CN106353349A - X-ray multi-angle on-line detection and real-time packaging equipment - Google Patents
X-ray multi-angle on-line detection and real-time packaging equipment Download PDFInfo
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- CN106353349A CN106353349A CN201610786506.9A CN201610786506A CN106353349A CN 106353349 A CN106353349 A CN 106353349A CN 201610786506 A CN201610786506 A CN 201610786506A CN 106353349 A CN106353349 A CN 106353349A
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- sample
- sample cylinder
- detection
- transmission line
- real
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/02—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
- G01N23/04—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and forming images of the material
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2223/00—Investigating materials by wave or particle radiation
- G01N2223/10—Different kinds of radiation or particles
- G01N2223/101—Different kinds of radiation or particles electromagnetic radiation
- G01N2223/1016—X-ray
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2223/00—Investigating materials by wave or particle radiation
- G01N2223/60—Specific applications or type of materials
- G01N2223/651—Specific applications or type of materials dust
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Analysing Materials By The Use Of Radiation (AREA)
Abstract
The invention provides X-ray multi-angle on-line detection and real-time packaging equipment. The equipment comprises a detection mechanism, wherein the detection mechanism comprises a protective box body; a sample cylinder is arranged in the protective box body and is arranged on a supporting device through a flexible ferrule in a sleeving way; a ray source is arranged above the sample cylinder; an image acquisition detector is arranged below the sample cylinder; a push rod is arranged on the side of the sample cylinder and acts on the lower end of the sample cylinder. The detection mechanism provided by the invention can perform multi-angle detection on the sample, so the detection success rate is increased; the on-line detection and real-time packaging equipment is detection line equipment realizing sample repackaging, realizes blanking, detection and packaging processes in one step by a detection transmitting line; furthermore, all the processes are realized automatically, so manpower and material resources are saved and the production efficiency is improved.
Description
Technical field
The invention belongs to testing equipment technical field, especially relate to a kind of x-ray multi-angle on-line checking and real-time bag
Installing is standby.
Background technology
X-ray detection is to be observed using x-ray technique, study and experimental material microstructure, chemical composition, surface or interior
The experimental technique of portion's fault of construction.In existing detection technique, the shape need for sample is stricter, test format list
One, when the shape of sample is unsatisfactory for requiring, the accuracy of sample detection cannot be ensured, error rate is larger, thus can affect
The judgement of the overall performance of product.
Meanwhile, existing detection and packaging link are carried out respectively, increased the links such as the conveyance of product, make whole
The production efficiency of body reduces;How to ensure that Product checking accuracy and improve production efficiency become problem demanding prompt solution.
Content of the invention
In view of this, it is contemplated that proposing a kind of x-ray multi-angle on-line checking and real-time packaging facilities, many to be suitable for
Plant the Non-Destructive Testing of sample size, be particularly suited for x-ray multi-angle image checking.
For reaching above-mentioned purpose, the technical scheme is that and be achieved in that:
A kind of x-ray multi-angle on-line checking mechanism, including protection cabinet, is provided with sample cylinder, institute in described protection cabinet
State sample cylinder to be sleeved in support meanss by soft silica gel, the top of described sample cylinder is provided with radiographic source, and lower section is provided with image and adopts
Collection detector, the side of described sample cylinder is provided with push rod, and push rod acts on the lower end of sample cylinder.
Further, described flexibility lasso is soft silica gel.
Further, also comprise warning lamp, it is arranged on the top of protection cabinet.When radiographic source divergent-ray, warning lamp
Open, be used for pointing out the effect such as safety.Described push rod is electric pushrod or Electrohydraulic push rod.
Present invention also offers a kind of on-line checking including testing agency as above and real-time packaging facilities, including
Detection transmission line, described detection transmission line is sequentially provided with discharge station, protection cabinet, inferior goods multiple package position, high-quality product bag
Dress station;Described inferior goods multiple package position, high-quality product multiple package position priority position relationship interchangeable;
Described detection transmission line passes through protection cabinet, and described sample cylinder is contained on detection transmission line by flexible boot snare,
The support meanss as sample cylinder for the transmission line will be detected.
The lower section of described inferior goods multiple package position and high-quality product multiple package position is equipped with an automatic packaging machine.
