CN106238944A - A kind of streamline automatic soldering device and method of work thereof - Google Patents
A kind of streamline automatic soldering device and method of work thereof Download PDFInfo
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- CN106238944A CN106238944A CN201610764178.2A CN201610764178A CN106238944A CN 106238944 A CN106238944 A CN 106238944A CN 201610764178 A CN201610764178 A CN 201610764178A CN 106238944 A CN106238944 A CN 106238944A
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- methyl
- oxo
- rotary shaft
- acid
- acrylic
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
- B23K37/0229—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track the guide member being situated alongside the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Resistance Welding (AREA)
Abstract
The invention discloses a kind of streamline automatic soldering device and method of work thereof, be made up of lowering or hoisting gear, supporting steel frame, rollgang, manipulation center, welder；Described supporting steel frame material is manganese steel, and supporting steel frame front top is provided with lowering or hoisting gear, and lowering or hoisting gear is threadeded with supporting steel frame；Being provided with welder on described lowering or hoisting gear, welder is slidably connected with lowering or hoisting gear；Being provided with rollgang on front side of described supporting steel frame, be equipped with manipulation center on front side of rollgang, wherein rollgang height adjustment range is between 50cm～150cm.A kind of streamline automatic soldering device of the present invention, this plant automation degree is high, it is achieved that being automatically positioned and automatic welding of weld job process, improves welding quality, decreases artifact interference, reduces the labor intensity of workman；The high-volume that the arrangement achieves weldment quickly produces, and effectively reduces cost, substantially increases production efficiency.
Description
Technical field
The invention belongs to field of welding devices, be specifically related to a kind of streamline automatic soldering device.
Background technology
Enter after 21 century, along with digitized, automatization, computer, the development of mechanical designing technique, and to welding
The great attention of quality, automatic welding has evolved into the manufacturing technology of a kind of advanced person, automatic welding device answering in each industry
Effect played in is increasing, and range of application expands the most rapidly.In modern industry produces, welding production process
Mechanization and automatization are the inexorable trends of welding mechanism process industry modernization development.
In recent years, the technical merit of China's welding jig manufacturing has had significant progress.The complete property of welding jig,
Automaticity, the accuracy of manufacture and quality significantly improve, and range of application the most progressively expands, and especially country has formulated and pulled domestic demand
Policy, further promote welding.The welding jig that China produces is better simply manipulator, turning rolls, change mostly
Position machine, tipper and revolving dial etc., complete property is poor, and automaticity is low.Manipulator is with corollary equipment the most not
Energy coordinated signals, the necessary self reliant rebuilding of user, along with a large amount of introductions of external advanced complete welding equipment, promote domestic welding
No matter equipment is in complete property and automaticity, or equipment precision and workmanship aspect have raising in various degree, but
For integral level, compared with the same industry of advanced country, still there is bigger gap.
At present, in welding technology field, in order to reduce cost, carry out automatic welding technique, control in welding process
Various parameters, it is achieved welding sequence automatization, can reduce labor intensity, improve working conditions, but welding feeding also
It is mostly to use artificial clamping, so wastes human resources, lose time, reduce production efficiency, and in welding process
In, it is easy to the person is damaged, is unfavorable for safety in production.
Summary of the invention
In order to solve above-mentioned technical problem, the present invention provides a kind of streamline automatic soldering device, including: lowering or hoisting gear 1,
Supporting steel frame 2, rollgang 3, manipulate center 4, welder 5；Described supporting steel frame 2 material is manganese steel, supporting steel frame 2 front end
Top is provided with lowering or hoisting gear 1, and lowering or hoisting gear 1 is threadeded with supporting steel frame 2；On described lowering or hoisting gear 1, welder is installed
5, welder 5 is slidably connected with lowering or hoisting gear 1；It is provided with rollgang 3 on front side of described supporting steel frame 2, puts on front side of rollgang 3
Having manipulation center 4, wherein rollgang 3 height adjustment range is between 50cm～150cm.
