CN106357131A - Power supply unit for electric tool - Google Patents

Power supply unit for electric tool Download PDF

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Publication number
CN106357131A
CN106357131A CN201510411538.6A CN201510411538A CN106357131A CN 106357131 A CN106357131 A CN 106357131A CN 201510411538 A CN201510411538 A CN 201510411538A CN 106357131 A CN106357131 A CN 106357131A
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CN
China
Prior art keywords
circuit
power supply
control
drive module
current
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510411538.6A
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Chinese (zh)
Inventor
王科威
温瑞光
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hammer Electric Power Tools Company
Original Assignee
Renun Mechanical & Electrical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Renun Mechanical & Electrical Co Ltd filed Critical Renun Mechanical & Electrical Co Ltd
Priority to CN201510411538.6A priority Critical patent/CN106357131A/en
Priority to US15/025,561 priority patent/US20190149061A1/en
Priority to PCT/CN2015/088127 priority patent/WO2017008373A1/en
Publication of CN106357131A publication Critical patent/CN106357131A/en
Pending legal-status Critical Current

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Abstract

A power supply unit for an electric tool comprises: a power module comprising a short circuit protection circuit, a filter circuit, a start circuit and a rectifying filter circuit, wherein the power module converts an alternating current into a high-voltage direct current through the short circuit protection circuit, the filter circuit, the start circuit and the rectifying filter circuit; a drive module comprising an H-bridge circuit, a control circuit, a protection circuit and a control power supply, wherein the drive module divides the high-voltage direct current into first direct current and second direct current; a power cord connected respectively with the power module and the drive module and used to transmit the high-voltage direct current from the power module to the drive module.

