CN106238944B - A kind of streamline automatic soldering device and its method of work - Google Patents
A kind of streamline automatic soldering device and its method of work Download PDFInfo
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- CN106238944B CN106238944B CN201610764178.2A CN201610764178A CN106238944B CN 106238944 B CN106238944 B CN 106238944B CN 201610764178 A CN201610764178 A CN 201610764178A CN 106238944 B CN106238944 B CN 106238944B
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- methyl
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
- B23K37/0229—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track the guide member being situated alongside the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Resistance Welding (AREA)
Abstract
The invention discloses a kind of streamline automatic soldering device and its method of work, is made up of lowering or hoisting gear, supporting steel frame, rollgang, manipulation center, welder；The supporting steel frame material is manganese steel, and supporting steel frame front top is provided with lowering or hoisting gear, and lowering or hoisting gear is threadedly coupled with supporting steel frame；Welder is installed, welder is slidably connected with lowering or hoisting gear on the lowering or hoisting gear；Rollgang is provided with front side of the supporting steel frame, is equipped with manipulation center on front side of rollgang, wherein rollgang height adjustment range is between 50cm~150cm.A kind of streamline automatic soldering device of the present invention, the plant automation degree are high, realize weld job process be automatically positioned and automatic welding, improve welding quality, reduce artifact interference, reduce the labor intensity of worker；The arrangement achieves the high-volume of weldment quickly to produce, and effectively reduces cost, substantially increases production efficiency.
Description
Technical field
The invention belongs to field of welding devices, and in particular to a kind of streamline automatic soldering device.
Background technology
Into after 21 century, with digitlization, automate, computer, the development of mechanical designing technique, and to welding
The great attention of quality, automatic welding have evolved into a kind of advanced manufacturing technology, and automatic welding device is answered in each industrial
Effect played in is increasing, and application expands rapidly.In modern industrial production, welding production process
Mechanization and automation are the inexorable trends of welding mechanism process industry modernization development.
In recent years, the technical merit of China's welding jig manufacturing has significant progress.The complete property of welding jig,
Automaticity, the accuracy of manufacture and quality significantly improve, and application just progressively expands, and especially country has formulated pulling domestic demand
Policy, further promote welding.The welding jig of China's production is better simply manipulator, turning rolls, change mostly
Position machine, tipper and revolving dial etc., complete property is poor, and automaticity is low.Manipulator and corollary equipment are substantially not
Energy coordinated signals, the necessary self reliant rebuilding of user, with a large amount of introductions of external advanced complete welding equipment, promote domestic welding
Equipment has different degrees of raising no matter in complete property and automaticity, or in terms of equipment precision and workmanship, but
For integral level, compared with the same industry of advanced country, still there is larger gap.
At present, in welding technology field, in order to reduce cost, carry out automatic welding technique, control in welding process
Various parameters, realize welding sequence automate, can reduce labor intensity, improve working conditions, however welding feeding also
It is that most use manually clamps, so wastes human resources, lose time, reduce production efficiency, and in welding process
In, it is easy to the person is damaged, is unfavorable for keeping the safety in production.
The content of the invention
In order to solve the above-mentioned technical problem, the present invention provides a kind of streamline automatic soldering device, including：Lowering or hoisting gear 1,
Supporting steel frame 2, rollgang 3, manipulate center 4, welder 5；The material of supporting steel frame 2 is manganese steel, the front end of supporting steel frame 2
Top is provided with lowering or hoisting gear 1, and lowering or hoisting gear 1 is threadedly coupled with supporting steel frame 2；Welder is installed on the lowering or hoisting gear 1
5, welder 5 is slidably connected with lowering or hoisting gear 1；The front side of supporting steel frame 2 is provided with rollgang 3, and the front side of rollgang 3 is put
There is manipulation center 4, the wherein height adjustment range of rollgang 3 is between 50cm~150cm.
Further, the lowering or hoisting gear 1 includes：Turn-screw 1-1, line slide rail 1-2, lifting motor 1-3, lifting electricity
Machine fixed seat 1-4, slide rail fixed plate 1-5, upper limit level sensor 1-6, lower limit level sensor 1-7；The slide rail fixed plate 1-5 is
Rectangular configuration, slide rail fixed plate 1-5 surfaces both sides are disposed with line slide rail 1-2, and line slide rail 1-2 shares two, line slide rail
1-2 is threadedly coupled with slide rail fixed plate 1-5；The slide rail fixed plate 1-5 tops center is provided with lifting motor fixed seat 1-4, carries
Lifting motor fixed seat 1-4 ends are provided with lifting motor 1-3, and wherein lifting motor 1-3 output shaft ends are connected with turn-screw 1-
1, turn-screw 1-1 and lifting motor 1-3 drive connections；Upper limit level sensor 1-6 and lower limit the level sensor 1-7 distinguishes position
In slide rail fixed plate 1-5 one end upper and lower sides；
The lifting motor 1-3, upper limit level sensor 1-6 and lower limit level sensor 1-7 pass through wire and manipulation center 4
Control is connected.
Further, the welder 5 includes：It is driven screw 5-1, load bearing seat 5-2, plumb joint 5-3；The load bearing seat
5-2 tops center is provided with transmission screw 5-1, and transmission screw 5-1 is threadedly coupled with load bearing seat 5-2；The load bearing seat 5-2 lower ends are set
There are plumb joint 5-3, plumb joint 5-3 and load bearing seat 5-2 drive connections.
Further, the load bearing seat 5-2 includes：Central shaft 5-2-1, mounting flange 5-2-2, fixed plate 5-2-3, rotate
Axle master gear 5-2-4, rotary shaft pinion 5-2-5, rotary shaft 5-2-6, gearbox 5-2-7, rotary shaft motor 5-2-8；
The fixed plate 5-2-3 centers are provided with mounting flange 5-2-2, and mounting flange 5-2-2 is threadedly coupled with fixed plate 5-2-3；It is described
Mounting flange 5-2-2 centers are nested with rotary shaft 5-2-6, wherein center through there is central shaft 5-2-1 outside central shaft 5-2-1
Between 3mm~5mm, central shaft 5-2-1 and rotary shaft 5-2-6 are coaxial for axle 5-2-1 external diameters and rotary shaft 5-2-6 internal diameter differences
The heart；The fixed plate 5-2-3 inside centers are provided with rotary shaft master gear 5-2-4, rotary shaft master gear 5-2-4 and rotary shaft 5-2-
6 are fixedly connected；The rotary shaft pinion 5-2-5 is located at rotary shaft master gear 5-2-4 sides, rotary shaft pinion 5-2-5 with
Rotary shaft master gear 5-2-4 drive connections；The gearbox 5-2-7 is located at rotary shaft pinion 5-2-5 upper ends, wherein gearbox
5-2-7 input shafts one end is provided with rotary shaft motor 5-2-8, gearbox 5-2-7 input shafts and rotary shaft motor 5-2-8
Drive connection；
The rotary shaft motor 5-2-8 is connected by wire with the control of manipulation center 4.
