CN106240980A - Jumbo bag bale breaker and using method thereof - Google Patents
Jumbo bag bale breaker and using method thereof Download PDFInfo
- Publication number
- CN106240980A CN106240980A CN201610812463.7A CN201610812463A CN106240980A CN 106240980 A CN106240980 A CN 106240980A CN 201610812463 A CN201610812463 A CN 201610812463A CN 106240980 A CN106240980 A CN 106240980A
- Authority
- CN
- China
- Prior art keywords
- jumbo bag
- bag
- feed bin
- bale breaker
- heating element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims abstract description 51
- 239000000428 dust Substances 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 25
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 24
- 239000000956 alloy Substances 0.000 claims abstract description 24
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 230000000694 effects Effects 0.000 abstract description 3
- 238000005485 electric heating Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 description 17
- 238000012913 prioritisation Methods 0.000 description 9
- 229910000831 Steel Inorganic materials 0.000 description 5
- 238000007664 blowing Methods 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 230000001939 inductive effect Effects 0.000 description 4
- -1 polypropylene Polymers 0.000 description 4
- 239000004744 fabric Substances 0.000 description 3
- 239000000523 sample Substances 0.000 description 3
- 229910000617 Mangalloy Inorganic materials 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000002360 explosive Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0008—Opening and emptying bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0066—Heating materials to facilitate their unpacking
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
- Cleaning In General (AREA)
Abstract
The invention provides a kind of jumbo bag bale breaker and using method thereof, it is characterised in that: including that feed bin, feed bin top are provided with material receiving port, feed bin bottom is provided with discharging opening, is provided with heating bag-breaking device in feed bin.Using method comprises the following steps: A, startup heating element heater；B, startup cleaner unit；Above C, handling jumbo bag alloy bag to feed bin, alloy bag is placed on the heating element；D, transhipment material.Jumbo bag bale breaker of the present invention is owing to have employed above technical scheme, possesses following beneficial effect: 1, by fusing point that jumbo bag is different from alloy, use Electric heating to tear open and cut alloy jumbo bag, complete machine is stable, can fuse moment outer package and rib tape, it is effectively increased efficiency of unpacking, reduces labor intensity；2, dust removing effects is notable, and airborne dust dust collection rate, up to 95%, effectively reduces dust pollution, improves worker's working environment, reduces occupational hazards risk；3, material is collected automatically, saves substantial amounts of manpower and materials.
Description
Technical field
The present invention relates to a kind of packing material and remove device, specifically, relate to a kind of jumbo bag bale breaker.
Background technology
Jumbo bag is a kind of flexible transport packing container, and the polyester woven such as general multiplex polypropylene, polyethylene forms, tool
Have simple in construction, from heavy and light, collapsible, make the return trip empty taken up space little, cheap etc. specific.Jumbo bag is equipped with crane or fork truck,
Just can realize contained unitization transport.Can be widely used for all kinds of powderies, granular, the blocks such as chemical industry, building materials, plastics mineral products
The packaging of product.
The operating type that mechanical type steamed sandwich machine is combined mostly is used with artificial steamed sandwich, due to ton currently for alloy jumbo bag
Alloy in Dai is mostly granular or lump material, and cutter easily collides with alloy, and danger is big, steamed sandwich efficiency is low, labor intensity
High；Meanwhile, efficiency of dust collection is low, and in workplace, dust pollution is big, and worker's working environment exists higher occupational hazards risk and right
Surrounding enviroment impact is bigger.
Summary of the invention
It is an object of the invention to overcome the weak point of above-mentioned conventional art, it is provided that a kind of steamed sandwich efficiency is high, work is strong
Spend low, the jumbo bag bale breaker of safety and environmental protection and using method thereof.
The technical scheme is that
Jumbo bag bale breaker, it is characterised in that: including that feed bin, feed bin top are provided with material receiving port, feed bin bottom is provided with discharging opening,
Heating bag-breaking device it is provided with in feed bin.
A kind of concrete prioritization scheme, heating bag-breaking device includes at least one heating element heater, has between multiple heating element heaters
There is gap.