Further, described lowering or hoisting gear 1 includes: turn-screw 1-1, line slide rail 1-2, lifting motor 1-3, promotes electricity
Machine fixes seat 1-4, slide rail fixed plate 1-5, upper limit sensor 1-6, lower limit sensor 1-7；Described slide rail fixed plate 1-5 is
Rectangular configuration, both sides, slide rail fixed plate 1-5 surface are disposed with line slide rail 1-2, line slide rail 1-2 and have two, line slide rail
1-2 is threadeded with slide rail fixed plate 1-5；Center, described slide rail fixed plate 1-5 top is provided with lifting motor and fixes seat 1-4, carries
Lifting motor is fixed seat 1-4 end and is provided with lifting motor 1-3, and wherein lifting motor 1-3 output shaft end connects turn-screw 1-
1, turn-screw 1-1 and lifting motor 1-3 drive connection；Described upper limit sensor 1-6 and lower limit sensor 1-7 position respectively
In slide rail fixed plate 1-5 one end upper and lower sides；
Described lifting motor 1-3, upper limit sensor 1-6 and lower limit sensor 1-7 are all controlled with manipulation center 4 by wire
It is connected.
Further, described welder 5 includes: transmission screw 5-1, load bearing seat 5-2, plumb joint 5-3；Described load bearing seat
Center, 5-2 top is provided with transmission screw 5-1, transmission screw 5-1 and threadeds with load bearing seat 5-2；Described load bearing seat 5-2 lower end sets
There are plumb joint 5-3, plumb joint 5-3 and load bearing seat 5-2 drive connection.
Further, described load bearing seat 5-2 includes: central shaft 5-2-1, mounting flange 5-2-2, fixed plate 5-2-3, rotates
Axle master gear 5-2-4, rotary shaft pinion 5-2-5, rotary shaft 5-2-6, change speed gear box 5-2-7, rotate axis drive motor 5-2-8；
Described fixed plate 5-2-3 center is provided with mounting flange 5-2-2, mounting flange 5-2-2 and threadeds with fixed plate 5-2-3；Described
Mounting flange 5-2-2 runs through at center central shaft 5-2-1, is nested with rotary shaft 5-2-6, wherein center outside central shaft 5-2-1
Axle 5-2-1 external diameter and rotary shaft 5-2-6 internal diameter difference are between 3mm～5mm, and central shaft 5-2-1 is coaxial with rotary shaft 5-2-6
The heart；Described fixed plate 5-2-3 inside center is provided with rotary shaft master gear 5-2-4, rotary shaft master gear 5-2-4 and rotary shaft 5-2-
6 fixing connections；Described rotary shaft pinion 5-2-5 is positioned at rotary shaft master gear 5-2-4 side, rotary shaft pinion 5-2-5 with
Rotary shaft master gear 5-2-4 drive connection；Described change speed gear box 5-2-7 is positioned at rotary shaft pinion 5-2-5 upper end, wherein change speed gear box
5-2-7 power shaft one end is provided with rotation axis drive motor 5-2-8, change speed gear box 5-2-7 power shaft and rotation axis drive motor 5-2-8
Drive connection；
Described rotation axis drive motor 5-2-8 controls to be connected with manipulation center 4 by wire.
Further, described plumb joint 5-3 includes: driving rack 5-3-1, drives motor 5-3-2, displacement platform 5-3-3,
Spring 5-3-4, last item 5-3-5, lower stroke switch 5-3-6, welding gun 5-3-7, welding gun rotary electric machine 5-3-8, upper stroke switch 5-
3-9；Described driving rack 5-3-1 is positioned at side, rotary shaft 5-2-6 bottom, and driving rack 5-3-1 is fixing with rotary shaft 5-2-6 even
Connect；Institute translation stage 5-3-3 is placed in rotary shaft 5-2-6, and displacement platform 5-3-3 is slidably connected with rotary shaft 5-2-6；Described
Displacement platform 5-3-3 upper surface is provided with driving motor 5-3-2, and displacement platform 5-3-3 front surface is provided with welding gun rotary electric machine 5-3-
8, wherein welding gun rotary electric machine 5-3-8 axle head is disposed with welding gun 5-3-7；Described last item 5-3-5 is positioned in rotary shaft 5-2-6 bottom
The heart, last item 5-3-5 external diameter surface is nested with spring 5-3-4；Described upper stroke switch 5-3-9 and lower stroke switch 5-3-6 is respectively
It is positioned at side, driving rack 5-3-1 upper and lower two ends；
Described driving motor 5-3-2, lower stroke switch 5-3-6, welding gun rotary electric machine 5-3-8 and upper stroke switch 5-3-9 are the most logical
Cross wire to control to be connected with manipulation center 4.
