CN105819046A - Ton bag unpacking device - Google Patents
Ton bag unpacking device Download PDFInfo
- Publication number
- CN105819046A CN105819046A CN201610397326.1A CN201610397326A CN105819046A CN 105819046 A CN105819046 A CN 105819046A CN 201610397326 A CN201610397326 A CN 201610397326A CN 105819046 A CN105819046 A CN 105819046A
- Authority
- CN
- China
- Prior art keywords
- heater
- jumbo bag
- control box
- electric control
- ton bag
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0066—Heating materials to facilitate their unpacking
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
Abstract
The invention discloses a ton bag unpacking device which carries out unpacking through electric heating and melting of a ton bag. The device has the advantages that production efficiency can be increased; hidden safety hazards can be reduced; and dust pollution can be reduced. The device comprises an electric control box, a heater and an unloading platform, wherein the electric control box is electrically connected to the heater, and the heater is heated up under heating of the electric control box and then melts the ton bag; an unloading hole is disposed in the unloading platform and disposed under the heater; and an unloading funnel is connected under the unloading platform. The bottom face of the ton bag is melted by the heater, materials are closely clung to the unloading hole and poured out from the unloading hole, and the whole unloading course is smooth and closed, so that a lot of raised dust is avoided; only a part of the bottom face of the ton bag is melted by the heater, so that a residual body of the ton bag is prevented from entering the unloading hole and causing blocking; a positioning plate is used to position the ton bag, and the ton bag can be accurately lifted to the position above the unloading hole without manual straightening; and the structure is simple, unpacking efficiency is high, material leakage can be avoided, and raised dust pollution will not be generated.
Description
Technical field
The present invention relates to device field of unpacking, especially a kind of jumbo bag is unpacked device.
Background technology
Jumbo bag is used to pack in a large number in industries such as logistics handling, charging production system, packaging shippings at present.The work of unpacking of jumbo bag is usually to unpack manually, manual operation for convenience, and jumbo bag must be sling by overhead traveling crane and leave ground certain altitude, then uses and draws a bag cutter and scratch jumbo bag, allows the goods in jumbo bag pour out.There is more shortcoming in this manually unpacking: one is that personnel labor intensity is very big, production efficiency is low, for meeting the production needs of assembly room, if the specification of jumbo bag is 1 ton/bag, needs to draw 200-300 bag every day and could meet production requirement；Two is to produce bigger dust, cause is to wrap homemade easily and directly drawing on the grid of open type, its Dust Capacity produced is several ten times larger when producing than rotary kiln, cleaner unit on former pipeline cannot meet dedusting demand, cause operating area and neighbouring place dust concentration severe overweight thereof, easily cause dust explosion accident, simultaneously, dust causes whole Workplace visibility to decline to a great extent, potential safety hazard is brought to overhead traveling crane operation, bring serious Occupational Disease Hazards also to the personnel of operation, and this method staff labor intensity is big, on-the-spot spreading is serious, cause site environment poor；Three is that to draw bag cutter consumption relatively big, now draw bag cutter the most practical be cutter, every day at least to change the blade of about 10；Four is that safety is the highest, and personnel stand in and draw bag on grid, and workman easily falls and hands easily hindered by cutter.
Although there being at present equipment of automatically unpacking on the market, but being all to use the mechanical system such as hacksaw, wire saw additionaling power to carry out unpacking operation, there is certain potential safety hazard, and easily the goods in jumbo bag being caused damage.
Summary of the invention
The technical problem to be solved is: provide a kind of jumbo bag utilizing electrothermal melting jumbo bag to carry out unpacking to unpack device, it is possible to increase production efficiency, reduces potential safety hazard, reduce dust pollution.
For solving above-mentioned technical problem the technical solution adopted in the present invention it is: jumbo bag is unpacked device, including electric control box, heater and platform of blanking；Described electric control box is electrically connected with heater, and heater is melted jumbo bag after heating up under the heating of electric control box；Described platform of blanking is provided with feed opening, and is arranged on immediately below heater；Lower funnel is connected below platform of blanking.
Further: described heater is made up of resistance wire, U-shaped stainless steel tube and terminals, U-shaped stainless steel tube is filled heat transfer medium；Arranging resistance wire in the two ends mouth of pipe of U-shaped stainless steel tube, resistance wire is connected with terminals, and terminals are electrically connected with described electric control box.
Further: between described U-shaped stainless steel tube and terminals, be enclosed with insulant.
Further: described insulant is ceramic insulating material.
Further: described terminals are outside equipped with terminals protective cover.
