CN106380634B - A kind of environment-friendly antibacterial sound insulation plastics and preparation method thereof - Google Patents

A kind of environment-friendly antibacterial sound insulation plastics and preparation method thereof Download PDF

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CN106380634B
CN106380634B CN201610776023.0A CN201610776023A CN106380634B CN 106380634 B CN106380634 B CN 106380634B CN 201610776023 A CN201610776023 A CN 201610776023A CN 106380634 B CN106380634 B CN 106380634B
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plastics
nano
sound insulation
environment
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CN106380634A (en
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李红江
冯保平
张保民
孙士杰
张志�
王李建
胡胜超
杨海澜
王国峰
郝超恒
王治平
刘迎春
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Henan HENGFA new energy vehicle damping Technology Research Institute Co.,Ltd.
HENAN HENGFA TECHNOLOGY Co.,Ltd.
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Henan Hengfa Rubber & Plastic Co Ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L3/00Compositions of starch, amylose or amylopectin or of their derivatives or degradation products
    • C08L3/04Starch derivatives, e.g. crosslinked derivatives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L3/00Compositions of starch, amylose or amylopectin or of their derivatives or degradation products
    • C08L3/04Starch derivatives, e.g. crosslinked derivatives
    • C08L3/06Esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L3/00Compositions of starch, amylose or amylopectin or of their derivatives or degradation products
    • C08L3/04Starch derivatives, e.g. crosslinked derivatives
    • C08L3/08Ethers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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Abstract

The present invention relates to vehicle functional field of material technology, a kind of environment-friendly antibacterial sound insulation plastics and preparation method thereof are specifically disclosed.Mainly 10 ~ 20 parts of PU is made by following raw material in the plastics, 5 ~ 10 parts of PP, 5 ~ 10 parts of ABS, 90 ~ 110 parts of starch, acrylic modified 0.3 ~ 3 part of auxiliary agent, 1 ~ 10 part of esters modification auxiliary agent, 0.2 ~ 3 part of compound biological enzyme, 5 ~ 15 parts of fire retardant, 5 ~ 10 parts of pomace, 2 ~ 3 parts of solubilizer, 10 ~ 15 parts of hydroxyethyl cellulose, 15 ~ 20 parts of stalk fibre, 5 ~ 10 parts of coupling agent, 1 ~ 2 part of nano zine oxide, 2 ~ 5 parts of organic antibacterial agent, 20 ~ 25 parts of Nano chitosan, 10 ~ 15 parts of nano titanium oxide, 90 ~ 110 parts of dispersant.Acted on by compounding conjunction with which after resin binder, stalk fibre and pomace, starch conversion, assign the significant soundproof effect of plastics, with good machinery and environmental-protecting performance.

Description

A kind of environment-friendly antibacterial sound insulation plastics and preparation method thereof
Technical field
The present invention relates to automobile interior exterior decorations technical field of function materials, and in particular to a kind of environment-friendly antibacterial sound insulation plastics and Its preparation method.
Background technology
With the development of modern automobile industry, the application percentage more and more higher of plastics in the car, especially with driver The inside gadget being in the most contact.The quality problems of in-car air are more and more of interest by society, and having of producing in recent years In the environmentally friendly event for closing in-vehicle air pollution, wherein and have no lack of some world-famous main engine plants, for this present situation, country is Through having made the professional standard of correlation i.e.《Air Quality Evaluation guide in passenger car》, to tackle increasingly serious in-car ring Border pollution problem.And in order to solve the pollution problem of car room, environmentally friendly work(of the people also for automobile interior exterior decorations material Energy property is innovated and improved, and such as reduces release, the anti-flammability of raising material of automobile interior exterior decorations material volatile organic matter Energy etc., the degradability for improving material etc..For example, occurring in that the substantial amounts of replacement tradition by base-material of starch granules at present Fluoropolymer resin base-material prepare plastics, to improve the degradability of plastics, but be due to the limitation of starch granules itself, The performances such as toughness, the intensity of the plastics that prepare are caused to meet the use requirement of automobile interior exterior decorations.Such as Chinese patent CN103724967A discloses a kind of automotive upholstery fire retardation PC/ABS intermingling materials and preparation method thereof, with PC and ABS trees Fat compounding improves the mobility of melt in plastic processes as base-material, improves the processing characteristics of intermingling material, but the public affairs The subject matter that the intermingling material opened is solved is introducing halogen-free flame retardants, and reduction material produces a large amount of poisonous serious after combustion The very big potential safety hazard brought to occupant, the antibiotic property of the material, the purification function of in-car air and sound insulation still can not People are met to require for automotive interior/exterior material is higher and higher.
Therefore, studied and innovated with the antibiotic property of plastics, air-cleaning function and sound insulation for automobile interior exterior decorations, into For the developing direction of current automobile interior exterior decorations plastics.
The content of the invention
In order to overcome the defect of prior art, an object of the present invention is to provide a kind of environment-friendly antibacterial sound insulation plastics, tool There are excellent anti-microbial property, air cleaning performance and anti-fouling and self-cleaning performance, while having significant sound-absorbing soundproof effect, and have Degradability, mechanical performance and every environmental protection index are excellent, can be used as automobile interior exterior decorations material.