Further, the plumb joint 5-3 includes：Driving rack 5-3-1, motor 5-3-2, displacement platform 5-3-3,
Spring 5-3-4, last item 5-3-5, lower stroke switch 5-3-6, welding gun 5-3-7, welding gun rotary electric machine 5-3-8, upper stroke switch 5-
3-9；The driving rack 5-3-1 is located at rotary shaft 5-2-6 bottoms side, and driving rack 5-3-1 and rotary shaft 5-2-6, which is fixed, to be connected
Connect；Institute translation stage 5-3-3 is placed on rotary shaft 5-2-6, and displacement platform 5-3-3 is slidably connected with rotary shaft 5-2-6；It is described
Displacement platform 5-3-3 upper surfaces are provided with motor 5-3-2, and the preceding surfaces of displacement platform 5-3-3 are provided with welding gun rotary electric machine 5-3-
8, wherein welding gun rotary electric machine 5-3-8 shaft ends are disposed with welding gun 5-3-7；The last item 5-3-5 is located in rotary shaft 5-2-6 bottoms
The heart, last item 5-3-5 external diameter surfaces are nested with spring 5-3-4；Upper stroke switch 5-3-9 and lower stroke switch the 5-3-6 difference
Positioned at driving rack 5-3-1 upper and lower ends side；
The motor 5-3-2, lower stroke switch 5-3-6, welding gun rotary electric machine 5-3-8 and upper stroke switch 5-3-9
It is connected by wire with the control of manipulation center 4.
Further, the spring 5-3-4 is molded by high polymer material pressing mold, spring 5-3-4 constituent and manufacture
Process is as follows：
First, spring 5-3-4 constituents：
Count in parts by weight, [2- (4- chlorphenyls) -1- methyl -2- oxoethyls] 87~135 parts of malonic acid, 3- amino -
4- chlorobenzoic acids (2- dodecane oxygen -1- methyl -2- oxos) 123~195 parts of ethyl ester, 1,2- phthalic acid list [2- [(1- oxos -
2- acrylic) oxygen] ethyl] 38~67 parts of ester, (Z)-(E)-butenedioic acid -2- [(2- methyl isophthalic acids-oxo -2- acrylic) epoxide] second
54~105 parts of base monoesters, 1,2- phthalic acid list [2- [(1- oxo -2- acrylic) oxygen] ethyl] 135~187 parts of ester, 5-
[(3- carboxyl -5- methyl -4- oxo -2,5- cyclohexadiene -1- subunits) [4- (diethylamino) phenyl] methyl] -2- hydroxyls -
45~76 parts of 3- methyl benzoic acids, concentration are 55ppm~86ppm R- α-[(3- methoxyl group -1- methyl -3- oxo -1- propylene
Base) amino]-Isosorbide-5-Nitrae -67~132 parts of cyclohexadiene -1- acetic acid sodium salts, 1- [(1- Methylethyls) amino] -3- [2- (2- propylene
Base) phenoxy group] 12~36 parts of -2- propyl alcohol, 2- methyl isophthalic acids-aziridine acrylic acid-2-ethyl -2- [[3- (2- methyl isophthalic acids-ethylene imine
Base) -1- oxopropoxies] methyl] -39~116 parts of 1,3- glyceryl ester, 96~188 parts of crosslinking agent, 2- methyl -2- acrylic acid -
2- (2- oxo -1- imidazolinyls) 45~82 parts of ethyl ester, 1,2- cyclohexane diformate mono [2 [(2- methyl isophthalic acids-oxo -2- third
Alkene acyl) epoxide] ethyl] 77~146 parts of ester, 4- cyclohexene -1,2- diformate mono [2- [(1- oxo -2- acrylic) epoxide] second
Base] 213~286 parts of ester, (the S) -3- pi-allyl -2- methyl -4- oxos-amyl- 2- alkenyls (1R, 3R) of ring -2,2- dimethyl -3-
(2- methyl-1-propylenes base) 195~268 parts of cyclopropanecarboxylcompound；
The crosslinking agent is 2- (4'- (2', 4'- dichlorophenoxy) phenoxy group) methyl propionate, 2- acrylic acid -2- methoxyl groups
Any one in ethyl ester, cinnamic acid benzene methyl；
2nd, spring 5-3-4 manufacturing process, is comprised the steps of：
1st step：1670~3560 parts of the ultra-pure water that electrical conductivity is the μ S/cm of 6.85 μ S/cm~9.46 is added in a kettle,
Start reactor in agitator, rotating speed be 65rpm~125rpm, startup heat pump, make reactor temperature rise to 86 DEG C~
152℃；Sequentially add [2- (4- chlorphenyls) -1- methyl -2- oxoethyls] malonic acid, 3- amino -4- chlorobenzoic acids (2- 12
Alcoxyl -1- methyl -2- oxos) ethyl ester, 1,2- phthalic acids list [2- [(1- oxo -2- acrylic) oxygen] ethyl] ester, stirring extremely
It is completely dissolved, regulation pH value is 7.4~9.4, and agitator speed is adjusted into 92rpm~168rpm, and temperature is 118 DEG C~186 DEG C,
Esterification 18~40 hours；
2nd step：Take (Z)-(E)-butenedioic acid -2- [(2- methyl isophthalic acids-oxo -2- acrylic) epoxide] ethyl monoesters, 1,2-
Phthalic acid list [2- [(1- oxo -2- acrylic) oxygen] ethyl] ester is crushed, and powder diameter is 1000~1300 mesh；Add
5- [(3- carboxyl -5- methyl -4- oxo -2,5- cyclohexadiene -1- subunits) [4- (diethylamino) phenyl] methyl] -2- hydroxyls
Base -3- methyl benzoic acids are well mixed, and are laid in pallet, and tiling thickness is 20mm~45mm, use dosage for 8.6kGy~
14.5kGy, the alpha ray that energy is 11.5MeV~15.6MeV irradiate 100~200 minutes, and the β x ray irradiation xs of Isodose
100~200 minutes；
3rd step：The mixed-powder handled through the 2nd step is dissolved in R- α-[(3- methoxyl group -1- methyl -3- oxo -1- acrylic)
Amino] in-Isosorbide-5-Nitrae-cyclohexadiene -1- acetic acid sodium salts, reactor is added, agitator speed is 155rpm~243rpm, and temperature is
132 DEG C~198 DEG C, starting vavuum pump makes the vacuum of reactor reach -0.42MPa~1.86MPa, keeps this state response 22
~32 hours；Pressure release is simultaneously passed through radon gas, and it is 0.35MPa~1.55MPa to make reacting kettle inner pressure, and insulation stands 12~20 hours；
Agitator speed is promoted to 248rpm~312rpm, simultaneous reactions kettle pressure release to 0MPa；Sequentially add 1- [(1- Methylethyls) ammonia
Base] -3- [2- (2- acrylic) phenoxy group] -2- propyl alcohol, 2- methyl isophthalic acids-aziridine acrylic acid-2-ethyl -2- [[3- (2- methyl -
1- aziridinyls) -1- oxopropoxies] methyl] after -1,3- glyceryl esters are completely dissolved, add crosslinking agent and be stirred so that
The hydrophilic lipophilic balance of reactor solution is 6.7~8.5, and insulation stands 14~24 hours；
4th step：When agitator speed is 325rpm~386rpm, 2- methyl -2- acrylic acid -2- (2- oxygen is sequentially added
Generation -1- imidazolinyls) ethyl ester, 1,2- cyclohexane diformate monos [2 [(2- methyl isophthalic acids-oxo -2- acryloyls) epoxide] ethyl]
Ester, 4- cyclohexene -1,2- diformate monos [2- [(1- oxo -2- acrylic) epoxide] ethyl] ester and (S) -3- pi-allyl -2- first
The amyl- 2- alkenyls (1R, 3R) of base -4- oxos-ring -2,2- dimethyl -3- (2- methyl-1-propylenes base) cyclopropanecarboxylcompound, lifting
Reactor pressure, 1.75MPa~3.25MPa is reached, temperature is 220 DEG C~310 DEG C, polymerisation 20~35 hours；Instead
