CN106241396B - Coiled material stacking assembly line - Google Patents

Coiled material stacking assembly line Download PDF

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Publication number
CN106241396B
CN106241396B CN201610901054.4A CN201610901054A CN106241396B CN 106241396 B CN106241396 B CN 106241396B CN 201610901054 A CN201610901054 A CN 201610901054A CN 106241396 B CN106241396 B CN 106241396B
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China
Prior art keywords
coiled material
pallet
roll transfer
slope
single roll
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CN201610901054.4A
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Chinese (zh)
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CN106241396A (en
Inventor
王凝瑞
胡勇军
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Nell 100 Hebei Building Materials Science And Technology Ltd Co
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Nell 100 Hebei Building Materials Science And Technology Ltd Co
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Priority to CN201610901054.4A priority Critical patent/CN106241396B/en
Publication of CN106241396A publication Critical patent/CN106241396A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/16Stacking of articles of particular shape
    • B65G57/20Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Stacking Of Articles And Auxiliary Devices (AREA)
  • Replacement Of Web Rolls (AREA)

Abstract

The invention discloses a kind of coiled material stacking assembly lines, it is included in the film-covering mechanism of plastic film outside coiled material, in the transmission end of film-covering mechanism, setting is normal thereto, and transport the single roll transfer mechanism of single coiled material, in the transmission end of roll transfer mechanism, slope conveying mechanism normal thereto is set, the switching mechanism that the transmission end setting of slope conveying mechanism accepts coiled material and uprightly overturns it, the tray delivery mechanism of upright overturning coiled material is accepted in setting below switching mechanism, it is set as the pallet storing mechanism that tray delivery mechanism provides pallet perpendicular to the transmission end side of tray delivery mechanism, coiled material stacking transport mechanism is arranged in the other side;The switching device of the conveying end setting control process continuous operations successively below of single roll transfer mechanism.A series of start and stop of the controllable follow-up mechanisms of the switching device, need not manually below, process is nursed in real time, save manpower, raising efficiency.

Description

Coiled material stacking assembly line
Technical field
The present invention relates to a kind of web transport palletizing systems, more specifically, it relates to a kind of coiled material stacking assembly line.
Background technology
In conventional production practices, coiled material is wound in a roll through needing stacking that the later stage is facilitated to be put in storage or pitch fortune after overlay film.Volume The palletizing system of material exists generally in the form of production line, generally includes following principal organ:
(1)Film-covering mechanism, if the monovolume coiled material that just prepared by production directly transports after being wound in a roll, outside can stick dust Contaminated materials, therefore needed in one layer of plastic protective film for plastics of external plastic before coiled material transmission.
(2)Slope conveying mechanism, coiled material tipped upright, film-covering mechanism need to be reached when follow-up stacking coiled material switching mechanism it Between have certain difference in height, need by slope conveying mechanism transition transport.
(3)Switching mechanism, monovolume coiled material by slope conveying mechanism reach switching mechanism, need first by monovolume coiled material pile up at The later stage is facilitated to pile up into stacking rows of coiled material tipped upright again after row.
(4)Tray delivery mechanism, for the ease of being stacked in conveyer belt transmission, usually advance placement tray on a moving belt, Single individual carries out stacking on pallet, after the completion of stacking, is transmitted with pallet, reaches transmission end and is shifted again.Support Disk can ensure in transmit process that stacking provisions will not destroy.
(5)Pallet storing mechanism provides the pallet of sufficient amount for tray delivery mechanism, and the mechanism is arranged and stores enough supports Disk.
(6)Coiled material stacking transport mechanism is put in storage in arrangement on pallet in the coiled material conveying of array.
Application publication number is that the patent of invention of CN105731083A discloses a kind of novel coiled material palletizing system, including slope Pipeline, switching mechanism, transplanting mechanism, pallet station, empty pallet pipeline and two fully loaded six parts of coiled material pallet pipeline Composition, the single coiled material for packing completion enter slope pipeline and are delivered to switching mechanism, coiled material be paved with switching mechanism and code at After one row, start switching mechanism and implement overturning, while starting transplanting mechanism and receiving the single coiled material that overturning erects.Repeatedly, Pallet on transplanting mechanism receives to be moved to empty pallet conveying line position after the coiled material piled up in array, while will pile The pallet of coiled material is transmitted to fully loaded coiled material pallet pipeline.The process still has certain deficiency, since switching mechanism needs It is overturn again after arrangement is full, for the ease of being smoothed out for later stage palletization, this station of switching mechanism needs artificial Nurse in real time, controls the start and stop of the switching mechanism.
Invention content
In view of the deficiencies of the prior art, the present invention intends to provide a kind of coiled material stacking assembly line, in overlay film One single roll transfer mechanism is set between mechanism and slope conveying mechanism, in the transmission end of mechanism setting switch dress Set, a series of start and stop of the controllable follow-up mechanisms of the device, need not manually below, process is nursed in real time, saving people Power improves efficiency.
To achieve the above object, the present invention provides following technical solutions:A kind of coiled material stacking assembly line, is included in coiled material Single volume that is normal thereto and transporting single coiled material is arranged in the transmission end of film-covering mechanism in the film-covering mechanism of external plastic film Slope conveying mechanism normal thereto is arranged in the transmission end of roll transfer mechanism in material conveying mechanism, slope conveying mechanism The switching mechanism that the setting of transmission end accepts coiled material and uprightly overturns it is arranged below switching mechanism and accepts upright overturning volume The tray delivery mechanism of material is set as tray delivery mechanism perpendicular to the transmission end side of tray delivery mechanism and provides pallet Coiled material stacking transport mechanism is arranged in pallet storing mechanism, the other side;After the conveying end setting control of single roll transfer mechanism The switching device of face process continuous operations successively.
