CN106241436B - 一种医用人造板表面装饰纸的输送机器人 - Google Patents
一种医用人造板表面装饰纸的输送机器人 Download PDFInfo
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Abstract
本发明公开了一种医用人造板表面装饰纸的输送机器人,包括外壳,所述外壳的顶部固定连接有控制器,所述外壳的一侧开设有过纸口,所述外壳的另一侧开设有通孔,所述外壳内壁的底部固定连接有底盒,所述底盒内壁的底部固定连接有第一电机,所述第一电机的输出轴上固定连接有第一齿轮,所述第一齿轮的上方设置有第二齿轮且第一齿轮与第二齿轮相啮合,第二齿轮的顶部贯穿底盒并延伸至底盒的顶部,底盒顶部的一侧固定连接有减震盒且减震盒与外壳内壁的一侧固定连接。该人造板表面装饰纸的输送装置,可以使员工在更换纸张时获得更大的空间,方便更换纸张,不容易造成纸张更换失败,提高了企业的收益,同时降低了员工受伤的风险。
Description
技术领域
本发明涉及人造板加工制造技术领域,具体为一种医用人造板表面装饰纸的输送机器人。
背景技术
人造板表面装饰技术以木材表面装饰工艺为基础,经历了以下几个发展阶段:19世纪后期,欧洲开始采用模拟木材的天然花纹来涂饰木材制品及木质板材的表面,即模拟涂饰阶段,后来用人工复制和机械复制成木纹及其他类型图案,将它们制备成饰面材料,通过压机或压辊固贴在人造板表面,其后从印刷工业移植了丝绸印刷法和凹版印刷法,复制木纹图案和各种非木纹图案,从而产生了预制覆面材料和覆贴工艺,覆面材料种类日益增多,出现了装饰花纹纸、装饰塑料薄膜、金属箔材和纤维织物等,覆贴工艺也不断提高,使人造板表面装饰技术发展到一个新的阶段,即覆贴饰面阶段,第三个阶段是在人造板基板上直接印刷,美国、日本开始较早,其他国家到20世纪70年代才大规模采用,80年代又出现了转移印刷的饰面技术,现在社会上的的装饰品主要是珍贵木材质的板料,不但价格昂贵,而且对环境自然产生危害,于是有了人造板的出现,现今市场上的人造板多为表面覆贴装饰纸,不仅美观,而且价格优廉,而现在市面上的人造板加工机械的输纸装置,在更换纸张时不方便,容易导致纸张更换失败,造成浪费,降低企业效益,更可能导致员工在更换纸张时受伤。
发明内容
本发明的目的在于提供一种医用人造板表面装饰纸的输送机器人,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:一种医用人造板表面装饰纸的输送机器人,包括外壳,所述外壳的顶部固定连接有控制器,所述外壳的一侧开设有过纸口,所述外壳的另一侧开设有通孔,所述外壳(1)材料组分包括:PVC树脂30-50重量份、聚芳砜15-25重量份、PFA树脂15-20重量份、偏苯三酸三甘油酯15-20重量份、四乙二醇二庚酸酯5-10重量份、对甲苯磺酰氨基脲8-16重量份、贝得石12-16重量份、氟烃基硅油8-14重量份、4,4'-氧代双苯磺酰肼10-18重量份;制备方式为:将贝得石粉碎,过150-200目筛,然后在30-35℃的适量水中搅拌50-60min,制成质量浓度为40-50%的悬浮液,然后加入PVC树脂、聚芳砜、PFA树脂,再将悬浮液加热到65-70℃后高速搅拌30-40in,然后加入偏苯三酸三甘油酯搅拌均匀后保温30min,冷却后烘干;将其余原料粉碎后倒入混炼机混合均匀后得到材料;
所述外壳内壁的底部固定连接有底盒,所述底盒内壁的底部固定连接有第一电机,所述第一电机的输出轴上固定连接有第一齿轮,所述第一齿轮的上方设置有第二齿轮且第一齿轮与第二齿轮相啮合,所述第二齿轮的顶部贯穿底盒并延伸至底盒的顶部,所述底盒顶部的一侧固定连接有减震盒且减震盒与外壳内壁的一侧固定连接,所述减震盒的右侧设置有固定架,所述固定架的底部设置有两个滚轮,且两个滚轮之间固定安装有传动杆,所述传动杆的底部与第二齿轮活动连接,所述固定架顶部靠近过纸口的一侧固定连接有支撑杆,所述支撑杆右侧的顶部与固定板固定连接,所述固定板的顶部与外壳内壁的顶部活动连接,所述固定板的底部固定连接有第二电机,所述固定架的顶部设置有装饰纸辊,所述装饰纸辊通过皮带与第二电机的转轴传动连接。