Meanwhile, the present invention, which is also resided in, provides a kind of preparation method of environment-friendly antibacterial sound insulation plastics.
In order to realize the above object the technical solution adopted in the present invention is:
A kind of environment-friendly antibacterial sound insulation plastics, are mainly prepared from by the raw material of following parts by weight:10 ~ 20 parts of PU resins, 5 ~ 10 parts of PP resins, 5 ~ 10 parts of ABS resin, 90 ~ 110 parts of starch, 0.3 ~ 3 part of acids starch conversion auxiliary agent, esters starch conversion 0.2 ~ 3 part of compound bio enzyme catalyst of 1 ~ 10 part of auxiliary agent, starch conversion, 5 ~ 15 parts of fire retardant, 5 ~ 10 parts of pomace, solubilizer 2 ~ 3 parts, 10 ~ 15 parts of hydroxyethyl cellulose, 15 ~ 20 parts of stalk fibre, 5 ~ 10 parts of coupling agent, 1 ~ 2 part of nano zine oxide, You Jikang 2 ~ 5 parts of microbial inoculum, 20 ~ 25 parts of Nano chitosan, 10 ~ 15 parts of nano titanium oxide, 90 ~ 110 parts of dispersant.
Also include the raw material of following parts by weight:0.1 ~ 0.5 part of light stabilizer, 0.1 ~ 0.5 part of antioxidant.
The nano titanium oxide is rutile type nano titanic oxide and nanometer anatase titania according to 5:2 matter Measure the mixture of ratio.Rutile type nano titanic oxide is different with the fermi level of nanometer anatase titania, and both compound, Nano titanium oxide is improved to the absorption property of volatile contaminant in the air, Photocatalytic Degradation Property to pollutant, automatic Non-toxic performance, antibacterial sterilization performance, anti-fog performance, anti-fouling and self-cleaning performance and UV absorbing properties.
The fire retardant is halogen-free flame retardants.
The solubilizer is constituting by the raw material of following mass ratio:Maleic anhydride stem grafting polyolefin:Styrene-second Alkene/propylene-based block copolymer:Poly yamanashi esters solubilizer=1:2:1.Using the solubilizer of compounding, the resin binder of compounding is improved Between the performance blended, improve plastics processing characteristics and crudy.
The coupling agent is made up of the raw material of following mass ratio:Titanate coupling agent:Rare-earth coupling agent=2:1.Using multiple The coupling agent matched somebody with somebody improves the processing characteristics and mechanical performance of plastics.
The organic antibacterial agent is made up of the raw material of following mass ratio:3 methyl 4 isopropyl phenol:Para hydroxybenzene first Acid esters:N-(Fluorine dichloromethyl sulphur)Metatitanic acid imines:Methylene cyanate ester=1:2:1:3.Using the organic antibacterial agent and nanometer of compounding Zinc oxide compounding use is compounded in the inside of plastics, improves the anti-microbial property of plastics inner, improves the performance of plastics, extension The service life of plastics.
The dispersant is made up of the raw material of following mass ratio:Mass concentration is 3% polyvinyl alcohol water solution:Quality Concentration is the 2% CH-18 hyper-dispersants aqueous solution=2:1.Using the dispersant of the compounding, nano titanium oxide is improved in nanoshell Dispersion stabilization and uniformity in glycan acetic acid solution, and then enable nano titanium oxide uniform adsorption in Nano chitosan Surface, and then frosting is uniformly attached to, improve antibiotic property, air cleaning and the antifouling auto purification performance of frosting.
The acids starch conversion auxiliary agent is one kind or one kind in adipic acid, tartaric acid, laurate, stearic acid, oleic acid Any of the above mixture;The starch conversion is alpha-amylase, glucoamylase, acidic protein with compound bio enzyme catalyst Two or more any mixture in enzyme, lipase, cellulase, glucose oxidase, nitrile hydratase;The esters Starch conversion auxiliary agent is the one or more in butyl stearate, ATBC, di-2-ethylhexyl maleate, sorbitol ester Any mixture.
The light stabilizer is O-hydroxyl-diphenyl ketone class stabilizer, organic nickel chelate stabilizer and hindered amine light stabilizer The mixture of agent.The antioxidant is the mixture of antioxidant CA, antioxidant DNP and antioxidant 264.
