CN106372802A - Construction method for manufacturing object tree - Google Patents
Construction method for manufacturing object tree Download PDFInfo
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- CN106372802A CN106372802A CN201610802037.5A CN201610802037A CN106372802A CN 106372802 A CN106372802 A CN 106372802A CN 201610802037 A CN201610802037 A CN 201610802037A CN 106372802 A CN106372802 A CN 106372802A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 49
- 238000010276 construction Methods 0.000 title abstract description 4
- 238000000034 method Methods 0.000 claims abstract description 47
- 238000012545 processing Methods 0.000 claims abstract description 15
- 238000012946 outsourcing Methods 0.000 claims description 7
- 238000007596 consolidation process Methods 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims description 2
- 238000003754 machining Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 7
- 239000000047 product Substances 0.000 description 19
- 238000013499 data model Methods 0.000 description 3
- 238000013523 data management Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000013439 planning Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 241001269238 Data Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013479 data entry Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- General Health & Medical Sciences (AREA)
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- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
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Abstract
The invention discloses a construction method for a manufacturing object tree. According to the method, bills of material of to-be-constructed products and a process route of each part are taken as the basic data, backward step-by-step processing is carried out according to a processing sequence, classification processing is carried out according to manufacturing attributes of the parts, a manufacturing object tree data structure is formed, the data can be loaded to a memory and is used for supporting production plan scheduling, and rapid plan issuing is realized.
Description
Technical field
The present invention relates to the production plan of discrete manufacturing formulates field, more particularly, to a kind of construction of manufacturing object tree
Method.
Background technology
In the production plan formulation process of discrete manufacturing, BOM (bill of materials, bom) and
The accuracy of the basic datas such as process route and standardization have important function during generation plan.
In existing Enterprise Resources Plan erp system, working method adopts manual work, and technique department is design bom's
On the basis of, by excel definition process bom, then in excel, definition process route, bom and process route etc. are discrete
Data structure, lack Data Integration, establishment efficiency is low, lead to take a long time during Production Planning Scheduling and manual carry out basis
The arrangement of data and filling in, less efficient.
Content of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the present invention provides a kind of construction of manufacturing object tree
Method, bom and process route are integrated into object tree, as the basic data of Scheduling Algorithm, can quickly carry out plan and issue.
Technical scheme: for achieving the above object, the building method of the manufacturing object tree of the present invention, for structure and technique mistake
The complicated equipment of journey, integrates bom and process route by data structure, forms manufacturing object tree (manufacturing
Object tree, mot), complete assembly distribution.The method specifically includes following steps:
(1) for a certain product to be manufactured, its BOM and the process route of each parts are imported;
(2) for each parts in BOM, according to the backward stepwise disposal of its processing sequence, according to parts
Manufacture attribute carry out classification process, increase and manufacture type identification, described manufacture attribute includes: self-made components and outsourcing piece;
(3) if the manufacture attribute of a certain parts is outsourcing piece, outer buying order or the external coordination list of this parts are generated;
(4) if the manufacture attribute of a certain parts is self-made components, the technological process according to this parts is to this parts
Carry out technics institution;
(5) associate each parts and corresponding technique step by step according to the backward of Product processing order to be manufactured, formed tree-shaped
Structure is as manufacturing object tree.
Beneficial effect: the building method of the manufacturing object tree of the present invention, it is possible to achieve an efficient manufacturing object data
Structure, this data can be loaded in internal memory, for supporting Production Planning Scheduling, realize quick plan and issue.Contrast is existing
Manual typing bom and process route, the inventive method carries out Auto-matching and arrangement by software system, can improve data accurate
Really property, Error Control below 1%, lifts basic data settlement efficiency more than 20%.
Brief description
Fig. 1 is the flow chart of the building method of manufacturing object tree in the present invention;
Fig. 2 is the hierarchical structure of manufacturing object tree in the present invention;
Fig. 3 is the schematic diagram of discrete objects data model in the present invention;
Fig. 4 is the interface schematic diagram of the building method of manufacturing object tree in the present invention.
Specific embodiment
With reference to embodiment, the present invention is further described.
