CN106292529A - A kind of processing path generation method of lathe - Google Patents

A kind of processing path generation method of lathe Download PDF

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Publication number
CN106292529A
CN106292529A CN201610701133.0A CN201610701133A CN106292529A CN 106292529 A CN106292529 A CN 106292529A CN 201610701133 A CN201610701133 A CN 201610701133A CN 106292529 A CN106292529 A CN 106292529A
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processing
cutter
lathe
sections
generation method
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CN106292529B (en
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马良花
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ANHUI ZHIGAO MACHINERY Co.,Ltd.
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马良花
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/19Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by positioning or contouring control systems, e.g. to control position from one programmed point to another or to control movement along a programmed continuous path
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/35Nc in input of data, input till input file format
    • G05B2219/35349Display part, programmed locus and tool path, traject, dynamic locus

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  • Engineering & Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Numerical Control (AREA)

Abstract

The invention discloses the processing path generation method of a kind of lathe, comprise the following steps: (1), according to the processing geometry of part and technological parameter, generates machine tooling program;(2) according to machine tooling program, adjust cutter location position and the generating tool axis vector of lathe, set CCP adjustment direction and depth of cut, determine work piece holder, and workpiece height;(3) use five sections of S curve methods that the processing sections in the machining path of cutter carries out deceleration planning peace to trackslip and connect process;(4) cyclic process number of times is determined;(5) corner is compensated process according to tool radius;(6) matching machine tooling program carries out wheel grinding process to processing part.The machine tooling path of the present invention is continuous, can prevent cutter from dallying, and processing method is simple, working (machining) efficiency is high, machining accuracy is high, production cost is low, has the biggest application prospect.