Reacting kettle inner pressure is down to 0MPa after the completion of answering, 23 DEG C~42 DEG C is cooled to, discharging, enters molding press and can be prepared by spring 5-3-
4。
Further, the invention also discloses a kind of method of work of streamline automatic soldering device, this method include with
Under several steps：
1st step：Before equipment work, operating personnel are according to the apparent size and welding position of product to be processed
Put, appropriate height regulation is carried out to rollgang 3, promotes welder 5 to reach its impulse stroke；
2nd step：Staff presses start button, and now, processed product is delivered to welder 5 by rollgang 3
Lower section, the now beginning of welder 5 welding job, now manipulate center 4 and produce electric signal, control lifting motor 1-3, rotary shaft
Motor 5-2-8, motor 5-3-2 and welding gun rotary electric machine 5-3-8 start, and control welding gun 5-3-7 is along presetting
Track motion；
3rd step：During welder 5 moves, the upper limit level sensor 1-6 that is now placed in inside lowering or hoisting gear 1
Started working with lower limit level sensor 1-7；When welder 5 moves to upper limit level sensor 1-6 and lower limit level sensor 1-7 is set
When determining in scope, upper limit level sensor 1-6 and lower limit level sensor 1-7 produce electric signal, transmit to manipulation center 4, in manipulation
The heart 4 controls lifting motor 1-3 to stop operating, and changes steering when lifting motor 1-3 is next to be started；
4th step：During displacement platform 5-3-3 is moved, the upper stroke switch 5- that is now placed in inside plumb joint 5-3
3-9 and lower stroke switch 5-3-6 starts working；When displacement platform 5-3-3 moves to upper stroke switch 5-3-9 and lower stroke switch
When in 5-3-6 setting ranges, upper stroke switch 5-3-9 and lower stroke switch 5-3-6 produce electric signal, transmit to manipulation center 4,
Manipulation center 4 controls motor 5-3-2 to stop operating, and changes steering when motor 5-3-2 is next to be started.
A kind of streamline automatic soldering device disclosed by the invention, the advantage is that：
(1) device is controlled using PLC, and automaticity is high, convenient for installation and maintenance；
(2) the arrangement achieves weld job process be automatically positioned and automatic welding, improve welding quality specification, subtract
Artifact interference is lacked；
(3) device can realize that the high-volume of weldment quickly produces, and effectively reduce cost, improve production efficiency.
A kind of streamline automatic soldering device of the present invention, the plant automation degree is high, realizes weld job
Process be automatically positioned and automatic welding, improve welding quality, reduce artifact interference, the work for reducing worker is strong
Degree；The arrangement achieves the high-volume of weldment quickly to produce, and effectively reduces cost, substantially increases production efficiency.
Brief description of the drawings
Fig. 1 is a kind of heretofore described streamline automatic soldering device structural representation.
Fig. 2 is heretofore described lifting device structure schematic diagram.
Fig. 3 is heretofore described welder structural representation.
Fig. 4 is heretofore described load bearing base structure schematic diagram.
Fig. 5 is heretofore described plumb joint structural representation.
Fig. 6 is that heretofore described spring fatigue intensity changes over time figure.
In figure 1 above~Fig. 5, lowering or hoisting gear 1, turn-screw 1-1, line slide rail 1-2, lifting motor 1-3, lifting motor
Fixed seat 1-4, slide rail fixed plate 1-5, upper limit level sensor 1-6, lower limit level sensor 1-7, supporting steel frame 2, rollgang 3,
Manipulation center 4, welder 5, it is driven screw 5-1, load bearing seat 5-2, central shaft 5-2-1, mounting flange 5-2-2, fixed plate 5-
2-3, rotary shaft master gear 5-2-4, rotary shaft pinion 5-2-5, rotary shaft 5-2-6, gearbox 5-2-7, rotary shaft driving electricity
Machine 5-2-8, plumb joint 5-3, driving rack 5-3-1, motor 5-3-2, displacement platform 5-3-3, spring 5-3-4, last item 5-
3-5 lower stroke switch 5-3-6, welding gun 5-3-7, welding gun rotary electric machine 5-3-8, upper stroke switch 5-3-9.
Embodiment
A kind of streamline automatic soldering device provided by the invention is carried out furtherly with reference to the accompanying drawings and examples
It is bright.
As shown in figure 1, it is a kind of heretofore described streamline automatic soldering device structural representation.From Fig. 1
Go out, including：Lowering or hoisting gear 1, supporting steel frame 2, rollgang 3, manipulate center 4, welder 5；The material of supporting steel frame 2 is
Manganese steel, the front top of supporting steel frame 2 are provided with lowering or hoisting gear 1, and lowering or hoisting gear 1 is threadedly coupled with supporting steel frame 2；The lowering or hoisting gear
Welder 5 is installed, welder 5 is slidably connected with lowering or hoisting gear 1 on 1；The front side of supporting steel frame 2 is provided with rollgang
3, the front side of rollgang 3 is equipped with manipulation center 4, and the wherein height adjustment range of rollgang 3 is between 50cm~150cm.
As shown in Fig. 2 it is heretofore described lifting device structure schematic diagram.Find out from Fig. 2 or Fig. 1, lifting dress
Putting 1 includes：Turn-screw 1-1, line slide rail 1-2, lifting motor 1-3, lifting motor fixed seat 1-4, slide rail fixed plate 1-5,
Upper limit level sensor 1-6, lower limit level sensor 1-7；The slide rail fixed plate 1-5 is rectangular configuration, slide rail fixed plate 1-5 surfaces
Both sides are disposed with line slide rail 1-2, and line slide rail 1-2 shares two, and line slide rail 1-2 is threadedly coupled with slide rail fixed plate 1-5；
The slide rail fixed plate 1-5 tops center is provided with lifting motor fixed seat 1-4, and lifting motor fixed seat 1-4 ends are provided with lifting
Motor 1-3, wherein lifting motor 1-3 output shaft ends are connected with turn-screw 1-1, turn-screw 1-1 and lifting motor 1-3 drive
Dynamic connection；Upper limit level sensor 1-6 and lower limit the level sensor 1-7 is located at slide rail fixed plate 1-5 one end upper and lower sides respectively；
The lifting motor 1-3, upper limit level sensor 1-6 and lower limit level sensor 1-7 pass through wire and manipulation center 4
Control is connected.