The preparation method of above-mentioned environment-friendly antibacterial sound insulation plastics, including following operating procedure:
1)Pretreatment of raw material:
a:Prepare modified starch:Starch is taken, acids starch conversion auxiliary agent and starch conversion compound bio enzymatic is added Agent, sprays into the water of 2 ~ 6 parts by weight, and normal temperature and pressure mechanical agitation dry process reaction adds esters starch conversion auxiliary agent after 1 ~ 2 hour, Be warming up to 80 DEG C ~ 180 DEG C reaction 30 ~ 40 minutes after, adjust pH=6 ~ 8, stop heating and stir, produce modified starch after cooling;
b:Preparation of nano antiseptic soak:Take Nano chitosan to be dissolved in acetic acid solution, obtain Nano chitosan solution;Take Nano titanium oxide is added in dispersant, obtains nano titanium oxide dispersion;Nano titanium oxide dispersion is added into nanoshell In glycan solution, pH=8 ~ 9 are adjusted, heating water bath is to 50 ~ 65 DEG C, stirring shear-mixed 30 ~ 50 minutes obtains nano antibacterial agent leaching Steep liquid;
2)Prepare plastics embryo material:Take resin binder, modified starch, fire retardant, pomace, solubilizer, hydroxyethyl cellulose, After stalk fibre, coupling agent, nano zine oxide and organic antibacterial agent are well mixed, add in double screw extruder after melt blending Extrusion molding, produces plastics embryo material;
3)Post processing:By step 2)The plastics embryo material of preparation is soaked into step 1)The nano antibacterial agent soak of middle preparation In, heating water bath is to 50 DEG C ~ 65 DEG C, after soaking 1 ~ 2 hour, takes out plastics embryo material, dries, and produces described environment-friendly antibacterial sound insulation Plastics.
In above-mentioned preparation method, by the way that nano titanium oxide to be dispersed in Nano chitosan solution in the presence of dispersant In, and the plastics embryo material of preparation is immersed in the Nano chitosan solution of nano titanium oxide so that Nano chitosan is inhaled Attached nano titanium oxide so with the functional groups on plastics embryo material surface, be attached to the surface of plastics embryo material, or pass through from The suction-operated absorption of body is on the surface of plastics embryo material, and improving the anti-microbial property of plastics, and assign plastics has excellent sky Gas purifying property and anti-fouling and self-cleaning function.Other above-mentioned preparation method promotes nanometer two by limiting the temperature and time soaked Titanium oxide and Nano chitosan are attached to frosting, it is ensured that the steady quality of prepared plastics.
Step 2)Described in melt blending temperature be 160 DEG C ~ 185 DEG C.
Environment-friendly antibacterial sound insulation plastics of the present invention, compared with prior art, with advantages below:
1st, using starch as primary raw material, and by adding acids starch conversion auxiliary agent and esters starch conversion auxiliary agent, shallow lake is made Powder is denatured in the presence of biological complex enzyme catalyst, the amalgamation of enhancing starch and resin binder, and then improves preparation The mechanical performance of plastics, and PP resins, PU resins and ABS resin compounding use, in pomace and stalk fibre collective effect Under, it is modified by coordinating with the function work(auxiliary agent such as solubilizer, coupling agent, making the plastics of preparation has significant soundproof effect;
2nd, compounded using PP resins, PU resins and ABS resin, be used in combination with starch base, overcome starch base The plastics machinery intensity of preparation can not meet the defect of use requirement, strengthen the mechanical strength of starch, and three kinds of resin binders Compounding use, overcomes the defect of plastics prepared by single resin binder, improves the mobility in plastics preparation process, improves modeling The processing characteristics of material, while improving scratch resistance, chemical-resistant, heat distortion temperature, weatherability and the glossiness of the plastics prepared;
3rd, the anti-microbial property inside nano zine oxide and organic antibacterial agent compounding use, reinforced plastics, hydroxyethyl cellulose It is used in combination with coupling agent and solubilizer, improves the processing characteristics and mechanical performance of plastics;In addition, Nano chitosan and nanometer two Titanium oxide is used in combination, and is dispersed in nano titanium oxide is uniform and stable by the effect of dispersant in Nano chitosan solution, Then by Nano chitosan and the absorption property of nano titanium oxide itself, both mutually adsorb combination, when the modeling of the present invention It is modeling prepared by main base by modified starch when material embryo material is immersed in the Nano chitosan solution of nano titanium oxide The starch conversion group of material embryo material surface exposure is combined with Nano chitosan and then nano titanium oxide is attached into frosting, Nano chitosan and nano titanium oxide itself have certain absorption property simultaneously, in immersion process, plastics embryo material surface Nano titanium oxide and Nano chitosan are adsorbed, the nanoshell for being attached to frosting by functional groups and adsorption function is gathered Sugar has good anti-microbial property, and nano titanium oxide not only has good anti-microbial property, also with to volatility in air It is the absorption property of pollutant, the Photocatalytic Degradation Property to pollutant, automatic Non-toxic performance, antibacterial sterilization performance, anti-fog properties Energy, anti-fouling and self-cleaning performance and UV absorbing properties.Therefore, Nano chitosan and nano titanium oxide are prepared with the use of raising Plastics anti-microbial property while, making the plastics of preparation has good air cleaning performance and self-cleaning function.
The preparation method of environment-friendly antibacterial sound insulation plastics of the present invention, it is easy to operate, it is easy to control, should suitable for industrialization promotion With.
Embodiment
Technical scheme is described in detail below by specific embodiment.