Description

A kind of processing path generation method of lathe
Technical field
The present invention relates to field of machining, be specifically related to the processing path generation method of a kind of lathe.
Background technology
Machine tooling refers to carry out raw-material processing and fabricating with lathe.The machining of lathe be by cutter and workpiece it Between relative motion realize, its motion can be divided into surface to form motion and assisted movement two class.It is to make that surface forms motion Surface configuration required by workpiece acquisition and the motion of size, it includes main motion, feed motion and incision campaign.Main motion is The motion that plays a major role when peeling off excess stock from workpiece blank, it can be the rotary motion (such as turning) of workpiece, straight Line motion (as on metal-planing machine plane), it is also possible to be cutter rotary motion (such as milling and drilling) or linear motion (as Slotting and broaching);Feed motion is cutter and workpiece part to be processed moves towards, and makes the motion that cutting is proceeded, Such as mobile etc. along machine tool guideway of knife rest slide carriage during size;Incision motion makes cutter cut surface of the work certain depth Motion, its effect is to cut certain thickness material from surface of the work in each cutting stroke, such as small tool during size Be cut transversely into motion.
Along with Aero-Space, shipbuilding, automobile, the industrial expansion such as the energy, metallurgy, machine tooling technology is used the most widely In the processing of high-accuracy complex-curved thin-walled parts.In machine tooling processing procedure, can according to part geometry shape and Technological parameter is made rational planning for out processing cutter track, and generates corresponding Path file.This document needs to change through postpositive disposal Become nc program, machine tooling could be driven.
At present, the postpositive disposal mode to planning cutter track is all to control the upper of nonlinearity erron by the way of slotting point Limit.Higher limit is the biggest, and deviation planned trajectory is the most remote, and crudy is the poorest;Higher limit is the least, and the discrete little line segment of interpolation is the most, The frequent acceleration and deceleration of machine tool motion axle, working (machining) efficiency is the lowest.When five-axis machine tool is in singular position, cutter shaft in planned cutter track Trace swings, and will result in rotary axis of machine tool and unnecessary significantly rotation occurs, now maximize with nonlinearity erron, may produce Raw machining path is disorderly.
Summary of the invention
The technical problem to be solved in the present invention is to provide the processing path generation method of a kind of lathe, solves in machine tooling Cutter dallies, and working (machining) efficiency is low, and crudy is poor, the problem that mismachining tolerance is big.
For solving the problems referred to above, the generation method of the machining path that technical scheme is a kind of lathe that the present invention proposes, bag Include following steps: (1) according to the geometry of processing part and technological parameter, determines the tool of workpiece in conjunction with the characteristic parameter of cutter Body processing content, cutting data, technological equipment, location and installation mode and cutting tool path, then generate machine tooling program; (2) according to machine tooling program, adjust cutter location position and the generating tool axis vector of lathe, set CCP and adjust cutter shaft side To and depth of cut, determine work piece holder, and workpiece height;(3) use five sections of S curve methods to adding in the machining path of cutter Workshop section carries out deceleration planning peace and trackslips and connect process;(4) according to the shape of workpiece, rigidity, allowance, machine tool system firm Degree, determines cyclic process number of times;(5) corner is compensated process according to tool radius;(6) matching machine tooling program pair Processing part carries out wheel grinding process.
Further, described adjust incision that cutter axis orientation refers to use unidirectional convergence localization method to adjust cutter and Cut out direction.Drive system backlass is avoided to produce position error.Described depth of cut is by processing the precision of workpiece certainly Fixed.
Further, described work piece holder selects the built-up jig of hydraulically operated fixture and multi-station clamp, described combination Fixture is to arrange multi-station clamp in the disk perimeter of platen, and the centre position of disk arranges hydraulically operated fixture.
Further, five sections of described S curve methods include the machining path of cutter adding boost phase, subtract boost phase, Constant velocity stage, acceleration and deceleration stage and five processing sections of the decelerating phase of subtracting.
Further, described described smooth forward processing method is: judge the switching curve type of adjacent processing sections, Calculate the switching angle of adjacent processing sections, according to switching angle calcu-lation maximum allowable switching speed;Speed according to processing sections with The comparison of maximum allowable switching speed, is the most then carried out the displacement vector of adjacent processing sections if less than maximum allowable switching speed Carry out interpolation processing after synthesis, otherwise directly carry out interpolation processing.
Further, described interpolation processing method is for be divided into several small straightways by processing sections, and each is little directly Line segment, as an interpolation cycle, calculates the data of each small straightway according to machine tool instructions, feed speed, cutter along Small straightway moves, and after several interpolation cycles, cutter moves to terminal from starting point, completes the interpolation of this section of profile Process.
Further, described compensation deals are: add man-hour carrying out Internal periphery, and center cutter must be to the inner side of part Offset a tool radius value;Adding man-hour carrying out outline, center cutter must be to one cutter of lateral offset of part half Footpath is worth.
Beneficial effects of the present invention is embodied in: the generation method in the path of a kind of machine tooling that the present invention provides utilizes group Co-clip tool can reduce cutter idle running, saves the usage amount of fixture simultaneously, utilizes five sections of S curve methods and smooth switching to process and can improve The smoothness that curve surface of workpiece connects, utilizes interpolation technique to decrease manufacturing tolerance simultaneously.The machine tooling path of the present invention adds Work efficiency rate is high, machining accuracy is high, production cost is low, has the biggest application prospect.
Accompanying drawing explanation
Accompanying drawing 1 is the generation method flow block diagram in the machine tooling path according to the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is specifically described:
The present embodiment provides the processing path generation method of a kind of lathe, and described machine tooling path includes following step Rapid: (1) according to the processing geometry of part and technological parameter, determine the concrete processing of workpiece in conjunction with the characteristic parameter of cutter in Appearance, cutting data, technological equipment, location and installation mode and cutting tool path, then generate machine tooling program;(2) basis Machine tooling program, adjusts cutter location position and the generating tool axis vector of lathe, sets CCP and adjusts cutter axis orientation and cut Cut the degree of depth, determine work piece holder, and workpiece height;(3) use five sections of S curve methods that the processing sections in the machining path of cutter is entered Row deceleration planning peace is trackslipped and is connect process;(4) according to the shape of workpiece, rigidity, allowance, the rigidity of machine tool system, really Determine cyclic process number of times;(5) corner is compensated process according to tool radius;(6) matching machine tooling program is to processing Part carries out wheel grinding process.
Wherein, the described cutter axis orientation that adjusts refers to use unidirectional convergence localization method to adjust switching in and out of cutter Direction.Drive system backlass is avoided to produce position error.Described depth of cut is determined by the precision processing workpiece.
Wherein, described work piece holder selects the built-up jig of hydraulically operated fixture and multi-station clamp, described built-up jig For arranging multi-station clamp in the disk perimeter of platen, the centre position of disk arranges hydraulically operated fixture.
Wherein, five sections of described S curve methods include adding boost phase, subtract boost phase, at the uniform velocity the machining path of cutter Stage, acceleration and deceleration stage and five processing sections of the decelerating phase of subtracting.
Wherein, described described smooth forward processing method is: judge the switching curve type of adjacent processing sections, calculates The switching angle of adjacent processing sections, according to switching angle calcu-lation maximum allowable switching speed;Speed according to processing sections is with maximum Allow the comparison of switching speed, the most then the displacement vector of adjacent processing sections is synthesized if less than maximum allowable switching speed After carry out interpolation processing, otherwise directly carry out interpolation processing.
Wherein, described interpolation processing method for being divided into several small straightways, each little straightway by processing sections As an interpolation cycle, calculating the data of each small straightway according to machine tool instructions, feed speed, cutter is along small Straightway moves, and after several interpolation cycles, cutter moves to terminal from starting point, completes at the interpolation of this section of profile Reason.
Wherein, described compensation deals are: add man-hour carrying out Internal periphery, and center cutter must be to the offset inboard of part One tool radius value;Adding man-hour carrying out outline, center cutter must be to one tool radius value of lateral offset of part.
Last it is noted that above example is only in order to illustrate technical scheme, it is not intended to limit;Although With reference to previous embodiment, the present invention is described in detail, it will be understood by those within the art that: it still may be used So that the technical scheme described in previous embodiment to be modified, or wherein portion of techniques feature is carried out equivalent;And These amendments or replacement, do not make the essence of appropriate technical solution depart from spirit and the model of embodiment of the present invention technical scheme Enclose.