Further: described heat transfer medium is magnesia powder.
Further: described electric control box includes that electric cabinet, intelligent temperature adjustment module and single phase low voltage electricity isolate voltage regulating module entirely, intelligent temperature adjustment module is used for setting heating-up temperature, and single phase low voltage electricity full isolation voltage regulating module is for heating heater.
Further: described feed opening is arranged right below diagrid, it is provided with between feed opening and diagrid for discharging the dust removing tube of dust above diagrid.
Further: described feed opening periphery is provided with the support for supporting heater, is provided with insulating barrier between support and feed opening.
Further: be the most vertically provided with two pieces of location-plates on described platform of blanking, location-plate is positioned at the periphery of feed opening, and two pieces of location-plates at right angles connect.
The invention has the beneficial effects as follows:
1, after utilizing electric control box to set the temperature reached needed for melted jumbo bag, then make heater be heated to the temperature set, allow heater melt the bottom surface of jumbo bag, allow material be close to feed opening and pour out, blanking process is smooth and easy, and whole process is closed, it is to avoid a large amount of airborne dusts；
2, set the temperature of heater by electric control box, the melt temperature requirement of unlike material jumbo bag can be met, the too high dust explosion that causes of temperature will not be answered simultaneously, reduce the potential safety hazard in production process；
3, heater only melts a part for jumbo bag bottom surface, the residuum of jumbo bag will not be made to enter feed opening and cause putty；
4, the dust that material is kicked up after entering feed opening can be got rid of by dust removal port, reduce further the pollution of dust；
5, use location-plate that jumbo bag is positioned, it is not necessary to jumbo bag can accurately be hung above feed opening by artificial righting；
6, present configuration is simple, efficiency of unpacking is high, do not result in material from leakage, do not result in dust pollution.
Accompanying drawing explanation
Fig. 1 is the top view of the present invention；
Fig. 2 is the side sectional view of the present invention；
Fig. 3 is the schematic diagram of heater；
Fig. 4 is the end enlarged diagram of heater；
Figure is labeled as: funnel, 33-diagrid, 34-dust removing tube, 35-support, 36-location-plate under 1-electric control box, 2-heater, 21-resistance wire, 22-U type stainless steel tube, 23-terminals, 24-insulant, 25-terminals protective cover, 3-platform of blanking, 31-feed opening, 32-.
Detailed description of the invention
For the ease of understanding the present invention, below in conjunction with the accompanying drawings and the present invention is further detailed by embodiment.
As shown in Figure 1 and Figure 2, the present invention includes electric control box 1, heater 2 and platform of blanking 3；Described electric control box 1 is electrically connected with heater 2, and heater 2 is melted jumbo bag after heating up under the heating of electric control box 1；Described platform of blanking 3 is provided with feed opening 31, and it is set in parallel in immediately below heater 2, the area of feed opening 31 should be greater than heater 2, jumbo bag can be made to be melt the blend-out breach area area less than feed opening 31, material is made to fully enter feed opening 31, do not result in bulk cargo, do not result in dust simultaneously yet and leak；Lower funnel 32 is connected below platform of blanking 3.Feed opening 31 is arranged right below diagrid 33, is provided with the dust removing tube 34 for discharging dust above diagrid 33 between feed opening 31 and diagrid 33.
As shown in Figure 3, Figure 4, heater 2 is made up of resistance wire 21, U-shaped stainless steel tube 22 and terminals 23, fills heat transfer medium in U-shaped stainless steel tube 22, and heat transfer medium has the effect of flash heat transfer and insulation, selects the preferable magnesia powder of effect in the present embodiment；Arranging resistance wire 21 in the two ends mouth of pipe of U-shaped stainless steel tube 22, resistance wire 21 is connected with terminals 23, and terminals 23 are electrically connected with described electric control box 1.The installation site of heater 2 is optimal can melt bottom jumbo bag about 3/5ths, U-shaped stainless steel tube 22 can make to melt out bottom jumbo bag the breach of a U-shaped, both can guarantee that the material in jumbo bag can be automatically drained out totally, can guarantee that again that jumbo bag was melted part and will not depart from jumbo bag and cause putty hence into blocking diagrid 33 in feed opening 31.
Further, in order to prevent leaky, it is enclosed with insulant 24 between U-shaped stainless steel tube 22 and terminals 23, insulant 24 may select rubber, glass, resin, pottery etc., owing to U-shaped stainless steel tube 22 to heat up, therefore insulant 24 need to select heat-resist material, selects ceramic insulating material heat-resist, lower-cost in the present embodiment.Meanwhile, terminals 23 are outside equipped with terminals protective cover 25, and terminals 23 are covered by terminals protective cover 25, and head leaves opening for being electrically connected between terminals 23 and electric control box 1.Finally, feed opening 31 periphery is provided with the support 35 for supporting heater 2, also is provided with insulating barrier between support 35 and feed opening 31.