It is only just real after coiled material is paved on switching mechanism in entire palletizing system using above technical scheme Enter the stacking stage.If coiled material early period is in process of production, breaks down or transported for interval in transportational process, after Continuous palletizing system needs artificial stopping, relatively time-consuming bothersome.This programme is arranged between film-covering mechanism and slope conveying mechanism Single roll transfer mechanism, while being provided with switching device, the switching device in the transmission end of single roll transfer mechanism Including sensing device and travel switch, sensing device detects coiled material, transmits signals to travel switch, to start returning face plate By web transport to slope conveying mechanism, subsequent palletizing system is actuated for stacking therewith.If the sensing device detects not To coiled material, its no-load running is avoided without starting subsequent palletizing system.Entire coiled material stacking pipeline automation degree is high, respectively Connecting is strong between a mechanism, and can effectively avoid equipment no-load running, saves manpower.
Further, the switching device includes answering block signal and successively with the sensor block of cylinder contacts and acceptance sense Start the travel switch of process running below.
Using above technical scheme, coiled material is transported to transmission end in single roll transfer mechanism and is contacted with sensor block, And sensor block is pushed to move, travel switch detects the signal of sensor block, control slope conveying mechanism, switching mechanism, pallet The operating successively of transport mechanism, pallet storing mechanism and coiled material stacking transport mechanism.
Further, single roll transfer mechanism includes two supporting racks, and several undertakings are arranged between two supporting racks Coiled material is simultaneously transported to the roller at switching device;It is provided with buffering between the film-covering mechanism and single roll transfer mechanism Mechanism, far from film-covering mechanism supporting rack on be provided with blocking mechanism.
Using above technical scheme, after coiled material completes plastic packaging in film-covering mechanism, fall in the single coiled material being attached thereto On conveying mechanism, due to having certain difference in height between film-covering mechanism and single roll transfer mechanism, if directly falling to single Roller in roll transfer mechanism causes to impact, and in the course of time, certain damage is caused to roller.In film-covering mechanism and single volume Buffer gear is set between material conveying mechanism, to reduce the impact to roller.Coiled material fall within after single roll transfer mechanism by It will continue to travel forward in inertia, if coiled material volume is larger, the supporting rack that may cross single roll transfer mechanism is outside Tumble, supporting rack face film-covering mechanism and far from film-covering mechanism side be arranged blocking mechanism, prevent coiled material due to inertia to It tumbles outside.By adding buffer gear and blocking mechanism, the two mutual cooperation prevents coiled material from routing up single roll transfer mechanism Supporting rack.
Further, buffer gear supports arc-shaped to lower recess set on one end of single roll transfer mechanism, stops machine Structure is the baffle being set on single roll transfer mechanism inner support frame, and the baffle is higher than supporting rack.
Using above technical scheme, the transmission end for being located at film-covering mechanism is supported in buffer gear one end, and the other end, which supports, is set to list On the roller of root roll transfer mechanism.By to being set as the arc to lower recess set on one end of single roll transfer mechanism, with The shape of coiled material matches, and coiled material can be slided to slowly on the roller of single roll transfer mechanism, and be sent to position with roller Sensor block in transmission end.
Further, slope conveying mechanism includes the holder for supporting slope conveyer belt, is provided on the slope conveyer belt Several that carriage is arranged between roll bending, the single roll transfer mechanism and slope conveying mechanism, the carriage is equipped with Only accommodate every roll bending by groove.
Using above technical scheme, coiled material is sent to slope conveying mechanism from single roll transfer mechanism through switching mechanism When, due to there is certain difference in height between single roll transfer mechanism and slope conveying mechanism, and on the conveyer belt of slope every Roll bending is higher by transmission belt surface, therefore there is also certain intervals between single roll transfer mechanism and slope conveying mechanism.Such as Fruit coiled material small volume may be stuck in the interval, be not suitable for assembly line and continuously transmit.It is arranged in single coil conveyer Carriage between structure and slope conveying mechanism realizes single roll transfer mechanism and slope conveying mechanism as bindiny mechanism It is seamlessly connected.When coiled material is overturn through returning face plate to slope conveying mechanism, slid on the conveying mechanism of slope by carriage, it will not Directly to causing to impact every roll bending, avoid being damaged by impact every roll bending.In addition, setting is only capable of accommodating every roll bending on carriage By groove, inclined plate conveyer belt drive will not be interfered by carriage when roll bending transmits.
Further, the carriage includes inclined plate, and inclined plate is made to be fixed on the fixed frame on the conveyer belt of slope;Institute The one end for stating fixed frame is connected with single roll transfer mechanism, and the other end is fixed on the holder of slope conveying mechanism.
Using above technical scheme, carriage is made of two parts, and inclined plate connects single roll transfer mechanism and slope is defeated Mechanism is sent, transporting rolls are facilitated.The fixed frame being connected with inclined plate is directly fixed on the holder of slope conveying mechanism, ensures conveying The stability of frame.