Claims (7)

1. the processing path generation method of a lathe, it is characterised in that comprise the following steps: (1) is several according to processing part What shape and technological parameter, in conjunction with the characteristic parameter of cutter determine the concrete processing content of workpiece, cutting data, technological equipment, Location and installation mode and cutting tool path, then generate machine tooling program;(2) according to machine tooling program, lathe is adjusted Cutter location position and generating tool axis vector, set CCP and also adjust cutter axis orientation and depth of cut, determine work piece holder, and Workpiece height;(3) use five sections of S curve methods that the processing sections in the machining path of cutter carries out deceleration planning peace to trackslip and connect Process;(4) according to the shape of workpiece, rigidity, allowance, the rigidity of machine tool system, cyclic process number of times is determined;(5) to turning Process is compensated according to tool radius at angle;(6) matching machine tooling program carries out wheel grinding process to processing part.
The processing path generation method of a kind of lathe the most as claimed in claim 1, it is characterised in that described adjustment cutter shaft side To referring to use what unidirectional convergence localization method adjusted cutter to switch in and out direction.Described depth of cut is by processing workpiece Precision determine.
The processing path generation method of a kind of lathe the most as claimed in claim 1, it is characterised in that described work piece holder choosing Selecting the built-up jig of hydraulically operated fixture and multi-station clamp, described built-up jig is to arrange many in the disk perimeter of platen Station clamp, the centre position of disk arranges hydraulically operated fixture.
The processing path generation method of a kind of lathe the most as claimed in claim 1, it is characterised in that five sections of described S curve The machining path of cutter is included adding boost phase, subtracting boost phase, constant velocity stage, acceleration and deceleration stage and the decelerating phase of subtracting five by method Individual processing sections.
The processing path generation method of a kind of lathe the most as claimed in claim 1, it is characterised in that described described smoothing Forward processing method is: judge the switching curve type of adjacent processing sections, calculates the switching angle of adjacent processing sections, according to switching Angle calcu-lation maximum allowable switching speed;The comparison of the speed according to processing sections and maximum allowable switching speed, if less than Big permission switching speed carries out interpolation processing after then the displacement vector of adjacent processing sections being synthesized, otherwise directly carries out interpolation Process.
The processing path generation method of a kind of lathe the most as claimed in claim 4, it is characterised in that described interpolation processing side Method for processing sections being divided into several small straightways, each little straightway as an interpolation cycle, according to machine tool instructions, Feed speed calculates the data of each small straightway, and cutter moves along small straightway, through several interpolation cycles After, cutter moves to terminal from starting point, completes the interpolation processing of this section of profile.
The processing path generation method of a kind of lathe the most as claimed in claim 1, it is characterised in that described compensation deals For: adding man-hour carrying out Internal periphery, center cutter must be to one tool radius value of offset inboard of part;Carrying out outline Adding man-hour, center cutter must be to one tool radius value of lateral offset of part.
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107272758A (en) * 2017-08-01 2017-10-20 深圳市雷赛控制技术有限公司 The method for improving and device of spooling equipment efficiency and stationarity
CN108227621A (en) * 2018-01-15 2018-06-29 上海维宏电子科技股份有限公司 DXF trajectory processing methods based on double milling side lathe bilateral-milling
CN108319229A (en) * 2018-04-17 2018-07-24 成都飞机工业(集团)有限责任公司 A kind of small straightway feed speed control method of digital control processing
CN109732675A (en) * 2019-02-26 2019-05-10 深圳市富邦精密机械科技有限公司 Digital die-cutting machine and its cutting path compensation method, device
CN110580000A (en) * 2019-09-29 2019-12-17 华南理工大学 automatic programming method for processing finishing allowance of die
CN111085730A (en) * 2019-12-18 2020-05-01 成都四威高科技产业园有限公司 Fillet machining method for precision assembly part
CN111215967A (en) * 2019-11-27 2020-06-02 上海交通大学 Device and method for detecting dynamic precision of numerical control machine tool
CN111480127A (en) * 2017-12-12 2020-07-31 法孚兰迪斯有限公司 Machine tool and method of operating the same
CN111975071A (en) * 2020-08-06 2020-11-24 合肥波林新材料股份有限公司 Deburring method for notch of part
CN114029520A (en) * 2021-11-10 2022-02-11 广东电网能源发展有限公司 Method, system, processing terminal and storage medium for automatic path finding and drilling
CN115816158A (en) * 2023-02-16 2023-03-21 成都大金航太科技股份有限公司 Arbitrary-angle switching processing control system and complex part non-standard-angle switching processing method

