CN106280496B - Polycarbonate resin composition - Google Patents
Polycarbonate resin composition Download PDFInfo
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- CN106280496B CN106280496B CN201610703154.6A CN201610703154A CN106280496B CN 106280496 B CN106280496 B CN 106280496B CN 201610703154 A CN201610703154 A CN 201610703154A CN 106280496 B CN106280496 B CN 106280496B
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- Prior art keywords
- polycarbonate
- based resin
- resin composition
- mass
- composition according
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- 239000000203 mixture Substances 0.000 title claims abstract description 20
- 239000004431 polycarbonate resin Substances 0.000 title abstract description 8
- 229920005668 polycarbonate resin Polymers 0.000 title abstract description 8
- 229920000515 polycarbonate Polymers 0.000 claims abstract description 122
- 239000004417 polycarbonate Substances 0.000 claims abstract description 122
- 229920001577 copolymer Polymers 0.000 claims abstract description 90
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 43
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims abstract description 39
- 125000003118 aryl group Chemical group 0.000 claims abstract description 20
- -1 polytetrafluoroethylene Polymers 0.000 claims description 132
- 239000011342 resin composition Substances 0.000 claims description 80
- 239000004615 ingredient Substances 0.000 claims description 51
- 229910052799 carbon Inorganic materials 0.000 claims description 46
- 150000001721 carbon Chemical group 0.000 claims description 45
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 43
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 43
- RGIBXDHONMXTLI-UHFFFAOYSA-N chavicol Chemical compound OC1=CC=C(CC=C)C=C1 RGIBXDHONMXTLI-UHFFFAOYSA-N 0.000 claims description 24
- 229920005989 resin Polymers 0.000 claims description 23
- 239000011347 resin Substances 0.000 claims description 23
- IAZKGRRJAULWNS-UHFFFAOYSA-N Chavicol Natural products OC1=CC=C(CCC=C)C=C1 IAZKGRRJAULWNS-UHFFFAOYSA-N 0.000 claims description 19
- 125000000217 alkyl group Chemical group 0.000 claims description 19
- 125000001118 alkylidene group Chemical group 0.000 claims description 18
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims description 15
- 239000002253 acid Substances 0.000 claims description 13
- 229910052783 alkali metal Inorganic materials 0.000 claims description 13
- 239000011812 mixed powder Substances 0.000 claims description 13
- RRAFCDWBNXTKKO-UHFFFAOYSA-N eugenol Chemical compound COC1=CC(CC=C)=CC=C1O RRAFCDWBNXTKKO-UHFFFAOYSA-N 0.000 claims description 12
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 12
- 125000005843 halogen group Chemical group 0.000 claims description 10
- 150000005846 sugar alcohols Polymers 0.000 claims description 10
- 150000001447 alkali salts Chemical class 0.000 claims description 9
- 230000003252 repetitive effect Effects 0.000 claims description 9
- 230000036961 partial effect Effects 0.000 claims description 8
- NPBVQXIMTZKSBA-UHFFFAOYSA-N Chavibetol Natural products COC1=CC=C(CC=C)C=C1O NPBVQXIMTZKSBA-UHFFFAOYSA-N 0.000 claims description 6
- 239000005770 Eugenol Substances 0.000 claims description 6
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 6
- UVMRYBDEERADNV-UHFFFAOYSA-N Pseudoeugenol Natural products COC1=CC(C(C)=C)=CC=C1O UVMRYBDEERADNV-UHFFFAOYSA-N 0.000 claims description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 6
- 125000003545 alkoxy group Chemical group 0.000 claims description 6
- 229960002217 eugenol Drugs 0.000 claims description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 6
- 229910052698 phosphorus Inorganic materials 0.000 claims description 6
- 239000011574 phosphorus Substances 0.000 claims description 6
- 239000003381 stabilizer Substances 0.000 claims description 6
- 239000010936 titanium Substances 0.000 claims description 6
- 229910052719 titanium Inorganic materials 0.000 claims description 6
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 5
- 125000001931 aliphatic group Chemical group 0.000 claims description 5
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 claims description 5
- 125000000654 isopropylidene group Chemical group C(C)(C)=* 0.000 claims description 5
- 229910052749 magnesium Inorganic materials 0.000 claims description 5
- 239000011777 magnesium Substances 0.000 claims description 5
- 239000001301 oxygen Substances 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 3
- 239000005864 Sulphur Substances 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 2
- 230000008859 change Effects 0.000 claims description 2
- 238000005253 cladding Methods 0.000 claims description 2
- 150000003961 organosilicon compounds Chemical class 0.000 claims description 2
- 229910052718 tin Inorganic materials 0.000 claims description 2
- 229910052726 zirconium Inorganic materials 0.000 claims description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims 2
- BYHYXWHABSWXTJ-UHFFFAOYSA-N aluminum oxygen(2-) silicon(4+) titanium(4+) Chemical compound [Si+4].[O-2].[O-2].[Ti+4].[O-2].[Al+3] BYHYXWHABSWXTJ-UHFFFAOYSA-N 0.000 claims 1
- 125000004429 atom Chemical group 0.000 claims 1
- 235000014113 dietary fatty acids Nutrition 0.000 claims 1
- 239000000194 fatty acid Substances 0.000 claims 1
- 229930195729 fatty acid Natural products 0.000 claims 1
- 150000004665 fatty acids Chemical class 0.000 claims 1
- 229910052738 indium Inorganic materials 0.000 claims 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims 1
- 239000003921 oil Substances 0.000 claims 1
- 239000000470 constituent Substances 0.000 abstract 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 63
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 46
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 45
- 238000004519 manufacturing process Methods 0.000 description 39
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 32
- 239000000243 solution Substances 0.000 description 30
- 229960003742 phenol Drugs 0.000 description 29
- 229920000642 polymer Polymers 0.000 description 27
- 238000000034 method Methods 0.000 description 26
- 239000004205 dimethyl polysiloxane Substances 0.000 description 25
- CXQXSVUQTKDNFP-UHFFFAOYSA-N octamethyltrisiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)O[Si](C)(C)C CXQXSVUQTKDNFP-UHFFFAOYSA-N 0.000 description 25
- 239000002245 particle Substances 0.000 description 25
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 25
- 239000002585 base Substances 0.000 description 21
- 229940106691 bisphenol a Drugs 0.000 description 20
- 238000004987 plasma desorption mass spectroscopy Methods 0.000 description 20
- 235000011121 sodium hydroxide Nutrition 0.000 description 19
- 229920001296 polysiloxane Polymers 0.000 description 18
- 230000009257 reactivity Effects 0.000 description 17
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 15
- 239000007864 aqueous solution Substances 0.000 description 14
- 238000005259 measurement Methods 0.000 description 13
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 12
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 12
- 150000001875 compounds Chemical class 0.000 description 12
- 229920001971 elastomer Polymers 0.000 description 12
- 238000005481 NMR spectroscopy Methods 0.000 description 11
- 238000006243 chemical reaction Methods 0.000 description 11
- 239000006185 dispersion Substances 0.000 description 11
- 239000005060 rubber Substances 0.000 description 11
- QHPQWRBYOIRBIT-UHFFFAOYSA-N 4-tert-butylphenol Chemical compound CC(C)(C)C1=CC=C(O)C=C1 QHPQWRBYOIRBIT-UHFFFAOYSA-N 0.000 description 10
- 239000007788 liquid Substances 0.000 description 10
- 239000000047 product Substances 0.000 description 10
- 150000002148 esters Chemical class 0.000 description 9
- 239000003292 glue Substances 0.000 description 9
- 239000012071 phase Substances 0.000 description 9
- 238000006116 polymerization reaction Methods 0.000 description 9
- 150000001335 aliphatic alkanes Chemical class 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 229910052731 fluorine Inorganic materials 0.000 description 8
- 238000002156 mixing Methods 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- 239000001294 propane Substances 0.000 description 8
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 7
- 125000005250 alkyl acrylate group Chemical group 0.000 description 7
- 229920001400 block copolymer Polymers 0.000 description 7
- 125000004433 nitrogen atom Chemical group N* 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- GJYCVCVHRSWLNY-UHFFFAOYSA-N 2-butylphenol Chemical compound CCCCC1=CC=CC=C1O GJYCVCVHRSWLNY-UHFFFAOYSA-N 0.000 description 6
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 6
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 6
- 150000001993 dienes Chemical class 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 150000002989 phenols Chemical class 0.000 description 6
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 229920005604 random copolymer Polymers 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- YTZKOQUCBOVLHL-UHFFFAOYSA-N tert-butylbenzene Chemical compound CC(C)(C)C1=CC=CC=C1 YTZKOQUCBOVLHL-UHFFFAOYSA-N 0.000 description 6
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 5
- ORILYTVJVMAKLC-UHFFFAOYSA-N adamantane Chemical compound C1C(C2)CC3CC1CC2C3 ORILYTVJVMAKLC-UHFFFAOYSA-N 0.000 description 5
- 229910052801 chlorine Inorganic materials 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 150000002220 fluorenes Chemical class 0.000 description 5
- 239000011737 fluorine Substances 0.000 description 5
- 238000001746 injection moulding Methods 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 238000002310 reflectometry Methods 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 5
- 229930185605 Bisphenol Natural products 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 4
- 239000005977 Ethylene Substances 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 4
- 239000005062 Polybutadiene Substances 0.000 description 4
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 4
- KZTYYGOKRVBIMI-UHFFFAOYSA-N S-phenyl benzenesulfonothioate Natural products C=1C=CC=CC=1S(=O)(=O)C1=CC=CC=C1 KZTYYGOKRVBIMI-UHFFFAOYSA-N 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N alpha-methacrylic acid Natural products CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 4
- 229910052792 caesium Inorganic materials 0.000 description 4
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 4
- 125000001309 chloro group Chemical group Cl* 0.000 description 4
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 238000007720 emulsion polymerization reaction Methods 0.000 description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 4
- 125000005027 hydroxyaryl group Chemical group 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- 239000012074 organic phase Substances 0.000 description 4
- 125000001820 oxy group Chemical group [*:1]O[*:2] 0.000 description 4
- 229920002857 polybutadiene Polymers 0.000 description 4
- 229910052700 potassium Inorganic materials 0.000 description 4
- 239000011591 potassium Substances 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 230000002829 reductive effect Effects 0.000 description 4
- 229920005573 silicon-containing polymer Polymers 0.000 description 4
- 229910052708 sodium Inorganic materials 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 description 4
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 4
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 4
- 238000003786 synthesis reaction Methods 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- FGHOOJSIEHYJFQ-UHFFFAOYSA-N (2,4-ditert-butylphenyl) dihydrogen phosphite Chemical class CC(C)(C)C1=CC=C(OP(O)O)C(C(C)(C)C)=C1 FGHOOJSIEHYJFQ-UHFFFAOYSA-N 0.000 description 3
- GVEDOIATHPCYGS-UHFFFAOYSA-N 1-methyl-3-(3-methylphenyl)benzene Chemical group CC1=CC=CC(C=2C=C(C)C=CC=2)=C1 GVEDOIATHPCYGS-UHFFFAOYSA-N 0.000 description 3
- ABMULKFGWTYIIK-UHFFFAOYSA-N 2-hexylphenol Chemical group CCCCCCC1=CC=CC=C1O ABMULKFGWTYIIK-UHFFFAOYSA-N 0.000 description 3
- MEEKGULDSDXFCN-UHFFFAOYSA-N 2-pentylphenol Chemical group CCCCCC1=CC=CC=C1O MEEKGULDSDXFCN-UHFFFAOYSA-N 0.000 description 3
- WJQOZHYUIDYNHM-UHFFFAOYSA-N 2-tert-Butylphenol Chemical compound CC(C)(C)C1=CC=CC=C1O WJQOZHYUIDYNHM-UHFFFAOYSA-N 0.000 description 3
- NSTFTBDDHJZGLB-UHFFFAOYSA-N 4-[1-(4-hydroxyphenyl)-2-adamantyl]phenol Chemical compound C1=CC(O)=CC=C1C1C(C=2C=CC(O)=CC=2)(C2)CC3CC2CC1C3 NSTFTBDDHJZGLB-UHFFFAOYSA-N 0.000 description 3
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 3
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Natural products P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 3
- 239000004427 Tarflon Substances 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 3
- 229910052788 barium Inorganic materials 0.000 description 3
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 3
- 235000010290 biphenyl Nutrition 0.000 description 3
- 239000004305 biphenyl Substances 0.000 description 3
- LLEMOWNGBBNAJR-UHFFFAOYSA-N biphenyl-2-ol Chemical compound OC1=CC=CC=C1C1=CC=CC=C1 LLEMOWNGBBNAJR-UHFFFAOYSA-N 0.000 description 3
- 229920000402 bisphenol A polycarbonate polymer Polymers 0.000 description 3
- 239000006085 branching agent Substances 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 238000007334 copolymerization reaction Methods 0.000 description 3
- 229940008099 dimethicone Drugs 0.000 description 3
- 238000004090 dissolution Methods 0.000 description 3
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 3
- 125000001153 fluoro group Chemical group F* 0.000 description 3
- 229910052740 iodine Inorganic materials 0.000 description 3
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- ZCIJAGHWGVCOHJ-UHFFFAOYSA-N naphthalene phenol Chemical group C1(=CC=CC=C1)O.C1(=CC=CC=C1)O.C1=CC=CC2=CC=CC=C12.C1(=CC=CC=C1)O ZCIJAGHWGVCOHJ-UHFFFAOYSA-N 0.000 description 3
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical group CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- VCAFTIGPOYBOIC-UHFFFAOYSA-N phenyl dihydrogen phosphite Chemical class OP(O)OC1=CC=CC=C1 VCAFTIGPOYBOIC-UHFFFAOYSA-N 0.000 description 3
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 3
- 150000003003 phosphines Chemical class 0.000 description 3
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 229910052712 strontium Inorganic materials 0.000 description 3
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 description 3
- 229920001897 terpolymer Polymers 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 125000001989 1,3-phenylene group Chemical group [H]C1=C([H])C([*:1])=C([H])C([*:2])=C1[H] 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- KDRBAEZRIDZKRP-UHFFFAOYSA-N 2,2-bis[3-(aziridin-1-yl)propanoyloxymethyl]butyl 3-(aziridin-1-yl)propanoate Chemical compound C1CN1CCC(=O)OCC(COC(=O)CCN1CC1)(CC)COC(=O)CCN1CC1 KDRBAEZRIDZKRP-UHFFFAOYSA-N 0.000 description 2
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- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
Abstract
The present invention provides a polycarbonate resin composition having excellent color appearance while maintaining excellent characteristics of a polycarbonate-polyorganosiloxane copolymer. Specifically disclosed is a polycarbonate resin composition which contains (A) 99.9-96 parts by mass of a polycarbonate resin and (B) 0.1-4 parts by mass of titanium oxide, wherein the polycarbonate resin composition (A) comprises: 5 to 100% by mass of a polycarbonate-polyorganosiloxane copolymer (A-1), 0 to 95% by mass of a polycarbonate-polyorganosiloxane copolymer (A-2) and 0 to 95% by mass of an aromatic polycarbonate (A-3) outside the polycarbonate-polyorganosiloxane copolymer (A-1) having a repeating unit represented by the formula (I) in the main chain and a constituent unit represented by the formula (II) in an amount of 2 to 20% by mass, n is 25 to 65, and (A-2) having a repeating unit represented by the formula (I) in the main chain and a constituent unit represented by the formula (II) in an amount of 2 to 20% by massThe amount% of the constituent unit represented by the formula (II), wherein n is 70 to 350.
