CN106319595B - Aluminium shape surface handles tank liquor stabilitrak and its control method - Google Patents
Aluminium shape surface handles tank liquor stabilitrak and its control method Download PDFInfo
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- CN106319595B CN106319595B CN201610921711.1A CN201610921711A CN106319595B CN 106319595 B CN106319595 B CN 106319595B CN 201610921711 A CN201610921711 A CN 201610921711A CN 106319595 B CN106319595 B CN 106319595B
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- trolley track
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/005—Apparatus specially adapted for electrolytic conversion coating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
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- Chemical & Material Sciences (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Automation & Control Theory (AREA)
- Control And Safety Of Cranes (AREA)
Abstract
The invention discloses aluminium shape surface processing tank liquor stabilitrak and its control methods, it is related to aluminum profile production equipment technology, including the superficial treatment system being made of the multiple technology grooves being arranged successively in line, the trolley track being arranged in parallel in above the superficial treatment system, and the crane that can be walked on the trolley track driven by power mechanism, it further include PLC controller, waste liquid tank is additionally provided between technology groove described in every two, the first stroke switch with the determination crane stop position is additionally provided on the trolley track, the first stroke switch is located above the waste liquid tank, the first stroke switch is connect with crane braking device and the PLC controller respectively.Drug additive amount and ton material water consumption can be effectively reduced in the present invention.
Description
Technical field
The present invention relates to aluminum profile production equipment technologies, and in particular to a kind of aluminium shape surface processing Stability of Bath Solution
Control system and its control method.
Background technique
Aluminum profile is current door and window and the main structural material of curtain wall, is worldwide widely applied.It is aluminium alloy extruded
Profile (non-surface treated) appearance is single, and easily corrodes in moist atmosphere, thus is difficult to meet construction material height dress
The requirement of decorations property and strong weathering.In order to improve decorative effect, enhancing corrosion resistance and prolong the service life, aluminum profile generally will
It is surface-treated.Therefore, surface treatment is the process essential and particularly important together of aluminum profile production.Common aluminium
The method of Surface of profile processing is anodizing, can form dense oxidation film in aluminium shape surface by anodizing, should
The presence of oxidation film can significantly improve the corrosion resistance, wearability and decorative performance of aluminium alloy extrusions.It is applied in the prior art
The anode oxidative treatment method of aluminum profile refers to：In certain electrolyte, using aluminum profile part as anode, with stainless steel or aluminium
Metal is cathode, the process for being surface-treated aluminum profile in highly acid electrolytic solution.
It also will do it the technical process such as oil removing, washing, acid etching, alkaline etching before existing oxidation aluminium treatment process,
Original mode of operation is people's industry control tank liquor, and this mode has very big randomness, especially often goes out when high-frequency produces
The situation of water time deficiency is now controlled, upper track tank liquor, by band road tank liquor down, will affect the ingredient of lower road tank liquor, also therefore at branch
Increase drug additive amount and ton material water consumption.
Summary of the invention
In order to solve the above technical problems, the present invention provides a kind of aluminum profile table for reducing drug additive amount and ton material water consumption
Surface treatment Stability of Bath Solution control system.
The present invention adopts the following technical scheme that：
Aluminium shape surface handles tank liquor stabilitrak, including by being arranged successively multiple technology groove groups in line
At superficial treatment system, the trolley track being arranged in parallel in above the superficial treatment system, and being driven by power mechanism
The crane that can be walked on the trolley track, the crane braking that the crane can be allowed to stop on the trolley track
Device further includes PLC controller and the time relay, waste liquid tank, the trolley is additionally provided between technology groove described in every two
The first stroke switch with the determination crane stop position is additionally provided on track, the first stroke switch is located at described useless
Above liquid bath, the PLC controller respectively with the crane braking device, first stroke switch and the time relay
Connection, first stroke switch do not influence crane when not working and walk on trolley track；When first stroke switch is powered on, hang
First stroke switch is touched in vehicle walking process, signal is sent to PLC controller, and PLC controller, which is sent, stops travel commands extremely
Crane braking device, crane braking device braking stop crane, will be unable at this time control crane walking, can to the greatest extent by
Remaining extraction raffinate removal on aluminum profile, thus it is ensured that the ingredient stability of lower road tank liquor reduces the additive amount of tank liquor drug, PLC control
Device processed sends clocked command to the time relay, after the time relay reaches preset time, first stroke switch and crane braking
Device stops working, and crane can walk on, and by time relay timing, the control water time that can accurately control aluminum profile makes aluminium
Remaining extraction raffinate flows to waste liquid tank on profile.