Further, described spring 5-3-4 is by macromolecular material pressing mold molding, the constituent of spring 5-3-4 and manufacture
Process is as follows:
One, spring 5-3-4 constituent:
Count by weight, [2-(4-chlorphenyl)-1-methyl-2-oxoethyl] malonic acid 87～135 parts, 3-amino-4-chlorine
Benzoic acid (2-dodecane oxygen-1-methyl-2-oxo) ethyl ester 123～195 parts, 1,2-phthalic acid list [2-[(1-oxo-2-third
Thiazolinyl) oxygen] ethyl] ester 38～67 parts, (Z)-(E)-butenedioic acid-2-[(2-methyl isophthalic acid-oxo-2-acrylic) epoxide] ethyl list
Ester 54～105 parts, 1,2-phthalic acid list [2-[(1-oxo-2-acrylic) oxygen] ethyl] ester 135～187 parts, 5-[(3-carboxylic
Base-5-methyl-4-oxo-2,5-cyclohexadiene-1-subunit) [4-(diethylamino) phenyl] methyl]-2-hydroxy-3-methyl
Benzoic acid 45～76 parts, concentration is R-α-[(3-methoxyl group-1-methyl-3-oxo-1-acrylic) ammonia of 55ppm～86ppm
Base]-1，4-cyclohexadiene-1-acetic acid sodium salt 67～132 parts, 1-[(1-Methylethyl) amino]-3-[2-(2-acrylic) benzene oxygen
Base]-2-propanol 12～36 parts, 2-methyl isophthalic acid-aziridine acrylic acid-2-ethyl-2-[[3-(2-methyl isophthalic acid-aziridinyl)-1-
Oxopropoxy] methyl]-1,3-glyceryl ester 39～116 parts, cross-linking agent 96～188 parts, 2-methyl-2-acrylic acid-2-(2-
Oxo-1-imidazolinyl) ethyl ester 45～82 parts, 1,2-cyclohexane diformate mono [2 [(2-methyl isophthalic acid-oxo-2-acryloyls)
Epoxide] ethyl] ester 77～146 parts, 4-cyclohexene-1,2-diformate mono [2-[(1-oxo-2-acrylic) epoxide] ethyl] ester
213～286 parts, (S)-3-pi-allyl-2-methyl-4-oxo-ring amyl-2-thiazolinyl (1R, 3R)-2,2-dimethyl-3-(2-first
Base-1-acrylic) cyclopropanecarboxylcompound 195～268 parts；
Described cross-linking agent is 2-(4'-(2', 4'-dichlorophenoxy) phenoxy group) methyl propionate, 2-acrylic acid-2-methoxyl group second
Any one in ester, cinnamic acid benzene methyl；
Two, the manufacture process of spring 5-3-4, comprises the steps of
1st step: add ultra-pure water 1670～3560 parts that electrical conductivity is 6.85 μ S/cm～9.46 μ S/cm in a kettle., start
Agitator in reactor, rotating speed is 65rpm～125rpm, starts heat pump, makes reactor temperature rise to 86 DEG C～152
℃；It is sequentially added into [2-(4-chlorphenyl)-1-methyl-2-oxoethyl] malonic acid, 3-amino-4-chlorobenzoic acid (2-dodecane
Oxygen-1-methyl-2-oxo) ethyl ester, 1,2-phthalic acid list [2-[(1-oxo-2-acrylic) oxygen] ethyl] ester, stirring is to the completeest
CL, regulation pH value is 7.4～9.4, and agitator speed is adjusted to 92rpm～168rpm, and temperature is 118 DEG C～186 DEG C, ester
Change reaction 18～40 hours；
2nd step: take (Z)-(E)-butenedioic acid-2-[(2-methyl isophthalic acid-oxo-2-acrylic) epoxide] ethyl monoesters, 1,2-benzene two
Formic acid list [2-[(1-oxo-2-acrylic) oxygen] ethyl] ester is pulverized, and powder diameter is 1000～1300 mesh；Add 5-
[(3-carboxyl-5-methyl-4-oxo-2,5-cyclohexadiene-1-subunit) [4-(diethylamino) phenyl] methyl]-2-hydroxyl-
3-ar-Toluic acid mix homogeneously, is laid in pallet, tiling thickness be 20mm～45mm, use dosage be 8.6kGy～
14.5kGy, energy are the alpha ray irradiation 100 of 11.5MeV～15.6MeV～200 minutes, and the β x ray irradiation x of Isodose
100～200 minutes；
3rd step: the mixed-powder processed through the 2nd step is dissolved in R-α-[(3-methoxyl group-1-methyl-3-oxo-1-acrylic) ammonia
Base] in-1，4-cyclohexadiene-1-acetic acid sodium salt, add reactor, agitator speed is 155rpm～243rpm, and temperature is 132
DEG C～198 DEG C, start vacuum pump make the vacuum of reactor reach-0.42MPa～1.86MPa, keep this state response 22～
32 hours；Pressure release is also passed through radon gas, and making reacting kettle inner pressure is 0.35MPa～1.55MPa, and insulation stands 12～20 hours；Stir