Description
The application is application number: 2012800487670, PCT Application No.: and PCT/JP2012/075506, the applying date:
2012.10.2, denomination of invention: the divisional application of the application of " polycarbonate-based resin composition ".
Technical field
The present invention relates to polycarbonate-based resin compositions.
Background technique
Mechanical strength, electrical characteristics, the transparency of polycarbonate resin etc. are excellent, are widely used as engineering plastics in electricity
In the various fields such as gas-field of electronic device, automotive field.In mobile phone, Portable table type machine, digital camera, video recorder, electronic work
Also polycarbonate resin is utilized in the shell of tool etc., these on the way in the presence of operation when fall a possibility that waiting, therefore resistance to punching
Hitting property is important, and appearance design (especially color) is also important factor.
In addition, the coloring of resin material is to be relatively easy to, coloury resin material is effectively utilised at one's side
?.Especially largely use white, grey etc..On the other hand, it is known to polycarbonate-made of being copolymerized polysiloxane
Poly organo alkyl copolymer (hereinafter sometimes referred to PC-PDMS.).The excellents such as the impact resistance of PC-PDMS, therefore by the phase
It is ready to use in the purposes.It should be noted that described important with impact resistance on the way, on the other hand, appearance design is also important,
It is therefore desirable for using titanium oxide as pigment.
Past, it is known that pass through the white appearance of the combination of PC-PDMS and titanium oxide and there is good impact resistant strength
Composition.Such as the excellent and reflectivity Characteristics such as the mechanical properties such as known impact resistance, rigidity, optical characteristics are also excellent
Polycarbonate-based resin composition (referring to patent document 1).According to patent document 1, the content of titanium oxide is 5~10% to contain
There is the composition of PC-PDMS to show good reflectivity and mechanical strength.In addition, known in another example do not adding phosphorus
Excellent anti-flammability is shown in the case where flame retardant, halogenated flame retardant and in high reflectivity, high light-proofness and thermostabilization
Property excellent polycarbonate-based resin composition (referring to patent document 2).According to patent document 2, the content of titanium oxide is 5~
50% composition containing PC-PDMS shows good reflectivity and Izod impact strength and anti-flammability.
The composition recorded in these documents shows high reflective character, but on the other hand containing due to titanium oxide
Amount is more, therefore its intensity is lower than intensity possessed by original PC-PDMS, and uses on the way described, and specific gravity is greater than appropriate value,
It is therefore contemplated that developing with good reflectivity and mechanical strength etc. and the less combination containing PC-PDMS of titanium oxide content
Object.
On the other hand, it is also known that the composition of titanium oxide and PC-PDMS containing small amount (such as 1~2.5 weight %)
(referring to patent document 3).
Existing technical literature
Patent document
Patent document 1: Japanese Unexamined Patent Publication 5-320519 bulletin
Patent document 2: Japanese Unexamined Patent Publication 2004-91567 bulletin
Patent document 3: Japanese Unexamined Patent Application Publication 2007-509208 bulletin
Summary of the invention
Invent solved project
In the composition containing PC-PDMS recorded in patent document 3, as the means for improving anti-flammability, use few
Titanium oxide is measured, but there is no record for color appearance.
Therefore, the issue of the present invention is to provide a kind of polycarbonate-based resin compositions, are maintaining polycarbonate-poly-
The excellent characteristic of organosiloxane copolymer simultaneously, has excellent color appearance.
The means to solve the problem
The inventors of the present invention have carried out research extensively and profoundly, as a result, it has been found that, if polycarbonate-poly organo alkyl copolymer
In polysiloxane chain length, then be difficult to show intensity, therefore in order to show impact resistance, need more than a certain amount of poly- silicon
The length of oxygen alkane chain length, and, if polysiloxanes chain length is long, although can express good intensity, the meeting of formed products surface
The striped appearance for generating black is bad, and it was found that, if under given conditions, can have maintaining polycarbonate-to gather
With excellent color appearance while the characteristic of organic siloxane copolymer.
That is, the present invention relates to following [1]~[10].
[1] a kind of polycarbonate-based resin composition, contain 99.9~96 mass parts of (A) polycarbonate-based resin and
(B) 0.1~4 mass parts of titanium oxide, wherein (A) ingredient adds up to 100 mass parts with (B) ingredient,
(A) polycarbonate-based resin includes:
Polycarbonate -5~100 mass % of poly organo alkyl copolymer (A-1), polycarbonate-polysiloxane are total
0~95 mass % of aromatic copolycarbonate (A-3) other than 0~95 mass % of polymers (A-2) and (A-1) and (A-2),
The polycarbonate-poly organo alkyl copolymer (A-1) be main chain have repetitive unit shown in logical formula (I) and
Polycarbonate-poly organo alkyl copolymer of Component units shown in logical formula (II), wherein the n in logical formula (II) is 25~
65, and the content of Component units shown in logical formula (II) is 2~20 mass %,
The polycarbonate-poly organo alkyl copolymer (A-2) be main chain have repetitive unit shown in logical formula (I) and
Polycarbonate-poly organo alkyl copolymer of Component units shown in logical formula (II), wherein the n in logical formula (II) is 70~
350, and the content of Component units shown in logical formula (II) is 2~20 mass %.
[changing 1]
[in formula, R1And R2Separately indicate halogen atom, the alkyl of carbon atom number 1~6 or the alkane of carbon atom number 1~6
Oxygroup, X indicate that singly-bound, the alkylidene of carbon atom number 1~8, the alkylidene radical of carbon atom number 2~8, the ring of carbon atom number 5~15 are sub-
Ring alkylidene radical ,-the S- ,-SO- ,-SO of alkyl, carbon atom number 5~152,-O- or-CO-, a and b separately indicate 0~4
Integer,
R3~R6Separately indicate the alkyl of hydrogen atom, halogen atom or carbon atom number 1~6, the alkane of carbon atom number 1~6
The aryl of oxygroup or carbon atom number 6~12, Y indicate singly-bound, contain aliphatic or aromatic organic residue, and n is average repeats
Number.]
[2] polycarbonate-based resin composition according to above-mentioned [1], wherein the composition shown in logical formula (II) is single
In member, Y is the organic residue from chavicol or eugenol.
[3] polycarbonate-based resin composition according to above-mentioned [1] or [2], wherein the weight shown in logical formula (I)
In multiple unit, X is isopropylidene, and a=b=0.
[4] polycarbonate-based resin composition according to any one of above-mentioned [1]~[3], wherein in logical formula (II)
Shown in Component units, R3~R6It is methyl.
[5] polycarbonate-based resin composition according to any one of above-mentioned [1]~[4], wherein in (A) ingredient
Polycarbonate-based resin in, from (A-2) ingredient logical formula (II) shown in Component units content relative to (A-1)~
(A-3) total amount of ingredient is 2.5 mass % or less.
[6] polycarbonate-based resin composition according to any one of above-mentioned [1]~[5], wherein relative to (A)
Total 100 mass parts of ingredient and (B) ingredient also contain 0.1~1 mass parts of mixed powder of (C) containing polytetrafluoroethylene (PTFE).
[7] polycarbonate-based resin composition according to any one of above-mentioned [1]~[6], wherein relative to (A)
Total 100 mass parts of ingredient and (B) ingredient also contain 0.01~0.15 mass parts (D) be selected from organic sulfonic acid alkali metal salt and
It is at least one kind of in the alkali salt of organic sulfonic acid.
[8] a kind of formed products, it includes the polycarbonate-based resin compositions described in any one of above-mentioned [1]~[7].
[9] a kind of elec-tric-electronic sets spare unit, and it includes polycarbonate-based described in any one of above-mentioned [1]~[7]
Resin combination.
[10] a kind of automotive part, it includes the polycarbonate-based resin combinations described in any one of above-mentioned [1]~[7]
Object.
Invention effect
According to the present invention it is possible to provide a kind of polycarbonate-based resin composition, polycarbonate-poly-organosilicon is being maintained
The excellent characteristic of siloxane copolymers simultaneously, has excellent color appearance.Polycarbonate-based resin composition of the invention is also
With excellent anti-flammability.
Specific embodiment
[polycarbonate-based resin composition]
The present invention relates to a kind of polycarbonate-based resin composition, contain 99.9~96 matter of (A) polycarbonate-based resin
(wherein, (A) ingredient and (B) ingredient add up to 100 mass parts for amount part and 0.1~4 mass parts of (B) titanium oxide.)
(A) polycarbonate-based resin includes:
Polycarbonate -5~100 mass % of poly organo alkyl copolymer (A-1), polycarbonate-polysiloxane are total
0~95 mass % of aromatic copolycarbonate (A-3) other than 0~95 mass % of polymers (A-2) and (A-1) and (A-2),
The polycarbonate-poly organo alkyl copolymer (A-1) be main chain have repetitive unit shown in logical formula (I) and
Polycarbonate-poly organo alkyl copolymer of Component units shown in logical formula (II), wherein the n in logical formula (II) is 25~
65, and the content of Component units shown in logical formula (II) is 2~20 mass %,
The polycarbonate-poly organo alkyl copolymer (A-2) be main chain have repetitive unit shown in logical formula (I) and
Polycarbonate-poly organo alkyl copolymer of Component units shown in logical formula (II), wherein the n in logical formula (II) is 70~
350, and the content of Component units shown in logical formula (II) is 2~20 mass %.
[changing 2]
[in formula, R1And R2Separately indicate halogen atom, the alkyl of carbon atom number 1~6 or the alkane of carbon atom number 1~6
Oxygroup, X indicate that singly-bound, the alkylidene of carbon atom number 1~8, the alkylidene radical of carbon atom number 2~8, the ring of carbon atom number 5~15 are sub-
Ring alkylidene radical ,-the S- ,-SO- ,-SO of alkyl, carbon atom number 5~152,-O- or-CO-, a and b separately indicate 0~4
Integer,
R3~R6Separately indicate the alkyl of hydrogen atom, halogen atom or carbon atom number 1~6, the alkane of carbon atom number 1~6
The aryl of oxygroup or carbon atom number 6~12, Y indicate singly-bound, contain aliphatic or aromatic organic residue, and n is average repeats
Number.]
In logical formula (I), as R1And R2The halogen atom separately indicated can be enumerated: fluorine atom, chlorine atom, bromine are former
Son, iodine atom.
As R1And R2The alkyl separately indicated can be enumerated: methyl, ethyl, n-propyl, isopropyl, various butyl
(it is " various " to indicate the group including straight-chain and all branched, there is same meaning below.), it is various amyls, various
Hexyl.As R1And R2The alkoxy separately indicated can enumerate the case where alkyl portion is the alkyl.
As the alkylidene that X is indicated, can enumerate for example: methylene, ethylidene, trimethylene, tetramethylene, hexa-methylene
Deng the preferably alkylidene of carbon atom number 1~5.As the alkylidene radical that X is indicated, can enumerate: ethidine, isopropylidene etc..As
The ring alkylidene that X is indicated, can enumerate: penta diyl of ring, hexamethylene diyl, the pungent diyl of ring etc., and the preferably ring of carbon atom number 5~10 is sub-
Alkyl.As the ring alkylidene radical that X is indicated, can enumerate for example: cyclohexylidene base, 3,5,5- 3-methyl cyclohexanols pitch base, 2- adamantylidene
The ring alkylidene radical of base etc., preferably the ring alkylidene radical of carbon atom number 5~10, more preferably carbon atom number 5~8.