Further, the switching mechanism includes overturning platform, and the both sides setting of the overturning platform clamps the limit of coiled material Position plate, the another side for overturning platform are additionally provided with the slide damper vertical with limiting plate, and the overturning platform is close to slide damper Side setting make the drive component that switching mechanism is uprightly overturn, the lower end of slide damper is installed at least two straight down Rack fixing piece, the corresponding position for overturning platform are provided with the gear fixing piece for being engaged with transmission with drive rack fastener tapes Slide damper upward-downward translation, guiding mechanism is also had additional between the slide damper and overturning platform.
It is arranged in successively on the overturning platform of switching mechanism after coiled material reaches switching mechanism using above technical scheme, Limiting plate positioned at overturning platform both sides further clamps coiled material, makes coiled material block pattern row pattern in a row on platform.In switching process In, the slide damper on platform can prevent coiled material from skidding off, and the drive component close to slide damper side is for driving tipper Structure is overturn.Uprightly after overturning, coiled material is stood on the slide damper on platform switching mechanism.For the ease of the transfer of coiled material, Gear & rack structure is added in the lower end of baffle.After coiled material tipped upright, slide damper skids off outward under the cooperation of rack-and-pinion, The guiding mechanism added simultaneously makes slide damper not shake during skidding off.Slide damper withdraws from it from coiled material lower end Afterwards, coiled material stands on tray delivery mechanism and carries out stacking again, whole process need not manually excessive intervention, coiled material can be smooth The transfer for being uprightly turned to next mechanism is completed, the continuous conveying of coiled material assembly line is facilitated.
Further, tray delivery mechanism includes tray rack and the pallet conveyer belt inside tray rack, on tray rack Pallet import and pallet exit is respectively set in the both ends consistent with pallet conveyer belt direction of transfer, in pallet import on tray rack With the engaging component being fixed in rotary shaft is respectively set at pallet exit, engage the rotary shaft of component by coupling connection, Drive component is set on one group of engaging component, and drive component drives the engaging component linkage at pallet import and pallet exit to receive It puts.
Using above technical scheme, the engaging component that drive component driving is attached thereto inwardly is retractd positioned at tray bottom surface, The shaft coupling being connected with the rotary shaft of fixing card seaming element moves therewith, at the same drive the engaging component that is connected with the shaft coupling other end to Interior retract is located at tray bottom surface.Pallet two of linkage engaging components lift it is lower move up and down vertically, prevent pallet crooked.Cause This, when the engaging component of drive component driving side is shunk to pallet direction, can control the engaging positioned at the other side by shaft coupling Component is shunk to pallet direction.Only by driving side to engage component operational, you can coordinated signals other side engaging component does phase Same action ensures that the engaging component synchronization positioned at tray rack both sides operates, and pallet will not be tilted in vertical shift.
Further, it is installed with lift stand in the both sides of conveyer belt in tray rack, being arranged below the lift stand makes The actuator that lift stand is moved to conveyer belt plane upper and lower directions.
Using above technical scheme, engaging component lifts the pallet in tray rack to contract upwards, in order into The pallet and the interval between pallet conveyer belt pallet that the increase of one step is lifted, facilitate the conveying of the last one pallet, are passing Send band both sides be arranged can be up and down lift stand.Lift stand is higher by the plane setting of pallet conveyer belt, pallet when beginning It is put in above lift stand, receives the pallet blocked above in fastener linkage, the last one pallet is located on lift stand.Then, it holds in the palm To the plane moved beneath of pallet conveyer belt, the pallet on lift stand moves downward the height of a house therewith, and falls within pallet biography It send and takes, pallet is transmitted to next mechanism with pallet conveyer belt.Pallet on lift stand can steadily fall within conveyer belt On be transmitted.
Further, several pallets are placed inside tray rack on lift stand, engage the crotch of component and reciprocal the The disk lower end of two pallets is concordant, and when work, the crotch for engaging component is supported set on the disk lower end of penultimate pallet.
Using above technical scheme, pallet is put on lift stand, it is generally the case that engaging component and penultimate pallet Disk lower end it is concordant.When work, the hook portion for engaging component is supported set on the disk lower end of penultimate pallet, bottom A pallet move downward and fallen on pallet conveyer belt with lift stand, and be transported to next mechanism with pallet conveyer belt.It Afterwards, lift stand moves upwards, and engaging component is withdrawn from, and pallet is fallen on lift stand, while the hook portion for engaging component still supports Set on the disk lower end of penultimate pallet, transport pallet repeatedly.
Advantageous effect:Single roll transfer mechanism is provided between film-covering mechanism and slope conveying mechanism, while in list The transmission end of root roll transfer mechanism is provided with switching device, and after which detects coiled material, starting returning face plate will Web transport to slope conveying mechanism, therewith subsequent palletizing system is actuated for stacking.If the switching device detection less than Coiled material avoids its no-load running without starting subsequent palletizing system.Entire coiled material stacking pipeline automation degree is high, each Connecting is strong between mechanism, and can effectively avoid equipment no-load running, energy-saving convenient.
The buffer gear being arranged between film-covering mechanism and single roll transfer mechanism reduces impact force of the coiled material to roller, single The blocking mechanism added in root roll transfer mechanism prevents coiled material from tumbling due to inertia.
Carriage is set between single roll transfer mechanism and slope conveying mechanism, reduces coiled material and is overturn to oblique through returning face plate Slope conveying mechanism is impacted caused by every roll bending.Groove on carriage can just be accommodated to be passed through every roll bending, realizes single volume It is seamlessly connected between material conveying mechanism and slope conveying mechanism.