A kind of concrete prioritization scheme, multiple heating element heaters are mutually perpendicular to or intersect setting.
A kind of concrete prioritization scheme, heating bag-breaking device also includes temperature controller, and heating element heater electrically connects with temperature controller.
A kind of concrete prioritization scheme, discharging opening is externally provided with telescopic cover.
A kind of concrete prioritization scheme, telescopic cover connects the lowering or hoisting gear driving its lifting.
A kind of concrete prioritization scheme, also includes oscillating feeder, and the feed end of oscillating feeder connects with discharging opening, vibration
The discharge end of batcher is connected with telescopic cover.
A kind of concrete prioritization scheme, feed bin is communicated with dust exhaust apparatus, and dust exhaust apparatus includes cleaner unit, cleaner unit respectively with material
Top, storehouse connects with telescopic cover top.
A kind of concrete prioritization scheme, dust exhaust apparatus also includes air-introduced machine, and air-introduced machine connects with cleaner unit.
A kind of concrete prioritization scheme, also includes that jumbo bag stopping means, jumbo bag stopping means are positioned at material receiving port.
Jumbo bag stopping means is used for ensureing accurate contraposition, to solve that para-position is inaccurate and the problem that causes steamed sandwich inefficiency.
The using method of jumbo bag bale breaker, it is characterised in that comprise the following steps:
A, startup heating element heater；
B, startup cleaner unit；
Above C, handling jumbo bag alloy bag to feed bin, alloy bag is placed on the heating element；
D, transhipment material.
Jumbo bag bale breaker of the present invention, owing to have employed above technical scheme, possesses following beneficial effect:
1, by the fusing point that jumbo bag is different from alloy, using Electric heating to tear open and cut alloy jumbo bag, complete machine is stable, energy
Enough moment fusing outer package and rib tape, be effectively increased efficiency of unpacking, reduce labor intensity；
2, dust removing effects is notable, and airborne dust dust collection rate, up to 95%, effectively reduces dust pollution, improves worker's working environment,
Reduce occupational hazards risk；
3, material is collected automatically, saves substantial amounts of manpower and materials.
The invention will be further described with detailed description of the invention below in conjunction with the accompanying drawings.
Accompanying drawing explanation
Fig. 1 is the structural representation of jumbo bag bale breaker of the present invention；
Fig. 2 is the structural representation of jumbo bag bale breaker of the present invention.
Detailed description of the invention
Embodiment 1: as shown in Figure 1 to Figure 2, jumbo bag bale breaker, including feed bin 1, feed bin 1 top is provided with material receiving port, feed bin 1
Bottom is provided with discharging opening, is provided with heating bag-breaking device in feed bin 1.
Feed bin 1 is supported by support, and feed bin 1 upper lateral cross section is taper, and feed bin diameter is gradually reduced from top to bottom.Due to
Crane can produce in running and rock, jumbo bag not necessarily can accurate contraposition, in order to ensure sack accurate contraposition, can be to material
Storehouse is improved further, and feed bin top is arranged to cone and can be prevented effectively from and rock because of sack or rotate and cause para-position inaccurate
Problem.
Heating bag-breaking device includes at least one heating element heater 4, has gap between multiple heating element heaters 4.
Heating element heater 4 is horizontally disposed with.
Multiple heating element heaters 4 are mutually perpendicular to or intersect setting.
In the present embodiment, heating element heater 4 includes that shaped steel grid section, multiple shaped steel grid sections are mutually perpendicular to be scattered in " rich " font,
Arranging two groups of " rich " font heating element heaters 4 at material receiving port, shaped steel grid section installs additional the electric heating tube of four groups of 8KW, service life is
9000h。
The material of heating element heater 4 is manganese steel.Material uses manganese steel material with contact surface, increases wearability.
Heating bag-breaking device also includes that temperature controller, heating element heater 4 are electrically connected by wire and compensating wire with temperature controller.
Temperature controller includes temperature controller and temperature probe, and temperature controller control temperature is at 250-300 DEG C, and temperature probe detects temperature
100-600 DEG C, detect temperature by temperature probe, it is to avoid temperature is too high, ignition and blasting.