A and b separately indicates 0~4 integer, preferably 0~2, more preferably 0 or 1.
In logical formula (II), as R3~R6The halogen atom separately indicated can be enumerated: fluorine atom, chlorine atom, bromine are former
Son, iodine atom.As R3~R6Alkyl, the alkoxy separately indicated, can enumerate and R1And R2The case where identical base
Group.As R3~R6The aryl separately indicated can be enumerated: phenyl, naphthalene etc..
What it is as Y expression includes aliphatic organic residue, can be enumerated for example: 1~10 (preferably carbon atom of carbon atom number
Number 1~6, more preferably carbon atom number 1~3) alkylidene etc..In addition, as Y indicate include aromatic organic residue,
It can enumerate for example: arlydene of ring carbons numbers 6~12 such as phenylene, naphthylene, biphenyl diyl etc..
((A) polycarbonate-based resin)
-(A-1)-
It is carried out first to one of (A) ingredient and for " polycarbonate-poly organo alkyl copolymer (A-1) " of neccessary composition
Explanation.
In polycarbonate-poly organo alkyl copolymer (A-1), the content of Component units shown in above-mentioned logical formula (II) is
2~20 mass %, preferably 2~15 mass %, more preferably 2~10 mass %, 3~8 mass % are more preferably, is further excellent
It is selected as 4~7 mass %, particularly preferably 4~6 mass %.If the effect that impact resistant strength improves is not filled less than 2 mass %
Point, if in addition more than 20 mass %, the reduction of heat resistance increases.
In addition, the averaged repeating numbers n in Component units shown in above-mentioned logical formula (II) is 25~65, is preferably in (A-1)
30~60,30~50, further preferably 30~45 are more preferably.(A-1) in, if n less than 25, impact resistant strength improve
Effect is insufficient, if being difficult to obtain excellent color appearance more than 65.
(A-1) viscosity average molecular weigh (Mv) is preferably 16,000~30,000, more preferably 16,000~25,000, into one
Step preferably 17,000~23,000.If the viscosity average molecular weigh of (A-1) is in the range, the intensity of formed products is abundant, copolymerization
The viscosity of object will not become excessive, and productivity when manufacture is stablized, and also be easy to carry out thin molded.
Polycarbonate-poly organo alkyl copolymer (A-1) can by make divalent phenol shown in the following general formula (1),
Polysiloxane shown in the following general formula (2) is copolymerized with phosgene, carbonic ester or chloro-formate to manufacture.In addition, by making
Polycarbonate oligomer (such as the polycarbonate oligomer of end with chloro-carbonic acid ester group) is reacted with polysiloxane,
Polycarbonate-poly organo alkyl copolymer (A-1) can also be produced.
In the manufacture of polycarbonate-poly organo alkyl copolymer (A-1), preferably making to gather shown in the following general formula (2) has
The reactivity of organic siloxane is 95% or more, more preferably make its 97% or more, further preferably make its 99% or more.
[changing 3]
[in general formula (1), X, R1~R2, a and b it is identical as the situation in the logical formula (I).In general formula (2), R3~R6, Y and
N is identical as the situation in the logical formula (II), and at manufacture (A-1), n is 25~65.Z indicates halogen atom ,-R7OH、-R7-Z′-
R8-OH、-R7COOH、-R7NH2,-COOH or-SH, the R7Indicate substituted or unsubstituted alkylidene, substituted or unsubstituted ring
Alkylidene or substituted or unsubstituted arlydene.The R8Indicate the arlydene of ring carbons number 6~12, the Z ' expression
The alkylidene of carbon atom number 1~8, the alkylidene radical of carbon atom number 2~8, the ring alkylidene of carbon atom number 5~10, carbon atom number 5~
10 ring alkylidene radical.M indicates 0 or 1.]
As the halogen atom that Z is indicated, can enumerate for example: fluorine atom, chlorine atom, bromine atom, iodine atom.Among them preferably
For chlorine atom.
- the R indicated as Z7OH、-R7-Z′-R8-OH、-R7COOH、-R7NH2In R7The alkylidene of expression can enumerate example
Such as: methylene, ethylidene, propylidene, trimethylene, pentamethylene carbon atom number 1~10 (preferably 1~5) alkylidene.
In addition, as R7The ring alkylidene of expression, can enumerate for example: the ring carbons numbers 3~10 such as cyclopentylene, cyclohexylidene are (excellent
Be selected as 4~8) ring alkylidene.As R7The arlydene of expression can be enumerated for example: phenylene, naphthylene, biphenyl diyl etc. at
The arlydene of ring carbon atom number 6~12.
R7Can by the alkyl of carbon atom number 1~5, the alkoxy of carbon atom number 1~5, ring carbons number 6~12 virtue
Base etc. replaces.It as the alkyl, can enumerate: methyl, ethyl, propyl, various butyl etc..As the alkoxy, can enumerate: alkyl
Position is the group of the alkyl.As the aryl, phenyl etc. can be enumerated.
As the alkylidene of Z ' expression, alkylidene radical, ring alkylidene, ring alkylidene radical, the case where can enumerating with X identical base
Group.As Z ', the preferably alkylidene radical of carbon atom number 2~8, more preferably isopropylidene.
-(A-2)-
Then it is carried out to one of (A) ingredient and for " polycarbonate-poly organo alkyl copolymer (A-2) " of optional member
Explanation.
In polycarbonate-poly organo alkyl copolymer (A-2), the content of Component units shown in the logical formula (II) is
It 2~20 mass %, preferably 2~15 mass %, more preferably 2~10 mass %, is more preferably 3~8 mass %, special
Preferably 3~7 mass %.If the effect that impact resistant strength improves is insufficient, if in addition more than 20 matter less than 2 mass %
% is measured, then the reduction of heat resistance increases.
In addition, the averaged repeating numbers n in Component units shown in above-mentioned logical formula (II) is 70~350, preferably in (A-2)
It is 80~200, more preferably 80~110, further preferably 80~100.If n is less than 70, the effect of impact resistant strength raising
Fruit is insufficient, if viscosity increases more than 350, operability is deteriorated.
(A-2) viscosity average molecular weigh (Mv) is preferably 16,000~30,000, more preferably 16,000~25,000, into one
Step preferably 17,000~23,000.If the viscosity average molecular weigh of (A-2) is in the range, the intensity of formed products is abundant, copolymerization
The viscosity of object will not become excessive, and productivity when manufacture is stablized, and also be easy to carry out thin molded.
Further, from the generation for the bad order for inhibiting blackstreak, it is easily obtained the effect for improving impact resistant strength
Viewpoint is set out, and Component units shown in the logical formula (II) in (A-2) are preferably 2.5 mass % relative to (A) ingredient total amount
Below, 2.0 mass % or less are more preferably.
Polycarbonate-poly organo alkyl copolymer (A-2) can by make divalent phenol shown in the general formula (1),
Polysiloxane shown in the general formula (2) (wherein, n is 70~350) is copolymerized with phosgene, carbonic ester or chloro-formate
To manufacture.In addition, by making polycarbonate oligomer (such as the polycarbonate oligomer of end with chloro-carbonic acid ester group) and gathering
Organosiloxane is reacted, and polycarbonate-poly organo alkyl copolymer (A-2) can also be produced.
In the manufacture of polycarbonate-poly organo alkyl copolymer (A-2), preferably making to gather shown in the general formula (2) has
The reactivity of organic siloxane is 90% or more, more preferably make its 95% or more, further preferably make its 97% or more, especially
It is preferred that make its 99% or more.
In polycarbonate-based resin composition of the invention, as general formula used in the raw material of (A-1) or (A-2) (1)
Shown in divalent phenol, have a various substances, but bis- (4- hydroxy phenyl) propane of particularly preferred 2,2- (common name: bisphenol-A).If using
Bisphenol-A is as divalent phenol, then (A-1) or (A-2) becomes: in logical formula (I), X is isopropylidene and is a=b=0.
It as the bis-phenol other than bisphenol-A, can enumerate for example: bis- (4- hydroxy phenyl) methane, 1,1- bis- (4- hydroxy phenyls)
It is bis- (4- hydroxy phenyl) butane of ethane, 2,2-, bis- (4- hydroxy phenyl) octanes of 2,2-, bis- (4- hydroxy phenyl) phenylmethanes, double
Bis- (the 4- hydroxy-3-methyl phenyl) propane of (4- hydroxy phenyl) diphenyl methane, 2,2-, bis- (4- hydroxy phenyl) naphthyl methanes,
Bis- (4- hydroxyl -3- bromophenyl) propane of 1,1- bis- (4- hydroxytertiarybutylphenyl) propane, 2,2-, bis- (the 4- hydroxyls -3,5- tetra- of 2,2-
Aminomethyl phenyl) propane, bis- (4- hydroxyl -3- chlorphenyl) propane of 2,2-, 2,2- bis- (4- hydroxyl -3,5- dichlorophenyl) propane, 2,
Bis- (hydroxyaryl) alkanes such as bis- (4- hydroxyl -3, the 5- dibromo phenyl) propane of 2-;1,1- bis- (4- hydroxy phenyl) pentamethylene, 1,
Bis- (the 4- hydroxy phenyls) -3 of 1- bis(4-hydroxyphenyl)cyclohexane, 1,1-, bis- (the 4- hydroxy benzenes of 5,5- trimethyl-cyclohexanes, 2,2-
Base) bis- (hydroxyaryl) cycloalkanes such as norbornane, bis- (4- hydroxy phenyl) cyclododecanes of 1,1-;4,4 '-dihydroxy phenyls
Ether, 4,4 '-dihydroxy -3, the dihydroxy aryl ethers such as 3 ' -3,5-dimethylphenyl ethers;4,4 '-dihydroxydiphenyl thioethers, 4,4 '-
The dihydroxy diaryls thioether classes such as 3,3 '-dimethyl diphenyl sulfide of dihydroxy-;4,4 '-dihydroxydiphenyl sulfoxides, 4,4 '-
The dihydroxy diaryls sulfoxide types such as 3,3 '-dimethyl diphenyl sulfoxide of dihydroxy-;4,4 '-dihydroxy-diphenyl sulfones, 4,4 '-two
The dihydroxy diaryls sulfone classes such as 3,3 '-dimethyl diphenyl sulfone of hydroxyl-;The dihydroxybiphenyls classes such as 4,4 '-dihydroxybiphenyls;9,9-
The dihydroxy diaryls fluorenes classes such as bis- (the 4- hydroxy-3-methyl phenyl) fluorenes of bis- (4- hydroxy phenyl) fluorenes, 9,9-;Bis- (4- hydroxy phenyls)
Bis- (4- hydroxy phenyl) adamantane of diphenyl methane, 1,3-, bis- (4- hydroxy phenyl) adamantane of 2,2-, bis- (the 4- hydroxy benzenes of 1,3-
Base) the dihydroxy diaryls adamantane such as -5,7- dimethyladamantane;4,4 '-[1,3- phenylene is bis- (1- methyl ethidine)]
Bis- (4- hydroxy benzenes sulfenyl) -2,3- dioxole of bis- (4- the hydroxy phenyl) -9- anthrones of bis-phenol, 10,10-, 1,5- etc..
These divalent phenols can be used alone, and can also be mixed with two or more.
Polysiloxane shown in general formula (2) can be by the preferred second of phenols that makes to have olefinic unsaturation carbon-carbon bond
Alkenyl phenol, chavicol, eugenol, isopropenyl phenol etc. are in the polysiloxane chain with regulation polymerization degree n
End occur hydrosilylation (hydrosilanation) reaction and be easily manufactured.Above-mentioned phenol is more preferably allyl
Base phenol or eugenol.At this point, (A-1), (A-2) logical formula (II) in Y be from chavicol or eugenol
Organic residue.
As polysiloxane shown in general formula (2), polysiloxane for example below can be enumerated.
[changing 4]
In general formula (3)~(11), R3~R6With the R in general formula (1)3~R6Equally.N is that organosiloxane constitutes list
The averaged repeating numbers of member indicate 25~65 in the case where (A-1), 70~350 are indicated in the case where (A-2).In addition, c is indicated just
Integer, preferably 1~6 integer, more preferably 1~3 integer, further preferably 3.
Wherein, from the viewpoint of polymerizeing easiness, phenol modified polyorganosiloxanes (preferably c shown in preferred formula (3)
=3).α, ω-from the viewpoint of accessibility, further preferably as one of general formula (4) compound represented
Bis- [3- (o-hydroxy-phenyl) propyl] dimethyl silicone polymers or the α as one of general formula (5) compound represented,
Bis- [3- (the 4- hydroxy 3-methoxybenzene base) propyl] dimethyl silicone polymers of ω-.
Above-mentioned phenol modified polyorganosiloxanes can use well known method to manufacture.As well known autofrettage, there is example
Such as following autofrettage.
It reacts cyclotrisiloxane and disiloxane in the presence of acidic, synthesizes α, the organic poly- silicon oxygen of ω-dihydro
Alkane.At this point, the α with desired repetitive unit can be synthesized by the feed ratio for changing cyclotrisiloxane and disiloxane,
ω-dihydro organopolysiloxane.Then, in the presence of hydrosilylation reactions catalyst, make the chavicol, Ding Zi
Fragrant phenol etc. has the phenolic compounds and α of unsaturated fatty hydrocarbons base, and addition reaction occurs for ω-dihydro organopolysiloxane, thus
The phenol modified polyorganosiloxanes with desired repetitive unit can be manufactured.