Embodiment 1
A kind of environment-friendly antibacterial sound insulation plastics, are mainly prepared from by the raw material of following parts by weight:15 parts of PU resins, ABS 7 parts of resin, 7 parts of PP resins, 100 parts of starch, 2 parts of tartaric acid, 5 parts of butyl stearate, 2 parts of glucoamylase, cellulase 0.5 part, 10 parts of halogen-free flame retardants, 7 parts of pomace, 0.6 part of maleic anhydride grafted polyethylene, styrene-ethylene/polypropylene block it is common 1.2 parts of polymers, 0.6 part of poly yamanashi esters solubilizer, 12 parts of hydroxyethyl cellulose, 18 parts of stalk fibre, titanate coupling agent 5 Part, 2.5 parts of rare-earth coupling agent, 1.5 parts of nano zine oxide, 0.5 part of 3 methyl 4 isopropyl phenol, to hydroxyl this formic acid esters 1 Part, N-(Fluorine dichloromethyl sulphur)0.5 part of metatitanic acid imines, 1.5 parts of methylene cyanate, 23 parts of Nano chitosan, nanometer titanium dioxide The CH-18 hyper-dispersants aqueous solution 35 that 70 parts of polyvinyl alcohol water solution that 12 parts of titanium, mass concentration are 3%, mass concentration are 2% Part;Wherein nano titanium oxide is rutile type nano titanic oxide and nanometer anatase titania according to 5:2 mass ratio Mixture.
The preparation method of above-mentioned environment-friendly antibacterial sound insulation plastics, including following operating procedure:
1)Pretreatment of raw material:
a:Prepare modified starch:Take starch to be put into batch mixer, add tartaric acid, glucoamylase and cellulase, The water of 5 parts by weight is sprayed into, normal temperature and pressure mechanical agitation dry process reaction adds butyl stearate, be warming up to 130 DEG C after 1.5 hours After reaction 35 minutes, pH=7 are adjusted, stops heating and stirs, modified starch is produced after cooling;
b:Preparation of nano antiseptic soak:Take Nano chitosan to be dissolved in acetic acid solution, obtain Nano chitosan solution;Take The CH-18 hyper-dispersant aqueous solution mixed preparing dispersants that the polyvinyl alcohol water solution that mass concentration is 3% is 2% with mass concentration Solution, then nano titanium oxide is added in dispersant solution, obtain nano titanium oxide dispersion;By nano titanium oxide point Dispersion liquid is added in Nano chitosan solution, adjusts pH=8, and heating water bath is to 60 DEG C, and stirring shear-mixed 40 minutes obtains nanometer and resisted Microbial inoculum soak;
2)Prepare plastics embryo material:Take PP resins, ABS resin, PU resins, modified starch, halogen-free flame retardants, pomace, horse Maleic anhydride grafted polyethylene, styrene-ethylene/propylene-based block copolymer, poly yamanashi esters solubilizer, hydroxyethyl cellulose, straw Stalk fiber, titanate coupling agent, rare-earth coupling agent, nano zine oxide, 3 methyl 4 isopropyl phenol, to hydroxyl this formic acid esters, N-(Fluorine dichloromethyl sulphur)After metatitanic acid imines, methylene cyanate are well mixed, 170 DEG C of meltings in double screw extruder are added common Extrusion molding after mixed, produces plastics embryo material;
3)Post processing:By step 2)The plastics embryo material of preparation is soaked into step 1)The nano antibacterial agent soak of middle preparation In, heating water bath is to 60 DEG C, after soaking 1.5 hours, takes out plastics embryo material, dries, and produces described environment-friendly antibacterial sound insulation plastics.
Embodiment 2
A kind of environment-friendly antibacterial sound insulation plastics, are mainly prepared from by the raw material of following parts by weight:10 parts of PU resins, ABS 5 parts of resin, 5 parts of PP resins, 90 parts of starch, 0.3 part of laurate, 5 parts of lemon dibutyl phthalate, 0.1 part of alpha-amylase, lipase 0.1 part, 5 parts of halogen-free flame retardants, 5 parts of pomace, 0.5 part of maleic anhydride grafted polyethylene, styrene-ethylene/polypropylene block it is common 1 part of polymers, 0.5 part of poly yamanashi esters solubilizer, 10 parts of hydroxyethyl cellulose, 15 parts of stalk fibre, 4 parts of titanate coupling agent, 2 parts of rare-earth coupling agent, 1 part of nano zine oxide, 0.3 part of 3 methyl 4 isopropyl phenol, to 0.6 part of hydroxyl this formic acid esters, N- (Fluorine dichloromethyl sulphur)0.3 part of metatitanic acid imines, 0.9 part of methylene cyanate, 20 parts of Nano chitosan, nano titanium oxide 10 Part, mass concentration be 3% 60 parts of polyvinyl alcohol water solution, mass concentration be 2% 30 parts of the CH-18 hyper-dispersants aqueous solution, light 1 part of stabilizer, 1 part of antioxidant;Wherein nano titanium oxide is rutile type nano titanic oxide and dichloride in anatase type dioxy Change titanium according to 5:The mixture of 2 mass ratio;Light stabilizer is that mass ratio is O-hydroxyl-diphenyl ketone class stabilizer:Organic nickel chela Polymer stabilizer:Hindered amine as light stabilizer=1:1:1 mixture;Antioxidant is antioxidant CA:Antioxidant DNP:Antioxidant 264= 1:2:1 mixture.