Time actually used, use temperature controller control heating element heater 4 temperature at 300 DEG C, reach to contact i.e. broken effect and energy
Enough to avoid the fusing point causing sack burning polypropylene because temperature is too high be 170-172 DEG C, burning-point is 300-330 DEG C, polyethylene
Fusing point is 135 DEG C, burning-point is 340 DEG C, it is to avoid the quick-fried generation of dirt.
Discharging opening is externally provided with telescopic cover 11.
Telescopic cover 11 is remote control telescopic cover.Telescopic cover 11 diameter 1700mm, lifting travel is more than 1 meter.
During use, installing telescopic cover 11 at material-receiving device bottom feed opening, after alloy jar para-position, telescopic cover 11 falls automatically
Under cover jar, allow jar be in an airtight space, it is ensured that pick-up performance.
Telescopic cover 11 connects the lowering or hoisting gear driving its lifting.Lowering or hoisting gear is lift winch 12.
Time actually used, stretched by lift winch 12 remote control telescopic cover 11.
Also include that oscillating feeder 13, the feed end of oscillating feeder 13 connect with discharging opening, going out of oscillating feeder 13
Material end is connected with telescopic cover 11.
Oscillating feeder 13 is positioned at below feed bin 1, and model is closed type dither batcher, and power is 650W, blanking
Amount 100t/h, relatively electric gate valve solve and are not closed completely and the problem of blowing inefficiency.
Feed bin 1 is communicated with dust exhaust apparatus, and dust exhaust apparatus includes that cleaner unit 5, feed bin 1 top and telescopic cover 11 top are provided with suction
Dirt mouth, cleaner unit 5 is connected with suction port by cleaning shaft.
Cleaner unit 5 is supported by steel structure support, and cleaner unit 5 specification is 80m2Pulsed jet cloth filter, install profile
A size of 2.2m*1.5m*5.1m, 96 cloth bags.
Cleaning shaft includes the first cleaning shaft the 7, second cleaning shaft 8 and the 3rd cleaning shaft 9.First cleaning shaft 7,
It is respectively equipped with adjusting valve 10 on second cleaning shaft 8 and the 3rd cleaning shaft 9.Second cleaning shaft 8 one end is with cleaner unit 5 even
Logical, the other end connects with the first cleaning shaft 7 and the 3rd cleaning shaft 9 respectively, first cleaning shaft 7 one end and feed bin 1 top
Connection, the 3rd cleaning shaft 9 connects with telescopic cover 11 top.
Telescopic cover 11 top connects with the 3rd cleaning shaft 9, the 3rd a diameter of 450mm of cleaning shaft 9.By the 3rd dedusting
Pipeline 9 forced draft, solves dust removal problem during blowing, and dust concentration is greatly reduced, outlet dust content: ＜ 0.05g/
m3。
Feed bin is provided with air inducing groove 3, and air inducing groove 3 is positioned at above heating element heater 4 side, and air inducing groove 3 is respectively arranged at jumbo bag and enters
Entering the both sides in direction and away from the side in jumbo bag inlet port direction, the first cleaning shaft 7 connects with air inducing groove 3.First dedusting
Pipeline 7 diameter 400mm, collects airborne dust by cleaning shaft.
Dust exhaust apparatus also includes that air-introduced machine 6, air-introduced machine 6 connect with cleaner unit 5 top.Connect between air-introduced machine 6 and cleaner unit 5
Thread a pipe and be provided with adjusting valve 10.
Air-introduced machine 6 is the low pressure air-introduced machine of 15kw, and dust arrester is also configured with the air compressor machine of a 5.5kw simultaneously.
Also include that jumbo bag stopping means 2, jumbo bag stopping means 2 are positioned at material receiving port.Jumbo bag stopping means 2 can be channel-section steel etc.
Article, jumbo bag stopping means 2 is vertically arranged with jumbo bag approach axis.