In addition, in this stage, the cyclic polyorganosiloxane of low molecular weight, excessive above-mentioned phenolic compounds are with impurity
Form residual, therefore heat under reduced pressure, these low molecular compounds are distilled off.
-(A-3)-
Then " aromatic copolycarbonate (A-3) " of one of (A) ingredient is illustrated.
(A-3) the whole aromatic copolycarbonates being equivalent to other than (A-1) and (A-2).Wherein, as (A-3), preferably
Aromatic copolycarbonate only comprising Component units shown in the logical formula (I).
In polycarbonate-based resin composition of the invention, (A-3), which can be used, utilizes previous aromatic copolycarbonate
The obtained aromatic copolycarbonate of autofrettage, that is, make divalent benzene in the presence of the organic solvent of reactionlessness, aqueous alkali
After phenol system compound and phosgene reaction, adds the polymerization catalysts such as tertiary amine or quaternary ammonium salt and make the interfacial polymerization of its polymerization;
It is dissolved to divalent phenol based compound in the mixed solution of pyridine or pyridine and atent solvent, imports phosgene and directly manufacture
Pyridine method etc..
It, can be as needed using end terminator, molecular weight regulator, branching agent etc. in above-mentioned reaction.
Divalent phenol system compound used in manufacture as (A-3), can enumerate bis- (4- hydroxy phenyl) propane of 2,2- (=
Bisphenol-A), bis- (4- hydroxy phenyl) methane, bis- (4- hydroxy phenyl) ethane of 1,1-, 2,2- bis- (4- hydroxy phenyl) butane, 2,2-
Bis- (4- hydroxy phenyl) octanes, bis- (4- hydroxy phenyl) phenylmethanes, bis- (4- hydroxy phenyl) diphenyl methanes, the bis- (4- of 2,2-
Hydroxy-3-methyl phenyl) propane, bis- (4- hydroxy phenyl) naphthyl methanes, bis- (4- hydroxyl -3- tert-butyl-phenyl) propane of 1,1-,
2,2- bis- (4- hydroxyl -3- bromophenyl) propane, bis- (4- hydroxyl -3, the 5- 3,5-dimethylphenyl) propane of 2,2-, bis- (the 4- hydroxyls-of 2,2-
3- chlorphenyl) propane, bis- (4- hydroxyl -3, the 5- dichlorophenyl) propane of 2,2-, bis- (4- hydroxyl -3, the 5- dibromo phenyl) propane of 2,2-
Deng bis- (hydroxyaryl) alkanes;1,1- bis- (4- hydroxy phenyl) pentamethylene, 1,1- bis(4-hydroxyphenyl)cyclohexane, 1,1- are bis-
(4- hydroxy phenyl) -3, bis- (4- hydroxy phenyl) norbornanes of 5,5- trimethyl-cyclohexanes, 2,2-, 1,1- bis- (4- hydroxy phenyls)
Bis- (hydroxyaryl) cycloalkanes such as cyclododecane;4,4 '-dihydroxy phenyl ethers, 4,4 '-dihydroxy -3,3 ' -3,5-dimethylphenyls
The dihydroxy aryl ethers such as ether;4,4 '-dihydroxydiphenyl thioethers, 4,4 '-dihydroxy -3,3 '-dimethyl diphenyl sulfides etc.
Dihydroxy diaryl thioether class;4,4 '-dihydroxydiphenyl sulfoxides, 4,4 '-dihydroxy -3,3 '-dimethyl diphenyl sulfoxides etc.
Dihydroxy diaryl sulfoxide type;4,4 '-dihydroxy-diphenyl sulfones, 4,4 '-dihydroxy -3, the dihydroxies such as 3 '-dimethyl diphenyl sulfones
Base diaryl sulfone class;The dihydroxybiphenyls classes such as 4,4 '-dihydroxybiphenyls;9,9- bis- (4- hydroxy phenyl) fluorenes, bis- (the 4- hydroxyls of 9,9-
Base -3- aminomethyl phenyl) the dihydroxy diaryls fluorenes class such as fluorenes;Bis- (4- hydroxy phenyl) diphenyl methanes, bis- (the 4- hydroxy benzenes of 1,3-
Base) dihydroxies such as adamantane, bis- (4- hydroxy phenyl) adamantane of 2,2-, bis- (4- hydroxy phenyl) -5, the 7- dimethyladamantanes of 1,3-
Base diaryl adamantane;4,4 '-[1,3- phenylene is bis- (1- methyl ethidine)] bis-phenols, 10,10- bis- (4- hydroxy phenyls)-
Bis- (4- hydroxy benzenes sulfenyl) -2,3- dioxa amylenes of 9- anthrone, 1,5- etc..These divalent phenols can use individually,
It can be used in mixed way two or more.
In the manufacture of (A-3), usually using end terminator or molecular weight regulator.
As molecular weight regulator, as long as being that typically in molecular weight regulator used in the polymerization of polycarbonate resin,
Various substances then can be used.
Specifically, as a bivalent phenol, it can be mentioned, for example: phenol, adjacent normal-butyl phenol, normal-butyl phenol, to just
Butylphenol, adjacent isobutyl group phenol, isobutyl group phenol, to isobutyl group phenol, o-tert-butylphenol, tert-butyl phenol, right
Tert-butyl phenol, adjacent n-pentyl phenol, n-pentyl phenol, to n-pentyl phenol, adjacent n-hexyl phenol, n-hexyl phenol,
To n-hexyl phenol, to tert-octyl phenol, o cyclohexyl phenol, cyclohexylphenol, p-cyclohexylphenol, o-phenyl phenol,
Between phenylphenol, p-phenyl phenol, adjacent n-nonyl phenol, nonyl phenol, to n-nonyl phenol, adjacent cumyl phenol, cumyl
Phenol, p -cumylphenol, adjacent naphthalene phenol, naphthalene phenol, to naphthalene phenol, 2,5- DI-tert-butylphenol compounds, the tertiary fourth of 2,4- bis-
Base phenol, 3,5- DI-tert-butylphenol compounds, 2,5- dicumyl phenol, 3,5- dicumyl phenol, paracresol, bromophenol, tribromphenol,
Ortho position, meta or para position have average carbon atom number be 12~35 straight-chain or branched alkyl monoalkyl phenol,
9- (4- hydroxy phenyl) -9- (4- methoxyphenyl) fluorenes, 9- (4- hydroxy-3-methyl phenyl) -9- (4- methoxyl group -3- methylbenzene
Base) fluorenes, 4- (1- adamantyl) phenol etc..
, it is preferable to use p-tert-butylphenol, p -cumylphenol, p-phenyl phenol etc. in these bivalent phenols.Certainly also
Two or more compounds can be used together.
It further, can be by 0.01~3 mole of %, particularly 0.1~1 relative to above-mentioned divalent phenol based compound
The range of mole % and with branching agent, forming branching polycarbonate as branching agent can be used 1,1,1- tri- (4- hydroxy benzenes
Base) ethane, 4,4 '-[1- [4- [1- (4- hydroxy phenyl) -1- Methylethyl] phenyl] ethidine] bis-phenols, α, (the 4- of α ', α "-three
Hydroxy phenyl) -1,3,5- triisopropylbenzenes, 1- [Alpha-Methyl-α-(4 '-hydroxy phenyl) ethyl] -4- [α ', α '-bis- (4 "-hydroxyls
Phenyl) ethyl] benzene, phloroglucin (Off ロ ロ グ リ シ Application), trimellitic acid, isatin bis- (o-cresols) etc. have 3 or more functions
The compound of group.
(compounding ratio of each (A) ingredient)
(A) (A-1) in polycarbonate-based resin~(A-3) content is (A-1) 5~100 mass %, (A-2) 0~95
Quality % and (A-3) 0~95 mass %.
If the content of (A-1) in (A) ingredient less than 5 mass %, needs to make containing logical formula (II) at manufacture (A-1)
Shown in structural unit polysiloxane block section content be 20 mass % or more, in this case, in manufacture (A-
1) uniformity reacted in polymerization process when reduces sometimes, and polymer and ejected wash water in the cleaning process of polymer
Separation property be deteriorated sometimes, therefore the productivity of (A-1) substantially reduces.On the other hand, if the content of (A-2), (A-3) are more than
95 mass % then since the ratio of (A-1) is less than 5 mass %, thus need to increase at manufacture (A-1) containing logical formula (II) institute
The content of the polysiloxane block section of the structural unit shown, for as described above the reasons why without preferred.
From viewpoint similar to the above, the content of (A-1) in (A) ingredient is preferably 20~100 mass %, more excellent
30~100 mass %, further preferably 40~100 mass % are selected as, the content of (A-2) is preferably 0~80 mass %, more excellent
It is preferred to be selected as 0~70 mass %, further preferably 0~60 mass %, particularly preferably 0~40 mass %, the content of (A-3)
For 0~80 mass %, more preferably 0~70 mass %, further preferably 0~60 mass %, particularly preferably 0~40 matter
Measure %.
It should be noted that as (A) ingredient, the substance that is preferably made of (A-1) and (A-2), by (A-1) and (A-
3) substance constituted, the substance being all made of (A-1)~(A-3).(A) in the case that ingredient only contains (A-1) and (A-2),
The containing ratio of the two is preferably (A-1) 20~95 mass % and (A-2) 80~5 mass %, more preferably (A-1) 20~90 matter
It measures % and (A-2) 80~10 mass %, be more preferably (A-1) 40~80 mass % and (A-2) 60~20 mass %, special
Preferably (A-1) 50~70 mass % and (A-2) 50~30 mass %.
(A) in the case that ingredient only contains (A-1) and (A-3), the containing ratio of the two is preferably (A-1) 20~95 matter
% and (A-3) 80~5 mass % is measured, (A-1) 20~90 mass % and (A-3) 80~10 mass % is more preferably, is further excellent
It is selected as (A-1) 50~90 mass % and (A-3) 50~10 mass %.
In addition, their containing ratio is preferably (A-1) in the case that (A) ingredient contains the whole of (A-1)~(A-3)
20~80 mass %, (A-2) 10~60 mass % and (A-3) 10~50 mass %, more preferably (A-1) 25~60 mass %,
(A-2) 10~50 mass % and (A-3) 25~60 mass %.
((B) titanium oxide)
In polycarbonate-based resin composition of the invention, from the viewpoint of impact resistant strength, (B) titanium oxide (dioxy
Change titanium: TiO2) content relative to (A) 99.9~96 mass parts be 0.1~4 mass parts, preferably with respect to (A) 99.5~97 matter
Amount part be 0.5~3 mass parts, further preferably relative to (A) 99.5~98 mass parts be 0.5~2 mass parts (wherein, (A) at
Point and (B) ingredient add up to 100 mass parts.).
Average grain diameter of titanium oxide is preferably 0.05~0.5 μm, more preferably 0.1~0.4 μm, is more preferably
0.15~0.3 μm.
Titanium oxide can be the titanium oxide that its surface is wrapped by.The surface of titanium oxide can be by including aluminium, silicon, magnesium, oxidation
The hydrous oxide and/or oxide of at least one element of the elements such as zirconium, titanium, tin coat.Titanium oxide can be further by not
Polyalcohol, organo-silicon compound, ethyl alcohol amine, higher aliphatic acids of nitrogen atom etc. are surface-treated.As titanium oxide,
It is preferred that being coated by aluminium, the hydrous oxide of silicon and/or oxide.In addition, it is also preferred that carrying out table by the polyalcohol of not nitrogen atom
Titanium oxide after surface treatment.
It as the polyalcohol of the not nitrogen atom for coating titanium oxide, can enumerate: trimethylolpropane, trihydroxy methyl second
Alkane, double trimethylolpropane, trimethylolpropane ethoxylate, pentaerythrite etc., wherein from can prevent impact strength from dropping
From the perspective of low, preferably trimethylolpropane and trimethylolethane.These polyalcohols can be used alone, can also be with
Two or more is applied in combination.
It can be any one in damp process and dry method with the method for the polyalcohol clad surface of not nitrogen atom.
Damp process can carry out by the following method: oxidation being added in the polyalcohol of not nitrogen atom and the mixed liquor of low boiling point solvent
Low boiling point solvent is removed after titanium, stirring.Dry method can carry out by the following method: by the polyalcohol of not nitrogen atom and oxidation
Titanium is mixed in enjoying the mixing machines such as She Er mixing machine, rotary drum, or by the dissolution of the polyalcohol of not nitrogen atom in a solvent,
Or it is dispersed in mixed solution obtained in solvent and carries out spraying method to titanium oxide.
The manufacturing method of titanium oxide can be to utilize any one method manufactured in chlorine method, sulfuric acid process.In addition,
Rutile-type, any one in Detitanium-ore-type can be used in the crystal structure of titanium oxide, but combines from polycarbonate-based resin
The viewpoints such as the thermal stability of object and light resistance are set out, preferably rutile-type.
(mixed powder of (C) containing polytetrafluoroethylene (PTFE))
Polycarbonate-based resin composition of the invention can also further cooperate the mixed powder containing polytetrafluoroethylene (PTFE)
As (C) ingredient.Mixed powder containing polytetrafluoroethylene (PTFE) include 10 μm of polytetrafluoroethylene (PTFE) system below particles of average grain diameter and
Organic based polymer particle.