Further, the upper and lower ends of described sample cylinder are respectively equipped with lid, and described lid is respectively by respective air supporting
Opening and closing realized by switch;And described detection transmission line be provided with multiple sample cylinder.
Further, loading assemblies and the sample automatic blanking device cooperating with it are also included, described sample is automatic
The discharging opening of blanking device is corresponding with discharge station;Described detection transmission line is annular transmission line.
Further, the driving means of described loading assemblies, sample automatic blanking device, detection transmission line driving means,
Radiographic source, image acquisition detector, automatic packaging machine, push rod, air supporting switch are all connected with plc controller signals.Realize entirely certainly
The control of dynamicization, the image judgement sample that system program can be shot by image acquisition detector whether there is impurity.
Further, also include overhead gantry, described overhead gantry is located at the lower section of detection transmission line.
Further, described push rod promotes sample cylinder direction vertical with the direction of motion of detection transmission line.
Further, the exit of described automatic packaging machine is provided with sample parcel tray.
With respect to prior art, a kind of x-ray multi-angle on-line checking of the present invention and real-time packaging facilities, have
Following advantage:
(1) multi-angle image checking mechanism of the present invention, by radiographic source divergent-ray, is scanned to sample,
Automatic Program analysis is carried out by image acquisition detector collection image, then promotes forward sample cylinder to tilt certain angle by push rod
Afterwards, again sample is scanned, completes multi-angled shooting, the inclination of sample cylinder is to be soft silica gel by the flexible lasso of sample cylinder
Flexible realize.This testing agency can carry out the detection of multi-angle to sample, increases detection success rate.
(2) on-line checking of the present invention and real-time packaging facilities, are the detection line equipment packed again realizing sample,
By detecting transmission line, blanking, detection, packaging process are realized settling at one go, and whole automatization realizes, and uses manpower and material resources sparingly
While, improve production efficiency again.
Brief description
The accompanying drawing constituting the part of the invention is used for providing the invention is further understood, and the present invention creates
The schematic description and description made is used for explaining the invention, does not constitute the improper restriction to the invention.?
In accompanying drawing:
Fig. 1 is the perspective view of the x-ray multi-angle on-line checking mechanism described in the embodiment of the present invention;
Fig. 2 is that the right part of flg of the x-ray multi-angle on-line checking mechanism described in the embodiment of the present invention (does not include protective housing
Body);
Fig. 3 be the embodiment of the present invention described in x-ray multi-angle on-line checking mechanism urges sample cylinder when right part of flg (no
Including protection cabinet);
Fig. 4 is the perspective view of the on-line checking described in the embodiment of the present invention and real-time packaging facilities.
Description of reference numerals:
1st, loading assemblies;2nd, sample automatic blanking device;3rd, discharge station;4th, protection cabinet;5th, inferior goods multiple package position;
6th, high-quality product multiple package position;7th, automatic packaging machine;8th, sample parcel tray;9th, overhead gantry;10th, warning lamp;12nd, radiographic source;13rd, sample
Product cylinder;14th, detect transmission line;15th, image acquisition detector;16th, push rod;17th, air supporting switch;18th, soft silica gel;19th, lid.
Specific embodiment
It should be noted that in the case of not conflicting, the embodiment in the invention and the feature in embodiment can
To be mutually combined.
In describing the invention it is to be understood that term " " center ", " longitudinal ", " horizontal ", " on ", D score,
The orientation of instruction such as "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outward " or position relationship are
Based on orientation shown in the drawings or position relationship, it is for only for ease of the description present invention and simplifies description, rather than instruction or dark
Show the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that right
The restriction of the present invention.In describing the invention, unless otherwise stated, " multiple " are meant that two or more.
In describing the invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or is integrally connected;Can
To be to be mechanically connected or electrical connection;Can be to be joined directly together it is also possible to be indirectly connected to by intermediary, Ke Yishi
The connection of two element internals.For the ordinary skill in the art, above-mentioned term can be understood by concrete condition
Concrete meaning in the present invention.
To describe the present invention below with reference to the accompanying drawings and in conjunction with the embodiments in detail.