Additionally, hand control valve can be provided with at feed bin 1 feed opening, in order to control blanking；Or in feed bin 1 bottom dust suction
Mouth increases a set of reverse blowing device, to reduce dust concentration；Or the motor of air-introduced machine 6, each electrical part and cabinet thereof are changed
Becoming explosion-proof type, to prevent, dirt is quick-fried to cause damage.
Security verification:
The temperature of heating element heater 4 fusion cutting alloy bag not can exceed that the point of origin of following alloy, and the outlet dust-laden of cleaner unit is dense
Degree should be less than the blast limit inferior of following explosive dust, and each explosive dust temperature statistics see table:
It is various types of that national treasury stock listed by upper table, as seen from the above table, substantially eliminates and occurs dirt quick-fried because heating element heater 4 generates heat
Possibility；
Using method:
A, startup heating element heater 4；
Being automatically stopped heating when being warming up to about about 300 DEG C, temperature is less than 260 DEG C of automatic startups.
B, startup cleaner unit；
Above C, handling jumbo bag alloy bag to feed bin 1, alloy bag is placed on heating element heater 4；
10 ton bridge crane machine 2 bags of jumbo bag alloy bags of lifting, above handling jumbo bag bale breaker, within about 5 seconds, alloy is coated molten
Opening, alloying pellet material falls in feed bin 1, in alloy dust is inhaled into cleaner unit 5 cloth bag simultaneously.
D, transhipment material.
After feed bin 1 is filled, alloy tank car enters below material-receiving device, alloy tank opening alignment discharging opening, closes vibrating feed
Machine blowing switchs, and after alloy tank is piled, cuts off vibrating feeder switch and stops discharging.
Embodiment 2: jumbo bag bale breaker, discharge outlet is provided with door, and door connects has electric drive hydraulic thruster, by electronic liquid
Pressure push rod drives door blowing, and telescopic cover 11 is connected with discharging opening.
Remaining content is with embodiment 1.
Embodiment 3: jumbo bag bale breaker, heating bag-breaking device includes a heating element heater 4, and heating element heater 4 is horizontally set on
In the middle part of feed bin 1.
Remaining content is with embodiment 1.
Embodiment 4: jumbo bag bale breaker, heating bag-breaking device includes two heating element heaters 4, and heating element heater 4 is horizontally disposed with, two
Perpendicular in the middle part of individual heating element heater 4 it is combined into cross.
Remaining content is with embodiment 1.
Embodiment 5: jumbo bag bale breaker, heating bag-breaking device includes two heating element heaters 4, and heating element heater 4 is horizontally disposed with, two
Intersect in the middle part of individual heating element heater 4 and be combined into X-shaped.
Remaining content is with embodiment 1.
Additionally, heating element heater 4 is in addition to composition above-mentioned " rich " font, " ten " font, X-shaped, it is also possible to composition " well " font
Deng other arrangement modes, it is not limited solely to the content gone out given in embodiment.
Claims (10)
1. jumbo bag bale breaker, it is characterised in that: including that feed bin (1), feed bin (1) top are provided with material receiving port, feed bin (1) bottom is provided with
Discharging opening, feed bin is provided with heating bag-breaking device in (1).
Jumbo bag bale breaker the most according to claim 1, it is characterised in that: heating bag-breaking device includes at least one heating unit
Part (4), multiple heating element heaters have gap between (4).
Jumbo bag bale breaker the most according to claim 2, it is characterised in that: multiple heating element heaters (4) are mutually perpendicular to or mutually
Arranged in a crossed manner.
Jumbo bag bale breaker the most according to claim 2, it is characterised in that: heating bag-breaking device also includes temperature controller, heating
Element (4) electrically connects with temperature controller.
5. according to one of them described jumbo bag bale breaker of claim 1-4, it is characterised in that: discharging opening is externally provided with telescopic cover
(11)。
Jumbo bag bale breaker the most according to claim 5, it is characterised in that: telescopic cover (11) connects the liter driving its lifting
Falling unit.
Jumbo bag bale breaker the most according to claim 5, it is characterised in that: also include oscillating feeder (13), vibrating feed
The feed end of machine (13) connects with discharging opening, and the discharge end of oscillating feeder (13) is connected with telescopic cover (11).