The form of mixed powder containing polytetrafluoroethylene (PTFE) is with polytetrafluoroethylene (PTFE) system particle and organic based polymer particle
Mixing ratio, partial size and difference, are not particularly limited.Such as in the presence of: organic based polymer particle surrounds polytetrafluoroethylene (PTFE) system particle
The form of surrounding, opposite to that ground polytetrafluoroethylene (PTFE) system particle surround organic based polymer particle surrounding form, multiple
Form etc. of the particle relative to 1 particle coacervation.
Mixed powder used in the present invention containing polytetrafluoroethylene (PTFE) needs: including 10 μm of polytetrafluoroethyl-nes below of partial size
Alkene particle and organic based polymer, and polytetrafluoroethylene (PTFE) does not become 10 μm or more of condensate in powder.Contain as such
There is the mixed powder of polytetrafluoroethylene (PTFE), preferably: 0.05~1.0 μm of partial size of polytetrafluoroethylparticle particle aqueous liquid dispersion and organic system
By solidifying or being spray-dried powder mixed powder obtained by or in grain after the mixing of polymer particle aqueous liquid dispersion
It will lead to after the monomer polymerization for constituting organic based polymer in the presence of 0.05~1.0 μm of diameter of polytetrafluoroethylparticle particle aqueous liquid dispersion
Supersolidification or spray drying and powder mixed powder obtained by or it is being mixed with 0.05~1.0 μm of partial size of polytetrafluoro
It will be with ethylenic unsaturated bond in the dispersion liquid of beta particles aqueous liquid dispersion and organic based polymer particle aqueous liquid dispersion
By solidifying or being spray-dried powder mixed powder obtained by after monomer emulsion polymerization.
In addition, 0.05~1.0 μm of partial size of polytetrafluoroethylparticle particle aqueous liquid dispersion can be by using fluorine-containing surfactants
The emulsion polymerization of agent obtains tetrafluoroethylene monomer polymerization.When emulsion polymerization, copolymer composition is used as in polytetrafluoroethylene (PTFE), it can
To use: the Fluorine containing olefines such as hexafluoropropene, chlorotrifluoroethylene, fluoroalkylvinyl, perfluoroalkyl vinyl ether, (methyl) propylene
The fluorine-containing Arrcostab of sour perfluoroalkyl ester etc. (methyl) acrylic acid.These copolymer compositions are preferably 10 mass % relative to tetrafluoroethene
Below.
As the marketable material of polytetrafluoroethylene (PTFE) system particle aqueous liquid dispersion, Asashi ICI can be enumerated
The Fluon AD-1, AD-936, Polyflon D-1, the D-2 of Daikin Industries corporation of Fluoropolymer corporation, three wells
Teflon (registered trademark) 30J of Du Pont's fluorine chemistry corporation etc. is as representative examples.
The organic based polymer particle is not particularly limited, and can enumerate for example: polycarbonate (PC), poly terephthalic acid
Glycol ester, polybutylene terephthalate (PBT), polyethylene naphthalate, polybutylene naphthalate, 6- nylon,
66- nylon, polyarylate, polyphenylene oxide, Noryl, polyphenylene sulfide, polyether-ketone, polyether-ether-ketone, polysulfones, polyether sulfone, polyamide
Acid imide, polyetherimide, polypropylene, polyethylene, polystyrene, high impact polystyrene, poly- (methyl) alkyl acrylate,
Polyacetals, copolymer, phenolic resin, Lauxite, trimerization comprising aromatic series alkenyl compound Yu vinyl cyanide based compound
Melamine resin, unsaturated polyester resin, alkyd resin, epoxy resin, silicone resin, polyurethane, ethylene-propylene copolymer, benzene second
Alkene-butadiene block copolymer, polybutadiene, polyisoprene, the random copolymer of styrene-butadiene and block copolymerization
The diene series rubbers such as object, the hydride of the block copolymer, acrylonitrile-butadiene copolymer, butadiene isoprene copolymer
Glue, the random copolymer of ethylene-propylene and block copolymer, the random copolymer of Ethylene/Butylene and block copolymer, ethylene with
The copolymer of the ethylene-esters of unsaturated carboxylic acids such as copolymer, ethylene-methyl acrylate, Ethylene-butyl acrylate of alpha-olefin,
Acrylate-butadiene copolymer, the acrylic flexible polymer such as butyl acrylate-butadiene, ethane-acetic acid ethyenyl
The ethylene-propylenes such as copolymer, ethylene-propylene-ethylidene norbornene copolymer, the ethylene-propylene-hexadiene copolymer of ester are non-
Conjugated diene terpolymer, butylene-isoprene copolymer, haloflex, polysiloxane, poly- (methyl) acrylic acid
The rubber polymers such as Arrcostab, compounded rubber, rubber mass comprising polysiloxane and poly- (methyl) alkyl acrylate
Graft copolymer made of polymer and aromatic vinyl monomer and cyanided vinyl monomer are graft-polymerized includes poly-organosilicon
Compounded rubber graft copolymerization made of the compounded rubber and vinyl monomer-grafted of oxygen alkane and poly- (methyl) alkyl acrylate
Object and contain the 50 mass % polymer below of ingredient etc. that can be copolymerized with them relative to whole polymer.These polymerizations
Object can be used singly or in combination of two or more.
From the viewpoint of the dispersibility of polytetrafluoroethylene (PTFE), preferably with polycarbonate-based resin is affinity polymerize
Object, particularly preferably using poly- (methyl) alkyl acrylate as the polymer of principal component, rubber polymer, further preferably
30 mass % or more have the polymer of poly- (methyl) alkyl acrylate of the alkyl of 4 or more carbon atom number.
As the rubber polymer, may be exemplified: polybutadiene, polyisoprene, styrene-butadiene it is random
Copolymer and block copolymer, the hydride of the block copolymer, acrylonitrile-butadiene copolymer, butadiene-isoprene are total
The diene series rubbers such as polymers, the random copolymer of ethylene-propylene and block copolymer, the random copolymer of Ethylene/Butylene and embedding
Ethylene-the unsaturations such as copolymer, ethylene-methyl acrylate, the Ethylene-butyl acrylate of section copolymer, ethylene and alpha-olefin
Copolymer, acrylate-butadiene copolymer, the acrylic acid series flexible polymer such as butyl acrylate-butadiene of carboxylate
Object, the copolymer of ethane-acetic acid ethyenyl ester, ethylene-propylene-ethylidene norbornene copolymer, ethylene-propylene-hexadiene are total
The ethylene-propylenes non-conjugated diene such as polymers terpolymer, butylene-isoprene copolymer etc., these polymer can be independent
It uses, two or more can also be applied in combination.
Wherein, ethylene-propylene rubber, ethylene-propylene non-conjugated diene terpolymer diene series rubber, third are preferably illustrated
Olefin(e) acid system elastomeric polymer especially may be exemplified polybutadiene, styrene-butadiene copolymer, preferably polybutadiene, benzene second
Alkene-butadiene copolymer, poly- (methyl) alkyl acrylate, includes polysiloxane and poly- (methyl) at polysiloxane
The compounded rubber etc. of alkyl acrylate.As the autofrettage of these organic based polymers, bulk polymerization can be used, solution gathers
The generally well-known method such as conjunction, suspension polymerisation, emulsion polymerization.
The mixing of polytetrafluoroethylene (PTFE) system particle and organic polymer particle in mixed powder containing polytetrafluoroethylene (PTFE)
Ratio is not particularly limited, but preferably polytetrafluoroethylene system particle is 0.1~90 mass %.About mixed containing polytetrafluoroethylene (PTFE)
Close powder, can be by the way that polytetrafluoroethylene (PTFE) system particle dispersion and organic polymer particle dispersion be stirred obtained by
The method etc. that aqueous liquid dispersion is put into the hot water dissolved with metal salts such as calcium chloride, magnesium sulfate and saltoutd, solidified, by
This is separated and recovered in the form of particle.
In the case where cooperating (C) ingredient in polycarbonate-based resin composition of the invention, use level is relative to (A)
Total 100 mass parts of ingredient and (B) ingredient are preferably 0.1~1 mass parts, more preferably 0.1~0.6 mass parts.
(alkali metal salt of (D) organic sulfonic acid and/or the alkali salt of organic sulfonic acid)
From the viewpoint of anti-flammability, can also it cooperate in polycarbonate-based resin composition of the invention selected from organic sulphur
It is at least one kind of as (D) ingredient in the alkali metal salt of acid and the alkali salt of organic sulfonic acid.
As organic sulfonic acid, organic sulfonic acid, polystyrolsulfon acid etc. can be enumerated.
As alkali metal, sodium, potassium, lithium and caesium etc. can be enumerated.
In addition, magnesium, calcium, strontium and barium etc. can be enumerated as alkaline-earth metal.Wherein, it as organic sulfonate, preferably uses
The alkali metal salt of sodium, potassium and caesium.
In various organic sulfonic acid alkali metal salts and organic sulfonic acid alkali salt, preferably used as organic sulfonic acid following
Alkali metal salt, the alkali salt of perfluoroalkane sulfonate shown in general formula (12).
(CcF2c+1SO3)dM···(12)
[in formula, c indicates that 1~10 integer, M indicate the alkali such as alkali metal or magnesium, calcium, strontium and barium such as lithium, sodium, potassium and caesium
Earth metal, d indicate the valence of M.]
Such as the metal salt recorded in Japanese Patent Publication 47-40445 bulletin belongs to these metal salts.
In the general formula (12), as perfluoroalkane sulfonate, such as perfluor methanesulfonic acid, perfluor ethanesulfonic acid, complete can be enumerated
Fluorine propane sulfonic acid, perfluor fourth sulfonic acid, perfluoro-methyl fourth sulfonic acid, the own sulfonic acid of perfluor, perfluor sulfonic acid in heptan and perfluorooctane sulfonate etc..It is especially excellent
Choosing uses their sylvite.
In addition, alkyl sulfonic acid, benzene sulfonic acid, alkyl benzene sulphonate, diphenyl sulfonic acid, naphthalene sulfonic acids, 2,5- dichloro-benzenes sulphur can be enumerated
Acid, 2,4,5- trichlorine benzene sulfonic acids, diphenyl sulfone -3- sulfonic acid, 3,3 '-disulfonic acid of diphenyl sulfone -, naphthalene trisulfonic acid and their fluorine take
For alkali metal salt, the alkali salt etc. of the organic sulfonic acids such as object and polystyrolsulfon acid.
As organic sulfonic acid, particularly preferred perfluoroalkane sulfonate and diphenyl sulfonic acid.
As the alkali metal salt and/or alkali salt of polystyrolsulfon acid, can enumerate shown in the following general formula (13)
Aromatic vinyl base system resin containing sulfonate group.
[changing 5]
[in formula (13), X indicates sulfonate group, and m indicates 1~5 integer.Y indicates hydrogen atom or carbon atom number 1~10
Alkyl.N indicates mole fraction, is 0 < n≤1.]
Here, sulfonate group is the alkali metal salt and/or alkali salt of sulfonic acid, as metal, can enumerate sodium, potassium,
Lithium, rubidium, caesium, beryllium, magnesium, calcium, strontium and barium etc..
It should be noted that Y is the alkyl of hydrogen atom or carbon atom number 1~10, preferably hydrogen atom or methyl.
The integer that m is 1~5, n are the relationship of 0 n≤1 <.
That is, sulfonate group (X) can be and replace entirely to aromatic rings, it also may include replacing to aromatic moiety or not taking
Generation.
In the case where cooperating (D) ingredient in polycarbonate-based resin composition of the invention, relative to (A) ingredient and (B)
Total its use level of 100 mass parts of ingredient is preferably 0.01~0.15 mass parts, is preferably 0.02~0.13 mass parts, more excellent
It is selected as 0.03~0.1 mass parts.
(other compositions)
In polycarbonate-based resin composition of the invention, as other compositions, the previous addition of cooperation can according to need
Well known various additives class into polycarbonate-based resin composition.It as these other compositions, can enumerate for example: enhancing
Material, filler, stabilizer, antioxidant, ultraviolet absorbing agent, antistatic agent, lubricant, release agent, dyestuff, pigment, its
His fire retardant, impact resistance improvement elastomer etc..
In the case where cooperating other compositions in polycarbonate-based resin composition of the invention, relative to (A) ingredient and (B)
Total its use level of 100 mass parts of ingredient is respectively preferably 20 below the mass, more preferably 10 below the mass, further
Preferably 5 below the mass.
Preferably cooperate phosphorus system stabilizer in polycarbonate-based resin composition of the invention.
Polycarbonate-based resin composition of the invention contains titanium oxide, but titanium oxide is added in polycarbonate-based resin
When, it is sometimes found that polycarbonate-based resin is decomposed, the undesirable effect for reducing its molecular weight.Phosphorus system stabilizer can use up
Possibly inhibit the undesirable effect.
Phosphorus system used in the present invention stabilizer can enumerate aromatic series phosphine compound and/or phosphoric acid based compound.
As aromatic series phosphine compound, can enumerate for example: triphenylphosphine, diphenyl butylphosphine, diphenyl octadecyl phosphine,
Three (p-methylphenyl) phosphines, three (to nonyl phenyl) phosphines, three naphthalene phosphines, diphenyl-(hydroxymethyl)-phosphine, diphenyl-(acetyl oxygen
Ylmethyl)-phosphine, diphenyl-(β-alkylcarboxy ethyl)-phosphine, three-(rubigan) phosphines, three-(to difluorophenyl) phosphines, hexichol
Base benzyl phosphine, diphenyl-beta-cyano ethyl phosphine, diphenyl-(p-hydroxybenzene)-phosphine, diphenyl-Isosorbide-5-Nitrae-dihydroxy phenyl -2-
Phosphine, phenyl napthyl benzyl phosphine etc..Wherein it is possible to particularly preferably use triphenylphosphine.