Preferably, the crane includes flexure member and winding device, the hanged article of flexure member, the winding dress
Winding flexure member is set, the optoelectronic switch that the flexure member can touch in winding process is additionally provided on the crane,
The optoelectronic switch is connect with the PLC controller, and when crane does not sling article, the flexure member on winding device can not be touched
Optoelectronic switch；The aluminum profile being generally surface-treated is all longer, when the hanged aluminum profile of crane, needs to sling to higher position ability
Mobile, flexure member multilayer-wound on winding device can sling aluminum profile to predetermined position, be now placed in winding device
On flexure member will touch optoelectronic switch, signal is sent to PLC controller, and PLC controller sends work order to the first row
Cheng Kaiguan, first stroke switch is powered and preparation, realizes the above-mentioned course of work, when crane not hanged aluminum profile or slings
Height will not influence crane when being not enough to touch optoelectronic switch and walk on trolley track, not influence crane on other stations
Work, does not influence the working efficiency of crane.
Preferably, the system also includes two parallel cart tracks, the both ends of the trolley track are slided set respectively
It is placed in two cart tracks, and the trolley track can be walked by power mechanism driving in the cart track, institute
Stating trolley track can be stopped by the control of trolley track brake apparatus in the cart track, be parallel to the system comprises multiple
The superficial treatment system of trolley track arrangement is provided with waste liquid tank, the big track between superficial treatment system described in every two
The second stroke switch with the determination trolley track stop position is additionally provided on road, the second stroke switch is located at parallel
In cart track above the waste liquid tank, the second stroke switch, the trolley track brake apparatus are separately connected institute
State PLC controller.
Preferably, the waste liquid tank is connect with the waste liquid tank of two adjacent superficial treatment systems respectively, will
The waste collection flowed down from aluminum profile can focus on waste liquid, reduce the pollution of waste liquid.
Preferably, the first stroke switch and second stroke switch are normally closed switch, and the optoelectronic switch is
Normal open switch.
Aluminium shape surface handles tank liquor stability control method, which is characterized in that the method includes：
Flexure member, until stopping after above technology groove, is fixed aluminum profile in walking on trolley track by S1, control crane,
Flexure member, which is wound, by winding device slings aluminum profile to predetermined position；
When S2, the aluminum profile sling reach predetermined position, the flexure member on winding device touches optoelectronic switch, and signal passes
It send to PLC controller, PLC controller sends work order to first stroke switch and the time relay, first stroke switch
And the time relay is powered and preparation；
S3, control crane are in running to next technology groove on trolley track, crane touching is located at waste liquid tank in walking process
First stroke switch on the trolley track of top, signal are sent to PLC controller, and PLC controller, which is sent, stops travel commands
To crane braking device and clocked command is sent to the time relay, and crane, which stops walking, makes remaining extraction raffinate stream on aluminum profile
Past waste liquid tank, while time relay timing；
After S4, the time relay reach preset time, signal is sent to PLC controller, and PLC controller transmission stops working
Instruction is to travel switch and sends crane travel commands to crane braking device, controls crane and walks on to next technique
Slot.
Preferably, the method also includes：
Trolley track is controlled in walking in cart track, the aluminum profile sling is moved to next superficial treatment system,
The second stroke switch that trolley track touching is located parallel in the cart track above waste liquid tank in walking process, signal transmission
To PLC controller, PLC controller, which is sent, to be stopped travel commands to trolley track brake apparatus and sends clocked command to the time
Relay, trolley track, which stops walking, makes remaining extraction raffinate on aluminum profile flow to waste liquid tank, while time relay timing；
After the time relay reaches preset time, signal is sent to PLC controller, and PLC controller sends the finger that stops working
It enables to second stroke and switchs and send trolley track travel commands to trolley track brake apparatus, control trolley track after continuing
It walks, the aluminum profile sling on crane is sent to next technology groove.
Beneficial effects of the present invention：
(1) present invention is equipped with optoelectronic switch on winding device, will when the aluminum profile being surface-treated when crane is hanged
Optoelectronic switch is touched, the energization of first stroke switch and preparation are made, when the not hanged aluminum profile of crane or the height sling are insufficient
Crane will not be influenced when touching optoelectronic switch to walk on trolley track, not influence work of the crane on other stations, no
Influence the working efficiency of crane；
(2) present invention is equipped with travel switch on trolley track and cart track, runs to aluminum profile at travel switch
It will stop above waste liquid tank, the extraction raffinate be surface-treated on aluminum profile is made to flow to waste liquid tank, and the receipts for passing through waste liquid tank
Collection, facilitates the liquid waste processing in later period, reduces the pollution of waste liquid；
(3) present invention is additionally provided with the time relay, by time relay timing, when can accurately control the control water of aluminum profile
Between.
