CN106239005A - A kind of magnetic medium box weld jig and welding procedure - Google Patents
A kind of magnetic medium box weld jig and welding procedure Download PDFInfo
- Publication number
- CN106239005A CN106239005A CN201610775128.4A CN201610775128A CN106239005A CN 106239005 A CN106239005 A CN 106239005A CN 201610775128 A CN201610775128 A CN 201610775128A CN 106239005 A CN106239005 A CN 106239005A
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- China
- Prior art keywords
- magnetic medium
- intermediate plate
- side plate
- groove
- welding
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/007—Spot arc welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/167—Arc welding or cutting making use of shielding gas and of a non-consumable electrode
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a kind of magnetic medium box weld jig and welding procedure, including at least 4 locating dowels and 3 groups of support braces, the side of locating dowel is provided with at least 2 side plate draw-in grooves and intermediate plate draw-in groove, 3 groups of support braces are separately fixed on the outer wall of locating dowel by tie rod, and the two ends of tie rod are connected with fixing nut.It is an advantage of the current invention that, weld jig ensure that two side plates of cartridge and the intermediate plate depth of parallelism, distance between side plate and intermediate plate is guaranteed, ensure that magnetic medium rod and side plate, the perpendicularity of intermediate plate, ensure that the stability that magnetic medium rod is welded with intermediate plate connecting portion, prevent fractureing of magnetic medium rod, avoid the generation of magnetic medium rod obscission, extend the use cycle of magnetic medium box, reduce production cost, improve intensity and the durability of magnetic medium box, welding process uses the welding method of argon tungsten-arc welding, use less welding parameter, can ensure that the stability in magnetic medium box welding process.
Description
Technical field
The invention belongs to magnetic separator corollary equipment technical field, be specifically related to a kind of magnetic medium box weld jig and Welder
Skill.
Background technology
Magnetic medium box is the core component of high gradient magnetic separator, and the quality of its quality directly affects mineral processing index, existing
There are the following problems in the course of processing for high gradient magnetic separator magnetic medium box: 1, magnetic medium box add man-hour must be by thin for thousands of diameters
Little dielectric rod welds to expand with heat and contract with cold with having the intermediate plate of thousands of perforate, side plate to be welded as a whole and can cause the profile of cartridge
Size distortion amount is very big, and magnetic medium box can not well be clamped by current weld jig, and clamping effect is general, causes weldering
Magnetic medium box deformation after connecing is serious, causes magnetic medium box cannot be properly attached on high gradient magnetic separator;2, usual magnetizing mediums
Rod only realizes weld in intermediate plate four edges edge with intermediate plate, remaining thousands of magnetic medium rod only insertion intermediate plate
Perforate, void rides in hole, it is impossible to weld with intermediate plate, during ore-dressing practice, finished product magnetic medium box magnetic medium rod from centre
The connecting portion frangibility of plate, the obscission of magnetic medium rod takes place frequently, and shortens magnetic medium box and uses the cycle, it is often necessary to changes and be situated between
Matter box, improves production cost, brings unnecessary loss to enterprise.
Summary of the invention
It is an object of the invention to provide a kind of magnetic medium box weld jig and welding procedure, to solve magnetic Jie in prior art
Matter box holder effect is general, causes magnetic medium box deformation serious, it is impossible to be properly attached on high gradient magnetic separator after welding,
Magnetic medium rod and the connecting portion failure welding of intermediate plate, frangibility, the obscission of magnetic medium rod takes place frequently, and uses the cycle short, raw
Produce the problem that cost is high.
For reaching above-mentioned purpose, the technical scheme is that a kind of magnetic medium box weld jig, fixed including at least 4
Position post 1 and 3 groups of support braces 2, the side of locating dowel 1 is provided with at least 2 side plate draw-in grooves 3 and 4,3 groups of support braces of intermediate plate draw-in groove 2 lead to
Crossing tie rod 5 to be separately fixed on the outer wall of locating dowel 1, the two ends of tie rod 5 are connected with fixing nut 6.
Preferably, the outer wall of locating dowel 1 is provided with the draw-in groove (7) suitable with support brace 2.
Preferably, the thickness of side plate draw-in groove 3 and intermediate plate draw-in groove 4 is more than side plate 8 and the thickness of intermediate plate 9.
Preferably, the length of tie rod 5 is more than the distance between adjacent 2 locating dowels 1.