In addition, phosphorous acid, phosphoric acid, phosphonous acid, phosphonic acids and their ester etc. can be enumerated as phosphoric acid based compound.Specifically
For, can enumerate: triphenyl phosphite, three (nonyl phenyl) phosphite esters, three (2,4- di-tert-butyl-phenyl) phosphite esters,
Tridecyl phosphite, trioctylphosphite, three (octadecyl) phosphite esters, didecyl list phenyl phosphites, two
Octyl list phenyl phosphites, diisopropyl list phenyl phosphites, diphenyl iso-octyl phosphite ester, diphenyl n-octyl are sub-
Phosphate, monobutyl diphenylphosphite, single decyl diphenyl phosphite ester, single octyl diphenyl phosphite ester, bis- (2,6-
Di-t-butyl -4- aminomethyl phenyl) pentaerythritol diphosphites, 2,2- di-2-ethylhexylphosphine oxide (4,6- di-tert-butyl-phenyl) octyl Asia
Phosphate, bis- (nonyl phenyl) pentaerythritol diphosphites, bis- (2,4- di-t-butyl phenyl) pentaerythrite diphosphorous acids
Ester, distearyl pentaerythrityl diphosphite, Tributyl phosphate ester, triethyl phosphate, trimethyl phosphate, triphenyl phosphorus
Acid esters, diphenyl list neighbour biphenyl phosphate, dibutylphosphoric acid ester, dioctyl phosphate, diisopropyl phosphate, 4,4 '-connection
Penylene di 2 ethylhexyl phosphonic acid four (2,4- di-tert-butyl-phenyl) ester, phenyl-phosphonic acid dimethyl ester, phenyl-phosphonic acid diethylester, phenyl-phosphonic acid dipropyl
Deng.
Preferably diphenyl iso-octyl phosphite ester, diphenyl n-octyl phosphite ester, trisnonylphenyl phosphite, three
Methyl phosphorodithioate, three (2,4- di-tert-butyl-phenyl) phosphite esters and phenyl-phosphonic acid dimethyl ester.
In the case where cooperating above-mentioned phosphorus system stabilizer, total 100 mass parts relative to (A) ingredient and (B) ingredient are preferred
For 0.1~1 mass parts.
Polycarbonate-based resin composition of the invention can be by (A) ingredient by described in and (B) ingredient and according to need
Additive kind cooperation, the mixing wanted obtain.
The cooperation and mixing can be by commonly used approaches, such as use ribbon blender (ribbon
Blender), Henschel mixer (henschel mixer), Banbury mixer (Banbury mixer), rotary drum (drum
Tumbler), the method for single screw extrusion machine, double screw extruder, co-kneader, multi-screw extruder etc. carries out.
It should be noted that heating temperature when being kneaded can be in usual 250~320 DEG C of range into selection.
It can be used in the forming of the polycarbonate-based resin composition of the invention obtained as described above known
Various manufacturing process, such as: injection molding method, ejection compress moulding method, extrusion molding method, flowing forming process, compression moulding method,
Vacuum forming process and foaming and molding method etc..
It should be noted that in this specification, preferred (including preferred range.) combination between technical solution is certain
It, can will any preferred technical solution (including preferred range it is preferred that in all regulations.) combination.
Embodiment
The embodiment of the present invention is further illustrated.It should be noted that the present invention is not by any of these examples
Limitation.It should be noted that viscosity average molecular weigh (Mv), unreacted PDMS amount, the reactivity of PDMS pass through side below in each example
Method is found out.
(measuring methods of 1. viscosity average molecular weighs (Mv))
The limiting viscosity (η) of the dichloromethane solution at 20 DEG C is measured using Ubbelohde viscosity tube, and passes through following relationship
Formula (Schnell formula) is calculated.
(η)=1.23 × 10-5×Mv0.83
(calculation methods of 2. unreacted PDMS amounts)
(i) polycarbonate obtained in each case-polydimethylsiloxanecopolymer copolymer 6g is dissolved in methylene chloride 50ml institute
After adding acetone 50ml and n-hexane 150ml in the solution obtained and mixing, 30 minutes are stood.
(ii) using filter paper (No.5A) by filtering recycling filtrate, the filtrate concentration of recycling is solid, it measures resulting dry
Gu the weight of object.Obtained dry substance is dissolved in deuterated chloroform, is carried out1H-NMR measurement.From unreacted phenol modified poly- two
The integrated value x of the proton (δ 6.7ppm) at the hydroxyl ortho position of methylsiloxane, the proton (δ 0.6ppm) for belonging to methene chain
Integrated value y calculates the ratio z (%) of unreacted PDMS by following formula.
Y × 100 z=2 × x ÷
(iii) on the other hand, in addition prepare modified poly- added with phenol in polycarbonate-polydimethylsiloxanecopolymer copolymer
The standard specimen of 150~2000ppm of dimethyl siloxane, carries out operation similar to the above, thus finds out z and unreacted PDMS amount
The relational expression of (ppm ,=phenol modified dimethyl polysiloxane additive amount).
By the z found out in (ii) and the relational expression found out by (iii), calculate unreacted PDMS amount (ppm).
(calculation method of the reactivity of 3.PDMS)
The reactivity of PDMS is calculated according to following calculating formulas.
PDMS reactivity (quality %)=(1- unreacted PDMS amount (quality %) ÷ polydimethylsiloxaneresidue residue amount (matter
Measure %)) × 100
<the synthesis example of synthesis example 1>polycarbonate oligomer
Add 2000 mass ppm's relative to the bisphenol-A to be dissolved later into the sodium hydrate aqueous solution of 5.6 mass %
Sodium dithionite makes the concentration of bisphenol-A be 13.5 mass %, prepares the sodium hydroxide water of bisphenol-A in wherein dissolution bisphenol-A
Solution.
Under the sodium hydrate aqueous solution 40L/hr of the bisphenol-A, the flow of methylene chloride 15L/hr, with the stream of 4.0kg/hr
It measures to the tube-type reactor of internal diameter 6mm, pipe range 30m and is continuously passed through phosgene.Tube-type reactor has jacket portion, to collet
In be passed through cooling water, the temperature of reaction solution is maintained at 40 DEG C or less.
It is 40L with baffle that the reaction solution for flowing out tube-type reactor, which is continuously imported into the internal volume with swept-back wing,
In tank reactor, then 25 matter are added with the sodium hydrate aqueous solution of 2.8L/hr addition bisphenol-A, with 0.07L/hr thereto
It measures % sodium hydrate aqueous solution, water is added with 17L/hr, 1 mass % aqueous triethylamine is added with 0.64L/hr, carry out anti-
It answers.The reaction solution overflowed from tank reactor is continuously extracted out, by standing, water phase is separated off, collects methylene chloride phase.
The concentration of the polycarbonate oligomer obtained in this way is 318g/L, and chloro-carbonic acid ester group concentration is 0.75mol/L.Separately
Outside, weight average molecular weight (Mw) is 1190.
It should be noted that using THF (tetrahydrofuran) as developing solvent, pass through GPC (column: TOSOH TSK-GEL
MULTIPORE HXL-M (2)+Shodex KF801 (1), 40 DEG C of temperature, flow velocity 1.0ml/ minutes, detector: RI), with
The form of standard polystyren conversion molecular weight (weight average molecular weight: Mw) measures weight average molecular weight (Mw).
<Production Example 1>polycarbonate-polydimethylsiloxanecopolymer copolymer (A-1) [SiPC-1]
It is added in synthesis example 1 and manufactures in the 50L tank reactor for having baffle, slurry type stirring flabellum and cooling collet
Polycarbonate oligomer solution 15L, methylene chloride 8.9L, dimethylsiloxy units averaged repeating numbers be 40 2- allyl
Base phenol end modified dimethyl polysiloxane (PDMS-1) 307g and triethylamine 8.8mL, are added 6.4 wherein under stiring
Quality % sodium hydrate aqueous solution 1389g carries out 10 minutes polycarbonate oligomers and 2- chavicol terminal-modified poly- two
The reaction of methylsiloxane.
PTBP129g [is dissolved in dichloro by the dichloromethane solution that p-tert-butylphenol (PTBP) is added in the polymer fluid
Solution obtained from methane 2.0L], the sodium hydrate aqueous solution of bisphenol-A [make bisphenol-A 1147g be dissolved in sodium hydroxide 581g with
Sodium dithionite 2.3g is dissolved in solution obtained from aqueous solution obtained from water 8.5L], implement 50 minutes polymerization reactions.
It is added for stirring 10 minutes, being then separated into the organic phase containing polycarbonate and contained after diluted methylene chloride 10L
The bisphenol-A of amount and the water phase of sodium hydroxide, and isolate organic phase.
For the polycarbonate-polydimethylsiloxanecopolymer copolymer dichloromethane solution obtained in this way, successively held with 15
0.03mol/L sodium hydrate aqueous solution, the 0.2mol/L hydrochloric acid of product % is cleaned, then with pure water repeated washing until cleaning
The electrical conductivity in water phase afterwards is 0.01 μ S/m or less.Polycarbonate-the Dimethicone Copolyol that will be obtained by cleaning
The dichloromethane solution concentration of object crushes, by obtained thin slice under reduced pressure in 120 DEG C of dryings.
Polycarbonate-polydimethylsiloxanecopolymer copolymer (SiPC-1) that aforesaid operations obtain is found out by NMR measurement
Polydimethylsiloxaneresidue residue amount be 4.8 mass %, the viscosity number based on ISO1628-4 (1999) measurement be 49.5, viscous
Average molecular weight (Mv) is 18,600.In addition, the amount of unreacted PDMS-1 is 150ppm hereinafter, the reactivity of PDMS-1 is
99.5% or more.
<Production Example 2>polycarbonate-polydimethylsiloxanecopolymer copolymer (A-1) [SiPC-2]
In Production Example 1, the terminal-modified PDMS of 2- chavicol for being 40 by the repeat number of dimethylsiloxy units
(PDMS-1) usage amount is set as 256g, and PTBP 107g is used to be dissolved in solution obtained from methylene chloride 2.0L as to uncle
The dichloromethane solution of butylphenol (PTBP), is equally operated in addition to this, manufactures polycarbonate-dimethyl silicone polymer
Copolymer.
Polycarbonate-polydimethylsiloxanecopolymer copolymer (SiPC-2) that aforesaid operations obtain is found out by NMR measurement
Polydimethylsiloxaneresidue residue amount be 4.0 mass %, the viscosity number based on ISO1628-4 (1999) measurement be 55.9, glues
Average molecular weight (Mv) is 21,400.In addition, the amount of unreacted PDMS-1 is 150ppm or less, the reactivity of PDMS-1 is
99.5% or more.
<Production Example 3>polycarbonate-polydimethylsiloxanecopolymer copolymer (A-1) [SiPC-3]
In Production Example 1, the terminal-modified PDMS of 2- chavicol for being 40 by the repeat number of dimethylsiloxy units
(PDMS-1) usage amount is set as 384g, and PTBP 137g is used to be dissolved in solution obtained from methylene chloride 2.0L as to uncle
The dichloromethane solution of butylphenol (PTBP), is equally operated in addition to this, manufactures polycarbonate-dimethyl silicone polymer
Copolymer (SiPC-3).
Polycarbonate-polydimethylsiloxanecopolymer copolymer (SiPC-3) that aforesaid operations obtain is found out by NMR measurement
Polydimethylsiloxaneresidue residue amount be 6.1 mass %, the viscosity number based on ISO1628-4 (1999) measurement be 47.5, glues
Average molecular weight (Mv) is 17,700.In addition, the amount of unreacted PDMS-1 is 150ppm or less, the reactivity of PDMS-1 is
99.5% or more.
<Production Example 4>polycarbonate-polydimethylsiloxanecopolymer copolymer (A-1) [SiPC-4]
In Production Example 3, instead of dimethylsiloxy units repeat number be 40 the terminal-modified PDMS of 2- chavicol
(PDMS-1) the terminal-modified PDMS of 2- chavicol (PDMS-2) that the repeat number of dimethylsiloxy units is 52 is used,
It is equally operated, is manufactured polycarbonate-polydimethylsiloxanecopolymer copolymer (SiPC-4) in addition to this.
Polycarbonate-polydimethylsiloxanecopolymer copolymer (SiPC-4) that aforesaid operations obtain is found out by NMR measurement
Polydimethylsiloxaneresidue residue amount be 6.0 mass %, the viscosity number based on ISO1628-4 (1999) measurement be 47.5, glues
Average molecular weight (Mv) is 177,00.In addition, the amount of unreacted PDMS-2 is 150ppm or less, the reactivity of PDMS-2 is
99.5% or more.
<Production Example 5>polycarbonate-polydimethylsiloxanecopolymer copolymer (A-1) [SiPC-5]
In Production Example 1, the terminal-modified PDMS of 2- chavicol for being 40 by the repeat number of dimethylsiloxy units
(PDMS-1) usage amount is set as 768g, is equally operated in addition to this, and polycarbonate-Dimethicone Copolyol is manufactured
Object (SiPC-5).