优选的,所述底盒的顶部开设有与滚轮相适配的第一滑动槽。
优选的,所述第一齿轮的表面设有第一齿牙,所述第二齿轮的表面设有与第一齿牙相适配的第二齿牙,所述传动杆的底部设有与第二齿牙相适配的第三齿牙。
优选的,所述外壳的一侧对应底盒顶部的位置设置有滑动板,所述滑动板的顶部开设有与滚轮相适配的第二滑动槽。
优选的,所述减震盒内壁的一侧固定连接有伸缩杆,所述伸缩杆的表面套接有减震弹簧,所述伸缩杆的上下两侧设置有减震垫且减震垫与减震盒内壁的两侧固定连接。
优选的,所述外壳内壁的顶部开设有凹槽,所述固定板的顶部固定连接有与凹槽相适配的滑动块。
与现有技术相比,本发明的有益效果是:在PVC树脂中增加了聚芳砜和PFA树脂并用,协同效果好,能增强产品耐温性、耐磨性和耐腐蚀性;添加的偏苯三酸三甘油酯、四乙二醇二庚酸酯等增塑剂能显著提高材料的耐低温性能,成核,得到细密均匀的泡孔结构;对甲苯磺酰氨基脲、氟烃基硅油、4,4'-氧代双苯磺酰肼,使制得的材料呈微发泡状态抗震性强。该人造板表面装饰纸的输送装置,通过第一电机上的第一齿轮带动第二齿轮旋转,从而带动传动杆移动,使得固定架向外移动,可以使员工在更换纸张时获得更大的空间,方便更换纸张,不容易造成纸张更换失败,提高了企业的收益,同时降低了员工受伤的风险,通过对减震盒的设置,可以使得固定架在返回时,避免直接与外壳接触,降低了输送装置损坏的概率。
附图说明
图1为本发明结构示意图;
图2为本发明减震盒的结构示意图。
图中:1外壳、2控制器、3过纸口、4通孔、5底盒、6第一电机、7第一齿轮、8第二齿轮、9减震盒、91伸缩杆、92减震弹簧、93减震垫、10固定架、11滚轮、12传动杆、13支撑杆、14固定板、15第二电机、16装饰纸辊、17滑动板、18滑动块。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅图1-2,本发明提供一种技术方案:一种医用人造板表面装饰纸的输送机器人,包括外壳1,外壳1的顶部固定连接有控制器2,所述外壳(1)材料组分包括:PVC树脂30-50重量份、聚芳砜15-25重量份、PFA树脂15-20重量份、偏苯三酸三甘油酯15-20重量份、四乙二醇二庚酸酯5-10重量份、对甲苯磺酰氨基脲8-16重量份、贝得石12-16重量份、氟烃基硅油8-14重量份、4,4'-氧代双苯磺酰肼10-18重量份;制备方式为:将贝得石粉碎,过150-200目筛,然后在30-35℃的适量水中搅拌50-60min,制成质量浓度为40-50%的悬浮液,然后加入PVC树脂、聚芳砜、PFA树脂,再将悬浮液加热到65-70℃后高速搅拌30-40in,然后加入偏苯三酸三甘油酯搅拌均匀后保温30min,冷却后烘干;将其余原料粉碎后倒入混炼机混合均匀后得到材料;
控制器2用于控制电机的启动,外壳1的一侧开设有过纸口3,过纸口3用于将纸张输送至人造板的加工装置,外壳1的另一侧开设有通孔4,外壳1内壁的底部固定连接有底盒5,底盒5的顶部开设有与滚轮11相适配的第一滑动槽,外壳1的一侧对应底盒5顶部的位置设置有滑动板17,滑动板17的顶部开设有与滚轮11相适配的第二滑动槽,底盒5内壁的底部固定连接有第一电机6,第一电机6的输出轴上固定连接有第一齿轮7,第一齿轮7的上方设置有第二齿轮8且第一齿轮7与第二齿轮8相啮合,第二齿轮8的顶部贯穿底盒5并延伸至底盒5的顶部,底盒5顶部的一侧固定连接有减震盒9且减震盒9与外壳1内壁的一侧固定连接,减震盒9内壁的一侧固定连接有伸缩杆91,伸缩杆91的表面套接有减震弹簧92,伸缩杆91的上下两侧设置有减震垫93且减震垫93与减震盒9内壁的两侧固定连接,通过对减震盒9的设置,可以使得固定架10在返回时,避免直接与外壳1接触,降低了输送装置损坏的概率,减震盒9的右侧设置有固定架