Preferably, 3 groups of support braces 2 are fixed on the outer wall of locating dowel 1 uniformly by tie rod 5.
Preferably, the top of locating dowel 1 is provided with level indicator 10.
The technique that a kind of weld jig utilized described in claim 1 carries out magnetic medium box welding, it is characterised in that this weldering
Connect technique to comprise the following steps:
A. prepare weld jig, by two locating dowel 1 horizontal positioned on the table, and ensure that two locating dowels keep relatively flat
Row and side plate draw-in groove 3 and intermediate plate draw-in groove 4 are on same straight line;
B. two adjacent for intermediate plate 9 right angles are inserted respectively in the intermediate plate draw-in groove 4 of locating dowel 1, and by adjacent for 2 side plates 8
Two right angles insert respectively in the side plate draw-in groove 3 of locating dowel 1;
C. other 2 locating dowels 1 are socketed on intermediate plate 9 and side plate 8 by intermediate plate draw-in groove 4 and side plate draw-in groove 3, and ensure
The intermediate plate 9 of cartridge and side plate 8 are completely embedded in intermediate plate draw-in groove 4 and the side plate draw-in groove 3 of locating dowel 1;
D. 4 locating dowels 1, intermediate plate 9 and side plate 8 are erected and lie in a horizontal plane on work platforms, and ensure locating dowel 1 and work
Making platform vertical, intermediate plate 9 is parallel with work platforms with side plate 8;
E. support brace 2 is respectively put in the corresponding draw-in groove 7 of locating dowel 1, by tie rod 5 through support brace 2, and by fixing spiral shell
Two corresponding support braces 2 are fixed on the outer wall of locating dowel 1 by female 6;
F. with the centrage of side plate 8 as boundary, centre one group of magnetic medium rod 11 is inserted to both sides, and to magnetic medium rod 11 and side plate
8, the contact site of intermediate plate 9 carries out spot welding, and reverse welding fixture also carries out spot welding to the magnetic medium rod 11 of another side;
G. after magnetic medium rod 11 has been welded and fixed, support brace 2 is disassembled, remove locating dowel 1, i.e. obtain finished product magnetic and be situated between
Matter.
Preferably, in step f, side plate 8 uses, with the spot welding of magnetic medium rod 11, the argon tungsten-arc welding that do not fills silk, and welding current is
30-60A, weldingvoltage is 12-16V, and weld interval, Arc starts, time delay 0.5s, intermediate plate 9 and magnetizing mediums in step f
The spot welding of rod 11 uses the argon tungsten-arc welding that fills silk, and welding current is 40-70A, and weldingvoltage is 12-16V, weld interval, electric arc
The starting the arc starts, time delay 0.5s.
It is an advantage of the current invention that:
1. the weld jig of the present invention ensure that two side plates of cartridge and the intermediate plate depth of parallelism, between side plate and intermediate plate away from
From being guaranteed, it is ensured that magnetic medium rod and side plate, the perpendicularity of intermediate plate;
2. ensure that welding of every magnetic medium rod and intermediate plate connecting portion, it is ensured that magnetic medium rod is welded with intermediate plate connecting portion
Stability, it is therefore prevented that fractureing of magnetic medium rod, it is to avoid the generation of magnetic medium rod obscission, extend making of magnetic medium box
With the cycle, reduce production cost, improve intensity and the durability of magnetic medium box.
3. in magnetizing mediums welding process, use the welding method of argon tungsten-arc welding, use less welding parameter, permissible
Ensure the stability in magnetic medium box welding process, formed solid and reliable at magnetic medium rod and side plate, the connecting portion of intermediate plate
Solder joint joint, improve the intensity of magnetic medium box, it is to avoid deform after magnetic medium box welding phenomenon, it is ensured that magnetic medium box can
To be arranged on smoothly on high gradient magnetic separator.
Accompanying drawing explanation
Fig. 1 is that the structure of the present invention is with schematic diagram.
Fig. 2 is the structural representation of locating dowel of the present invention.
Fig. 3 is the plan structure schematic diagram of locating dowel of the present invention.
Fig. 4 is the assembling structural representation of the present invention.
Fig. 5 is that the assembling side-looking structure of the present invention is to be intended to.
Detailed description of the invention
The present invention is further illustrated with detailed description of the invention in explanation below in conjunction with the accompanying drawings.