Polycarbonate-polydimethylsiloxanecopolymer copolymer (SiPC-5) that aforesaid operations obtain is found out by NMR measurement
Polydimethylsiloxaneresidue residue amount be 12 mass %, the viscosity number based on ISO1628-4 (1999) measurement be 46.8, it is viscous
Molecular weight (Mv) is 17,400.In addition, the reactivity that the amount of unreacted PDMS-1 is 200ppm, PDMS-1 be 99.5% with
On.
<Production Example 6>polycarbonate-polydimethylsiloxanecopolymer copolymer (A-1) [SiPC-6]
In Production Example 1, the terminal-modified PDMS (PDMS- of eugenol for being 40 by the repeat number of dimethylsiloxy units
1) usage amount is set as 256g, is equally operated in addition to this, and polycarbonate-polydimethylsiloxanecopolymer copolymer is manufactured
(SiPC-6)。
Polycarbonate-polydimethylsiloxanecopolymer copolymer (SiPC-6) that aforesaid operations obtain is found out by NMR measurement
Polydimethylsiloxaneresidue residue amount be 4.7 mass %, the viscosity number based on ISO1628-4 (1999) measurement be 49.5, glues
Average molecular weight (Mv) is 18,600.In addition, the amount of unreacted PDMS-1 is 150ppm or less, the reactivity of PDMS-1 is
99.5% or more.
<Production Example 7>polycarbonate-polydimethylsiloxanecopolymer copolymer (A-2) [SiPC-7]
In Production Example 2, instead of dimethylsiloxy units repeat number be 40 the terminal-modified PDMS of 2- chavicol
(PDMS-1) 256g and use dimethylsiloxy units repeat number be 150 the terminal-modified PDMS of 2- chavicol
(PDMS-3) 256g is equally operated in addition to this, is manufactured polycarbonate-polydimethylsiloxanecopolymer copolymer (SiPC-7).
Polycarbonate-polydimethylsiloxanecopolymer copolymer (SiPC-7) that aforesaid operations obtain is found out by NMR measurement
Polydimethylsiloxaneresidue residue amount be 3.9 mass %, the viscosity number based on ISO1628-4 (1999) measurement be 55.9, glues
Average molecular weight (Mv) is 21,400.In addition, the amount of unreacted PDMS-3 is 150ppm or less, the reactivity of PDMS-3 is
99.5% or more.
<Production Example 8>polycarbonate-polydimethylsiloxanecopolymer copolymer (A-3) [SiPC-8]
In Production Example 6, instead of dimethylsiloxy units repeat number be 150 the terminal-modified PDMS of 2- chavicol
(PDMS-3) the terminal-modified PDMS of 2- chavicol (PDMS-4) that the repeat number of dimethylsiloxy units is 20 is used,
It is equally operated, is manufactured polycarbonate-polydimethylsiloxanecopolymer copolymer (SiPC-8) in addition to this.
Polycarbonate-polydimethylsiloxanecopolymer copolymer (SiPC-8) that aforesaid operations obtain is found out by NMR measurement
Polydimethylsiloxaneresidue residue amount be 4.1 mass %, the viscosity number based on ISO1628-4 (1999) measurement be 55.4, glues
Average molecular weight (Mv) is 21,200.In addition, the amount of unreacted PDMS-4 is 150ppm or less, the reactivity of PDMS-4 is
99.5% or more.
<Production Example 9>polycarbonate-polydimethylsiloxanecopolymer copolymer (A-2) [SiPC-9],
In Production Example 6, instead of dimethylsiloxy units repeat number be 150 the terminal-modified PDMS of 2- chavicol
(PDMS-3) the terminal-modified PDMS of 2- chavicol (PDMS-4) that the repeat number of dimethylsiloxy units is 90 is used,
It is equally operated, is manufactured polycarbonate-polydimethylsiloxanecopolymer copolymer (SiPC-9) in addition to this.
Polycarbonate-polydimethylsiloxanecopolymer copolymer (SiPC-9) that aforesaid operations obtain is found out by NMR measurement
Polydimethylsiloxaneresidue residue amount be 4.0 mass %, the viscosity number based on ISO1628-4 (1999) measurement be 55.9, glues
Average molecular weight (Mv) is 21,400.In addition, the amount of unreacted PDMS-4 is 150ppm or less, the reactivity of PDMS-4 is
99.5% or more.
<Production Example 10>polycarbonate-polydimethylsiloxanecopolymer copolymer (A-2) [SiPC-10]
In Production Example 3, instead of dimethylsiloxy units repeat number be 40 the terminal-modified PDMS of 2- chavicol
(PDMS-1) the terminal-modified PDMS of 2- chavicol (PDMS-4) that the repeat number of dimethylsiloxy units is 90 is used,
It is equally operated, is manufactured polycarbonate-polydimethylsiloxanecopolymer copolymer (SiPC-10) in addition to this.
Polycarbonate-polydimethylsiloxanecopolymer copolymer (SiPC-10) that aforesaid operations obtain is found out by NMR measurement
Polydimethylsiloxaneresidue residue amount be 6.0 mass %, the viscosity number based on ISO1628-4 (1999) measurement be 47.5, glues
Average molecular weight (Mv) is 17,700.The amount of unreacted PDMS-4 is 150ppm or less, the reactivity of PDMS-4 be 99.5% with
On.
<Production Example 11>polycarbonate-polydimethylsiloxanecopolymer copolymer (A-2) [SiPC-11]
(synthesis of the polycarbonate oligomer containing PDMS)
Add 2000 mass ppm's relative to the bisphenol-A to be dissolved later into the sodium hydrate aqueous solution of 5.6 mass %
Sodium dithionite makes the concentration of BPA be 13.5 mass % in wherein dissolution bisphenol-A, and the sodium hydroxide for preparing bisphenol-A is water-soluble
Liquid.
With the 9.3 mass % dichloromethane solution 17L/hr of sodium hydrate aqueous solution 40L/hr, PDMS-2 of the bisphenol-A,
The flow of phosgene 4.0Kg/hr is continuously passed through the tube-type reactor of internal diameter 6mm, pipe range 30m.Tube-type reactor has collet
Part is passed through cooling water into collet, and the temperature of reaction solution is maintained at 40 DEG C or less.
It is 40L with baffle that the reaction solution for flowing out tube-type reactor, which is continuously imported into the internal volume with swept-back wing,
In tank reactor, then 25 matter are added with the sodium hydrate aqueous solution of 2.8L/hr addition bisphenol-A, with 0.07L/hr thereto
It measures % sodium hydrate aqueous solution, water is added with 17L/hr, 1 mass % aqueous triethylamine is added with 0.64L/hr, carry out anti-
It answers.The reaction solution overflowed from tank reactor is continuously extracted out, by standing, water phase is separated off, collects methylene chloride phase.
The concentration of the polycarbonate oligomer obtained in this way is 400g/L, and chloro-carbonic acid ester group concentration is 0.75mol/L.Separately
Outside, weight average molecular weight (Mw) is 2,110.
(manufacture of SiPC-11)
The poly- of above-mentioned manufacture is added in the 50L tank reactor for having baffle, slurry type stirring flabellum and cooling collet
Carbonate oligomer solution 15L, methylene chloride 8.9L, p-tert-butylphenol (PTBP) dichloromethane solution [by PTBP 129g
Be dissolved in solution obtained from methylene chloride 2.0L], triethylamine 8.8mL, under stiring wherein be added BPA sodium hydroxide
Aqueous solution [makes bisphenol-A 1231g be dissolved in sodium hydroxide 675g and sodium dithionite 2.4g and is dissolved in water obtained from water 9.9L
Solution obtained from solution], implement 60 minutes polymerization reactions.It is added and is used for diluted methylene chloride 10L, stir 10 minutes
Afterwards, it is separated into the organic phase containing polycarbonate and the water phase containing excessive bisphenol-A and sodium hydroxide, and is isolated organic
Phase.
For the polycarbonate-polydimethylsiloxanecopolymer copolymer dichloromethane solution obtained in this way, successively held with 15
0.03mol/L sodium hydrate aqueous solution, the 0.2mol/L hydrochloric acid of product % is cleaned, then with pure water repeated washing until cleaning
The electrical conductivity in water phase afterwards is 0.01 μ S/m or less.Polycarbonate-the Dimethicone Copolyol that will be obtained by cleaning
The dichloromethane solution concentration of object crushes, by obtained thin slice under reduced pressure in 120 DEG C of dryings.
Polycarbonate-polydimethylsiloxanecopolymer copolymer (SiPC-11) that aforesaid operations obtain is found out by NMR measurement
Polydimethylsiloxaneresidue residue amount be 20 mass %, the viscosity number based on ISO1628-4 (1999) measurement be 49.5, it is viscous
Molecular weight (Mv) is 18,600.The amount of unreacted PDMS-2 is 150ppm or less, the reactivity of PDMS-2 is 99.5% or more.
<embodiment 1~16, comparative example 1~7>
Cooperated according to the use level (unit: mass parts) recorded in table 1 for describing ingredient, uses band ventilation holeSingle axle extruding machine, obtain granulated pellet at 280 DEG C of resin temperature.
By obtained granulated pellet at 120 DEG C after drying 8 hours, using injection machine, in forming temperature 280
DEG C, injection moulding at 80 DEG C of mold temperature, obtain test film.Use the test film as obtained from granulated pellet or injection moulding
Carry out measurement below.The results are shown in Table 1.
(1) Izod impact strength
According to JIS-K-7110, the measuring band recess cantilever beam impact strength at -20 DEG C and 23 DEG C.
(2) formed products appearance
With after drying machine predrying 5 hours at 120 DEG C, with following conditions by thickness 1.5mm, long 140mm, width 140mm
Formed products carry out 10 injection mouldings, visually observe the color appearance on its surface, evaluated according to following evaluation criteria.
Zero: absolutely not observing brown~black striped in formed products surface
×: observe brown~black striped in formed products surface
(injection moulding condition)
Injection machine: Toshiba Machinery Co., Ltd.'s system " IS150E "
Barrel temperature: 300 DEG C
Mold temperature: 80 DEG C
(3) anti-flammability
Testing vertical flammability is carried out according to UL94 method in the case where being equivalent to 1.5mm thickness.
[table 1]
[table 2]
Table 2
The annotation in Tables 1 and 2 is illustrated below.
* 1: the polycarbonate-polydimethylsiloxanecopolymer copolymer manufactured respectively in Production Example 1~11
* 2: " TARFLON FN1700A " (trade name, Idemitsu Kosen Co., Ltd.'s system, end group have to tert-butyl benzene
The bisphenol-a polycarbonate of phenol, viscosity number 46.6, viscosity average molecular weigh (Mv)=17,300)
* 3: " TARFLON FN1900A " (trade name, Idemitsu Kosen Co., Ltd.'s system, end group have to tert-butyl benzene
The bisphenol-a polycarbonate of phenol, viscosity number 51.1, viscosity average molecular weigh (Mv)=19,300)
* 4: " TARFLON FN2200A " (trade name, Idemitsu Kosen Co., Ltd.'s system, end group have to tert-butyl benzene
The bisphenol-a polycarbonate of phenol, viscosity number 55.6, viscosity average molecular weigh (Mv)=21,300)
* 5: " CR-63 " is (Ishihara Sangyo Kaisha, Ltd.'s system, right with silica-alumina 1% and dimethyl silscone 0.5%
Titanium dioxide be surface-treated after substance, average grain diameter: 0.21 μm)
* 6: " CR-60-2 " (Ishihara Sangyo Kaisha, Ltd.'s system, the titanium oxide by polyalcohol cladding, average grain diameter: 0.21 μ
m)、
* 7: " PC3 " (Ishihara Sangyo Kaisha, Ltd.'s system, rutile-type, surface oxygen amount: 10 μm of ol/g, surface alkali number: 4 μ
mol/g)
* 8: " Metablen A-3800 " (trade name, Mitsubishi Rayon Co., Ltd's system)
* 9: " Eftop KFBS " (trade name, ingredient;Potassium perfluor butane sulfonate, Mitsubishi Materials electronization are at Co. Ltd. system)
* 10: " IRGAFOS168 " (trade name, three (2,4- di-tert-butyl-phenyl) phosphite esters, Ciba Co., Ltd.
System)
* 11: polydimethylsiloxaneresidue residue
As shown in Table 1, polycarbonate-based resin composition of the invention can maintain polycarbonate-polysiloxane
While excellent characteristic (such as impact resistance under impact resistance, particularly low temperature) of copolymer with excellent color outside
It sees.In addition, anti-flammability is also excellent in embodiment 12 and 14.
On the other hand, from the comparative example 1 and 3 in table 2 it is found that not containing the poly- carbon of (A-1) and (A-2) containing (A-3)
Acid ester resin composition, the reduction of impact resistance, particularly the reduction of the impact resistance under low temperature (- 20 DEG C) are significant.In addition,
From comparative example 2,4 and 6 it is found that not containing the polycarbonate-based resin composition of (A-1) that averaged repeating numbers n is 25~65,
(A-2) even if that is 70~350 containing averaged repeating numbers n, color appearance is also deteriorated.It is found that containing (A- as shown in comparative example 5
2) low although can maintain higher by the impact resistance at 23 DEG C with the polycarbonate-based resin composition of (A-3)
Impact resistance under warm (- 20 DEG C) significantly reduces.Further, it is found that titanium oxide as (B) ingredient as shown in comparative example 7
When content is excessive, in any situation in 23 DEG C and -20 DEG C, impact resistance is significantly reduced.
Industrial availability
The polycarbonate-based resin composition obtained through the invention can be widely applied to electric appliance-electronic equipment neck
The various fields such as domain, automotive field.It especially can also be used as mobile phone, laptop, digital camera, video recorder, electronic work
The case material of tool etc. utilizes.