As shown in FIG. 1 to 3, a kind of x-ray multi-angle on-line checking mechanism, including protection cabinet 4, described protection cabinet
It is provided with sample cylinder 13, described sample cylinder 13 is contained in support meanss by flexible boot snare, and the top of described sample cylinder 13 sets in 4
There is radiographic source 12, lower section is provided with image acquisition detector 15, the side of described sample cylinder 13 is provided with push rod 16, and push rod 16 acts on
Lower end in sample cylinder 13.
Described flexibility lasso is soft silica gel 18.Also comprise warning lamp 10, it is arranged on the top of protection cabinet 4;And it is described
Push rod 16 is electric pushrod or Electrohydraulic push rod.
It should be noted that when this testing agency is used alone, the support meanss of suit sample cylinder 13 can be any
It is applied to the device of ray detection mechanism, play a major role only that sample cylinder 13 is fixing, and give when push rod 16 acts on
Certain resistance.
In the detection means of the present invention, sample cylinder 13 is sleeved on detection transmission line 14, detects transmission line 14, one is
Play the effect supporting sample cylinder 13, two is to send it to different stations.
As shown in figure 4, a kind of on-line checking including testing agency as above and real-time packaging facilities, including detection
Transmission line 14, loading assemblies 1 and the sample automatic blanking device 2 cooperating with it, on described detection transmission line 14 successively
It is provided with discharge station 3, protection cabinet 4, inferior goods multiple package position 5, high-quality product multiple package position 6;
Described detection transmission line 14 passes through protection cabinet 4, and described sample cylinder 13 is sleeved on detection transmission by soft silica gel 18
On line 14, the support meanss as sample cylinder 13 for the transmission line 14 will be detected.
The lower section of described inferior goods multiple package position 5 and high-quality product multiple package position 6 is equipped with an automatic packaging machine 7.
The upper and lower ends of described sample cylinder 13 are respectively equipped with lid 19, and described lid 19 is realized opening by air supporting switch 17
Close;And described detection transmission line 14 be provided with multiple sample cylinder 13.
The discharging opening of described sample automatic blanking device 2 is corresponding with discharge station 3;Described detection transmission line 14 is annular
Transmission line, makes detection transmission line 14 can form circulation work, automatically carries out the operations such as multiple blanking, detection, packaging.
The driving means of described loading assemblies 1, sample automatic blanking device 2, the driving means of detection transmission line 14, ray
Source 12, image acquisition detector 15, automatic packaging machine 7, push rod 16, air supporting switch 17 are all connected with plc controller signals.
Also include overhead gantry 9, described overhead gantry 9 is located at the lower section of detection transmission line 14, section components can be installed and height
On pallet 9, as long as easy to operate.
Described push rod 16 promotes sample cylinder 13 direction vertical with the direction of motion of detection transmission line 14.
The exit of described automatic packaging machine 7 is provided with sample parcel tray 8.When, in sample parcel tray 8, have accumulated certain sample
After product, then carry out unifying to collect, without the collection operation carrying out single.
The work process of the present invention: the sample in loading assemblies 1 is fallen positioned at blankers through sample automatic blanking device 2
In sample cylinder 13 on position 3, now the upper lid of sample cylinder 13 is in opening, and lower cover is in closure state, then by sample
The upper lid of cylinder 13 is closed.
Under detection transmission line 14 drives, sample cylinder 13 enters in protection cabinet 4, and radiographic source 12 launches x-ray, to sample
It is scanned, image is gathered by image acquisition detector 15.Detected twice in protection cabinet 4, be once sample cylinder 13
In vertical state, it is once that propulsion is promoted forward by push rod 16, sample cylinder 13 is tilted after certain angle, again sample is carried out
Scanning, completes multi-angled shooting, and the inclination of sample cylinder 13 is to be realized by the flexible of soft silica gel 8 of fixing sample cylinder.
Then system program passes through to whether there is impurity in the image judgement sample shooting, if the sample in this sample cylinder 13
Product are judged as high-quality product and then can be sent to high-quality product multiple package position 6, and the lower cover of sample cylinder 13 is opened, and sample enters and automatically wraps
Installation 7 is packed;If the sample in this sample cylinder 13 is judged as inferior goods, inferior goods multiple package position can be sent to
5, the lower cover of sample cylinder 13 is opened, and the automatic packaging machine 7 that sample enters under this station is packed.