Mix device rotating speed and be promoted to 248rpm～312rpm, simultaneous reactions still pressure release to 0MPa；It is sequentially added into 1-[(1-Methylethyl) ammonia
Base]-3-[2-(2-acrylic) phenoxy group]-2-propanol, 2-methyl isophthalic acid-aziridine acrylic acid-2-ethyl-2-[[3-(2-methyl-
1-aziridinyl)-1-oxopropoxy] methyl]-1, after 3-glyceryl ester is completely dissolved, add cross-linking agent stirring mixing so that
The hydrophile-lipophile balance value of reactor solution is 6.7～8.5, and insulation stands 14～24 hours；
4th step: when agitator speed is 325rpm～386rpm, is sequentially added into 2-methyl-2-acrylic acid-2-(2-oxo-1-
Imidazolinyl) ethyl ester, 1,2-cyclohexane diformate mono [2 [(2-methyl isophthalic acid-oxo-2-acryloyl) epoxide] ethyl] ester, 4-
Cyclohexene-1,2-diformate mono [2-[(1-oxo-2-acrylic) epoxide] ethyl] ester and (S)-3-pi-allyl-2-methyl-4-
Oxo-ring amyl-2-thiazolinyl (1R, 3R)-2,2-dimethyl-3-(2-methyl-1-propylene base) cyclopropanecarboxylcompound, promote reactor
Pressure so that it is reach 1.75MPa～3.25MPa, temperature is 220 DEG C～310 DEG C, polyreaction 20～35 hours；Reaction completes
After reacting kettle inner pressure is down to 0MPa, be cooled to 23 DEG C～42 DEG C, discharging, enter molding press and can be prepared by spring 5-3-4.
Further, the invention also discloses the method for work of a kind of streamline automatic soldering device, the method include with
Under several steps:
1st step: before this equipment works, operator are according to the apparent size of product to be processed and welding position, right
Rollgang 3 carries out suitable altitude mixture control, promotes welder 5 to reach its impulse stroke；
2nd step: staff presses start button, now, processed product is delivered to below welder 5 by rollgang 3,
Now welder 5 starts welding job, and now manipulation center 4 produces the signal of telecommunication, controls lifting motor 1-3, rotary shaft driving
Motor 5-2-8, driving motor 5-3-2 and welding gun rotary electric machine 5-3-8 start, and control welding gun 5-3-7 along rail set in advance
Mark moves；
3rd step: during welder 5 moves, be now placed in upper limit sensor 1-6 lowering or hoisting gear 1 within under
Limit sensors 1-7 starts working；Model is set when welder 5 moves to upper limit sensor 1-6 and lower limit sensor 1-7
When enclosing interior, upper limit sensor 1-6 and lower limit sensor 1-7 produces the signal of telecommunication, and transmission is to manipulation center 4, and manipulation center 4 is controlled
Lifting motor 1-3 processed stops operating, and changes turning to when lifting motor 1-3 starts next time；
4th step: during displacement platform 5-3-3 moves, be now placed in the upper stroke switch 5-3-9 within plumb joint 5-3
Start working with lower stroke switch 5-3-6；When displacement platform 5-3-3 moves to upper stroke switch 5-3-9 and lower stroke switch 5-
Time in 3-6 set point, upper stroke switch 5-3-9 and lower stroke switch 5-3-6 produces the signal of telecommunication, and transmission is to manipulation center 4, behaviour
Control center 4 controls to drive motor 5-3-2 to stop operating, and changes turning to when driving motor 5-3-2 to start next time.
A kind of streamline automatic soldering device disclosed by the invention, has an advantage in that:
(1) this device uses PLC to control, and automaticity is high, convenient for installation and maintenance；
(2) the arrangement achieves being automatically positioned and automatic welding of weld job process, improve welding quality specification, decrease
Artifact is disturbed；
(3) this device can realize the high-volume of weldment and quickly produces, and effectively reduces cost, improves production efficiency.