Detailed description of the invention
Attached drawing is used to provide further understanding of the present invention, and constitutes part of specification, with reality of the invention
It applies example to be used to explain the present invention together, not be construed as limiting the invention.In the accompanying drawings：
Fig. 1 is the structural schematic diagram of first embodiment of the invention；
Fig. 2 is the structural schematic diagram of first embodiment of the invention crane；
Fig. 3 is the control system module frame chart of first embodiment of the invention；
Fig. 4 is the structural schematic diagram of second embodiment of the invention；
Fig. 5 is the structural schematic diagram of second embodiment of the invention crane；
Fig. 6 is the structural schematic diagram of third embodiment of the invention；
Fig. 7 is the control system module frame chart of third embodiment of the invention.
In figure label for：1, superficial treatment system；11, technology groove；12, waste liquid tank；13, waste liquid tank；2, trolley track；
21, trolley track brake apparatus；3, crane；31, flexure member；32, winding device；33, crane braking device；4, PLC is controlled
Device；51, first stroke switchs；52, second stroke switchs；6, optoelectronic switch；7, the time relay；8, cart track.
Specific embodiment
A specific embodiment of the invention is described with reference to the accompanying drawing.
Embodiment 1：
As shown in Figures 1 to 3, a kind of aluminium shape surface of the invention handles tank liquor stabilitrak, including by successively
The superficial treatment system 1 that the multiple technology grooves 11 being arranged in a straight line form is arranged in parallel in the small of 1 top of superficial treatment system
Track road 2, and the crane 3 that can be walked on trolley track 2 driven by power mechanism, can allow the crane 3 in institute
The crane braking device 33 stopped on trolley track 2 is stated, further includes PLC controller 4, is additionally provided between every two technology groove 11
Waste liquid tank 12 is additionally provided with the first stroke switch 51 to determine 3 stop position of crane, first stroke switch on trolley track 2
51 are located at the top of waste liquid tank 12, PLC controller 4 respectively with crane braking device 33, first stroke switch 51 and the time relay 7
Connection, trolley track 2 are single-beam bridge, and crane 3 is set to the lower section of trolley track 2, first stroke switch 51 for normally closed switch and
Be set to 2 lower end of trolley track does not hinder crane 3 along 2 row of trolley track at crane 3, when first stroke switch 51 does not work
It walks.
Crane 3 includes flexure member 31 and winding device 32, the hanged article of flexure member 31, and winding device 32 winds flexibility
Component 31, the optoelectronic switch 6 that flexure member 31 can touch in winding process is additionally provided on crane 3, and optoelectronic switch 6 connects
PLC controller 4, the aluminum profile being generally surface-treated is all longer, and needing to sling to higher position could move, and flexure member 31 exists
Multilayer-wound can sling aluminum profile to predetermined position on winding device 32, the flexure member being now placed on winding device 32
31 will touch optoelectronic switch 6.
The working method of the embodiment of the present invention 1：
Control crane 3 is walked on trolley track 2, until stopping behind 11 top of technology groove, by the fixed aluminium profiles of flexure member 31
Material winds flexure member 31 by winding device 32 and slings aluminum profile to predetermined position；
When the aluminum profile sling reaches predetermined position, the flexure member 31 on winding device 32 touches optoelectronic switch 6, signal
It is sent to PLC controller 4, PLC controller 4 sends work order to first stroke switch 51 and the time relay 7, the first row
Cheng Kaiguan 51 and the energization of the time relay 7 and preparation；
Control crane 3 is in running to next technology groove 11 on trolley track 2, the touching of crane 3 is located at waste liquid in walking process
First stroke switch 51 on the trolley track 2 of 12 top of slot, signal are sent to PLC controller 4, and PLC controller 4, which is sent, to be stopped
Travel commands are to crane braking device 33 and send clocked command to the time relay 7, and crane 3, which stops walking, to be made on aluminum profile
Remaining extraction raffinate flows to waste liquid tank 12, while 7 timing of the time relay；
After the time relay 7 reaches preset time, signal is sent to PLC controller 4, and the transmission of PLC controller 4 stops working
Instruction is to travel switch and sends crane travel commands to crane braking device 33, controls crane 3 and walks on to next
Technology groove 11.