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CN103699056A (en) * 2013-12-02 2014-04-02 嘉兴学院 Real-time smooth transition interpolation method of small high-speed and high-accuracy numerical control machining line segment
US20160209824A1 (en) * 2015-01-21 2016-07-21 Fanuc Corporation Numerical controller controlling machining tool based on skiving instruction

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CN1621984A (en) * 2004-12-06 2005-06-01 沈阳工业大学 Helical surface digital control enveloped milling method and integration control system thereof
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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107272758A (en) * 2017-08-01 2017-10-20 深圳市雷赛控制技术有限公司 The method for improving and device of spooling equipment efficiency and stationarity
CN107272758B (en) * 2017-08-01 2020-08-07 深圳市雷赛控制技术有限公司 Method and device for improving efficiency and stability of winding equipment
CN111480127A (en) * 2017-12-12 2020-07-31 法孚兰迪斯有限公司 Machine tool and method of operating the same
CN108227621A (en) * 2018-01-15 2018-06-29 上海维宏电子科技股份有限公司 DXF trajectory processing methods based on double milling side lathe bilateral-milling
CN108227621B (en) * 2018-01-15 2020-12-04 上海维宏电子科技股份有限公司 DXF track processing method based on double-edge milling of double-edge milling lathe
CN108319229A (en) * 2018-04-17 2018-07-24 成都飞机工业(集团)有限责任公司 A kind of small straightway feed speed control method of digital control processing
CN108319229B (en) * 2018-04-17 2020-11-06 成都飞机工业(集团)有限责任公司 Small straight line segment feeding speed control method for numerical control machining
CN109732675B (en) * 2019-02-26 2020-12-15 深圳市富邦精密机械科技有限公司 Digital die cutting machine and cutting path compensation method and device thereof
CN109732675A (en) * 2019-02-26 2019-05-10 深圳市富邦精密机械科技有限公司 Digital die-cutting machine and its cutting path compensation method, device
CN110580000A (en) * 2019-09-29 2019-12-17 华南理工大学 automatic programming method for processing finishing allowance of die
CN110580000B (en) * 2019-09-29 2021-07-13 华南理工大学 Automatic programming method for processing finishing allowance of die
CN111215967A (en) * 2019-11-27 2020-06-02 上海交通大学 Device and method for detecting dynamic precision of numerical control machine tool
CN111215967B (en) * 2019-11-27 2021-06-08 上海交通大学 Device and method for detecting dynamic precision of numerical control machine tool
CN111085730A (en) * 2019-12-18 2020-05-01 成都四威高科技产业园有限公司 Fillet machining method for precision assembly part
CN111975071A (en) * 2020-08-06 2020-11-24 合肥波林新材料股份有限公司 Deburring method for notch of part
CN114029520A (en) * 2021-11-10 2022-02-11 广东电网能源发展有限公司 Method, system, processing terminal and storage medium for automatic path finding and drilling
CN115816158A (en) * 2023-02-16 2023-03-21 成都大金航太科技股份有限公司 Arbitrary-angle switching processing control system and complex part non-standard-angle switching processing method
CN115816158B (en) * 2023-02-16 2023-04-25 成都大金航太科技股份有限公司 Random angle switching processing control system and non-standard angle switching processing method for complex parts

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