The preparation method of above-mentioned environment-friendly antibacterial sound insulation plastics, including following operating procedure:
1)Pretreatment of raw material:
a:Prepare modified starch:Take starch to be put into batch mixer, add tartaric acid, glucoamylase and cellulase, The water of 2 parts by weight is sprayed into, normal temperature and pressure mechanical agitation dry process reaction adds butyl stearate after 1.5 hours, heat up 80 DEG C of reactions After 40 minutes, pH=6 are adjusted, stops heating and stirs, modified starch is produced after cooling;
b:Preparation of nano antiseptic soak:Take Nano chitosan to be dissolved in acetic acid solution, obtain Nano chitosan solution;Take The CH-18 hyper-dispersant aqueous solution mixed preparing dispersants that the polyvinyl alcohol water solution that mass concentration is 3% is 2% with mass concentration Solution, then nano titanium oxide is added in dispersant solution, obtain nano titanium oxide dispersion;By nano titanium oxide point Dispersion liquid is added in Nano chitosan solution, adjusts pH=9, and heating water bath is to 50 DEG C, and stirring shear-mixed 50 minutes obtains nanometer and resisted Microbial inoculum soak;
2)Prepare plastics embryo material:Take PC resin, ABS resin, ASA resin, modified starch, halogen-free flame retardants, pomace, horse Maleic anhydride grafted polyethylene, styrene-ethylene/propylene-based block copolymer, poly yamanashi esters solubilizer, hydroxyethyl cellulose, straw Stalk fiber, titanate coupling agent, rare-earth coupling agent, nano zine oxide, 3 methyl 4 isopropyl phenol, to hydroxyl this formic acid esters, N-(Fluorine dichloromethyl sulphur)After metatitanic acid imines, methylene cyanate, light stabilizer, antioxidant are well mixed, twin-screw is added Extrusion molding after 160 DEG C of melt blendings, produces plastics embryo material in extruder;
3)Post processing:By step 2)The plastics embryo material of preparation is soaked into step 1)The nano antibacterial agent soak of middle preparation In, heating water bath is to 50 DEG C, after soaking 1 hour, takes out plastics embryo material, dries, and produces described environment-friendly antibacterial sound insulation plastics.
Embodiment 3
A kind of environment-friendly antibacterial sound insulation plastics, are mainly prepared from by the raw material of following parts by weight:20 parts of PU resins, ABS 10 parts of resin, 10 parts of PP resins, 110 parts of starch, 3 parts of oleic acid, 10 parts of sorbitol ester, 2 parts of glucose oxidase, acid protease 1 part, 15 parts of halogen-free flame retardants, 10 parts of pomace, 0.7 part of maleic anhydride grafted polyethylene, styrene-ethylene/polypropylene block it is common 1.4 parts of polymers, 0.7 part of poly yamanashi esters solubilizer, 15 parts of hydroxyethyl cellulose, 20 parts of stalk fibre, titanate coupling agent 6 Part, 3 parts of rare-earth coupling agent, 2 parts of nano zine oxide, 0.7 part of 3 methyl 4 isopropyl phenol, to 1.4 parts of hydroxyl this formic acid esters, N-(Fluorine dichloromethyl sulphur)0.7 part of metatitanic acid imines, 2.1 parts of methylene cyanate, 25 parts of Nano chitosan, nano titanium oxide 15 Part, mass concentration be 3% 72 parts of polyvinyl alcohol water solution, mass concentration be 2% 34 parts of the CH-18 hyper-dispersants aqueous solution;Its Middle nano titanium oxide is rutile type nano titanic oxide and nanometer anatase titania according to 5:The mixing of 2 mass ratio Thing.
The preparation method of above-mentioned environment-friendly antibacterial sound insulation plastics, including following operating procedure:
1)Pretreatment of raw material:
a:Prepare modified starch:Take starch to be put into batch mixer, add tartaric acid, glucoamylase and cellulase, The water of 6 parts by weight is sprayed into, normal temperature and pressure mechanical agitation dry process reaction adds butyl stearate after 2 hours, be warming up to 180 DEG C instead Answer after 30 minutes, adjust pH=8, stop heating and stir, modified starch is produced after cooling;
b:Preparation of nano antiseptic soak:Take Nano chitosan to be dissolved in acetic acid solution, obtain Nano chitosan solution;Take The CH-18 hyper-dispersant aqueous solution mixed preparing dispersants that the polyvinyl alcohol water solution that mass concentration is 3% is 2% with mass concentration Solution, then nano titanium oxide is added in dispersant solution, obtain nano titanium oxide dispersion;By nano titanium oxide point Dispersion liquid is added in Nano chitosan solution, adjusts pH=8, and heating water bath is to 65 DEG C, and stirring shear-mixed 30 minutes obtains nanometer and resisted Microbial inoculum soak;
2)Prepare plastics embryo material:Take PC resin, ABS resin, ASA resin, modified starch, halogen-free flame retardants, pomace, horse Maleic anhydride grafted polyethylene, styrene-ethylene/propylene-based block copolymer, poly yamanashi esters solubilizer, hydroxyethyl cellulose, straw Stalk fiber, titanate coupling agent, rare-earth coupling agent, nano zine oxide, 3 methyl 4 isopropyl phenol, to hydroxyl this formic acid esters, N-(Fluorine dichloromethyl sulphur)After metatitanic acid imines, methylene cyanate are well mixed, 185 DEG C of meltings in double screw extruder are added common Extrusion molding after mixed, produces plastics embryo material;
3)Post processing:By step 2)The plastics embryo material of preparation is soaked into step 1)The nano antibacterial agent soak of middle preparation In, heating water bath is to 65 DEG C, after soaking 2 hours, takes out plastics embryo material, dries, and produces described environment-friendly antibacterial sound insulation plastics.