Embodiment 2：
As shown in Fig. 3 to 5, a kind of aluminium shape surface of the invention handles tank liquor stabilitrak, and trolley track 2 is
Two-beam bridge, 3 both ends of crane are slideably positioned in respectively above twin beams track, and crane 3 can be in two-beam bridge by power mechanism driving
It walks on track, crane 3 slings aluminum profile by flexure member 31 in the middle part of twin beams track, and first stroke switch 51 is normally closed opens
It closes and is set on the outside of 2 upper end of trolley track at crane 3, do not hinder crane 3 along small when first stroke switch 51 does not work
It walks in track road 2.
The other structures of the present embodiment 2 are same as Example 1, and working method is also identical, repeat no more.
Embodiment 3：
As shown in Figure 6,7, on the basis of embodiment 1, a kind of aluminium shape surface of the invention handles Stability of Bath Solution control
System processed further includes two parallel cart tracks 8, and the both ends of trolley track 2 are slideably positioned in respectively in two cart tracks 8,
And trolley track 2 can be walked by power mechanism driving in cart track 8, trolley track 2 is controlled by trolley track brake apparatus 21
System can stop in cart track 8, and system includes multiple superficial treatment systems 1 for being parallel to the arrangement of trolley track 2, every two
It is provided with waste liquid tank 13 between superficial treatment system 1, is additionally provided in cart track 8 to determine 2 stop position of trolley track
Second stroke switch 52, second stroke switch 52 are located parallel in the cart track 8 of 13 top of waste liquid tank, second stroke switch
52, trolley track brake apparatus 21 is separately connected PLC controller 4, waste liquid tank 13 respectively with two adjacent superficial treatment systems 1
Waste liquid tank 12 connect.
On the basis of 1 working method of embodiment, the working method of the embodiment of the present invention 3 further includes：
Control trolley track 2 is walked in cart track 8, and the aluminum profile sling is moved to next superficial treatment system
1, trolley track 2 touches the second stroke switch 52 being located parallel in the cart track 8 of 13 top of waste liquid tank in walking process,
Signal is sent to PLC controller 4, and PLC controller 4, which is sent, to be stopped travel commands to trolley track brake apparatus 21 and send meter
When order to the time relay 7, trolley track 2, which stops walking, makes remaining extraction raffinate on aluminum profile flow to waste liquid tank 13, with constantly
Between 7 timing of relay；
After the time relay 7 reaches preset time, signal is sent to PLC controller 4, and the transmission of PLC controller 4 stops working
Instruction is to second stroke switch 52 and sends trolley track travel commands to trolley track brake apparatus 21, controls trolley track
2 walk on, and the aluminum profile sling on crane 3 is sent to next technology groove 11.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, although referring to aforementioned reality
Applying example, invention is explained in detail, for those skilled in the art, still can be to aforementioned each implementation
Technical solution documented by example is modified or equivalent replacement of some of the technical features.It is all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (5)
1. aluminium shape surface handles tank liquor stabilitrak, formed including multiple technology grooves by being arranged successively in line
Superficial treatment system, the trolley track being arranged in parallel in above the superficial treatment system, and by power mechanism driving
The crane that can be walked on the trolley track, the crane braking dress that the crane can be allowed to stop on the trolley track
It sets, which is characterized in that parallel the system comprises multiple superficial treatment systems for being parallel to trolley track arrangement and two
Cart track is provided with waste liquid tank between superficial treatment system described in every two, is provided between technology groove described in every two useless
Liquid bath, the both ends of the trolley track are slideably positioned in respectively in two cart tracks, and the trolley track is by power
Mechanism driving can walk in the cart track, and the trolley track can be in the cart by the control of trolley track brake apparatus
Stop on track, the second stroke switch with the determination trolley track stop position, institute are additionally provided in the cart track
It states second stroke switch to be located parallel in the cart track above the waste liquid tank, be additionally provided on the trolley track with true
The first stroke switch of the fixed crane stop position, the first stroke switch are located above the waste liquid tank, further include PLC
Controller and the time relay, the PLC controller switch with the crane braking device, the first stroke respectively, are described
Second stroke switch, the trolley track brake apparatus and time relay connection.
2. aluminium shape surface according to claim 1 handles tank liquor stabilitrak, which is characterized in that the crane
Including flexure member and winding device, the hanged article of flexure member, the winding device winds flexure member, the crane
On be additionally provided with the optoelectronic switch that the flexure member can touch in winding process, the optoelectronic switch and the PLC are controlled
Device connection processed.