10,固定架10的底部设置有两个滚轮11,且两个滚轮11之间固定安装有传动杆12,传动杆12的底部与第二齿轮8活动连接,第一齿轮7的表面设有第一齿牙,第二齿轮8的表面设有与第一齿牙相适配的第二齿牙,传动杆12的底部设有与第二齿牙相适配的第三齿牙,固定架10顶部靠近过纸口3的一侧固定连接有支撑杆13,支撑杆13右侧的顶部与固定板14固定连接,固定板14的顶部与外壳1内壁的顶部活动连接,外壳1内壁的顶部开设有凹槽,固定板14的顶部固定连接有与凹槽相适配的滑动块18,固定板14的底部固定连接有第二电机15,固定架10的顶部设置有装饰纸辊16,装饰纸辊16通过皮带与第二电机15的转轴传动连接,通过第一电机6上的第一齿轮7带动第二齿轮8旋转,从而带动传动杆12移动,使得固定架10向外移动,可以使员工在更换纸张时获得更大的空间,方便更换纸张,不容易造成纸张更换失败,提高了企业的收益,同时降低了员工受伤的风险。
工作原理:通过控制器2,控制第一电机6启动,第一电机6启动时带动第一齿轮7旋转,从而带动相啮合的第二齿轮8旋转,使得带动传动杆12移动,使得固定架10移动,更换纸张;更换纸张后,固定架10返回外壳1内,第二电机15旋转过程中带动转轴旋转,向过纸口3输送纸张。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。
Claims (4)
1.一种医用人造板表面装饰纸的输送机器人,包括外壳(1),其特征在于:所述外壳(1)的顶部固定连接有控制器(2),所述外壳(1)的一侧开设有过纸口(3);
所述外壳(1)材料组分包括:PVC树脂30-50重量份、聚芳砜15-25重量份、PFA树脂15-20重量份、偏苯三酸三甘油酯15-20重量份、四乙二醇二庚酸酯5-10重量份、对甲苯磺酰氨基脲8-16重量份、贝得石12-16重量份、氟烃基硅油8-14重量份、4,4'-氧代双苯磺酰肼10-18重量份;制备方式为:将贝得石粉碎,过150-200目筛,然后在30-35℃的适量水中搅拌50-60min,制成质量浓度为40-50%的悬浮液,然后加入PVC树脂、聚芳砜、PFA树脂,再将悬浮液加热到65-70℃后高速搅拌30-40min,然后加入偏苯三酸三甘油酯搅拌均匀后保温30min,冷却后烘干;将其余原料粉碎后倒入混炼机混合均匀后得到材料;
所述外壳(1)的另一侧开设有通孔(4),所述外壳(1)内壁的底部固定连接有底盒(5),所述底盒(5)内壁的底部固定连接有第一电机(6),所述第一电机(6)的输出轴上固定连接有第一齿轮(7);
所述底盒(5)顶部的一侧固定连接有减震盒(9)且减震盒(9)与外壳(1)内壁的一侧固定连接,所述减震盒(9)的右侧设置有固定架(10),所述固定架(10)的底部设置有两个滚轮(11),且两个滚轮(11)之间固定安装有传动杆(12)。
2.根据权利要求1所述的一种医用人造板表面装饰纸的输送机器人,其特征在于:所述第一齿轮(7)的上方设置有第二齿轮(8)且第一齿轮(7)与第二齿轮(8)相啮合,所述第二齿轮(8)的顶部贯穿底盒(5)并延伸至底盒(5)的顶部。
3.根据权利要求1所述的一种医用人造板表面装饰纸的输送机器人,其特征在于:所述传动杆(12)的底部与第二齿轮(8)活动连接,所述固定架(10)顶部靠近过纸口(3)的一侧固定连接有支撑杆(13),所述支撑杆(13)右侧的顶部与固定板(14)固定连接,所述固定板(14)的顶部与外壳(1)内壁的顶部活动连接。
4.根据权利要求3所述的一种医用人造板表面装饰纸的输送机器人,其特征在于:所述固定板(14)的底部固定连接有第二电机(15),所述固定架(10)的顶部设置有装饰纸辊(16),所述装饰纸辊(16)通过皮带与第二电机(15)的转轴传动连接,所述底盒(5)的顶部开设有与滚轮(11)相适配的第一滑动槽所述第一齿轮(7)的表面设有第一齿牙。
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