As shown in figure 3, it is heretofore described welder structural representation.As seen from Figure 3, welder 5 wraps
Include：It is driven screw 5-1, load bearing seat 5-2, plumb joint 5-3；The load bearing seat 5-2 tops center is provided with transmission screw 5-1, transmission
Screw 5-1 is threadedly coupled with load bearing seat 5-2；The load bearing seat 5-2 lower ends are provided with plumb joint 5-3, plumb joint 5-3 and load bearing seat 5-
2 drive connections.
As shown in figure 4, it is heretofore described load bearing base structure schematic diagram.Find out from Fig. 4 or Fig. 1, load bearing seat 5-2
Including：Central shaft 5-2-1, mounting flange 5-2-2, fixed plate 5-2-3, rotary shaft master gear 5-2-4, rotary shaft pinion 5-2-
5, rotary shaft 5-2-6, gearbox 5-2-7, rotary shaft motor 5-2-8；The fixed plate 5-2-3 centers are provided with mounting flange
5-2-2, mounting flange 5-2-2 are threadedly coupled with fixed plate 5-2-3；The mounting flange 5-2-2 centers, which are run through, central shaft 5-
Rotary shaft 5-2-6, wherein central shaft 5-2-1 external diameters and rotary shaft 5-2-6 internal diameter differences are nested with outside 2-1, central shaft 5-2-1
Between 3mm~5mm, central shaft 5-2-1 and rotary shaft 5-2-6 are concentric；The fixed plate 5-2-3 inside centers, which are provided with, to be rotated
Axle master gear 5-2-4, rotary shaft master gear 5-2-4 are fixedly connected with rotary shaft 5-2-6；The rotary shaft pinion 5-2-5 positions
In rotary shaft master gear 5-2-4 sides, rotary shaft pinion 5-2-5 and rotary shaft master gear 5-2-4 drive connections；The speed change
Case 5-2-7 is located at rotary shaft pinion 5-2-5 upper ends, and wherein gearbox 5-2-7 input shafts one end is provided with rotary shaft motor
5-2-8, gearbox 5-2-7 input shafts and rotary shaft motor 5-2-8 drive connections；
The rotary shaft motor 5-2-8 is connected by wire with the control of manipulation center 4.
As shown in figure 5, it is heretofore described plumb joint structural representation.Find out from Fig. 5 or Fig. 1, plumb joint 5-3
Including：Driving rack 5-3-1, motor 5-3-2, displacement platform 5-3-3, spring 5-3-4, last item 5-3-5, lower stroke switch
5-3-6, welding gun 5-3-7, welding gun rotary electric machine 5-3-8, upper stroke switch 5-3-9；The driving rack 5-3-1 is located at rotary shaft
5-2-6 bottoms side, driving rack 5-3-1 are fixedly connected with rotary shaft 5-2-6；Institute translation stage 5-3-3 is placed in rotary shaft
On 5-2-6, displacement platform 5-3-3 is slidably connected with rotary shaft 5-2-6；Institute translation stage 5-3-3 upper surfaces are provided with driving electricity
The preceding surface of machine 5-3-2, displacement platform 5-3-3 is provided with welding gun rotary electric machine 5-3-8, wherein welding gun rotary electric machine 5-3-8 shaft ends cloth
It is equipped with welding gun 5-3-7；The last item 5-3-5 is located at rotary shaft 5-2-6 bottom centers, and last item 5-3-5 external diameter surfaces are nested with bullet
Spring 5-3-4；The upper stroke switch 5-3-9 and lower stroke switch 5-3-6 are located at driving rack 5-3-1 upper and lower ends one respectively
Side；
The motor 5-3-2, lower stroke switch 5-3-6, welding gun rotary electric machine 5-3-8 and upper stroke switch 5-3-9
It is connected by wire with the control of manipulation center 4.
A kind of course of work of streamline automatic soldering device of the present invention is：
1st step：Before equipment work, operating personnel are according to the apparent size and welding position of product to be processed
Put, appropriate height regulation is carried out to rollgang 3, promotes welder 5 to reach its impulse stroke；
2nd step：Staff presses start button, and now, processed product is delivered to welder 5 by rollgang 3
Lower section, the now beginning of welder 5 welding job, now manipulate center 4 and produce electric signal, control lifting motor 1-3, rotary shaft
Motor 5-2-8, motor 5-3-2 and welding gun rotary electric machine 5-3-8 start, and control welding gun 5-3-7 is along presetting
Track motion；
3rd step：During welder 5 moves, the upper limit level sensor 1-6 that is now placed in inside lowering or hoisting gear 1
Started working with lower limit level sensor 1-7；When welder 5 moves to upper limit level sensor 1-6 and lower limit level sensor 1-7 is set
When determining in scope, upper limit level sensor 1-6 and lower limit level sensor 1-7 produce electric signal, transmit to manipulation center 4, in manipulation
The heart 4 controls lifting motor 1-3 to stop operating, and changes steering when lifting motor 1-3 is next to be started；
4th step：During displacement platform 5-3-3 is moved, the upper stroke switch 5- that is now placed in inside plumb joint 5-3
3-9 and lower stroke switch 5-3-6 starts working；When displacement platform 5-3-3 moves to upper stroke switch 5-3-9 and lower stroke switch
When in 5-3-6 setting ranges, upper stroke switch 5-3-9 and lower stroke switch 5-3-6 produce electric signal, transmit to manipulation center 4,
Manipulation center 4 controls motor 5-3-2 to stop operating, and changes steering when motor 5-3-2 is next to be started.
A kind of streamline automatic soldering device of the present invention, the plant automation degree is high, realizes weld job
Process be automatically positioned and automatic welding, improve welding quality, reduce artifact interference, the work for reducing worker is strong
Degree；The arrangement achieves the high-volume of weldment quickly to produce, and effectively reduces cost, substantially increases production efficiency.
It is the embodiment of spring 5-3-4 of the present invention manufacturing process below, embodiment is to further illustrate this
The content of invention, but should not be construed as limiting the invention.Without departing from the spirit and substance of the case in the present invention, to this hair
The modification and replacement that bright method, step or condition are made, belong to the scope of the present invention.
Unless otherwise specified, the conventional meanses that technological means used in embodiment is well known to those skilled in the art.