The slide damper that overturning platform side is added is removed after switching mechanism tipped upright, and it is dry not have to excessively artificial In advance, ensure that assembly line continuously transmits coiled material.In addition, during slide damper is removed, increase guide frame, slide damper exists It is less likely to occur to shake during removing.
Engaging component in pallet storing mechanism positioned at tray rack both sides is linked by shaft coupling, and drive component drives side When engaging component is shunk to pallet direction, the engaging component that can be controlled by shaft coupling positioned at the other side is shunk to pallet direction.Only By driving side to engage component operational, you can coordinated signals other side engaging component does identical action, ensures to be located at pallet The engaging component synchronization of frame both sides operates, and pallet will not be tilted in vertical shift.
Description of the drawings
Fig. 1 is the floor map of coiled material stacking assembly line;
Fig. 2 is the operating diagram of coiled material stacking assembly line;
Fig. 3 be film-covering mechanism, single roll transfer mechanism and slope conveying mechanism structural schematic diagram;
Fig. 4 is the enlarged drawing of part A in Fig. 3;
Fig. 5 is the structural representation of switching mechanism, tray delivery mechanism, pallet storing mechanism and coiled material stacking transport mechanism Figure;
Fig. 6 is the structural schematic diagram of pallet storing mechanism;
Fig. 7 is the structural schematic diagram for overturning platform.
Reference sign:1, film-covering mechanism;2, single roll transfer mechanism;21, buffer board;22, baffle;221, it buffers Item;222, buffer spring;23, supporting rack;231, roller;24, fixed seat;241, fixed block;242, barrier sheet;243, it slides Bar;244, triggering block;245, spring;246, travel switch;247, motor is transmitted;25, returning face plate;3, slope conveying mechanism;31, Slope conveyer belt;311, horizontal stripe;32, holder;33, every roll bending;34, carriage;341, inclined plate;342, groove;35, fixed frame; 4, switching mechanism;41, turning supporting seat;42, platform is overturn;421, roller;422, gear fixing piece;423, guide post;424, tooth Fixing piece;43, limiting plate;44, slide damper;45, limited block;5, tray delivery mechanism;51, pedestal;52, sliding rail;53, straight Stand;531, plate is stopped;54, pallet conveyer frames;6, pallet storing mechanism;61, tray rack;611, fixed lobe;612, it transmits Band shaft;62, pallet conveyer belt;63, pallet import;64, pallet exit;65, engage component;66, rotary shaft;661, first connects Connect block;662, the second link block;67, fixed convex block;68, cylinder is driven;69, shaft coupling;610, lift stand;7, coiled material stacking transmits Mechanism;8, coiled material;9, pallet.
Specific implementation mode
With reference to attached drawing, the present invention will be further described.
A kind of coiled material stacking assembly line includes film-covering mechanism 1, single roll transfer mechanism 2, slope combined with Figure 1 and Figure 2, Conveying mechanism 3, switching mechanism 4, tray delivery mechanism 5, pallet storing mechanism 6 and coiled material stacking transport mechanism 7.Single coiled material 8 By 1 outside plastic covering protective film of film-covering mechanism, it is sent to single roll transfer mechanism 2 later, after reaching conveying end, turns over It goes on slope conveying mechanism 3 and transmits.The end that monovolume coiled material 8 reaches slope conveying mechanism 3 falls to the progress code of switching mechanism 4 It puts, monovolume coiled material 8 overturns standing after piling up certain amount side by side on switching mechanism 4.Coiled material 8 in a row is vertical through switching mechanism 4 After rising, tray delivery mechanism 5 is fallen within, then tray delivery mechanism 5 moves backward, and there are the spaces that switching mechanism 4 is overturn.Through Vertical volume is crossed repeatedly, the coiled material 8 on tray delivery mechanism 5 is arranged in array, and after being booked, the coiled material 8 of array arrangement is with pallet 9 one It rises and is sent out by coiled material stacking transport mechanism 7.It is spare that a pile pallet 9 is piled up in pallet storing mechanism 6, to supply pallet biography The pallet 9 that mechanism 5 is enough is sent, the coiled material 8 erected for accepting the overturning of switching mechanism 4.
It falls within by the good coiled material 8 of 1 plastic packaging of film-covering mechanism and is transmitted in single roll transfer mechanism 2, film-covering mechanism 1 is logical Often it is arranged perpendicular to single roll transfer mechanism 2 so that the coiled material 8 spread out of from film-covering mechanism 1 is with larger area and single volume Material conveying mechanism 2 contacts.Buffer board 21 is set between film-covering mechanism 1 and single roll transfer mechanism 2.Monovolume coiled material 8 is from overlay film Mechanism 1 transmits end outflow and reaches single roll transfer mechanism 2 by the buffering of buffer board 21.
In conjunction with Fig. 3, single roll transfer mechanism 2 includes two supporting racks 23, is arranged between two supporting racks 23 mutual Parallel and rotatable several rollers 231,231 intermediate recess of the roller is to adapt to coiled material 8.One end of roller 231 is fixed There is gear, in the periphery setting synchronization chain of gear, synchronization chain is located at the inside of supporting rack 23, and by transmitting motor Synchronous driving is realized in 247 drivings.