A kind of magnetic medium box weld jig as shown in Figures 1 to 5, including at least 4 locating dowels 1 and 3 groups of support braces 2,
The side of locating dowel 1 is provided with at least 2 side plate draw-in grooves 3 and 4,3 groups of support braces of intermediate plate draw-in groove 2 are fixed respectively by tie rod 5
On the outer wall of locating dowel 1, the two ends of tie rod 5 are connected with fixing nut 6.
In order to make weld jig support brace 2 fixing convenient when preliminary fixing, fixing more firm, it is ensured that magnetic Jie
The stability during welding of matter box, is provided with the draw-in groove 7 suitable with support brace 2 on the outer wall of locating dowel 1.
Side plate 8 and the fixing and grafting of intermediate plate 9 for convenience, the thickness arranging side plate draw-in groove 3 and intermediate plate draw-in groove 4 is big
In side plate 8 and the thickness of intermediate plate 9.
Fixing and the dismounting of tie rod 5 for convenience, facilitates the fixing of one group of support brace 2, and makes support brace 2 fix
More firm, the length of tie rod 5 is set more than the distance between adjacent 2 locating dowels 1.
In order to make being more uniformly stressed of locating dowel 1, side plate 8 and intermediate plate 9, it is ensured that magnetic medium box is in welding process
3 groups of support braces 2 are fixed on uniformly on the outer wall of locating dowel 1 by stability by tie rod 5.
Weld jig is adjusted by staff in time for convenience, it is ensured that side plate 8 and the levelness of intermediate plate 9,
The top of locating dowel 1 is provided with level indicator 10.
The weld jig utilizing the present invention carries out the welding procedure of magnetic medium box, and its welding procedure comprises the following steps:
A. prepare weld jig, by two locating dowel 1 horizontal positioned on the table, and ensure that two locating dowels keep relatively flat
Row and side plate draw-in groove 3 and intermediate plate draw-in groove 4 are on same straight line;
B. two adjacent for intermediate plate 9 right angles are inserted respectively in the intermediate plate draw-in groove 4 of locating dowel 1, and by adjacent for 2 side plates 8
Two right angles insert respectively in the side plate draw-in groove 3 of locating dowel 1;
C. other 2 locating dowels 1 are socketed on intermediate plate 9 and side plate 8 by intermediate plate draw-in groove 4 and side plate draw-in groove 3, and ensure
The intermediate plate 9 of cartridge and side plate 8 are completely embedded in intermediate plate draw-in groove 4 and the side plate draw-in groove 3 of locating dowel 1;
D. 4 locating dowels 1, intermediate plate 9 and side plate 8 are erected and lie in a horizontal plane on work platforms, and ensure locating dowel 1 and work
Making platform vertical, intermediate plate 9 is parallel with work platforms with side plate 8;
E. support brace 2 is respectively put in the corresponding draw-in groove 7 of locating dowel 1, by tie rod 5 through support brace 2, and by fixing spiral shell
Two corresponding support braces 2 are fixed on the outer wall of locating dowel 1 by female 6;
F. with the centrage of side plate 8 as boundary, centre one group of magnetic medium rod 11 is inserted to both sides, and to magnetic medium rod 11 and side plate
8, the contact site of intermediate plate 9 carries out spot welding, and reverse welding fixture also carries out spot welding to the magnetic medium rod 11 of another side;
G. after magnetic medium rod 11 has been welded and fixed, support brace 2 is disassembled, remove locating dowel 1, i.e. obtain finished product magnetic and be situated between
Matter.
Ensure the stability in magnetic medium box welding process, in magnetic medium rod 11 and side plate 8, the connecting portion shape of intermediate plate 9
Become solid and reliable solder joint joint, improve the intensity of magnetic medium box, it is to avoid deform after magnetic medium box welding phenomenon, protects
Card magnetic medium box can be arranged on high gradient magnetic separator smoothly, reduces parameter during welding, and in step f, side plate 8 is situated between with magnetic
The spot welding of matter rod 11 uses the argon tungsten-arc welding that do not fills silk, and welding current is 30-60A, and weldingvoltage is 12-16V, weld interval,
Arc starts, time delay 0.5s, and in step f, intermediate plate 9 uses the argon tungsten-arc welding that fills silk, welding with the spot welding of magnetic medium rod 11
Electric current is 40-70A, and weldingvoltage is 12-16V, and weld interval, Arc starts, time delay 0.5s.