Embodiment 1
Spring 5-3-4 of the present invention is manufactured according to following steps, and is counted in parts by weight：
1st step：1670 parts of the ultra-pure water that electrical conductivity is 6.85 μ S/cm is added in a kettle, is started in reactor and is stirred
Device, rotating speed 65rpm, start heat pump, reactor temperature is risen to 86 DEG C；Sequentially add [2- (4- chlorphenyls) -1- first
Base -2- oxoethyls] 87 parts of malonic acid, 3- amino -4- chlorobenzoic acids (2- dodecane oxygen -1- methyl -2- oxos) ethyl ester 123
Part, 1,2- phthalic acids list [2- [(1- oxo -2- acrylic) oxygen] ethyl] 38 parts of ester, stirring adjust pH value to being completely dissolved
For 7.4, agitator speed is adjusted to 92rpm, temperature is 118 DEG C, esterification 18 hours；
2nd step：Take (Z)-(E)-butenedioic acid -2- [(2- methyl isophthalic acids-oxo -2- acrylic) epoxide] 54 parts of ethyl monoesters,
1,2- phthalic acid list [2- [(1- oxo -2- acrylic) oxygen] ethyl] 135 parts of ester is crushed, and powder diameter is 1000 mesh；
Add 5- [(3- carboxyl -5- methyl -4- oxo -2,5- cyclohexadiene -1- subunits) [4- (diethylamino) phenyl] methyl] -2-
45 parts of hydroxy-3-methyl benzoic acid is well mixed, is laid in pallet, tiling thickness is 20mm, uses dosage as 8.6kGy, energy
Measure and irradiated 100 minutes for 11.5MeV alpha ray, and the β x ray irradiation xs 100 minutes of Isodose；
3rd step：The mixed-powder handled through the 2nd step is dissolved in R- α-[(3- methoxyl group -1- methyl -3- that concentration is 55ppm
Oxo -1- acrylic) amino] in-Isosorbide-5-Nitrae -67 parts of cyclohexadiene -1- acetic acid sodium salts, reactor is added, agitator speed is
155rpm, temperature are 132 DEG C, and starting vavuum pump makes the vacuum of reactor reach -0.42MPa, keeps this state response 22 small
When；Pressure release is simultaneously passed through radon gas, and it is 0.35MPa to make reacting kettle inner pressure, and insulation stands 12 hours；Agitator speed is promoted to
248rpm, simultaneous reactions kettle pressure release to 0MPa；Sequentially add 1- [(1- Methylethyls) amino] -3- [2- (2- acrylic) benzene oxygen
Base] 12 parts of -2- propyl alcohol, 2- methyl isophthalic acids-aziridine acrylic acid-2-ethyl -2- [[3- (2- methyl isophthalic acids-aziridinyl) -1- oxos
Propoxyl group] methyl] after -39 parts of 1,3- glyceryl ester is completely dissolved, adds 96 parts of crosslinking agent and be stirred so that reactor solution
Hydrophilic lipophilic balance be 6.7, insulation stand 14 hours；
4th step：When agitator speed is 325rpm, 2- methyl -2- acrylic acid -2- (2- oxo -1- imidazoles is sequentially added
Quinoline base) 45 parts of ethyl ester, 1,2- cyclohexane diformate monos [2 [(2- methyl isophthalic acids-oxo -2- acryloyls) epoxide] ethyl] ester 77
Part, 213 parts of 4- cyclohexene -1,2- diformate monos [2- [(1- oxo -2- acrylic) epoxide] ethyl] ester and (S) -3- pi-allyls -
2- methyl -4- oxos-ring amyl- 2- alkenyls (1R, 3R) -2,2- dimethyl -3- (2- methyl-1-propylenes base) cyclopropanecarboxylcompound
195 parts, reactor pressure is lifted, reaches 1.75MPa, temperature is 220 DEG C, polymerisation 20 hours；Will after the completion of reaction
Reacting kettle inner pressure is down to 0MPa, is cooled to 23 DEG C, discharging, enters molding press and can be prepared by spring 5-3-4.
The crosslinking agent is 2- (4'- (2', 4'- dichlorophenoxy) phenoxy group) methyl propionate.
Embodiment 2
Spring 5-3-4 of the present invention is manufactured according to following steps, and is counted in parts by weight：
1st step：3560 parts of the ultra-pure water that electrical conductivity is 9.46 μ S/cm is added in a kettle, is started in reactor and is stirred
Device, rotating speed 125rpm, start heat pump, reactor temperature is risen to 152 DEG C；Sequentially add [2- (4- chlorphenyls) -1-
Methyl -2- oxoethyls] 135 parts of malonic acid, 3- amino -4- chlorobenzoic acids (2- dodecane oxygen -1- methyl -2- oxos) ethyl ester
195 parts, 1,2- phthalic acids list [2- [(1- oxo -2- acrylic) oxygen] ethyl] 67 parts of ester, stirring adjust pH to being completely dissolved
It is worth for 9.4, agitator speed is adjusted to 168rpm, temperature is 186 DEG C, esterification 40 hours；
2nd step：Take (Z)-(E)-butenedioic acid -2- [(2- methyl isophthalic acids-oxo -2- acrylic) epoxide] 105 parts of ethyl monoesters,
1,2- phthalic acid list [2- [(1- oxo -2- acrylic) oxygen] ethyl] 187 parts of ester is crushed, and powder diameter is 1300 mesh；
Add 5- [(3- carboxyl -5- methyl -4- oxo -2,5- cyclohexadiene -1- subunits) [4- (diethylamino) phenyl] methyl] -2-
76 parts of hydroxy-3-methyl benzoic acid is well mixed, is laid in pallet, and tiling thickness is 45mm, use dosage for 14.5kGy,
The alpha ray that energy is 15.6MeV irradiates 200 minutes, and the β x ray irradiation xs 200 minutes of Isodose；
3rd step：The mixed-powder handled through the 2nd step is dissolved in R- α-[(3- methoxyl group -1- methyl -3- that concentration is 86ppm
Oxo -1- acrylic) amino] in-Isosorbide-5-Nitrae -132 parts of cyclohexadiene -1- acetic acid sodium salts, reactor is added, agitator speed is
243rpm, temperature are 198 DEG C, and starting vavuum pump makes the vacuum of reactor reach 1.86MPa, keeps this state response 32 small
When；Pressure release is simultaneously passed through radon gas, and it is 1.55MPa to make reacting kettle inner pressure, and insulation stands 20 hours；Agitator speed is promoted to
312rpm, simultaneous reactions kettle pressure release to 0MPa；Sequentially add 1- [(1- Methylethyls) amino] -3- [2- (2- acrylic) benzene oxygen
Base] 36 parts of -2- propyl alcohol, 2- methyl isophthalic acids-aziridine acrylic acid-2-ethyl -2- [[3- (2- methyl isophthalic acids-aziridinyl) -1- oxos
Propoxyl group] methyl] after -116 parts of 1,3- glyceryl ester is completely dissolved, adds 188 parts of crosslinking agent and be stirred so that reactor is molten
The hydrophilic lipophilic balance of liquid is 8.5, and insulation stands 24 hours；
4th step：When agitator speed is 386rpm, 2- methyl -2- acrylic acid -2- (2- oxo -1- imidazoles is sequentially added
Quinoline base) 82 parts of ethyl ester, 1,2- cyclohexane diformate monos [2 [(2- methyl isophthalic acids-oxo -2- acryloyls) epoxide] ethyl] ester 146
Part, 286 parts of 4- cyclohexene -1,2- diformate monos [2- [(1- oxo -2- acrylic) epoxide] ethyl] ester and (S) -3- pi-allyls -
2- methyl -4- oxos-ring amyl- 2- alkenyls (1R, 3R) -2,2- dimethyl -3- (2- methyl-1-propylenes base) cyclopropanecarboxylcompound
268 parts, reactor pressure is lifted, reaches 3.25MPa, temperature is 310 DEG C, polymerisation 35 hours；Will after the completion of reaction
Reacting kettle inner pressure is down to 0MPa, is cooled to 42 DEG C, discharging, enters molding press and can be prepared by spring 5-3-4.
The crosslinking agent is cinnamic acid benzene methyl.