The transmission set on film-covering mechanism 1 is supported in buffer board 21 between film-covering mechanism 1 and single roll transfer mechanism 2, one end End, the other end support on the roller 231 of single roll transfer mechanism 2, and to lower recess to adapt to coiled material 8, delay simultaneously There are certain gaps between punching 21 and roller 231, are interfered with buffer board 21 when preventing roller 231 from rotating.Single volume A baffle 22, baffle are added in side corresponding with film-covering mechanism 1 and far from film-covering mechanism 1 vertically on material conveying mechanism 2 22 are higher than the supporting rack 23 of single roll transfer mechanism 2, while in the inside of baffle 22 setting buffer bar 221, buffer bar 221 It is arranged in cavity, fixes several buffer springs 222 in cavity inside, further decrease impact of the coiled material 8 to baffle 22.
In conjunction with Fig. 4, a fixed seat 24 is fixed in the transmission end of single roll transfer mechanism 2, passes through spiral shell in fixed seat 24 Bolt fixes a fixed block 241, through fixed block 241 be equipped with sliding bar 243, one end constant resistance piece 242 of sliding bar 243, Barrier sheet 242 is close to single roll transfer mechanism 2.Triggering block 244 is added in side of the sliding bar 243 far from barrier sheet 242, is hindering Sheathed spring 245 on sliding bar 243 between catch 242 and fixed block 241, fixed block 241 and triggering block 244, fixed seat 24 On be additionally provided with induction triggering block 244 travel switch 246.Single roll transfer mechanism 2 also sets up two at the position of proximal end The returning face plate 25 of a linkage, returning face plate 25 are located between the gap of roller 231.Returning face plate 25 rotates relative to shaft, turns over Flap 25 is driven by upset motor, the control of the startup of the upset motor by travel switch 246.
Monovolume coiled material has offset the impact force of a part from the outflow of film-covering mechanism 1 by the buffering of buffer board 21, then passes through The blocking of barrier sheet 242 on supporting rack 23 is crossed, 231 recess of roller for being placed in single roll transfer mechanism 2 stablized, the company of realization It resumes and send.Transmitting motor 247 drives synchronization chain that roller 231 is driven to rotate, and coiled material 8 is put in the recess of roller 231, to single It transmits the end of roll transfer mechanism 2.When coiled material 8 is butted on barrier sheet 242, barrier sheet 242 is pushed to move backward, with barrier sheet 242 fixed sliding bars 243 move backward therewith, and the triggering block 244 at 242 rear of barrier sheet is detected by travel switch 246, row Cheng Kaiguan 246 starts, and while driving upset motor operates, the returning face plates 25 of two linkages occur under the driving of upset motor Overturning, the returning face plate 25 on switching mechanism 4 are rotated up from the gap between roller 231, are lifted coiled material 8 and are turned over and transfer to Slope conveying mechanism 3.It after coiled material 8 is seen off, disappears to the power that barrier sheet 242 applies, barrier sheet 242 is returned spring 245 Elastic force effect is lower to be resetted, and continues to transmit next coiled material 8.Meanwhile the trip switch 246 detects signal enabling control system, control Make slope conveying mechanism 3, switching mechanism 4, tray delivery mechanism 5, pallet storing mechanism 6 and the coiled material stacking continuously transmitted below The start and stop of transport mechanism 7.If coiled material early period 8 encounters failure and needs to stop transmission in process of production, travel switch 246 detects Less than coiled material 8, voluntarily start emergency stop device, follow-up stacking system zero load is avoided to transport.In the present invention, in stacking coiled material assembly line Transmission rely primarily on motor, worm reduction box and cylinder push.
In conjunction with Fig. 3, slope conveying mechanism 3 includes holder 32 and slope conveyer belt 31, and slope conveyer belt 31 is close to single volume One end of material conveying mechanism 2 is relatively low, and the other end is arranged obliquely far from single roll transfer mechanism 2.Slope conveyer belt 31 is located at It in holder 32, and is fixed by shaft and holder 32, it is oblique by bottom end that shaft by motor driven belts moves slope conveyer belt 31 Upper transmission.Slope transmission belt is made of several horizontal stripes 311, and horizontal stripe 311 is parallel with shaft, close to 32 liang of holder on horizontal stripe 311 The end of a side wall is respectively set one every roll bending 33, every roll bending 33 be right angle piece, one of right-angle surface and slope conveyer belt For placing coiled material 8, another right-angle surface is bolted with horizontal stripe 311 in 31 spaces formed.It is passed on slope every roll bending 33 It send and is spaced setting on the direction of transfer of band 31, the two neighboring diameter of section for being more than coiled material 8 every the distance between roll bending 33.
Carriage 34 is fixed between single roll transfer mechanism 2 and slope conveying mechanism 3, carriage 34 is set to single The transmission end of roll transfer mechanism 2, and being fixed with the outside of supporting rack 23, while carriage 34 is to 31 side of slope conveyer belt To inclination.Carriage 34 includes inclined plate 341 and fixed frame 35, and fixed frame 35, which is bolted, to be set on holder 32, inclined plate 341 one end are fixed with supporting rack 23, and the other end, which supports, is set to slope conveyer belt 31, and between inclined plate 341 and slope conveyer belt 31 There are certain intervals to prevent the two from interfering.Inclined plate 341 is supported opens up two grooves 342 set on one end of slope conveyer belt 31. The groove 342 passes through with every the appearance that matches of roll bending 33 every roll bending 33, and gapless is realized between carriage 34 and slope conveying mechanism 3 Transmission.