During use, 2 locating dowel 1 horizontal positioned the most on the table, and ensure side plate draw-in groove 3 and intermediate plate draw-in groove 4
Upward and symmetrically, check the depth of parallelism of 2 locating dowels 1, and ensure that side plate draw-in groove 3 and intermediate plate draw-in groove 4 are in same
On straight line, the two of which right angle of the intermediate plate 9 of magnetic medium box is inserted in the intermediate plate draw-in groove 4 of locating dowel 1, then by 2 pieces of limits
The two of which right angle of plate 8 inserts in the side plate draw-in groove 4 of locating dowel 1, locating dowel 1 is erected, and makes locating dowel 1 hang down with workbench
Directly, make intermediate plate 9 parallel with workbench with 2 pieces of side plates 8, by other 2 locating dowels 1 by side plate draw-in groove 3 and intermediate plate draw-in groove 4
It is socketed on side plate 8 and intermediate plate 9, it is ensured that four angle cards of side plate 8 and intermediate plate 9 after death, and check side plate 8 and intermediate plate
The depth of parallelism of 9, is adjusted correspondingly, and support brace 2 is put into the draw-in groove 7 of locating dowel 1 outer wall, by support brace 2 and tension
Bar 5 coordinates and is fixed locating dowel 1, and with the centre of side plate 8 as demarcation line, a round is one group, has centre respectively to side plate 8
Both sides insert magnetic medium rod 11, often insert one group of magnetic medium rod 11, to magnetic medium rod 11 and side plate 8, the connecting portion of intermediate plate 9
Carrying out spot welding, side plate 8 uses, with the spot welding of magnetic medium rod 11, the argon tungsten-arc welding that do not fills silk, and welding current is 30-60A, welding electricity
Pressure is 12-16V, and weld interval, Arc starts, time delay 0.5s, and in step f, intermediate plate 9 is adopted with the spot welding of magnetic medium rod 11
With the argon tungsten-arc welding that fills silk, welding current is 40-70A, and weldingvoltage is 12-16V, and weld interval, Arc starts, time delay
0.5s, after spot welding terminates, the magnetic medium rod 11 of opposite side is also welded and fixed by reverse welding fixture, treats magnetic after having welded
After cartridge natural cooling, weld jig is removed, i.e. obtain meeting the magnetic medium box producing needs.
Above-described is only the preferred embodiments of the present invention, and technical scheme is not limited thereto, it should be pointed out that
To those skilled in the art, under technology provided by the present invention is enlightened, as the common knowledge of this area, also
Other equivalent modifications and improvement can be made, also should be regarded as protection scope of the present invention.
Claims (8)
1. a magnetic medium box weld jig, it is characterised in that: include at least 4 locating dowels (1) and 3 groups of support braces (2), described
The side of locating dowel (1) is provided with at least 2 side plate draw-in grooves (3) and intermediate plate draw-in groove (4), and described 3 groups of support braces (2) are by tension
Bar (5) is separately fixed on the outer wall of locating dowel (1), and the two ends of described tie rod (5) are connected with fixing nut (6).
2. a kind of magnetic medium box weld jig as claimed in claim 1, it is characterised in that: on the outer wall of described locating dowel (1)
It is provided with the draw-in groove (7) suitable with support brace (2).
3. a kind of magnetic medium box weld jig as claimed in claim 2, it is characterised in that: described side plate draw-in groove (3) and centre
The thickness of board groove (4) is more than side plate (8) and the thickness of intermediate plate (9).
4. a kind of magnetic medium box weld jig as claimed in claim 3, it is characterised in that: the length of described tie rod (5) is big
Distance between adjacent 2 locating dowels (1).
5. a kind of magnetic medium box weld jig as claimed in claim 4, it is characterised in that: described 3 groups of support braces (2) are by drawing
Tight bar (5) is fixed on the outer wall of locating dowel (1) uniformly.
6. a kind of magnetic medium box weld jig as claimed in claim 5, it is characterised in that: the top of described locating dowel (1) sets
There is level indicator (10).