Description

A kind of supply unit of electric tool
Technical field
The present invention relates to the power supply provisioning technique field of motor, especially use on electric tool Brshless DC motor power supply device.
Background technology
Circuit structure according to brshless DC motor: brshless DC motor not only needs to motor The high-voltage DC power supply of coil power supply, and need the control power supply powered to each control circuit, only In the case of having two kinds of power supplys to power, motor could normal work simultaneously.When using 220v alternating current As motor power supply when, need to exchange 220v power supply carry out, after rectifying and wave-filtering process, just obtaining The high-voltage DC power supply powered to motor coil, and control power supply then to pass through reduction voltage circuit, after blood pressure lowering Control power supply to corresponding, simultaneously because of compact conformation, the limited space of brshless DC motor, so will High-voltage DC power supply with control power supply be put into outside the body of brshless DC motor, then pass through two groups or Power line more than two by the body of brshless DC motor and high-voltage DC power supply, control power supply three Divide and couple together, to constitute a complete brshless DC motor.Above-mentioned motor scheme makes actual With in can there are two problems, first: because connecting body and the high voltage direct current of brshless DC motor Source, the power line of control power supply three part are external, so being easily subject to external force in use Continuous weight or sharp metal sheet slitting, thus can cause high-voltage DC power supply and control power supply straight Connect short circuit, make high-voltage DC power supply directly intrude into low-voltage circuit under conditions of there is no blood pressure lowering, and then Each control circuit horse back is made to burn;Second: when use environment need the body of brshless DC motor with External high-voltage DC power supply and when controlling power supply apart from each other, the body of brshless DC motor with external High-voltage DC power supply and control power supply between power line can elongated, and work as brshless DC motor defeated When going out power and continuing to increase, on power line, parasitic inductance, resistance will produce certain loss, simultaneously On power line, parasitic inductance, resistance will have a strong impact on the quality controlling power supply, so that controlling power supply Output voltage fluctuation is larger, and output current is unstable, and then affects each control on brshless DC motor The work of circuit processed, the final performance affecting brshless DC motor, it is therefore necessary to existing technology Scheme improves.
Content of the invention
Two problems present in power supply plan for the above-mentioned brshless DC motor of solution, the present invention carries Supply a kind of novel power supply device, it not only enables brshless DC motor and is subject to external force in power line Continuous weight or sharp metal sheet slitting, and it is also possible to have in the case of causing power line internal short-circuit Effect protects each control circuit, and brshless DC motor in output larger (more than 800w) and Under the conditions of power line longer (more than 3m), the output voltage of power supply, electric current is controlled still stably may be used Lean on, so make brshless DC motor performance still stable, reliable.
For reaching object above, the present invention provides a kind of supply unit of electric tool, comprising:
One power module, it include a short-circuit protection circuit, a filter circuit, a start-up circuit and One current rectifying and wave filtering circuit, wherein, this power module pass through this short-circuit protection circuit, this filter circuit, The alternating current inputting is converted into a high voltage direct current by this start-up circuit and this current rectifying and wave filtering circuit;
One drive module, it includes a h bridge circuit, a control circuit, a protection circuit and a control Power supply processed, wherein, this high voltage direct current is divided into the first unidirectional current and the second unidirectional current by this drive module, This first unidirectional current is transmitted directly to this h bridge circuit, this h as a power supply of a motor coil Bridge circuit then according to a control signal, exports the voltage and current signal needed for this motor coil;This Two unidirectional currents then give this to arrive control power supply, and then the second unidirectional current is converted to a low pressure by this control power supply Unidirectional current, powers then to this control circuit and this protection circuit;And
One power line, it is connected to this power module and this drive module, for by this high pressure Unidirectional current is sent to this drive module from this power module.
Preferably, this power line is one or two core power line.
Preferably, this power module is separated with this control power supply.
Preferably, this control power supply is integrated in this drive module.
The alternating current of input is converted into a high voltage direct current by power module by the present invention, then should High voltage direct current delivers to drive module by two core power lines, followed by drive module by this HVDC Electricity is divided into two-way, and a road is directly sent to h bridge circuit, h bridge electricity as the power supply of motor coil Road is then according to control signal, the voltage and current signal needed for output motor coil;Another road is then delivered to Control power supply, then control power supply that high voltage direct current is converted to low-voltage DC, then give and control electricity Road and protection circuit are powered.By the design of foregoing circuit structure, can achieve high-voltage DC power supply first Power supply is separated with controlling, and only connects power module and driving using two core power lines Module, thus the power line realizing brshless DC motor is being cut by the continuous weight of external force or sharp metal Cut, and in the case of causing power line internal short-circuit, the short circuit of high-voltage DC power supply only occurs, thus It is effectively prevented from high-voltage DC power supply and directly intrudes into low-voltage circuit under conditions of not having blood pressure lowering, and make The situation that control circuit horse back burns is become to occur;Then, because controlling power supply and drive module to melt as one Body, so controlling power supply to greatly shorten with the distance of each control circuit, and then makes control power supply effective Avoid the impact of stray inductance on power line, resistance, control the voltage of power supply output, electric current more Stable, finally make brshless DC motor longer in output larger (more than 800w) and power line Under the conditions of (more than 3m), the more stable reliability of performance of brshless DC motor.
Object of the present invention, feature, and advantage will be attached in following specific embodiment Figure, and detailed exposure in claim.
Brief description
Fig. 1 is the electrical schematic of the present invention.
Fig. 2 is the electrical schematic of power module.
Fig. 3 is the electrical schematic of drive module.
Specific embodiment
Refer to Fig. 1, Fig. 2 and Fig. 3, the present invention is a kind of supply unit of electric tool, its bag Include:
One power module 1, it includes a short-circuit protection circuit 4, a filter circuit 5, starts electricity Road 6 and a current rectifying and wave filtering circuit 7, wherein, this power module 1 pass through this short-circuit protection circuit 4, The alternating current inputting is changed by this filter circuit 5, this start-up circuit 6 and this current rectifying and wave filtering circuit 7 Become a high voltage direct current;
One drive module 3, it includes a h bridge circuit 11, a control circuit 9, a protection circuit 10 and one control power supply 8, and wherein, this high voltage direct current is divided into the first unidirectional current by this drive module 3 With the second unidirectional current, this first unidirectional current is transmitted directly to this as a power supply of a motor coil H bridge circuit 11, this h bridge circuit 11, then according to a control signal, exports needed for this motor coil Voltage and current signal;This second unidirectional current then gives this to arrive control power supply 8, then this control power supply 8 Second unidirectional current is converted to a low-voltage DC, then gives this control circuit 9 and this protection circuit 10 power supplies;And
One power line 2, it is connected to this power module 1 and this drive module 3, for should High voltage direct current is sent to this drive module 3 from this power module 1.
Preferably, this power line 2 is one or two core power line.
Preferably, this power module 1 is separated with this control power supply 8.
Preferably, this control power supply 8 is integrated in this drive module 3.
The alternating current of input is converted into a high voltage direct current by power module 1 by the present invention, then This high voltage direct current delivers to drive module 3 by two core power lines, followed by drive module 3 by this height Pressure unidirectional current is divided into two-way, and a road is directly sent to h bridge circuit 11 as the power supply of motor coil, H bridge circuit 11 is then according to control signal, the voltage and current signal needed for output motor coil;Separately Control power supply 8 is then delivered on one tunnel, then controls power supply 8 that high voltage direct current is converted to low-voltage DC, Power then to control circuit 9 and protection circuit 10.By the design of foregoing circuit structure, first Achievable high-voltage DC power supply is separated with control power supply, and is only come using two core power lines Connect power module 1 and drive module 3, thus realizing the power line of brshless DC motor outside being subject to The continuous weight of power or sharp metal shearing, and in the case of causing power line internal short-circuit, only occur high The short circuit of pressure DC source, thus it is straight under conditions of not having blood pressure lowering to be effectively prevented from high-voltage DC power supply Connect and intrude into low-voltage circuit, and cause control circuit 9 and situation that protection circuit 10 horse back burns goes out Existing;Then, because controlling power supply 8 to combine together with drive module 3, power supply 8 and control are controlled The distance of circuit 9 processed and protection circuit 10 greatly shortens, and then so that control power supply 8 is effectively prevented from Stray inductance, the impact of resistance on power line, control the voltage of power supply 8 output, electric current more stable, Finally make brshless DC motor in output larger (more than 800w) and the longer (3m of power line More than) under the conditions of, the more stable reliability of performance of brshless DC motor.
By above-described embodiment, the purpose of the present invention is reached by fully effective.Being familiar with should The personage of skill should be understood that the present invention includes but is not limited to accompanying drawing and above in specific embodiment The content of description.The modification of any function and structure principle without departing from the present invention is intended to be included in right In the scope of claim.