Concrete, electric control box 1 includes that electric cabinet, intelligent temperature adjustment module and single phase low voltage electricity isolate voltage regulating module entirely, intelligent temperature adjustment module is used for setting heating-up temperature, single phase low voltage electricity full isolation voltage regulating module is for heating heater 2, main efficacy results one is to heat up with preventing heater 2 no maximum, burns out U-shaped stainless steel tube 22；Two is to be automatically adjusted temperature, to guarantee melted jumbo bag.
When carrying out unpacking operation, first pass through intelligent temperature adjustment module by the temperature range needed for temperature regulation to melted jumbo bag, as the present embodiment sets the temperature range of 170-230 DEG C, the most single-phase low-voltage voltage regulating module starts heater 2 carries out boosting heating automatically according to the temperature set by temperature adjustment module, after temperature rises to 170 ± 10 DEG C, start to melt package operation, when temperature rises to 230 ± 10 DEG C, single-phase low-voltage voltage regulating module is automatically switched off, stop the boosting to heater 2 to heat, heat is incubated by the heat transfer medium i.e. magnesia powder in U-shaped stainless steel tube 22, the decline of U-shaped stainless steel tube 22 surface temperature can be slowed down, the remaining temperature utilizing U-shaped stainless steel tube 22 proceeds to melt package operation, certain energy-conserving action can be played；After temperature is down to 170 ± 10 DEG C, single-phase low-voltage voltage regulating module starts again automatic boosting heating, is so repeated.The scope regulated according to the temperature voltage set by temperature adjustment module because of single-phase low-voltage voltage regulating module is 0～36V, belongs to safe voltage, it is ensured that the safety during unpacking.
Further, in order to ensure the accuracy that jumbo bag positions, as shown in Figure 1 and Figure 2, being the most vertically provided with two pieces of location-plates 36 on platform of blanking 3, location-plate 36 is positioned at the periphery of feed opening 31, and two pieces of location-plates 36 at right angles connect.When jumbo bag is hung above platform of blanking 3 by overhead traveling crane, jumbo bag horizontal and vertical can be carried out spacing by the right angle coaming plate of two location-plates 36 composition, allows jumbo bag accurately fall on heater 2.
Claims (10)
1. jumbo bag is unpacked device, it is characterised in that: include electric control box (1), heater (2) and platform of blanking (3)；Described electric control box (1) is electrically connected with heater (2), and heater (2) is melted jumbo bag after heating up under the heating of electric control box (1)；Described platform of blanking (3) is provided with feed opening (31), and is set in parallel in immediately below heater (2)；Platform of blanking (3) lower section connects lower funnel (32).
2. jumbo bag as claimed in claim 1 is unpacked device, it is characterized in that: described heater (2) is made up of resistance wire (21), U-shaped stainless steel tube (22) and terminals (23), U-shaped stainless steel tube (22) is filled heat transfer medium；The two ends mouth of pipe of U-shaped stainless steel tube (22) arranges resistance wire (21), resistance wire (21) is connected with terminals (23), and terminals (23) are electrically connected with described electric control box (1).
3. jumbo bag as claimed in claim 2 is unpacked device, it is characterised in that: it is enclosed with insulant (24) between described U-shaped stainless steel tube (22) and terminals (23).
4. jumbo bag as claimed in claim 3 is unpacked device, it is characterised in that: described insulant (24) is ceramic insulating material.
5. jumbo bag as claimed in claim 2 is unpacked device, it is characterised in that: described terminals (23) are outside equipped with terminals protective cover (25).
6. jumbo bag as claimed in claim 2 is unpacked device, it is characterised in that: described heat transfer medium is magnesia powder.
7. jumbo bag as claimed in claim 1 is unpacked device, it is characterized in that: described electric control box (1) includes that electric cabinet, intelligent temperature adjustment module and single phase low voltage electricity isolate voltage regulating module entirely, intelligent temperature adjustment module is used for setting heating-up temperature, and single phase low voltage electricity full isolation voltage regulating module is for heating heater (2).
8. jumbo bag as claimed in claim 1 is unpacked device, it is characterized in that: described feed opening (31) is arranged right below diagrid (33), between feed opening (31) and diagrid (33), be provided with the dust removing tube (34) for discharging diagrid (33) top dust.