Comparative example 1
A kind of automobile interior exterior decorations plastics, are mainly prepared from by the raw material of following parts by weight:15 parts of PU resins, ABS 7 parts of resin, 7 parts of PP resins, 100 parts of starch, 2 parts of tartaric acid, 5 parts of butyl stearate, 2 parts of glucoamylase, cellulase 0.5 part, 10 parts of halogen-free flame retardants, 7 parts of pomace, 0.6 part of maleic anhydride grafted polyethylene, styrene-ethylene/polypropylene block it is common 0.2 part of polymers, 0.6 part of poly yamanashi esters solubilizer, 12 parts of hydroxyethyl cellulose, 18 parts of stalk fibre, titanate coupling agent 5 Part, 2.5 parts of rare-earth coupling agent, 1.5 parts of nano zine oxide, 0.5 part of 3 methyl 4 isopropyl phenol, to hydroxyl this formic acid esters 1 Part, N-(Fluorine dichloromethyl sulphur)0.5 part of metatitanic acid imines, 1.5 parts of methylene cyanate, 23 parts of Nano chitosan, nanometer titanium dioxide 12 parts of titanium;Wherein nano titanium oxide is rutile type nano titanic oxide.
The preparation method of this comparative example automobile interior exterior decorations plastics, including following operating procedure:
1)Pretreatment of raw material:
a:Prepare modified starch:Take starch to be put into batch mixer, add tartaric acid, glucoamylase and cellulase, The water of 5 parts by weight is sprayed into, normal temperature and pressure mechanical agitation dry process reaction adds butyl stearate, be warming up to 130 DEG C after 1.5 hours After reaction 35 minutes, pH=7 are adjusted, stops heating and stirs, modified starch is produced after cooling;
2)Prepare plastics embryo material:Take PC resin, ABS resin, ASA resin, modified starch, halogen-free flame retardants, pomace, horse Maleic anhydride grafted polyethylene, styrene-ethylene/propylene-based block copolymer, poly yamanashi esters solubilizer, hydroxyethyl cellulose, straw Stalk fiber, titanate coupling agent, rare-earth coupling agent, nano zine oxide, 3 methyl 4 isopropyl phenol, to hydroxyl this formic acid esters, N-(Fluorine dichloromethyl sulphur)After metatitanic acid imines, methylene cyanate, Nano chitosan, nano titanium oxide are well mixed, add Extrusion molding after 170 DEG C of melt blendings in double screw extruder, produces described automobile interior exterior decorations plastics.
Comparative example 2
A kind of environment-friendly antibacterial sound insulation plastics, are mainly prepared from by the raw material of following parts by weight:15 parts of PU resins, ABS 7 parts of resin, 7 parts of PP resins, 100 parts of starch, 2 parts of tartaric acid, 5 parts of butyl stearate, 2 parts of glucoamylase, cellulase 0.5 part, 10 parts of halogen-free flame retardants, 0.6 part of maleic anhydride grafted polyethylene, 1.2 parts of styrene-ethylene/propylene-based block copolymer, 0.6 part of poly yamanashi esters solubilizer, 12 parts of hydroxyethyl cellulose, 5 parts of titanate coupling agent, 2.5 parts of rare-earth coupling agent, nano oxygen Change 1.5 parts of zinc, 0.5 part of 3 methyl 4 isopropyl phenol, to 1 part of hydroxyl this formic acid esters, N-(Fluorine dichloromethyl sulphur)Metatitanic acid imines 0.5 part, 1.5 parts of methylene cyanate, 23 parts of Nano chitosan, 12 parts of nano titanium oxide, mass concentration be 3% polyethylene 70 parts of alcohol solution, mass concentration are 2% 35 parts of the CH-18 hyper-dispersants aqueous solution;Wherein nano titanium oxide is rutile-type Nano titanium oxide is with nanometer anatase titania according to 5:The mixture of 2 mass ratio.
The preparation method be the same as Example 1 of above-mentioned automobile interior exterior decorations plastics.