Coiled material 8 slides the bottom end for reaching inclined plate 341 from the inclined plate 341 on carriage 34, while on slope conveying mechanism 3 The bottom of coiled material 8,341 conveyer belt of inclined plate being rotated by motor are placed in by the groove 342 of inclined plate 341 every roll bending 33 When, it drives and is moved every roll bending 33, coiled material 8 is made to be transmitted obliquely along 341 conveyer belt of inclined plate from the bottom end of inclined plate 341.
In conjunction with Fig. 5 and Fig. 7, between slope conveying mechanism 3 and tray delivery mechanism 5, major function is switching mechanism 4 The coiled material 8 lain on monovolume transmission line is erected, stacking is convenient for.The stacking on switching mechanism 4 of single coiled material 8 is in a row, rows of Coiled material 8 is through 4 tipped upright of switching mechanism.One pile pallet 9 of the stacking of pallet storing mechanism 6 is spare, and pallet 9 is passed by pallet when needing Mechanism 5 is sent to reach 4 lower section of switching mechanism, coiled material 8 in a row is fallen within after erecting on pallet 9.By repeatedly founding volume, the volume on pallet 9 Material 8 is arranged in array, and after being booked, coiled material 8 is sent out with pallet 9.
Tray delivery mechanism 5 includes pedestal 51, and 51 top setting of pedestal uses rack-and-pinion cooperation sliding with pedestal 51 Turning supporting seat 41 is fixed in the both sides of pallet conveyer frames 54, pallet conveyer frames 54, and tipper is fixedly installed on turning supporting seat 41 Structure 4.It is installed with the overturning platform 42 for placing coiled material 8 on switching mechanism 4, is arranged for clamping coiled material in the both sides of overturning platform 42 8 limiting plate 43, close to the side of vertical type shelf 53, setting makes coiled material 8 overturn the slide damper 44 stood on thereon to platform, close to sliding Dynamic baffle 44 and the torsion shaft being connect with driven gear is fixed through platform, driven gear and with the fixed master of motor reduction gearbox Moving gear is coordinated by conveyer belt to be rotated.Motor drives driving gear rotation, matched driven gear to rotate therewith, to Drive rollover stand that upright overturning occurs.Vertical type shelf 53 between rollover stand there are slide damper 44 at a distance from, when switching mechanism 4 send out When raw upright overturning, it will not be interfered with vertical type shelf 53.
If dry drum 421 is arranged in parallel with slide damper 44 on platform, roller 421 is embedded in platform interior, and and platform Flush.Coiled material 8 can be rotated to 44 quick sliding of slide damper on rollover stand in switching process with roller 421.Platform The fixed pusher cylinder in 43 outside of limiting plate of both sides clamps the coiled material 8 being arranged on platform.Slide damper 44 passes through rack-and-pinion Cooperation is slided relative to platform, and the both sides of the edge of the lower end adjacent slide baffle 44 of slide damper 44 are fixedly connected with two teeth vertically Fixing piece 424, corresponding with the rack fixing piece 424 gear fixing piece of fixed setting 422 on platform.Gear fixing piece 422 It is connected to the motor by connecting shaft, even shaft driven gear fixing piece 422 rotates for motor driving, to make rack fixing piece 424 drive Slide damper 44 moves up and down(As shown by the arrows in Figure 7).In addition, being added by the both sides of proximal edge in the lower end of slide damper 44 Centre is in the limited block 45 of through-hole setting, the guide post 423 that setting matches with 45 through-hole of limited block in the side of platform.Gear When fixing piece 422 and rack fixing piece 424 drive slide damper 44 to move up and down, limited block 45 is also along about 423 guide post It is mobile.For entire rollover stand uprightly after overturning, which is presented as that slide damper 44 is withdrawn from or sets back outward.
Coiled material 8 is fallen when reaching the terminal of slope conveying mechanism 3 on switching mechanism 4, parallel with platform upper limit plate 43 suitable To being arranged on platform, while sliding clamps the volume being forward arranged on platform to limiting plate 43 inwards under the promotion of pusher cylinder Material 8.Entire overturning platform 42 is uprightly overturn under motor driving, is driven coiled material 8 to erect and is stood on slide damper 44.Coiled material 8 It slides relative to platform during upright, is rotated with the roller 421 on moving platform, coiled material 8 is made neatly to stand on sliding gear On plate 44.
Sliding rail 52 is set in 51 both ends of pedestal of the tray delivery mechanism 5 of 4 lower section of switching mechanism, the centre of pedestal 51 is equipped with Rack.54 lower section of pallet conveyer frames on pedestal 51 is equipped with and 52 matched pulley of sliding rail, and the tooth with rack cooperation Wheel.Conveyer belt is fixed on pallet conveyer frames 54 for placement tray 9, and the pallet 9 for piling coiled material 8 is sent out.Pallet passes Setting vertical type shelf 53 in side vertical with conveyer belt direction of transfer on frame 54 is sent, it is flat with conveyer belt direction of transfer on vertical type shelf 53 Two stop plates 531 of row setting, each plate 531 of stopping are respectively set two cylinders backwards to the side of conveyer belt, stop on plate 531 Four cylinders linkage running push stop plate 531 move forward and backward.Coiled material 8 uprightly after overturning, stops on face vertical type shelf 53 Backup plate 531.Limiting plate 43, slide damper 44 and stop plate 531 on switching mechanism 4 are integrally formed a limit chamber, and coiled material 8 turns over Turning to stand upright under the action of limit chamber will not shake.In addition, stop plate 531 can according to coiled material 8 size cylinder effect Under be adjusted, further make coiled material 8 stablize stand on slide damper 44, slide damper 44 is withdrawn from backward later, is located at Coiled material in a row 8 on slide damper 44 is fallen on the pallet 9 on tray delivery mechanism 5.