Embodiment 3
Spring 5-3-4 of the present invention is manufactured according to following steps, and is counted in parts by weight：
1st step：2615 parts of the ultra-pure water that electrical conductivity is 7.95 μ S/cm is added in a kettle, is started in reactor and is stirred
Device, rotating speed 95rpm, start heat pump, reactor temperature is risen to 116 DEG C；Sequentially add [2- (4- chlorphenyls) -1-
Methyl -2- oxoethyls] 108 parts of malonic acid, 3- amino -4- chlorobenzoic acids (2- dodecane oxygen -1- methyl -2- oxos) ethyl ester
155 parts, 1,2- phthalic acids list [2- [(1- oxo -2- acrylic) oxygen] ethyl] 48 parts of ester, stirring adjust pH to being completely dissolved
It is worth for 8.4, agitator speed is adjusted to 126rpm, temperature is 152 DEG C, esterification 30 hours；
2nd step：Take (Z)-(E)-butenedioic acid -2- [(2- methyl isophthalic acids-oxo -2- acrylic) epoxide] 78 parts of ethyl monoesters,
1,2- phthalic acid list [2- [(1- oxo -2- acrylic) oxygen] ethyl] 156 parts of ester is crushed, and powder diameter is 1150 mesh；
Add 5- [(3- carboxyl -5- methyl -4- oxo -2,5- cyclohexadiene -1- subunits) [4- (diethylamino) phenyl] methyl] -2-
60 parts of hydroxy-3-methyl benzoic acid is well mixed, is laid in pallet, and tiling thickness is 32mm, use dosage for 11.5kGy,
The alpha ray that energy is 13.5MeV irradiates 150 minutes, and the β x ray irradiation xs 150 minutes of Isodose；
3rd step：The mixed-powder handled through the 2nd step is dissolved in R- α-[(3- methoxyl group -1- methyl -3- that concentration is 70ppm
Oxo -1- acrylic) amino] in-Isosorbide-5-Nitrae -98 parts of cyclohexadiene -1- acetic acid sodium salts, reactor is added, agitator speed is
200rpm, temperature are 162 DEG C, and starting vavuum pump makes the vacuum of reactor reach 0.72MPa, keeps this state response 27 small
When；Pressure release is simultaneously passed through radon gas, and it is 0.95MPa to make reacting kettle inner pressure, and insulation stands 16 hours；Agitator speed is promoted to
286rpm, simultaneous reactions kettle pressure release to 0MPa；Sequentially add 1- [(1- Methylethyls) amino] -3- [2- (2- acrylic) benzene oxygen
Base] 24 parts of -2- propyl alcohol, 2- methyl isophthalic acids-aziridine acrylic acid-2-ethyl -2- [[3- (2- methyl isophthalic acids-aziridinyl) -1- oxos
Propoxyl group] methyl] after -78 parts of 1,3- glyceryl ester is completely dissolved, adds 142 parts of crosslinking agent and be stirred so that reactor is molten
The hydrophilic lipophilic balance of liquid is 7.6, and insulation stands 20 hours；
4th step：When agitator speed is 355rpm, 2- methyl -2- acrylic acid -2- (2- oxo -1- imidazoles is sequentially added
Quinoline base) 65 parts of ethyl ester, 1,2- cyclohexane diformate monos [2 [(2- methyl isophthalic acids-oxo -2- acryloyls) epoxide] ethyl] ester 107
Part, 248 parts of 4- cyclohexene -1,2- diformate monos [2- [(1- oxo -2- acrylic) epoxide] ethyl] ester and (S) -3- pi-allyls -
2- methyl -4- oxos-ring amyl- 2- alkenyls (1R, 3R) -2,2- dimethyl -3- (2- methyl-1-propylenes base) cyclopropanecarboxylcompound
230 parts, reactor pressure is lifted, reaches 2.45MPa, temperature is 265 DEG C, polymerisation 28 hours；Will after the completion of reaction
Reacting kettle inner pressure is down to 0MPa, is cooled to 35 DEG C, discharging, enters molding press and can be prepared by spring 5-3-4.
The crosslinking agent is 2- acrylic acid -2- methoxy acrylates.
Reference examples
Reference examples are the spring of certain commercially available brand.
Embodiment 4
Spring described in the spring 5-3-4 and reference examples that embodiment 1~3 is prepared carries out using effect contrast.It is right
The two tensile strength, yield strength, corrosion rate, specific heat are counted, as a result as shown in table 1.
As seen from Table 1, spring 5-3-4 of the present invention, its tensile strength, yield strength, corrosion rate, specific heat etc. refer to
Mark is superior to the product of prior art production.
In addition, as shown in fig. 6, it is the system that spring 5-3-4 fatigues of materials intensity of the present invention changes with usage time
Meter.Find out in figure, spring 5-3-4 used in embodiment 1~3, its fatigue of materials intensity is significantly better than with usage time intensity of variation
Existing product.
Claims (4)
1. a kind of streamline automatic soldering device, including：Lowering or hoisting gear（1）, supporting steel frame（2）, rollgang（3）, in manipulation
The heart（4）, welder（5）；Characterized in that, the supporting steel frame（2）Material is manganese steel, supporting steel frame（2）Front top is set
There is lowering or hoisting gear（1）, lowering or hoisting gear（1）With supporting steel frame（2）Threaded connection；The lowering or hoisting gear（1）On be provided with welding dress
Put（5）, welder（5）With lowering or hoisting gear（1）It is slidably connected；The supporting steel frame（2）Front side is provided with rollgang（3）, it is defeated
Send roller-way（3）Front side is equipped with manipulation center（4）, wherein rollgang（3）Height adjustment range is between 50cm~150cm；
The lowering or hoisting gear（1）Including：Turn-screw（1-1）, line slide rail（1-2）, lifting motor（1-3）, lifting motor is solid
Reservation（1-4）, slide rail fixed plate（1-5）, upper limit level sensor（1-6）, lower limit level sensor（1-7）；The slide rail fixed plate
（1-5）For rectangular configuration, slide rail fixed plate（1-5）Surface both sides are disposed with line slide rail（1-2）, line slide rail（1-2）It is shared
Two, line slide rail（1-2）With slide rail fixed plate（1-5）Threaded connection；The slide rail fixed plate（1-5）Top center is provided with and carried
Lifting motor fixed seat（1-4）, lifting motor fixed seat（1-4）End is provided with lifting motor（1-3）, wherein lifting motor（1-3）
Output shaft end is connected with turn-screw（1-1）, turn-screw（1-1）With lifting motor（1-3）Drive connection；The upper limit
Sensor（1-6）With lower limit level sensor（1-7）It is located at slide rail fixed plate respectively（1-5）One end upper and lower sides；
The lifting motor（1-3）, upper limit level sensor（1-6）With lower limit level sensor（1-7）By in wire and manipulation
The heart（4）Control is connected；
The welder（5）Including：It is driven screw（5-1）, load bearing seat（5-2）, plumb joint（5-3）；The load bearing seat（5-2）
Top center is provided with transmission screw（5-1）, it is driven screw（5-1）With load bearing seat（5-2）Threaded connection；The load bearing seat（5-2）
Lower end is provided with plumb joint（5-3）, plumb joint（5-3）With load bearing seat（5-2）Drive connection；
The load bearing seat（5-2）Including：Central shaft（5-2-1）, mounting flange（5-2-2）, fixed plate（5-2-3）, rotary shaft master
Gear（5-2-4）, rotary shaft pinion（5-2-5）, rotary shaft（5-2-6）, gearbox（5-2-7）, rotary shaft motor（5-
2-8）；The fixed plate（5-2-3）Center is provided with mounting flange（5-2-2）, mounting flange（5-2-2）With fixed plate（5-2-3）
Threaded connection；The mounting flange（5-2-2）Center, which is run through, central shaft（5-2-1）, central shaft（5-2-1）Outside, which is nested with, to be turned
Moving axis（5-2-6）, wherein central shaft（5-2-1）External diameter and rotary shaft（5-2-6）Internal diameter difference is between 3mm~5mm, central shaft
（5-2-1）With rotary shaft（5-2-6）It is concentric；The fixed plate（5-2-3）Inside center is provided with rotary shaft master gear（5-2-
4）, rotary shaft master gear（5-2-4）With rotary shaft（5-2-6）It is fixedly connected；The rotary shaft pinion（5-2-5）Positioned at rotation
Axle master gear（5-2-4）Side, rotary shaft pinion（5-2-5）With rotary shaft master gear（5-2-4）Drive connection；The speed change
Case（5-2-7）Positioned at rotary shaft pinion（5-2-5）Upper end, wherein gearbox（5-2-7）Driven provided with rotary shaft input shaft one end
Dynamic motor（5-2-8）, gearbox（5-2-7）Input shaft and rotary shaft motor（5-2-8）Drive connection；
The rotary shaft motor（5-2-8）Pass through wire and manipulation center（4）Control is connected.