3. aluminium shape surface according to claim 1 handles tank liquor stabilitrak, which is characterized in that the waste liquid
Tank is connect with the waste liquid tank of two adjacent superficial treatment systems respectively.
4. aluminium shape surface according to claim 2 handles tank liquor stabilitrak, which is characterized in that described first
Travel switch and second stroke switch are normally closed switch, and the optoelectronic switch is normal open switch.
5. aluminium shape surface handles tank liquor stability control method, which is characterized in that the method includes：
S1, control crane, until stopping after above technology groove, the fixed aluminum profile of flexure member pass through in walking on trolley track
Winding device winding flexure member slings aluminum profile to predetermined position；
When S2, the aluminum profile sling reach predetermined position, the flexure member on winding device touches optoelectronic switch, and signal is sent to
PLC controller, PLC controller send work order to first stroke switch and the time relay, first stroke switch and
The time relay is powered and preparation；
S3, control crane are in running to next technology groove on trolley track, crane touching is located above waste liquid tank in walking process
Trolley track on first stroke switch, signal is sent to PLC controller, and PLC controller, which is sent, stops travel commands to hanging
Vehicle brake apparatus and send clocked command to the time relay, crane stops walking, and to flow to remaining extraction raffinate useless
Liquid bath, while time relay timing；
After S4, the time relay reach preset time, signal is sent to PLC controller, and PLC controller sends the instruction that stops working
To travel switch and crane travel commands are sent to crane braking device, are controlled crane and are walked on to next technology groove；
The aluminum profile sling is moved to next superficial treatment system, row in walking in cart track by S5, control trolley track
The second stroke switch in the cart track that small track road touching is located parallel to above waste liquid tank in process is walked, signal is sent to
PLC controller, PLC controller send stop travel commands to trolley track brake apparatus and send clocked command to the time after
Electric appliance, trolley track, which stops walking, makes remaining extraction raffinate on aluminum profile flow to waste liquid tank, while time relay timing；
After S6, the time relay reach preset time, signal is sent to PLC controller, and PLC controller sends the instruction that stops working
Trolley track travel commands are switched and sent to second stroke to trolley track brake apparatus, control trolley track after continuing
It walks, the aluminum profile sling on crane is sent to next technology groove.
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| CN201610921711.1A CN106319595B (en) | 2016-10-21 | 2016-10-21 | Aluminium shape surface handles tank liquor stabilitrak and its control method |
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| CN106555216A (en) * | 2016-11-30 | 2017-04-05 | 合肥亿福自动化科技有限公司 | A kind of Stability of Bath Solution control system |
| CN109879175B (en) * | 2019-02-02 | 2021-03-09 | 广东博智林机器人有限公司 | Crane system and control method thereof |
| CN109761149A (en) * | 2019-02-02 | 2019-05-17 | 广东博智林机器人有限公司 | A kind of row device for hoisting |
| CN109807445A (en) * | 2019-03-29 | 2019-05-28 | 南京铁道职业技术学院 | Automated electronic spot welding device |
| US11904920B2 (en) | 2021-11-19 | 2024-02-20 | Raytheon Company | Lift cart with mechanically actuated automatic braking device |
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| CN206467308U (en) * | 2016-10-21 | 2017-09-05 | 南京鸿发有色金属制造股份有限公司 | Aluminium shape surface handles tank liquor stabilitrak |
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| JP5038024B2 (en) * | 2007-06-06 | 2012-10-03 | 上村工業株式会社 | Work surface treatment system |
| CN201678758U (en) * | 2010-04-01 | 2010-12-22 | 沈阳铝镁设计研究院 | Control system of lifting unit |
| CN204058622U (en) * | 2014-08-15 | 2014-12-31 | 深圳市鑫承诺科技有限公司 | A kind of surface by micro-arc oxidation treatment unit of aluminum magnesium alloy |
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| CN206467308U (en) * | 2016-10-21 | 2017-09-05 | 南京鸿发有色金属制造股份有限公司 | Aluminium shape surface handles tank liquor stabilitrak |
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Denomination of invention: Aluminum profile surface treatment bath solution stability control system and control method thereof Effective date of registration: 20191118 Granted publication date: 20181127 Pledgee: Chengdong Branch of Nanjing Bank Co., Ltd. Pledgor: NANJING HONGFA NON-FERROUS METAL MANUFACTURING CO., LTD. Registration number: Y2019320000288 |
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