Jumbo bag bale breaker the most according to claim 5, it levies and is: feed bin (1) is communicated with dust exhaust apparatus, dust exhaust apparatus bag
Including cleaner unit (5) and air-introduced machine (6), air-introduced machine (6) connects with cleaner unit (5), cleaner unit (5) respectively with feed bin (1) top and
Telescopic cover (11) top connects.
9. according to one of them described jumbo bag bale breaker of claim 1-4, it is characterised in that: also include jumbo bag stopping means
(2), jumbo bag stopping means (2) is positioned at material receiving port.
10. according to the using method of one of them described jumbo bag bale breaker of claim 1-9, it is characterised in that include following
Step:
A, startup heating element heater 4；
B, startup cleaner unit；
Above C, handling jumbo bag alloy bag to feed bin 1, alloy bag is placed on heating element heater 4；
D, transhipment material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610812463.7A CN106240980B (en) | 2016-08-27 | 2016-08-27 | Jumbo bag bale breaker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610812463.7A CN106240980B (en) | 2016-08-27 | 2016-08-27 | Jumbo bag bale breaker |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106240980A true CN106240980A (en) | 2016-12-21 |
| CN106240980B CN106240980B (en) | 2019-10-08 |
Family
ID=57599479
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610812463.7A Expired - Fee Related CN106240980B (en) | 2016-08-27 | 2016-08-27 | Jumbo bag bale breaker |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106240980B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106824008A (en) * | 2017-03-13 | 2017-06-13 | 苏州安利化工有限公司 | Unpacked instrument and the quick feeding method of reactor for the heat that reactor quickly feeds intake |
| CN109230653A (en) * | 2018-09-27 | 2019-01-18 | 南昌蒸鼎科技开发有限公司 | A kind of self-heating packet feeds intake dust exhaust apparatus |
| CN109305431A (en) * | 2018-10-09 | 2019-02-05 | 程钰 | Continous way red mud modified firming agent jumbo bag bale broken transportation system |
| CN115504048A (en) * | 2022-09-30 | 2022-12-23 | 山东钢铁集团日照有限公司 | Ferroalloy ton bag rapid unpacking and automatic packing device and using method |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001225818A (en) * | 2000-02-15 | 2001-08-21 | Chiyoda Soiltec Kk | Unsealing device for bottom of bag |
| JP2006111340A (en) * | 2004-10-18 | 2006-04-27 | Chiyoda Soiltec Kk | Granular material storage bag opening device |
| CN201520430U (en) * | 2009-10-30 | 2010-07-07 | 北京矿迪科技有限公司 | Environment-friendly bag breaking machine |
| CN204769726U (en) * | 2015-06-19 | 2015-11-18 | 嘉峪关大友嘉镁钙业有限公司 | Grey secondary pollution's dust collector prevents to remove dust |
| CN105819046A (en) * | 2016-06-07 | 2016-08-03 | 四川启明星铝业有限责任公司 | Ton bag unpacking device |
| CN205931545U (en) * | 2016-08-27 | 2017-02-08 | 马涛 | Ton bag bale breaker |
-
2016
- 2016-08-27 CN CN201610812463.7A patent/CN106240980B/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106824008A (en) * | 2017-03-13 | 2017-06-13 | 苏州安利化工有限公司 | Unpacked instrument and the quick feeding method of reactor for the heat that reactor quickly feeds intake |
| CN109230653A (en) * | 2018-09-27 | 2019-01-18 | 南昌蒸鼎科技开发有限公司 | A kind of self-heating packet feeds intake dust exhaust apparatus |
| CN109305431A (en) * | 2018-10-09 | 2019-02-05 | 程钰 | Continous way red mud modified firming agent jumbo bag bale broken transportation system |
| CN115504048A (en) * | 2022-09-30 | 2022-12-23 | 山东钢铁集团日照有限公司 | Ferroalloy ton bag rapid unpacking and automatic packing device and using method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106240980B (en) | 2019-10-08 |
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Granted publication date: 20191008 |