The building method of the manufacturing object tree in Fig. 1, comprises the following steps:
(1) for a certain product to be manufactured, its BOM and the process route of each parts are extracted;
(2) for each parts in BOM, according to the backward stepwise disposal of its processing sequence, according to parts
Manufacture attribute carry out classification process, increase and manufacture type identification, described manufacture attribute includes: self-made components and outsourcing piece;Only
Self-made components need basketry;
(3) if the manufacture attribute of a certain parts is outsourcing piece, outer buying order or the external coordination list of this parts are generated;
(4) if the manufacture attribute of a certain parts is self-made components, the technological process according to this parts is to this parts
Carry out technics institution, including the sequence number and the title that define consolidation form for each operation, setting processing work post, machining center, work
When and the information such as quality inspection point, above-mentioned man-hour includes during beam worker and machining period;
(5) associate each parts and corresponding technique step by step according to the backward of Product processing order to be manufactured, formed tree-shaped
Structure is as manufacturing object tree.
As shown in Fig. 2 for product m1 to be manufactured, including in its BOM bom involved by the processing step by step of this product
And each parts arriving, product m1 represents assembly, has tri- parts of m11, m12, m13 under it, part m11 include again m111,
Two parts of m112, equally, part m13 is also made up of part m131, m132.In figure, n, b are to manufacture type identification, and n represents certainly
Product, b represents outsourcing piece, and each self-made components has corresponding operation, and such as part m111 sequentially passes through four road manufacturing procedures: operation
10th, 20,30,40, every procedure generates corresponding semi-finished product;Part m131 is similarly self-made components, and this self-made components needs one work
Sequence, the corresponding material of the operation under it includes raw material, adjuvant, instrument etc., and the contents of the section is process route.
Above-mentioned data structure is by rear acquisition intensive to data such as discrete parts, bom, process routes, Data Integration
A basic data management platform software is realized, data external key is used as by the COM code between data, closed
It is that under data base supports, software system is automatically composed mot according to bom and technical papers.
Above-mentioned steps (5) associate each parts and corresponding technique step by step according to the backward of Product processing order to be manufactured,
Realized by building discrete data models, as shown in figure 3, in this discrete data models, plmproduct is product,
Plmpart is the parts of this product, and the relation between parts constitutes BOM bom.The processing of one parts is from former
Material material starts, and through the course of processing of multiple working procedure process, develops into corresponding semi-finished product
Semifinished, eventually becomes Prefabricated parts part.
On the basis of mot structure, by data load method, the mot data of a product is loaded in internal memory, ginseng
Calculate with the scheduling of the production schedule, as shown in figure 4, in this platform interface, from BOM bom and the technique road of basic data
Importing data in line data base, forming the mot data structure of mixing it is achieved that assisting building of mot with graphic interface.This figure
In mot process interface, left side is the BOM bom of product, right side be click on part or total finished product after, corresponding mot tree
Shape structure, the technological process corresponding to the parts that a certain total finished product of display is comprised and parts, it is easy to enterprise's customization money
Source is planned.
In order to verify the effectiveness of the building method of manufacturing object tree in this present invention, by corresponding for the method software
System carries out test run use in many enterprises, obtains positive effect.Taking a certain enterprise producing large-scale grain and oil machinery product as a example, should
Product structure is complicated, and generally a set of product component species reaches thousands of kinds, the operation of each self-made components averagely 6 with
On.Originally this enterprise work mode adopts manual work, technique department design bom on the basis of, by excel definition process
Bom, then in excel, definition process route.By using the corresponding basic data management system of the inventive method, above-mentioned
It is operated in the unified platform and carry out, the following substantially income of acquirement:
Bom is processed and technics institution improves efficiency more than 20%;The buying order that system generates and external coordination list are directly passed to
Enterprise Resources Plan erp system is it is not necessary to manually enter;Each product saves 2 workaday basic data entry times;Thing
Material coding and material attribute definition more specification, reduce mistake, and data error rate is reduced to 0.5%;During the scheduling of the production schedule
Between improve 30%.