Test example
1st, soundproof effect contrast test:
The sealable chest of shapes and sizes identical is made in the plastics that embodiment 1 and the preparation of comparative example 2 is respectively adopted, will Decibel instrument is individually positioned in two chests, and decibel instrument in the sound of identical decibel, two chests of statistics is sent outside chest and is surveyed The decibel result of examination, as a result shows the decibel instrument test placed in the salable chest that the plastics prepared using embodiment 1 are made To sound decibel be only the decibel instrument test placed in the salable chest that is made of plastics prepared by comparative example 2 sound decibel 1/2, it can be seen that, by adding in the feed using pomace and stalk fibre in the present invention, with resin, starch, solubilising Agent and coupling agent etc. act synergistically, the soundproof effect of reinforced plastics.
2nd, anti-microbial property contrast test:
Test method:It is divided to two groups of experiments, takes staphylococcus aureus and Escherichia coli to be coated on M-H trainings in every group of experiment Base is supported, environment-friendly antibacterial sound insulation plastics prepared by one of which Example 1 are affixed on media surface, and another set takes comparative example 1 The automobile interior exterior decorations of preparation are affixed on media surface with plastics, are then respectively placed in 37 DEG C of constant incubators and are cultivated, 48 is small When after observe result, plastics prepared by Statistics Implementation example 1 and comparative example 1 are imitated to the antibacterial of staphylococcus aureus and Escherichia coli Really, as a result show, plastics prepared by embodiment 1 reach 90% to the antibiotic rate of staphylococcus aureus, to the antibacterial of Escherichia coli Rate reaches 95%;And plastics prepared by comparative example 1 are only 70% to the antibiotic rate of staphylococcus aureus, to the antibacterial of Escherichia coli Rate is only 78%.
Existed by the results showed that present invention by combining and adhering to absorption by Nano chitosan and nano titanium oxide The mode of frosting, and optimize the proportioning of nano titanium oxide different crystal forms simultaneously, improve the anti-microbial property of plastics.
3rd, anti-fouling and self-cleaning performance contrast test:
Test method:The plastics that respectively prepared by Example 1 and comparative example 1, soy sauce is sprayed on its surface respectively, places 30 After minute, wiped with rag, observe the cleaning situation of two kinds of frosting dirts, as a result show, the frosting of embodiment 1 The soy sauce of sprinkling can be wiped out easily after placing 30 minutes with rag, will not be adhered in frosting, and comparative example 1 is moulded Expect the soy sauce of surface sprinkling after mode 30 minutes in immersion plastics, it is difficult to remove, it is necessary to by special cleaning products ability Remove.The reason is that prepared by the embodiment of the present invention 1, plastics are combined in frosting and attachment nano titanium oxide causes for analysis The hydrophilicity that frosting has had so that the pollutant such as greasy dirt is difficult to be attached to its surface, making the plastics of preparation has one Fixed anti-fouling and self-cleaning performance.
4th, air cleaning performance comparison test:
Test method:It is divided to two groups of experiments, takes the unit of plastic of 30 pieces of 10cm × 10cm sizes to be suspended on UV in every group of experiment In ultraviolet radiation reaction chamber, the beaker that will be equipped with formalin is also placed in reaction chamber, seals reaction chamber, treats formaldehyde volatilization one The section time, make that there is certain density formaldehyde gas in the air of reaction chamber, then take out beaker, seal reaction chamber, open UV lamp is irradiated, and the concentration of formaldehyde in each certain time reaction chamber is measured using the small-sized Formaldehyde analyzer of digital mobile, Plastics prepared by embodiment 1 are hung in one of which experiment in reaction chamber, and comparative example 1 is hung in another set experiment in reaction chamber The plastics of preparation, pass through in the course of reaction of different time, the Photocatalytic Degradation Property of plastics PARA FORMALDEHYDE PRILLS(91,95) in two groups of experiments of statistics, As a result show:
Plastics prepared by embodiment 1 are after UV irradiates 2 hours, and the concentration of formaldehyde in reaction chamber is reduced behind 80%, 6 hours, Concentration of formaldehyde is reduced to 0.8ppm, and plastics prepared by comparative example 1 are after UV irradiates 2 hours, and the concentration of formaldehyde in reaction chamber is only Reduce behind 10%, 6 hours, concentration of formaldehyde also reduced by only 50%.The reason for analyzing the result of the test be, the embodiment of the present invention 1 plastics prepared compare comparative example 1, by nano titanium oxide being combined and adsorbing on the surface of plastics, play nano-silica Change titanium has the function of absorption and photocatalytic degradation volatile organic matter in itself, the organic dirt for the in-car volatilization that on the one hand can degrade Thing is contaminated, the organic matter that plastics are volatilized in itself on the other hand can be fundamentally prevented into the car, the work of purification air is realized With.
5th, the mechanical performance of the plastics prepared respectively to embodiment 1 ~ 3, burning grade and environmental protection index are tested, as a result It has been shown that, its tensile strength average out to 22MPa;Hardness average out to 55HRC;Elongation at break average out to 700%;Break permanent deformation Average out to 17%;Flame retardant rating V0;The μ g/g of formaldehyde < 3mg/kg, TVOC < 10 μ g, toluene < 1 μ g/g, dimethylbenzene < 5, fog examination < 0.5mg are tested, odor test is 1 grade, reaches environmental-protecting performance requirement.