7. the technique that the weld jig utilized described in claim 1 carries out magnetic medium box welding, it is characterised in that this welding
Technique comprises the following steps:
A. prepare weld jig, by two locating dowel (1) horizontal positioned on the table, and ensure that two locating dowels keep relatively
Parallel and side plate draw-in groove (3) and intermediate plate draw-in groove (4) are on same straight line;
B. two adjacent for intermediate plate (9) right angles are inserted respectively in the intermediate plate draw-in groove (4) of locating dowel (1), and by 2 side plates
(8) two adjacent right angles insert in the side plate draw-in groove (3) of locating dowel (1) respectively;
C. other 2 locating dowels (1) are socketed in intermediate plate (9) and side plate by intermediate plate draw-in groove (4) and side plate draw-in groove (3)
(8) on, and ensure that the intermediate plate (9) of cartridge and side plate (8) are completely embedded into intermediate plate draw-in groove (4) and the side plate of locating dowel (1)
In draw-in groove (3);
D. 4 locating dowels (1), intermediate plate (9) and side plate (8) are erected and lie in a horizontal plane on work platforms, and ensure location
Post (1) is vertical with work platforms, and intermediate plate (9) is parallel with work platforms with side plate (8);
E. support brace (2) is respectively put in the corresponding draw-in groove (7) of locating dowel (1), by tie rod (5) through support brace (2), and
By fixing nut (6), two corresponding support braces (2) are fixed on the outer wall of locating dowel (1);
F. with the centrage of side plate (8) as boundary, centre one group of magnetic medium rod (11) is inserted to both sides, and to magnetic medium rod (11)
Carrying out spot welding with the contact site of side plate (8), intermediate plate (9), the magnetic medium rod (11) of another side is also carried out by reverse welding fixture
Spot welding;
G. after magnetic medium rod (11) has been welded and fixed, support brace (2) is disassembled, remove locating dowel (1), i.e. obtain finished product
Magnetizing mediums.
8. a kind of magnetic medium box welding procedure as claimed in claim 7, it is characterised in that: side plate (8) and magnetic in described step f
The spot welding of dielectric rod (11) uses the argon tungsten-arc welding that do not fills silk, and welding current is 30-60A, and weldingvoltage is 12-16V, during welding
Between, Arc starts, time delay 0.5s, and in step f, intermediate plate (9) uses, with the spot welding of magnetic medium rod (11), the tungsten argon arc that fills silk
Weldering, welding current is 40-70A, and weldingvoltage is 12-16V, and weld interval, Arc starts, time delay 0.5s.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610775128.4A CN106239005B (en) | 2016-08-31 | 2016-08-31 | A kind of magnetic medium box welding fixture and welding procedure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610775128.4A CN106239005B (en) | 2016-08-31 | 2016-08-31 | A kind of magnetic medium box welding fixture and welding procedure |
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CN106239005A true CN106239005A (en) | 2016-12-21 |
CN106239005B CN106239005B (en) | 2019-06-21 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106964920A (en) * | 2017-03-10 | 2017-07-21 | 湖南科美达电气股份有限公司 | The making frock and preparation method of a kind of cartridge |
CN109352138A (en) * | 2018-04-12 | 2019-02-19 | 济南大学 | A kind of magnetic separator cartridge automatic soldering technique and welding robot system |
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CN1994665A (en) * | 2006-12-30 | 2007-07-11 | 广州有色金属研究院 | Method for producing magnetic medium of high-gradient magnetic separator |
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CN102350608A (en) * | 2011-09-21 | 2012-02-15 | 岳阳大力神电磁机械有限公司 | Welding fixture and welding process for magnetic medium box |
BR102014025674A2 (en) * | 2014-10-15 | 2016-05-17 | Gaustec Indústria E Manutenção Em Eletromagnéticos Ltda | protective screen for magnetic separator and magnetic separator having such screen |
CN206029131U (en) * | 2016-08-31 | 2017-03-22 | 甘肃酒钢集团西部重工股份有限公司 | Magnetic medium box welding jig |
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JPH01210197A (en) * | 1988-02-16 | 1989-08-23 | Mitsubishi Electric Corp | Preassembling jig for circumferential seal automatic welding equipment |
CN1994665A (en) * | 2006-12-30 | 2007-07-11 | 广州有色金属研究院 | Method for producing magnetic medium of high-gradient magnetic separator |
CN1994660A (en) * | 2006-12-30 | 2007-07-11 | 广州有色金属研究院 | A tool dedicated for build-up welding of magnetic medium |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN109352138A (en) * | 2018-04-12 | 2019-02-19 | 济南大学 | A kind of magnetic separator cartridge automatic soldering technique and welding robot system |
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CN106239005B (en) | 2019-06-21 |
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