Claims (8)

1. a kind of supply unit of electric tool, comprising:
One power module, it include a short-circuit protection circuit, a filter circuit, a start-up circuit and One current rectifying and wave filtering circuit, wherein, this power module pass through this short-circuit protection circuit, this filter circuit, The alternating current inputting is converted into a high voltage direct current by this start-up circuit and this current rectifying and wave filtering circuit;
One drive module, it includes a h bridge circuit, a control circuit, a protection circuit and a control Power supply processed, wherein, this high voltage direct current is divided into the first unidirectional current and the second unidirectional current by this drive module, This first unidirectional current is transmitted directly to this h bridge circuit, this h as a power supply of a motor coil Bridge circuit then according to a control signal, exports the voltage and current signal needed for this motor coil;This Two unidirectional currents then give this to arrive control power supply, and then the second unidirectional current is converted to a low pressure by this control power supply Unidirectional current, powers then to this control circuit and this protection circuit;And
One power line, it is connected to this power module and this drive module, for by this high pressure Unidirectional current is sent to this drive module from this power module.
2. the supply unit of electric tool according to claim 1, wherein, this power line is One or two core power line.
3. the supply unit of electric tool according to claim 1, wherein, this power module Separated with this control power supply.
4. the supply unit of electric tool according to claim 2, wherein, this power module Separated with this control power supply.
5. the supply unit of electric tool according to claim 1, wherein, this control power supply It is integrated in this drive module.
6. the supply unit of electric tool according to claim 2, wherein, this control power supply It is integrated in this drive module.
7. the supply unit of electric tool according to claim 3, wherein, this control power supply It is integrated in this drive module.
8. the supply unit of electric tool according to claim 4, wherein, this control power supply It is integrated in this drive module.
CN201510411538.6A 2015-07-14 2015-07-14 Power supply unit for electric tool Pending CN106357131A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN201510411538.6A CN106357131A (en) 2015-07-14 2015-07-14 Power supply unit for electric tool
US15/025,561 US20190149061A1 (en) 2015-07-14 2015-08-26 Power source device of electric tool
PCT/CN2015/088127 WO2017008373A1 (en) 2015-07-14 2015-08-26 Power supply device of electric tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510411538.6A CN106357131A (en) 2015-07-14 2015-07-14 Power supply unit for electric tool

Publications (1)

Publication Number Publication Date
CN106357131A true CN106357131A (en) 2017-01-25

Family

ID=57842178

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510411538.6A Pending CN106357131A (en) 2015-07-14 2015-07-14 Power supply unit for electric tool

Country Status (1)

Country Link
CN (1) CN106357131A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101640407A (en) * 2008-07-29 2010-02-03 和硕联合科技股份有限公司 Power supply conversion device and method thereof
CN201846234U (en) * 2010-11-04 2011-05-25 西安伟京电子制造有限公司 2W one-way output power module device
CN203554757U (en) * 2013-10-25 2014-04-16 深圳市镭润科技有限公司 Electronic device based on DC power-supplying communication
CN104052373A (en) * 2013-03-14 2014-09-17 通用电气公司 Motor fault protection system and method
CN104506091A (en) * 2015-01-15 2015-04-08 广州市超导节能设备制造有限公司 Delay control circuit of DC motor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101640407A (en) * 2008-07-29 2010-02-03 和硕联合科技股份有限公司 Power supply conversion device and method thereof
CN201846234U (en) * 2010-11-04 2011-05-25 西安伟京电子制造有限公司 2W one-way output power module device
CN104052373A (en) * 2013-03-14 2014-09-17 通用电气公司 Motor fault protection system and method
CN203554757U (en) * 2013-10-25 2014-04-16 深圳市镭润科技有限公司 Electronic device based on DC power-supplying communication
CN104506091A (en) * 2015-01-15 2015-04-08 广州市超导节能设备制造有限公司 Delay control circuit of DC motor

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C06 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
TA01 Transfer of patent application right

Effective date of registration: 20170803

Address after: 311800 Zhejiang city of Shaoxing province Zhuji City Genta Road No. 198

Applicant after: Hammer Electric Power Tools Company

Address before: 311800 Zhejiang city of Shaoxing province Zhuji City Genta Road No. 198

Applicant before: Renun Mechanical & Electrical Co., Ltd.

TA01 Transfer of patent application right
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20170125

WD01 Invention patent application deemed withdrawn after publication