-08-13 | 2020-11-17 | 广东博智林机器人有限公司 | Cleaning machine for horizontal stair mold |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106393404B (en) | 2018-09-28 |
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| TR01 | Transfer of patent right |
Effective date of registration: 20190815 Address after: 110000, Liaoning, Shenhe District, Shenyang, Jing bin Street 3-1 Co-patentee after: YANTAI ZHONGKE LANDE CNC TECHNOLOGY CO., LTD. Patentee after: China Railway No.9 Group Co., Ltd. Address before: 264100 No. 8 Andrew Street, Muping District, Yantai City, Shandong Province Patentee before: YANTAI ZHONGKE LANDE CNC TECHNOLOGY CO., LTD. |
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| TR01 | Transfer of patent right |