Because detection transmission line 14 is provided with multiple sample cylinder 13, by the position of multiple sample cylinder 13 in the premise planned
Under, the sample cylinder 13 of multiple stations can carry out operation, improve production efficiency simultaneously respectively.
The foregoing is only the preferred embodiment of the invention, not in order to limit the invention, all this
Within the spirit of innovation and creation and principle, any modification, equivalent substitution and improvement made etc., should be included in the invention
Protection domain within.
Claims (10)
1. a kind of x-ray multi-angle on-line checking mechanism it is characterised in that: include protection cabinet (4), described protection cabinet (4)
Inside it is provided with sample cylinder (13), described sample cylinder (13) is contained in support meanss by flexible boot snare, described sample cylinder (13)
Top is provided with radiographic source (12), and lower section is provided with image acquisition detector (15), and the side of described sample cylinder (13) is provided with push rod
, and push rod (16) acts on the lower end of sample cylinder (13) (16).
2. x-ray multi-angle on-line checking mechanism according to claim 1 it is characterised in that: described flexibility lasso be soft
Silica gel (18).
3. x-ray multi-angle on-line checking mechanism according to claim 1 it is characterised in that: also comprise warning lamp (10),
It is arranged on the top of protection cabinet (4);And described push rod (16) is electric pushrod or Electrohydraulic push rod.
4. a kind of on-line checking including the testing agency as described in any one of claims 1 to 3 and real-time packaging facilities, it is special
Levy and be: include detection transmission line (14), described detection transmission line (14) is sequentially provided with discharge station (3), protection cabinet
(4), inferior goods multiple package position (5), high-quality product multiple package position (6);Described inferior goods multiple package position (5), high-quality product multiple package position
(6) priority position relationship is interchangeable;
Described detection transmission line (14) passes through protection cabinet (4), and described sample cylinder (13) is contained in detection by flexible boot snare and passes
In line sending (14), transmission line (14) will be detected as the support meanss of sample cylinder (13);
The lower section of described inferior goods multiple package position (5) and high-quality product multiple package position (6) is equipped with an automatic packaging machine (7).
5. on-line checking according to claim 4 and real-time packaging facilities it is characterised in that: described sample cylinder (13) upper
Under be respectively arranged at two ends with lid (19), and described lid (19) respectively by respective air supporting switch (17) realize opening and closing;And institute
State detection transmission line (14) and be provided with multiple sample cylinder (13).
6. on-line checking according to claim 5 and real-time packaging facilities it is characterised in that: also include loading assemblies (1),
And sample automatic blanking device (2), the discharging opening of described sample automatic blanking device (2) and the blankers cooperating with it
Position (3) is corresponding;Described detection transmission line (14) is annular transmission line.
7. on-line checking according to claim 6 and real-time packaging facilities it is characterised in that: described loading assemblies (1)
Driving means, sample automatic blanking device (2), the driving means of detection transmission line (14), radiographic source (12), image acquisition detect
Device (15), automatic packaging machine (7), push rod (16), air supporting switch (17) are all connected with plc controller signals.
8. on-line checking according to claim 4 and real-time packaging facilities it is characterised in that: also include overhead gantry (9), institute
State the lower section that overhead gantry (9) is located at detection transmission line (14).
9. on-line checking according to claim 4 and real-time packaging facilities it is characterised in that: described push rod (16) promotes sample
Product cylinder (13) direction is vertical with the direction of motion of detection transmission line (14).
10. on-line checking according to claim 4 and real-time packaging facilities it is characterised in that: described automatic packaging machine (7)
Exit be provided with sample parcel tray (8).
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CN201610786506.9A CN106353349B (en) | 2016-08-31 | 2016-08-31 | X-ray multi-angle online detection and real-time packaging equipment |
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CN201610786506.9A CN106353349B (en) | 2016-08-31 | 2016-08-31 | X-ray multi-angle online detection and real-time packaging equipment |
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CN106353349B CN106353349B (en) | 2023-05-23 |
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CN111198197A (en) * | 2020-03-18 | 2020-05-26 | 深圳市伟铭光电有限公司 | Full-angle nondestructive testing device based on X-ray |
CN111398321A (en) * | 2020-04-22 | 2020-07-10 | 安徽东源电力有限公司 | Method for detecting defects of zero-value insulator X-ray of power transmission line by unmanned aerial vehicle |
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