Claims (44)
1. a kind of polycarbonate-based resin composition contains 99.9~96 mass parts of (A) polycarbonate-based resin and (B) oxygen
Change 0.1~4 mass parts of titanium, wherein (A) ingredient adds up to 100 mass parts with (B) ingredient,
(A) polycarbonate-based resin includes:
Polycarbonate -5~100 mass % of poly organo alkyl copolymer (A-1), polycarbonate-poly organo alkyl copolymer
(A-2) 0~95 mass % and 0~40 mass % of aromatic copolycarbonate (A-3) in addition to (A-1) and (A-2),
The polycarbonate-poly organo alkyl copolymer (A-1) is that main chain has repetitive unit and general formula shown in logical formula (I)
(II) polycarbonate of Component units shown in-poly organo alkyl copolymer, wherein the n in logical formula (II) is 25~65, and
And the content of Component units shown in logical formula (II) is 2~10 mass %,
The polycarbonate-poly organo alkyl copolymer (A-2) is that main chain has repetitive unit and general formula shown in logical formula (I)
(II) polycarbonate of Component units shown in-poly organo alkyl copolymer, wherein the n in logical formula (II) is 70~350,
And the content of Component units shown in logical formula (II) is 2~20 mass %,
In the polycarbonate-based resin of (A) ingredient, the content phase of Component units shown in the logical formula (II) from (A-2) ingredient
For (A-1)~(A-3) ingredient total amount be 2.5 mass % hereinafter,
In formula, R1And R2Separately indicate halogen atom, the alkyl of carbon atom number 1~6 or the alkoxy of carbon atom number 1~6, X
Indicate singly-bound, the alkylidene of carbon atom number 1~8, the alkylidene radical of carbon atom number 2~8, carbon atom number 5~15 ring alkylidene, carbon
Ring alkylidene radical ,-the S- ,-SO- ,-SO of atomicity 5~152,-O- or-CO-, a and b separately indicate 0~4 integer,
R3~R6Separately indicate the alkyl of hydrogen atom, halogen atom or carbon atom number 1~6, the alkoxy of carbon atom number 1~6
Or the aryl of carbon atom number 6~12, Y indicate singly-bound, contain aliphatic or aromatic organic residue, n is averaged repeating numbers.
2. polycarbonate-based resin composition according to claim 1, wherein the Component units shown in logical formula (II)
In, Y is the organic residue from chavicol or eugenol.
3. polycarbonate-based resin composition according to claim 1 or 2, wherein the repetitive unit shown in logical formula (I)
In, X is isopropylidene, and a=b=0.
4. polycarbonate-based resin composition according to claim 1 or 2, wherein the composition shown in logical formula (II) is single
In member, R3~R6It is methyl.
5. polycarbonate-based resin composition according to claim 1 or 2, wherein relative to (A) ingredient and (B) ingredient
Total 100 mass parts also contain 0.1~1 mass parts of mixed powder of (C) containing polytetrafluoroethylene (PTFE).
6. polycarbonate-based resin composition according to claim 1 or 2, wherein
Total 100 mass parts relative to (A) ingredient and (B) ingredient also contain 0.01~0.15 mass parts (D) and are selected from organic sulphur
It is at least one kind of in the alkali metal salt of acid and the alkali salt of organic sulfonic acid.
7. polycarbonate-based resin composition according to claim 1 or 2, wherein in (A-1), lead to formula (II)
Shown in Component units content be 3~8 mass %.
8. polycarbonate-based resin composition according to claim 1 or 2, wherein in (A-1), lead to formula (II)
In averaged repeating numbers n be 30~60.
9. polycarbonate-based resin composition according to claim 1 or 2, wherein in (A-1), lead to formula (II)
In averaged repeating numbers n be 30~50.
10. polycarbonate-based resin composition according to claim 1 or 2, wherein in (A-1), lead to formula (II)
In averaged repeating numbers n be 30~45.
11. polycarbonate-based resin composition according to claim 1 or 2, wherein the viscosity average molecular weigh of (A-1)
It (Mv) is 16,000~30,000.
12. polycarbonate-based resin composition according to claim 1 or 2, wherein the viscosity average molecular weigh of (A-1)
It (Mv) is 16,000~25,000.
13. polycarbonate-based resin composition according to claim 1 or 2, wherein the viscosity average molecular weigh of (A-1)
It (Mv) is 17,000~23,000.
14. polycarbonate-based resin composition according to claim 1 or 2, wherein in (A-2), lead to formula (II)
Shown in Component units content be 2~15 mass %.
15. polycarbonate-based resin composition according to claim 1 or 2, wherein in (A-2), lead to formula (II)
Shown in Component units content be 2~10 mass %.
16. polycarbonate-based resin composition according to claim 1 or 2, wherein in (A-2), lead to formula (II)
Shown in Component units content be 3~8 mass %.
17. polycarbonate-based resin composition according to claim 1 or 2, wherein in (A-2), lead to formula (II)
In averaged repeating numbers n be 80~200.
18. polycarbonate-based resin composition according to claim 1 or 2, wherein in (A-2), lead to formula (II)
In averaged repeating numbers n be 80~110.
19. polycarbonate-based resin composition according to claim 1 or 2, wherein in (A-2), lead to formula (II)
In averaged repeating numbers n be 80~100.
20. polycarbonate-based resin composition according to claim 1 or 2, wherein the viscosity average molecular weigh of (A-2)
It (Mv) is 16,000~30,000.
21. polycarbonate-based resin composition according to claim 1 or 2, wherein the viscosity average molecular weigh of (A-2)
It (Mv) is 16,000~25,000.
22. polycarbonate-based resin composition according to claim 1 or 2, wherein the viscosity average molecular weigh of (A-2)
It (Mv) is 17,000~23,000.
23. polycarbonate-based resin composition according to claim 1 or 2, wherein the logical formula (II) in (A-2)
Shown in Component units relative to (A) the ingredient total amount be 2.0 mass % or less.
24. polycarbonate-based resin composition according to claim 1 or 2, wherein (A-3) is only by the general formula
(I) Component units shown in are constituted.
25. polycarbonate-based resin composition according to claim 1 or 2, wherein (A) is by (A-1) and (A-2)
It constitutes,
It and include (A-1) of 20~95 mass % and (A-2) of 80~5 mass %.
26. polycarbonate-based resin composition according to claim 1 or 2, wherein (A) is by (A-1) and (A-2)
It constitutes,
It and include (A-1) of 20~90 mass % and (A-2) of 80~10 mass %.
27. polycarbonate-based resin composition according to claim 1 or 2, wherein (A) is by (A-1) and (A-3)
It constitutes,
It and include (A-1) of 60~95 mass % and (A-3) of 40~5 mass %.
28. polycarbonate-based resin composition according to claim 1 or 2, wherein (A) is by (A-1) and (A-3)
It constitutes,
It and include (A-1) of 60~90 mass % and (A-3) of 40~10 mass %.
29. polycarbonate-based resin composition according to claim 1 or 2, wherein (A) includes (A-1)~(A-
3),
It and include (A-3) of (A-1) of 20~80 mass %, (A-2) of 10~60 mass % and 10~40 mass %.
30. polycarbonate-based resin composition according to claim 1 or 2, wherein (A) includes (A-1)~(A-
3),
It and include (A-3) of (A-1) of 25~60 mass %, (A-2) of 10~50 mass % and 25~40 mass %.
31. polycarbonate-based resin composition according to claim 1 or 2 contains described (A) polycarbonate-based resin
99.5~97 mass parts and 0.5~3 mass parts of (B) titanium oxide.
32. polycarbonate-based resin composition according to claim 1 or 2 contains described (A) polycarbonate-based resin
99.5~98 mass parts and 0.5~2 mass parts of (B) titanium oxide.
33. polycarbonate-based resin composition according to claim 1 or 2, wherein the primary of the titanium oxide (B) is put down
Equal partial size is 0.05~0.5 μm.
34. polycarbonate-based resin composition according to claim 1 or 2, wherein the primary of (B) titanium oxide is put down
Equal partial size is 0.1~0.4 μm.
35. polycarbonate-based resin composition according to claim 1 or 2, wherein the primary of the titanium oxide (B) is put down
Equal partial size is 0.15~0.3 μm.
36. polycarbonate-based resin composition according to claim 1 or 2, wherein the surface of the titanium oxide (B) by
Including aluminium, silicon, magnesium, zirconium, titanium, tin element at least one element hydrous oxide and/or oxide cladding.
37. polycarbonate-based resin composition according to claim 1 or 2, wherein the titanium oxide (B) is not by nitrogenous
Polyalcohol, organo-silicon compound, alkanolamine, the higher fatty acids of atom are surface-treated.
38. polycarbonate-based resin composition according to claim 1 or 2, wherein the titanium oxide (B) is by titanium dioxide
Silicon-aluminium oxide 1% and dimethyl silscone 0.5% are surface-treated.
39. polycarbonate-based resin composition according to claim 5, wherein relative to (A) the polycarbonate-based tree
Total 100 mass parts of rouge and (B) titanium oxide, (C) containing 0.1~0.6 mass parts contains the mixed powder of polytetrafluoroethylene (PTFE).
40. polycarbonate-based resin composition according to claim 6, wherein relative to (A) the polycarbonate-based tree
Total 100 mass parts of rouge and (B) titanium oxide, (D) containing 0.03~0.1 mass parts be selected from organic sulfonic acid alkali metal salt and
It is at least one kind of in the alkali salt of organic sulfonic acid.
41. polycarbonate-based resin composition according to claim 1 or 2, wherein relative to (A) polycarbonate
It is total 100 mass parts of resin and (B) titanium oxide, the phosphorus system stabilizer containing 0.1~1 mass parts.
42. a kind of formed products, it includes the polycarbonate-based resin compositions described in any one of Claims 1 to 41.
43. a kind of elec-tric-electronic sets spare unit, it includes the polycarbonate-based trees described in any one of Claims 1 to 41
Oil/fat composition.
44. a kind of automotive part, it includes the polycarbonate-based resin compositions described in any one of Claims 1 to 41.
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KR101687683B1 (en) | 2014-09-05 | 2016-12-19 | 주식회사 엘지화학 | Copolycarbonate and composition comprising the same |
KR20160067714A (en) | 2014-12-04 | 2016-06-14 | 주식회사 엘지화학 | Copolycarbonate and article containing the same |
KR101685665B1 (en) | 2014-12-04 | 2016-12-12 | 주식회사 엘지화학 | Copolycarbonate and composition comprising the same |
CN104693772A (en) * | 2015-03-04 | 2015-06-10 | 安徽科聚新材料有限公司 | Glass fiber-mica mixed enhanced polycarbonate material and preparation method thereof |
CN107429049B (en) * | 2015-03-12 | 2020-09-29 | 出光兴产株式会社 | Polycarbonate resin composition and molded article thereof |
JP6699859B2 (en) * | 2015-03-30 | 2020-05-27 | 出光興産株式会社 | Polycarbonate resin composition and molded article thereof |
WO2016159025A1 (en) * | 2015-03-30 | 2016-10-06 | 出光興産株式会社 | Polycarbonate resin composition and molded body of same |
WO2016203917A1 (en) * | 2015-06-17 | 2016-12-22 | 出光興産株式会社 | Polycarbonate resin composition and molded product thereof |
KR102550274B1 (en) * | 2015-06-17 | 2023-06-30 | 이데미쓰 고산 가부시키가이샤 | Preparation method for polycarbonate resin composition |
US20180355113A1 (en) * | 2015-12-22 | 2018-12-13 | Idemitsu Kosan Co., Ltd. | Polycarbonate-based resin composition and molded article thereof |
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CN108884306A (en) * | 2016-03-09 | 2018-11-23 | 出光兴产株式会社 | Polycarbonate resin composition and molded article thereof |
US20210179776A1 (en) * | 2016-03-09 | 2021-06-17 | Idemitsu Kosan Co., Ltd. | Polycarbonate-based resin composition and molded product thereof |
CN110352210B (en) * | 2017-03-01 | 2022-03-25 | 出光兴产株式会社 | Polycarbonate-polyorganosiloxane copolymer, polycarbonate resin composition containing same, and molded article thereof |
KR102008585B1 (en) * | 2017-12-18 | 2019-08-07 | 롯데첨단소재(주) | Thermoplastic resin composition and article produced therefrom |
JP7075224B2 (en) * | 2018-01-23 | 2022-05-25 | ダイセルポリマー株式会社 | Polycarbonate resin composition |
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JP7075223B2 (en) * | 2018-01-23 | 2022-05-25 | ダイセルポリマー株式会社 | Polycarbonate resin composition |
JP7253334B2 (en) * | 2018-07-03 | 2023-04-06 | 出光興産株式会社 | Polycarbonate resin composition and molded article thereof |
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TWI604012B (en) | 2017-11-01 |
JP6106593B2 (en) | 2017-04-05 |
CN103857745B (en) | 2016-08-31 |
JPWO2013051557A1 (en) | 2015-03-30 |
WO2013051557A1 (en) | 2013-04-11 |
TWI586754B (en) | 2017-06-11 |
CN106280496A (en) | 2017-01-04 |
CN103857745A (en) | 2014-06-11 |
KR101971751B1 (en) | 2019-08-13 |
KR20140077164A (en) | 2014-06-23 |
TW201634578A (en) | 2016-10-01 |
TW201323517A (en) | 2013-06-16 |
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