Claims (8)

1. a kind of environment-friendly antibacterial sound insulation plastics, it is characterised in that be mainly prepared from by the raw material of following parts by weight:PU resins 10 ~ 20 parts, 5 ~ 10 parts of PP resins, 5 ~ 10 parts of ABS resin, 90 ~ 110 parts of starch, 0.3 ~ 3 part of acids starch conversion auxiliary agent, esters 0.2 ~ 3 part of compound bio enzyme catalyst of 1 ~ 10 part of starch conversion auxiliary agent, starch conversion, 5 ~ 15 parts of fire retardant, pomace 5 ~ 10 Part, 2 ~ 3 parts of solubilizer, 10 ~ 15 parts of hydroxyethyl cellulose, 15 ~ 20 parts of stalk fibre, 5 ~ 10 parts of coupling agent, nano zine oxide 1 ~ 2 Part, 2 ~ 5 parts of organic antibacterial agent, 20 ~ 25 parts of Nano chitosan, 10 ~ 15 parts of nano titanium oxide, 90 ~ 110 parts of dispersant;
The nano titanium oxide is rutile type nano titanic oxide and nanometer anatase titania according to 5:2 mass ratio Mixture;
The environment-friendly antibacterial sound insulation plastics are prepared from by following methods:Including following operating procedure:
1)Pretreatment of raw material:
a:Prepare modified starch:Starch is taken, acids starch conversion auxiliary agent and starch conversion compound bio enzyme catalyst, spray is added Enter the water of 2 ~ 6 parts by weight, normal temperature and pressure mechanical agitation dry process reaction adds esters starch conversion auxiliary agent, be warming up to after 1 ~ 2 hour After 80 DEG C ~ 180 DEG C are reacted 30 ~ 40 minutes, pH=6 ~ 8 are adjusted, stops heating and stirs, modified starch is produced after cooling;
b:Preparation of nano antiseptic soak:Take Nano chitosan to be dissolved in acetic acid solution, obtain Nano chitosan solution;Take nanometer Titanium dioxide is added in dispersant, obtains nano titanium oxide dispersion;Nano titanium oxide dispersion is added into Nano chitosan In solution, pH=8 ~ 9 are adjusted, heating water bath is to 50 ~ 65 DEG C, stirring shear-mixed 30 ~ 50 minutes obtains nano antibacterial agent soak;
2)Prepare plastics embryo material:Take PU resins, PP resins, ABS resin, modified starch, fire retardant, pomace, solubilizer, hydroxyl second After base cellulose, stalk fibre, coupling agent, nano zine oxide and organic antibacterial agent are well mixed, add in double screw extruder Extrusion molding after melt blending, produces plastics embryo material;
3)Post processing:By step 2)The plastics embryo material of preparation is soaked into step 1)In the nano antibacterial agent soak of middle preparation, water Bath is heated to 50 ~ 65 DEG C, after soaking 1 ~ 2 hour, takes out plastics embryo material, dries, and produces described environment-friendly antibacterial sound insulation plastics.
2. environment-friendly antibacterial sound insulation plastics as claimed in claim 1, it is characterised in that also include the raw material of following parts by weight: 0.1 ~ 0.5 part of light stabilizer, 0.1 ~ 0.5 part of antioxidant.
3. environment-friendly antibacterial sound insulation plastics as claimed in claim 1, it is characterised in that the fire retardant is halogen-free flame retardants.
4. environment-friendly antibacterial sound insulation plastics as claimed in claim 1, it is characterised in that the solubilizer is by following mass ratio Raw material composition:Maleic anhydride stem grafting polyolefin:Styrene-ethylene/propylene-based block copolymer:Poly yamanashi esters solubilizer= 1:2:1.
5. environment-friendly antibacterial sound insulation plastics as claimed in claim 1, it is characterised in that the coupling agent is by following mass ratio Raw material is constituted:Titanate coupling agent:Rare-earth coupling agent=2:1.
6. environment-friendly antibacterial sound insulation plastics as claimed in claim 1, it is characterised in that the organic antibacterial agent is by following mass ratio The raw material composition of example:3 methyl 4 isopropyl phenol:P-hydroxybenzoate:N-(Fluorine dichloromethyl sulphur)Metatitanic acid imines:Methylene Base cyanate ester=1:2:1:3.
7. environment-friendly antibacterial sound insulation plastics as claimed in claim 1, it is characterised in that the dispersant is by following mass ratio Raw material is constituted:Mass concentration is 3% polyvinyl alcohol water solution:Mass concentration is the 2% CH-18 hyper-dispersants aqueous solution=2:1.
8. environment-friendly antibacterial sound insulation plastics as claimed in claim 1, it is characterised in that the acids starch conversion auxiliary agent for oneself two One or more kinds of any mixtures in acid, tartaric acid, laurate, stearic acid, oleic acid;The starch conversion is given birth to compound Thing enzyme catalyst is alpha-amylase, glucoamylase, acid protease, lipase, cellulase, glucose oxidase, nitrile Two or more any mixture in hydrase;The esters starch conversion auxiliary agent is butyl stearate, citric acid three One or more kinds of any mixtures in butyl ester, di-2-ethylhexyl maleate, sorbitol ester.
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