A kind of processing path generation method of lathe
Technical field
The present invention relates to field of machining, and in particular to a kind of processing path generation method of lathe.
Background technology
Machine tooling refers to that the processing and fabricating of raw material is carried out with lathe.The machining of lathe be by cutter and workpiece it
Between relative motion realize that movement can be divided into surface and form movement and synkinesia two class.It is to make that surface, which forms movement,
Workpiece obtains the movement of required surface shape and size, it includes main motion, feed motion and incision movement.Main motion is
The movement that plays a major role when removing excess stock from workpiece blank, it can be the rotary motion (such as turning), straight of workpiece
Line movement (such as planing on metal-planing machine) can also be the rotary motion (such as milling and drilling) of cutter or move along a straight line (such as
Slotting and broaching);Feed motion is that cutter and workpiece part to be processed move towards, the movement for enabling cutting to continue,
Knife rest slide carriage moving along machine tool guideway when such as size;Incision movement makes cutter cut workpiece surface certain depth
Movement, effect is to cut certain thickness material from workpiece surface in each cutting stroke, small tool when such as size
Be cut transversely into movement.
With aerospace, shipbuilding, automobile, the industrial expansions such as the energy, metallurgy, machine tooling technology just widely uses
In the processing of high-accuracy complex-curved thin-walled parts.In machine tooling processing procedure, can according to part geometry shape and
Technological parameter is made rational planning for out processing cutter track, and generates corresponding Path file.This document needs to convert by postpositive disposal
As nc program, machine tooling could be driven.
Currently, to planning that the postpositive disposal mode of cutter track is all to control the upper of nonlinearity erron by way of inserting point
Limit.Upper limit value is bigger, and deviation planned trajectory is remoter, and processing quality is poorer;Upper limit value is smaller, and the discrete small line segment of interpolation is more,
The frequent acceleration and deceleration of machine tool motion axis, processing efficiency are lower.When five-axis machine tool is in singular position, cutter shaft in planned cutter track
Micro swing will cause rotary axis of machine tool appearance is unnecessary substantially to rotate, be maximized at this time with nonlinearity erron, may production
Raw machining path is disorderly.
Invention content
The technical problem to be solved in the present invention is to provide a kind of processing path generation methods of lathe, solve in machine tooling
Cutter dallies, and processing efficiency is low, and processing quality is poor, the big problem of mismachining tolerance.
To solve the above problems, technical solution proposed by the present invention is a kind of generation method of the machining path of lathe, packet
Include following steps:(1) according to the geometry and technological parameter of processing part, the tool of workpiece is determined in conjunction with the characteristic parameter of cutter
Then body processing content, cutting data, technological equipment, location and installation mode and cutting tool path generate machine tooling program;
(2) according to machine tooling program, cutter location position and the generating tool axis vector of lathe are adjusted, set critical control point and adjusts cutter shaft side
To and depth of cut, determine work piece holder and workpiece height;(3) use five sections of S curve methods to adding in the machining path of cutter
Workshop section's progress deceleration planning peace, which is trackslipped, connects processing;(4) according to the shape of workpiece, rigidity, allowance, machine tool system it is rigid
Degree, determines cyclic process number;(5) processing is compensated according to tool radius to corner;(6) it is fitted machine tooling program pair
It processes part and carries out wheel grinding processing.
Further, the adjustment cutter axis orientation refer to using unidirectional approach localization method adjustment cutter incision and
Cut out direction.It avoids transmission system backlass and generates position error.The depth of cut is determined by the precision of workpieces processing
It is fixed.
Further, the built-up jig of the work piece holder selection hydraulically operated fixture and multi-station clamp, the combination
Fixture is the disk perimeter setting multi-station clamp in platen, and hydraulically operated fixture is arranged in the centre position of disk.
Further, five sections of S curve methods include to the machining path of cutter plus boost phase, subtract boost phase,
Five constant velocity stage, acceleration and deceleration stage and the decelerating phase of subtracting processing sections.
Further, the smooth forward processing method is:Judge the switching curve type of adjacent processing sections,
The switching angle for calculating adjacent processing sections, according to the switching maximum allowable switching speed of angle calcu-lation;According to the speed of processing sections with
The comparison of maximum allowable switching speed then carries out the displacement vector of adjacent processing sections if it is less than maximum allowable switching speed
Interpolation processing is carried out after synthesis, otherwise directly carries out interpolation processing.