A kind of 2. streamline automatic soldering device according to claim 1, it is characterised in that the plumb joint（5-3）Bag
Include：Driving rack（5-3-1）, motor（5-3-2）, displacement platform（5-3-3）, spring（5-3-4）, last item（5-3-5）, under
Travel switch（5-3-6）, welding gun（5-3-7）, welding gun rotary electric machine（5-3-8）, upper stroke switch（5-3-9）；The driving cog
Bar（5-3-1）Positioned at rotary shaft（5-2-6）Bottom side, driving rack（5-3-1）With rotary shaft（5-2-6）It is fixedly connected；Institute
Translation stage（5-3-3）It is placed in rotary shaft（5-2-6）On, displacement platform（5-3-3）With rotary shaft（5-2-6）It is slidably connected；
Institute's translation stage（5-3-3）Upper surface is provided with motor（5-3-2）, displacement platform（5-3-3）Preceding surface is provided with welding gun rotating
Dynamic motor（5-3-8）, wherein welding gun rotary electric machine（5-3-8）Shaft end is disposed with welding gun（5-3-7）；The last item（5-3-5）Position
In rotary shaft（5-2-6）Bottom center, last item（5-3-5）External diameter surface is nested with spring（5-3-4）；The upper stroke switch
（5-3-9）And lower stroke switch（5-3-6）It is located at driving rack respectively（5-3-1）Upper and lower ends side；
The motor（5-3-2）, lower stroke switch（5-3-6）, welding gun rotary electric machine（5-3-8）And upper stroke switch（5-
3-9）Pass through wire and manipulation center（4）Control is connected.
A kind of 3. streamline automatic soldering device according to claim 2, it is characterised in that the spring（5-3-4）By
High polymer material pressing mold is molded, spring（5-3-4）Constituent and manufacturing process it is as follows：
First, spring（5-3-4）Constituent：
Count in parts by weight, [2- (4- chlorphenyls) -1- methyl -2- oxoethyls] 87~135 parts of malonic acid, 3- amino -4- chlorine
Benzoic acid (2- dodecane oxygen -1- methyl -2- oxos) 123~195 parts of ethyl ester, 1,2- phthalic acid list [2- [(1- oxos -2- third
Alkenyl) oxygen] ethyl] 38~67 parts of ester, (Z)-(E)-butenedioic acid -2- [(2- methyl isophthalic acids-oxo -2- acrylic) epoxide] ethyl list
54~105 parts of ester, 1,2- phthalic acid list [2- [(1- oxo -2- acrylic) oxygen] ethyl] 135~187 parts of ester, 5- [(3- carboxylics
Base -5- methyl -4- oxo -2,5- cyclohexadiene -1- subunits) [4- (diethylamino) phenyl] methyl] -2- hydroxy-3-methyls
45~76 parts of benzoic acid, concentration are the ppm of 55 ppm~86 R- α-[(3- methoxyl group -1- methyl -3- oxo -1- acrylic) ammonia
Base]-Isosorbide-5-Nitrae -67~132 parts of cyclohexadiene -1- acetic acid sodium salts, 1- [(1- Methylethyls) amino] -3- [2- (2- acrylic) benzene oxygen
Base] 12~36 parts of -2- propyl alcohol, 2- methyl isophthalic acids-aziridine acrylic acid-2-ethyl -2- [[3- (2- methyl isophthalic acids-aziridinyl) -1-
Oxopropoxy] methyl] -39~116 parts of 1,3- glyceryl ester, 96~188 parts of crosslinking agent, 2- methyl -2- acrylic acid -2- (2-
Oxo -1- imidazolinyls) 45~82 parts of ethyl ester, 1,2- cyclohexane diformate mono [2 [(2- methyl isophthalic acids-oxo -2- acryloyls)
Epoxide] ethyl] 77~146 parts of ester, 4- cyclohexene -1,2- diformate mono [2- [(1- oxo -2- acrylic) epoxide] ethyl] ester
213~286 parts, (the S) -3- pi-allyl -2- methyl -4- oxos-amyl- 2- alkenyls (1R, 3R) of ring -2,2- dimethyl -3- (2- first
Base -1- acrylic) 195~268 parts of cyclopropanecarboxylcompound；
The crosslinking agent is 2- (4'- (2', 4'- dichlorophenoxy) phenoxy group) methyl propionate, 2- acrylic acid -2- methoxyl group second
Any one in ester, cinnamic acid benzene methyl；
2nd, spring（5-3-4）Manufacturing process, comprise the steps of：
1st step：1670~3560 parts of the ultra-pure water that electrical conductivity is the μ S/cm of 6.85 μ S/cm~9.46 is added in a kettle, is opened
Agitator in dynamic reactor, rotating speed are the rpm of 65 rpm~125, start heat pump, make reactor temperature rise to 86 DEG C~
152 ℃；Sequentially add [2- (4- chlorphenyls) -1- methyl -2- oxoethyls] malonic acid, 3- amino -4- chlorobenzoic acids (2- ten
Dialkoxy -1- methyl -2- oxos) ethyl ester, 1,2- phthalic acids list [2- [(1- oxo -2- acrylic) oxygen] ethyl] ester, stirring
To being completely dissolved, regulation pH value is 7.4~9.4, and agitator speed is adjusted into the rpm of 92 rpm~168, temperature is 118 DEG C~
186 DEG C, esterification 18~40 hours；
2nd step：Take (Z)-(E)-butenedioic acid -2- [(2- methyl isophthalic acids-oxo -2- acrylic) epoxide] ethyl monoesters, 1,2- benzene two
Formic acid list [2- [(1- oxo -2- acrylic) oxygen] ethyl] ester is crushed, and powder diameter is 1000~1300 mesh；Add 5-
[(3- carboxyl -5- methyl -4- oxo -2,5- cyclohexadiene -1- subunits) [4- (diethylamino) phenyl] methyl] -2- hydroxyls -
3- methyl benzoic acids are well mixed, and are laid in pallet, and tiling thickness is the mm of 20 mm~45, use dosage for 8.6 kGy~
14.5 kGy, the alpha ray that energy is the MeV of 11.5 MeV~15.6 irradiate 100~200 minutes, and the β rays of Isodose
Irradiation 100~200 minutes；
3rd step：The mixed-powder handled through the 2nd step is dissolved in R- α-[(3- methoxyl group -1- methyl -3- oxo -1- acrylic) ammonia
Base] in-Isosorbide-5-Nitrae-cyclohexadiene -1- acetic acid sodium salts, add reactor, agitator speed is the rpm of 155 rpm~243, and temperature is
132 DEG C~198 DEG C, starting vavuum pump makes the vacuum of reactor reach the MPa of -0.42 MPa~1.86, keeps this state response