9. jumbo bag as claimed in claim 8 is unpacked device, it is characterized in that: described feed opening (31) periphery is provided with the support (35) for supporting heater (2), is provided with insulating barrier between support (35) and feed opening (31).
10. jumbo bag as claimed in claim 1 is unpacked device, it is characterized in that: on described platform of blanking (3), be the most vertically provided with two pieces of location-plates (36), location-plate (36) is positioned at the periphery of feed opening (31), and two pieces of location-plates (36) at right angles connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610397326.1A CN105819046A (en) | 2016-06-07 | 2016-06-07 | Ton bag unpacking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610397326.1A CN105819046A (en) | 2016-06-07 | 2016-06-07 | Ton bag unpacking device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105819046A true CN105819046A (en) | 2016-08-03 |
Family
ID=56531987
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610397326.1A Pending CN105819046A (en) | 2016-06-07 | 2016-06-07 | Ton bag unpacking device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105819046A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106824008A (en) * | 2017-03-13 | 2017-06-13 | 苏州安利化工有限公司 | Unpacked instrument and the quick feeding method of reactor for the heat that reactor quickly feeds intake |
| CN106240980B (en) * | 2016-08-27 | 2019-10-08 | 马涛 | Jumbo bag bale breaker |
| CN115504048A (en) * | 2022-09-30 | 2022-12-23 | 山东钢铁集团日照有限公司 | Ferroalloy ton bag rapid unpacking and automatic packing device and using method |
Citations (7)
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|---|---|---|---|---|
| SU1093625A1 (en) * | 1983-01-13 | 1984-05-23 | Предприятие П/Я Р-6670 | Method and apparatus for preparing viscous materials for removal from receptacles |
| JPH10114317A (en) * | 1996-10-03 | 1998-05-06 | Kawasaki Refract Co Ltd | Method for automatically disassembling flexible container bag |
| JP2002337823A (en) * | 2001-05-18 | 2002-11-27 | Sanko Co Ltd | Device for assisting opening and discharging work for flexible container bag |
| JP2006111340A (en) * | 2004-10-18 | 2006-04-27 | Chiyoda Soiltec Kk | Granular material storage bag opening device |
| CN2928878Y (en) * | 2006-06-08 | 2007-08-01 | 山东铝业股份有限公司 | Electric heater in aluminum electrolytic bath inner lining construction |
| CN201647480U (en) * | 2010-03-29 | 2010-11-24 | 杭州华新机电工程有限公司 | Dry type dust collecting device for bulk material bunker |
| CN202860667U (en) * | 2012-05-18 | 2013-04-10 | 内蒙古包钢钢联股份有限公司 | Novel dust removing and recovering device |
-
2016
- 2016-06-07 CN CN201610397326.1A patent/CN105819046A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1093625A1 (en) * | 1983-01-13 | 1984-05-23 | Предприятие П/Я Р-6670 | Method and apparatus for preparing viscous materials for removal from receptacles |
| JPH10114317A (en) * | 1996-10-03 | 1998-05-06 | Kawasaki Refract Co Ltd | Method for automatically disassembling flexible container bag |
| JP2002337823A (en) * | 2001-05-18 | 2002-11-27 | Sanko Co Ltd | Device for assisting opening and discharging work for flexible container bag |
| JP2006111340A (en) * | 2004-10-18 | 2006-04-27 | Chiyoda Soiltec Kk | Granular material storage bag opening device |
| CN2928878Y (en) * | 2006-06-08 | 2007-08-01 | 山东铝业股份有限公司 | Electric heater in aluminum electrolytic bath inner lining construction |
| CN201647480U (en) * | 2010-03-29 | 2010-11-24 | 杭州华新机电工程有限公司 | Dry type dust collecting device for bulk material bunker |
| CN202860667U (en) * | 2012-05-18 | 2013-04-10 | 内蒙古包钢钢联股份有限公司 | Novel dust removing and recovering device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106240980B (en) * | 2016-08-27 | 2019-10-08 | 马涛 | Jumbo bag bale breaker |
| CN106824008A (en) * | 2017-03-13 | 2017-06-13 | 苏州安利化工有限公司 | Unpacked instrument and the quick feeding method of reactor for the heat that reactor quickly feeds intake |
| CN115504048A (en) * | 2022-09-30 | 2022-12-23 | 山东钢铁集团日照有限公司 | Ferroalloy ton bag rapid unpacking and automatic packing device and using method |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160803 |
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| RJ01 | Rejection of invention patent application after publication |