A kind of streamline automatic soldering device of the present invention, this plant automation degree is high, it is achieved that weld job
Being automatically positioned and automatic welding of process, improves welding quality, decreases artifact interference, and the work reducing workman is strong
Degree；The high-volume that the arrangement achieves weldment quickly produces, and effectively reduces cost, substantially increases production efficiency.
Accompanying drawing explanation
Fig. 1 is heretofore described a kind of streamline automatic soldering device structural representation.
Fig. 2 is heretofore described lifting device structure schematic diagram.
Fig. 3 is heretofore described welder structural representation.
Fig. 4 is heretofore described load bearing base structure schematic diagram.
Fig. 5 is heretofore described plumb joint structural representation.
The spring fatigue intensity that Fig. 6 is heretofore described changes over figure.
In figure 1 above～Fig. 5, lowering or hoisting gear 1, turn-screw 1-1, line slide rail 1-2, lifting motor 1-3, lifting motor
Fixing seat 1-4, slide rail fixed plate 1-5, upper limit sensor 1-6, lower limit sensor 1-7, supporting steel frame 2, rollgang 3,
Manipulation center 4, welder 5, transmission screw 5-1, load bearing seat 5-2, central shaft 5-2-1, mounting flange 5-2-2, fixed plate 5-
2-3, rotary shaft master gear 5-2-4, rotary shaft pinion 5-2-5, rotary shaft 5-2-6, change speed gear box 5-2-7, rotary shaft drives electricity
Machine 5-2-8, plumb joint 5-3, driving rack 5-3-1, drive motor 5-3-2, displacement platform 5-3-3, spring 5-3-4, last item 5-
3-5 lower stroke switch 5-3-6, welding gun 5-3-7, welding gun rotary electric machine 5-3-8, upper stroke switch 5-3-9.
Detailed description of the invention
A kind of streamline automatic soldering device provided the present invention with embodiment below in conjunction with the accompanying drawings is carried out furtherly
Bright.
As it is shown in figure 1, be heretofore described a kind of streamline automatic soldering device structural representation.From Fig. 1
Go out, including: lowering or hoisting gear 1, supporting steel frame 2, rollgang 3, manipulate center 4, welder 5；Described supporting steel frame 2 material is
Manganese steel, supporting steel frame 2 front top is provided with lowering or hoisting gear 1, and lowering or hoisting gear 1 is threadeded with supporting steel frame 2；Described lowering or hoisting gear
Being provided with welder 5 on 1, welder 5 is slidably connected with lowering or hoisting gear 1；It is provided with rollgang on front side of described supporting steel frame 2
3, it is equipped with manipulation center 4 on front side of rollgang 3, wherein rollgang 3 height adjustment range is between 50cm～150cm.
As in figure 2 it is shown, be heretofore described lifting device structure schematic diagram.Find out from Fig. 2 or Fig. 1, lifting dress
Putting 1 to include: turn-screw 1-1, line slide rail 1-2, lifting motor 1-3, lifting motor fixes seat 1-4, slide rail fixed plate 1-5,
Upper limit sensor 1-6, lower limit sensor 1-7；Described slide rail fixed plate 1-5 is rectangular configuration, slide rail fixed plate 1-5 surface
Both sides are disposed with line slide rail 1-2, line slide rail 1-2 and have two, and line slide rail 1-2 is threadeded with slide rail fixed plate 1-5；
Center, described slide rail fixed plate 1-5 top is provided with lifting motor and fixes seat 1-4, and lifting motor is fixed seat 1-4 end and is provided with lifting
Motor 1-3, wherein lifting motor 1-3 output shaft end connects has turn-screw 1-1, turn-screw 1-1 to drive with lifting motor 1-3
It is dynamically connected；Described upper limit sensor 1-6 and lower limit sensor 1-7 lays respectively at slide rail fixed plate 1-5 one end upper and lower sides；
Described lifting motor 1-3, upper limit sensor 1-6 and lower limit sensor 1-7 are all controlled with manipulation center 4 by wire
It is connected.
As it is shown on figure 3, be heretofore described welder structural representation.As seen from Figure 3, welder 5 wraps
Include: transmission screw 5-1, load bearing seat 5-2, plumb joint 5-3；Center, described load bearing seat 5-2 top is provided with transmission screw 5-1, transmission
Screw 5-1 is threadeded with load bearing seat 5-2；Described load bearing seat 5-2 lower end is provided with plumb joint 5-3, plumb joint 5-3 and load bearing seat 5-
2 drive connections.