22~32 hours；Pressure release is simultaneously passed through radon gas, and making reacting kettle inner pressure, it is small that insulation stands 12~20 for the MPa of 0.35 MPa~1.55
When；Agitator speed is promoted to the rpm of 248 rpm~312, simultaneous reactions kettle pressure release to 0MPa；Sequentially add 1- [(1- methyl second
Base) amino] -3- [2- (2- acrylic) phenoxy group] -2- propyl alcohol, 2- methyl isophthalic acids-aziridine acrylic acid-2-ethyl -2- [[3- (2-
Methyl isophthalic acid-aziridinyl) -1- oxopropoxies] methyl] after -1,3- glyceryl esters are completely dissolved, it is mixed to add crosslinking agent stirring
Close so that the hydrophilic lipophilic balance of reactor solution is 6.7~8.5, and insulation stands 14~24 hours；
4th step：When agitator speed is 325 rpm~386 rpm, sequentially add 2- methyl -2- acrylic acid -2- (2- oxos -
1- imidazolinyls) ethyl ester, 1,2- cyclohexane diformate monos [2 [(2- methyl isophthalic acids-oxo -2- acryloyls) epoxide] ethyl] ester,
4- cyclohexene -1,2- diformate monos [2- [(1- oxo -2- acrylic) epoxide] ethyl] ester and (S) -3- pi-allyl -2- methyl -
The amyl- 2- alkenyls (1R, 3R) of 4- oxos-ring -2,2- dimethyl -3- (2- methyl-1-propylenes base) cyclopropanecarboxylcompound, lifting reaction
Kettle pressure, the MPa of 1.75 MPa~3.25 is reached, temperature is 220 DEG C~310 DEG C, polymerisation 20~35 hours；Reaction
After the completion of reacting kettle inner pressure is down to 0 MPa, be cooled to 23 DEG C~42 DEG C, discharging, enter molding press and can be prepared by spring（5-
3-4）.
A kind of 4. method of work of streamline automatic soldering device according to claim 2, it is characterised in that this method bag
Include following steps：
1st step：Before device work, apparent size and welding position of the operating personnel according to product to be processed are right
Rollgang（3）Appropriate height regulation is carried out, promotes welder（5）Reach its impulse stroke；
2nd step：Staff presses start button, now, rollgang（3）Processed product is delivered to welder（5）
Lower section, now welder（5）Start welding job, now manipulate center（4）Electric signal is produced, controls lifting motor（1-3）、
Rotary shaft motor（5-2-8）, motor（5-3-2）With welding gun rotary electric machine（5-3-8）Start, control welding gun（5-3-
7）Moved along track set in advance；
3rd step：In welder（5）During motion, lowering or hoisting gear is now placed in（1）Internal upper limit level sensor（1-
6）With lower limit level sensor（1-7）Start working；Work as welder（5）Move to upper limit level sensor（1-6）Passed with lower limit
Sensor（1-7）When in setting range, upper limit level sensor（1-6）With lower limit level sensor（1-7）Electric signal is produced, is transmitted to behaviour
Control center（4）, manipulate center（4）Control lifting motor（1-3）Stop operating, and change lifting motor（1-3）When next time starts
Steering；
4th step：In displacement platform（5-3-3）During motion, plumb joint is now placed in（5-3）Internal upper stroke switch
（5-3-9）And lower stroke switch（5-3-6）Start working；Work as displacement platform（5-3-3）Move to upper stroke switch（5-3-9）With
Lower stroke switch（5-3-6）When in setting range, upper stroke switch（5-3-9）And lower stroke switch（5-3-6）Produce electric signal,
Transmit to manipulation center（4）, manipulate center（4）Control motor（5-3-2）Stop operating, and change motor（5-3-
2）Steering when next time starts.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102357715A (en) * | 2011-10-18 | 2012-02-22 | 中联重科股份有限公司 | Control method and controller for automatic welding device |
| CN202199951U (en) * | 2011-07-26 | 2012-04-25 | 南京奥特电气有限公司 | Pressure arm-type automatic pipe welding machine |
| CN202271115U (en) * | 2011-10-17 | 2012-06-13 | 无锡市南方电器制造有限公司 | Heavy duty welding H-shaped steel production line |
| CN102626812A (en) * | 2012-04-25 | 2012-08-08 | 江西江铃底盘股份有限公司 | Automatic welding platform for double annular welding seams and welding process |
| CN202591802U (en) * | 2012-05-29 | 2012-12-12 | 东风德纳车桥有限公司 | Automatic feeding and blanking shaft pipe welding system for stamping and welding bridge shell |
| CN104175011A (en) * | 2014-08-19 | 2014-12-03 | 佛山市利迅达机器人***有限公司 | Automatic welding line of truck supporters |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101524322B1 (en) * | 2010-12-31 | 2015-05-29 | 현대중공업 주식회사 | Welding robot management method for welding arm structure of an excavator |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202199951U (en) * | 2011-07-26 | 2012-04-25 | 南京奥特电气有限公司 | Pressure arm-type automatic pipe welding machine |
| CN202271115U (en) * | 2011-10-17 | 2012-06-13 | 无锡市南方电器制造有限公司 | Heavy duty welding H-shaped steel production line |
| CN102357715A (en) * | 2011-10-18 | 2012-02-22 | 中联重科股份有限公司 | Control method and controller for automatic welding device |
| CN102626812A (en) * | 2012-04-25 | 2012-08-08 | 江西江铃底盘股份有限公司 | Automatic welding platform for double annular welding seams and welding process |
| CN202591802U (en) * | 2012-05-29 | 2012-12-12 | 东风德纳车桥有限公司 | Automatic feeding and blanking shaft pipe welding system for stamping and welding bridge shell |
| CN104175011A (en) * | 2014-08-19 | 2014-12-03 | 佛山市利迅达机器人***有限公司 | Automatic welding line of truck supporters |
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| CN106238944A (en) | 2016-12-21 |
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