In conjunction with Fig. 5 and Fig. 6, the pallet 9 in tray delivery mechanism 5 is provided by the pallet storing mechanism 6 in palletizing system, support It includes tray rack 61 to take inventory laying mechanism 6, and in the lower end both sides of tray rack 61, fixed setting conveyer belt shaft 612, surrounds conveyer belt Pallet conveyer belt 62 is arranged in shaft 612, and pallet conveyer belt 62 transmits under the driving of motor.It is transmitted with pallet on tray rack 61 Pallet import 63 and pallet exit 64 is respectively set with the consistent both ends of 62 direction of transfers.With 62 direction of transfer one of pallet conveyer belt It causes and fixes a lift stand 610 respectively positioned at 62 both sides of pallet conveyer belt, lift stand 610 can in the presence of cylinder up and down It is mobile, and two lift stands 610 are kept strokes.It is located in tray rack 61 on lift stand 610 and piles up several pallets 9.Support 9 yards of disk in tray rack 61, and is placed on two lift stands 610 at a pile stacking, and two lift stands 610 are higher than pallet biography Send the plane of band 62.Rotary shaft 66 is set through tray rack 61 and at the both ends of pallet import 63 and pallet exit 64, is being revolved Two engaging components 65 are fixed respectively close to the both ends of tray rack 61 in shaft 66, and engaging component 65 is by two identical fasteners Composition, fastener includes interconnecting piece and clamping portion, and the clamping portion of every group of fastener is connected by cross bar, interconnecting piece and clamping portion phase Company forms hook solid, and crotch is towards 9 direction of pallet.Engage under the position of 65 crotch of component and the disk of penultimate pallet 9 Hold level with both hands neat.
Close to the side of pallet import 63 on tray rack 61, in the rotary shaft 66 of fixing card seaming element 65, at one group Engage and fixed convex block 67 is set in component 65 between two fasteners, fixed convex block 67 is set to the direction far from tray rack 61 is oblique It sets, the angle of the interconnecting piece of fixed convex block 67 and engaging component 65 is right angle or obtuse angle.It is convex to be located at fixation on tray rack 61 Block 67 is arranged above a fixed lobe 611.It is logical that first is opened up respectively in the end of fixed convex block 67 and fixed lobe 611 Hole, and two first through hole are parallel to each other, the connection driving cylinder 68 between fixed convex block 67 and fixed lobe 611, simultaneously The both ends of driving cylinder 68 open up the second through-hole, and rotatable axis is arranged through first through hole and the second through-hole.So set, driving 68 more convenient driving of cylinder of taking offence pushes fixed convex block 67.
Outside tray rack 61, passes through tray rack 61 close to the rotary shaft 66 of pallet import 63 and be installed with straight up First link block 661 passes through tray rack 61 close to the rotary shaft 66 of pallet exit 64 and is installed with the second connection straight down Block 662, the first link block 661 and the second link block 662 are located at same side, the first link block 661 and the second link block 662 End opens up through-hole respectively, is connected by shaft coupling 69 between the first link block 661 and the second link block 662, two of shaft coupling 69 End is connected with the through-hole of the first link block 661 and the second link block 662 using shaft respectively.Shaft coupling 69 and the first link block 661 and 662 linkage of the second link block running.
Such as the signal direction of arrow in Fig. 6, driving cylinder 68 pushes fixed convex block 67 to be rotated down for axis with rotary shaft 66, While so that being received in the engaging component 65 in same rotary shaft 66, the cross bar of clamping portion end, which supports, in engaging component 65 is set to The lower face of penultimate pallet 9.Rotary shaft 66 drives the first link block 661 to pallet import during rotation simultaneously 63 side rotation, the shaft coupling 69 being attached thereto are moved to close to the direction of pallet import 63, therewith the end of the second link block 662 Portion is also rotated to close to the side of pallet import 63 under the action of shaft coupling 69, and the rotation of the second link block 662 drives close to support The rotary shaft 66 of disk outlet 64 rotates, and is received to cause in the engaging component 65 that is connected with rotary shaft 66, also supports set on inverse the The lower face of two pallets 9.
The entire action process of pallet storing mechanism 6 is:Driving cylinder 68 drives four engagings being connected with rotary shaft 66 Lift pallet 9 in the lower face that interior receipts are stuck in penultimate pallet 9 simultaneously of component 65.Lift stand 610 in the presence of cylinder to Mobile below conveyer belt plane, the last one pallet 9 on lift stand 610 is fallen therewith on pallet conveyer belt 62, Remaining pallet 9 keeps in situ under the action of engaging component 65.The last one pallet 9 is by pallet conveyer belt 62 to next mechanism It is mobile.Later, cylinder pushes lift stand 610 to mobile, the driving reset of cylinder 68 above conveyer belt plane, four engaging components 65 It unclamps, the crotch for engaging component 65 is moved to the direction far from pallet 9, and pallet 9 is fallen on lift stand 610, while engaging component 65 crotch is concordant with the lower face of penultimate pallet 9.Repeatedly, action process as described above repeats, real Now single pallet 9 smoothly enters tray delivery mechanism 5 by pallet conveyer belt 62.