Further, the interpolation processing method is that processing sections are divided into several small straightways, each is small straight
Line segment calculates the data of each small straightway according to machine tool instructions, feed speed as an interpolation cycle, cutter along
Small straightway movement, after several interpolation cycles, cutter moves to terminal from starting point, completes the interpolation of this section of profile
Processing.
Further, the compensation deals are:When carrying out Internal periphery processing, center cutter must be to the inside of part
Deviate a tool radius value;When carrying out outer profile processing, center cutter must be to one cutter of lateral offset half of part
Diameter value.
Beneficial effects of the present invention are embodied in:A kind of generation method in the path of machine tooling provided by the invention utilizes group
Co-clip tool can reduce cutter idle running, while save the usage amount of fixture, can be improved using five sections of S curve methods and smooth switching processing
The smoothness of curve surface of workpiece connection, while reducing manufacturing tolerance using interpolation technique.The machine tooling path of the present invention adds
Work is efficient, high precision machining, production cost are low, there is prodigious application prospect.
Description of the drawings
Attached drawing 1 is the generation method flow diagram in machine tooling path according to the invention.
Specific implementation mode
The present invention is specifically described below in conjunction with attached drawing:
The present embodiment provides a kind of processing path generation method of lathe, the machine tooling path includes following step
Suddenly:(1) it according to the geometry and technological parameter of processing part, is determined in the specific processing of workpiece in conjunction with the characteristic parameter of cutter
Then appearance, cutting data, technological equipment, location and installation mode and cutting tool path generate machine tooling program;(2) basis
Machine tooling program adjusts cutter location position and the generating tool axis vector of lathe, sets critical control point and adjusts cutter axis orientation and cut
Depth is cut, determines work piece holder and workpiece height;(3) use five sections of S curve methods to the processing sections in the machining path of cutter into
Row deceleration planning peace, which is trackslipped, connects processing;(4) according to the shape of workpiece, the rigidity of rigidity, allowance, machine tool system, really
Determine cyclic process number;(5) processing is compensated according to tool radius to corner;(6) fitting machine tooling program is to processing
Part carries out wheel grinding processing.
Wherein, the adjustment cutter axis orientation refers to switching in and out using unidirectional approach localization method adjustment cutter
Direction.It avoids transmission system backlass and generates position error.The depth of cut is determined by the precision of workpieces processing.
Wherein, the built-up jig of the work piece holder selection hydraulically operated fixture and multi-station clamp, the built-up jig
For multi-station clamp is arranged in the disk perimeter of platen, hydraulically operated fixture is arranged in the centre position of disk.
Wherein, five sections of S curve methods include plus boost phase, subtract boost phase, at the uniform velocity to the machining path of cutter
Five stage, acceleration and deceleration stage and the decelerating phase of subtracting processing sections.
Wherein, the smooth forward processing method is:Judge the switching curve type of adjacent processing sections, calculates
The switching angle of adjacent processing sections, according to the switching maximum allowable switching speed of angle calcu-lation;According to the speed of processing sections and maximum
The comparison for allowing switching speed, then synthesizes the displacement vector of adjacent processing sections if it is less than maximum allowable switching speed
After carry out interpolation processing, otherwise directly progress interpolation processing.
Wherein, the interpolation processing method is that processing sections are divided into several small straightways, each small straightway
As an interpolation cycle, the data of each small straightway are calculated according to machine tool instructions, feed speed, cutter is along small
Straightway moves, and after several interpolation cycles, cutter moves to terminal from starting point, at the interpolation for completing this section of profile
Reason.
Wherein, the compensation deals are:When carrying out Internal periphery processing, center cutter must be to the offset inboard of part
One tool radius value;When carrying out outer profile processing, center cutter must be to one tool radius value of lateral offset of part.
Finally it should be noted that:The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although
Present invention has been described in detail with reference to the aforementioned embodiments, it will be understood by those of ordinary skill in the art that:It still may be used
To modify to the technical solution recorded in previous embodiment or equivalent replacement of some of the technical features;And
These modifications or replacements, the spirit and model of technical solution of the embodiment of the present invention that it does not separate the essence of the corresponding technical solution
It encloses.