Claims (3)
1. a kind of building method of manufacturing object tree is it is characterised in that comprise the following steps:
(1) for a certain product to be manufactured, its BOM and the process route of each parts are imported;
(2) for each parts in BOM, according to the backward stepwise disposal of its processing sequence, according to the system of parts
Make attribute and carry out classification process, increase and manufacture type identification, described manufacture attribute includes: self-made components and outsourcing piece;
(3) if the manufacture attribute of a certain parts is outsourcing piece, outer buying order or the external coordination list of this parts are generated;
(4) if the manufacture attribute of a certain parts is self-made components, the technological process according to this parts is carried out to this parts
Technics institution;
(5) associate each parts and corresponding technique step by step according to the backward of Product processing order to be manufactured, form tree
As manufacturing object tree.
2. the building method of manufacturing object tree according to claim 1 is it is characterised in that technique described in step (4) is compiled
System includes: each manufacturing procedure for parts defines the sequence number of consolidation form, title, setting processing work post, machining center and work
When and quality inspection point.
3. the building method of manufacturing object tree according to claim 2 is it is characterised in that when described man-hour includes beam worker
And machining period.
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CN201610802037.5A CN106372802A (en) | 2016-09-05 | 2016-09-05 | Construction method for manufacturing object tree |
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CN201610802037.5A CN106372802A (en) | 2016-09-05 | 2016-09-05 | Construction method for manufacturing object tree |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107103420A (en) * | 2017-04-20 | 2017-08-29 | 中国重汽集团成都王牌商用车有限公司 | Engineering truck technique information system integration method |
CN108121874A (en) * | 2017-12-22 | 2018-06-05 | 大全集团有限公司 | A kind of bus parameter bill of materials and process route automatic generation method |
CN110879933A (en) * | 2019-10-17 | 2020-03-13 | 中国第一汽车股份有限公司 | Component list file processing method and device, terminal and storage medium |
CN115545577A (en) * | 2022-11-30 | 2022-12-30 | 京东方科技集团股份有限公司 | Scheduling data processing method and device |
Citations (4)
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CN101702206A (en) * | 2009-04-20 | 2010-05-05 | 上海电气集团上海电机厂有限公司 | Product detail list output system and method |
CN102446303A (en) * | 2010-09-30 | 2012-05-09 | 金蝶软件(中国)有限公司 | Distribution method and device of process route subassembly |
US20140156329A1 (en) * | 2012-11-30 | 2014-06-05 | Dassault Systemes DELMIA Corp. | Canonical Availability Representations For Bills Of Materials |
CN105631581A (en) * | 2015-12-18 | 2016-06-01 | 山东山大华天软件有限公司 | Structured process design method for discrete manufacturing industry |
-
2016
- 2016-09-05 CN CN201610802037.5A patent/CN106372802A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101702206A (en) * | 2009-04-20 | 2010-05-05 | 上海电气集团上海电机厂有限公司 | Product detail list output system and method |
CN102446303A (en) * | 2010-09-30 | 2012-05-09 | 金蝶软件(中国)有限公司 | Distribution method and device of process route subassembly |
US20140156329A1 (en) * | 2012-11-30 | 2014-06-05 | Dassault Systemes DELMIA Corp. | Canonical Availability Representations For Bills Of Materials |
CN105631581A (en) * | 2015-12-18 | 2016-06-01 | 山东山大华天软件有限公司 | Structured process design method for discrete manufacturing industry |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107103420A (en) * | 2017-04-20 | 2017-08-29 | 中国重汽集团成都王牌商用车有限公司 | Engineering truck technique information system integration method |
CN108121874A (en) * | 2017-12-22 | 2018-06-05 | 大全集团有限公司 | A kind of bus parameter bill of materials and process route automatic generation method |
CN110879933A (en) * | 2019-10-17 | 2020-03-13 | 中国第一汽车股份有限公司 | Component list file processing method and device, terminal and storage medium |
CN115545577A (en) * | 2022-11-30 | 2022-12-30 | 京东方科技集团股份有限公司 | Scheduling data processing method and device |
CN115545577B (en) * | 2022-11-30 | 2023-04-07 | 京东方科技集团股份有限公司 | Method and equipment for processing scheduling data |
WO2024114077A1 (en) * | 2022-11-30 | 2024-06-06 | 京东方科技集团股份有限公司 | Scheduling data processing method and device |
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Application publication date: 20170201 |