It is main between tray delivery mechanism 5 and switching mechanism 4, pallet storing mechanism 6 and coiled material stacking transport mechanism 7 Matching relationship is:Coiled material 8 in a row is through 4 tipped upright of switching mechanism on the pallet 9 on pallet conveyer frames 54.At the same time, it holds in the palm Disk transport mechanism 5 is whole to be moved backward, make uprightly to overturn between the coiled material 8 on tray delivery mechanism 5 and switching mechanism 4 there are The space for making coiled material 8 uprightly overturn.Repeatedly, after the pallet on tray delivery mechanism 5 piles coiled material 8, pallet conveyer Structure 5 is embedded between pallet storing mechanism 6 and coiled material stacking transport mechanism 7.On the one hand it is passed for accepting from pallet storing mechanism 6 The empty pallet 9 transported is passed, while 4 lower section of switching mechanism is transported to empty pallet 9, on the other hand passes the pallet 9 for piling coiled material 8 It sees off, is transported to the storage of coiled material stacking transport mechanism 7 or fork is transported to elsewhere.
The above is only a preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-mentioned implementation Example, all technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art Those of ordinary skill for, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications It should be regarded as protection scope of the present invention.

Claims (4)

1. a kind of coiled material stacking assembly line, is included in coiled material(8)The film-covering mechanism of external plastic film(1), in film-covering mechanism(1)Biography It send end setting normal thereto and transports single coiled material(8)Single roll transfer mechanism(2), in roll transfer mechanism Slope conveying mechanism normal thereto is arranged in transmission end(3), slope conveying mechanism(3)Transmission end setting accept coiled material (8)And the switching mechanism for uprightly overturning it(4), in switching mechanism(4)Upright overturning coiled material is accepted in lower section setting(8)Pallet Transport mechanism(5), perpendicular to tray delivery mechanism(5)Transmission end side be set as tray delivery mechanism(5)Pallet is provided (9)Pallet storing mechanism(6), coiled material stacking transport mechanism is arranged in the other side(7);Single roll transfer mechanism(2)Conveying The switching device of end setting control process continuous operations successively below;The switching device includes one and coiled material(8)Contact Sensor block and an acceptance sense answer block signal and start the travel switch of the running of process below successively(246);It is described single Roll transfer mechanism(2)Including two supporting racks(23), two supporting racks(23)Between several undertaking coiled materials are set(8)And by its It transports to the roller at switching device(231);The film-covering mechanism(1)With single roll transfer mechanism(2)Between be provided with it is slow Punch mechanism, far from film-covering mechanism(1)Supporting rack(23)On be provided with blocking mechanism;The buffer gear, which supports, is set to single coiled material Conveying mechanism(2)One end it is arc-shaped to lower recess, blocking mechanism be set to single roll transfer mechanism(2)Inner support frame (23)On baffle(22), the baffle(22)Higher than supporting rack(23), wherein in single roll transfer mechanism(2)Transmission A fixed seat is fixed in end(24), fixed seat(24)On be bolted a fixed block(241), run through fixed block (241)If there are one sliding bars(243), sliding bar(243)One end fix a barrier sheet(242), barrier sheet(242)It is close And face single roll transfer mechanism(2);Sliding bar(243)Far from barrier sheet(242)Side add a triggering block (244), in barrier sheet(242)And fixed block(241), fixed block(241)And triggering block(244)Between sliding bar(243)On Respectively it is arranged a spring(245), travel switch(246)It is installed to fixed seat(24)On match and incude the triggering block (244)'s;Single roll transfer mechanism(2)The returning face plate of two linkages is also set up at the position of proximal end(25), returning face plate (25)Positioned at roller(231)Gap between;Returning face plate(25)It can rotate relative to shaft, returning face plate(25)Pass through one Upset motor drives, and the startup of the upset motor is by travel switch(246)Control.
2. coiled material stacking assembly line according to claim 1, it is characterised in that:Slope conveying mechanism(3)It is oblique including supporting Slope conveyer belt(31)Holder(32), the slope conveyer belt(31)On be provided with it is several every roll bending(33), the single coiled material Conveying mechanism(2)With slope conveying mechanism(3)Between carriage is set(34), the carriage(34)It is equipped with and only accommodates every volume Plate(33)By groove(342).
3. coiled material stacking assembly line according to claim 2, it is characterised in that:The carriage(34)Including inclined plate (341), and make inclined plate(341)It is fixed on slope conveyer belt(31)On fixed frame(35);The fixed frame(35)One end With single roll transfer mechanism(2)It is connected, the other end is fixed on slope conveying mechanism(3)Holder(32)On.
4. coiled material stacking assembly line according to claim 1, it is characterised in that:The switching mechanism(4)It is flat including overturning Platform(42), the overturning platform(42)Both sides setting clamp coiled material(8)Limiting plate(43), overturn platform(42)The other side Face is additionally provided with and limiting plate(43)Vertical slide damper(44), the overturning platform(42)Close to slide damper(44)Side Setting makes switching mechanism(4)The drive component uprightly overturn, slide damper(44)Lower end be installed at least two straight down Rack fixing piece(424), overturn platform(42)Corresponding position be provided with the gear fixing piece for being engaged with transmission(422)With Drive rack fixing piece(424)With slide damper(44)Upward-downward translation, the slide damper(44)With overturning platform(42)It Between also have additional guiding mechanism.
CN201610901054.4A 2016-10-17 2016-10-17 Coiled material stacking assembly line Active CN106241396B (en)

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