As shown in Figure 4, it is heretofore described load bearing base structure schematic diagram.Find out from Fig. 4 or Fig. 1, load bearing seat 5-2
Including: central shaft 5-2-1, mounting flange 5-2-2, fixed plate 5-2-3, rotary shaft master gear 5-2-4, rotary shaft pinion 5-2-
5, rotary shaft 5-2-6, change speed gear box 5-2-7, rotate axis drive motor 5-2-8；Described fixed plate 5-2-3 center is provided with mounting flange
5-2-2, mounting flange 5-2-2 are threadeded with fixed plate 5-2-3；Described mounting flange 5-2-2 center is run through central shaft 5-
2-1, is nested with rotary shaft 5-2-6 outside central shaft 5-2-1, wherein central shaft 5-2-1 external diameter and rotary shaft 5-2-6 internal diameter difference
Between 3mm～5mm, central shaft 5-2-1 and rotary shaft 5-2-6 concentric；Described fixed plate 5-2-3 inside center is provided with rotation
Axle master gear 5-2-4, rotary shaft master gear 5-2-4 are fixing with rotary shaft 5-2-6 to be connected；Described rotary shaft pinion 5-2-5 position
In rotary shaft master gear 5-2-4 side, rotary shaft pinion 5-2-5 and rotary shaft master gear 5-2-4 drive connection；Described speed change
Case 5-2-7 is positioned at rotary shaft pinion 5-2-5 upper end, and wherein change speed gear box 5-2-7 power shaft one end is provided with rotation axis drive motor
5-2-8, change speed gear box 5-2-7 power shaft and rotation axis drive motor 5-2-8 drive connection；
Described rotation axis drive motor 5-2-8 controls to be connected with manipulation center 4 by wire.
As it is shown in figure 5, be heretofore described plumb joint structural representation.Find out from Fig. 5 or Fig. 1, plumb joint 5-3
Including: driving rack 5-3-1, drive motor 5-3-2, displacement platform 5-3-3, spring 5-3-4, last item 5-3-5, lower stroke switch
5-3-6, welding gun 5-3-7, welding gun rotary electric machine 5-3-8, upper stroke switch 5-3-9；Described driving rack 5-3-1 is positioned at rotary shaft
Side, 5-2-6 bottom, driving rack 5-3-1 is fixing with rotary shaft 5-2-6 to be connected；Institute translation stage 5-3-3 is placed in rotary shaft
On 5-2-6, displacement platform 5-3-3 is slidably connected with rotary shaft 5-2-6；Institute's translation stage 5-3-3 upper surface is provided with driving electricity
Machine 5-3-2, displacement platform 5-3-3 front surface is provided with welding gun rotary electric machine 5-3-8, wherein welding gun rotary electric machine 5-3-8 axle head cloth
It is equipped with welding gun 5-3-7；Described last item 5-3-5 is positioned at rotary shaft 5-2-6 bottom center, and last item 5-3-5 external diameter surface is nested with bullet
Spring 5-3-4；Described upper stroke switch 5-3-9 and lower stroke switch 5-3-6 lays respectively at the upper and lower two ends of driving rack 5-3-1 one
Side；
Described driving motor 5-3-2, lower stroke switch 5-3-6, welding gun rotary electric machine 5-3-8 and upper stroke switch 5-3-9 are the most logical
Cross wire to control to be connected with manipulation center 4.
The work process of a kind of streamline automatic soldering device of the present invention is:
1st step: before this equipment works, operator are according to the apparent size of product to be processed and welding position, right
Rollgang 3 carries out suitable altitude mixture control, promotes welder 5 to reach its impulse stroke；
2nd step: staff presses start button, now, processed product is delivered to below welder 5 by rollgang 3,
Now welder 5 starts welding job, and now manipulation center 4 produces the signal of telecommunication, controls lifting motor 1-3, rotary shaft driving
Motor 5-2-8, driving motor 5-3-2 and welding gun rotary electric machine 5-3-8 start, and control welding gun 5-3-7 along rail set in advance
Mark moves；
3rd step: during welder 5 moves, be now placed in upper limit sensor 1-6 lowering or hoisting gear 1 within under
Limit sensors 1-7 starts working；Model is set when welder 5 moves to upper limit sensor 1-6 and lower limit sensor 1-7
When enclosing interior, upper limit sensor 1-6 and lower limit sensor 1-7 produces the signal of telecommunication, and transmission is to manipulation center 4, and manipulation center 4 is controlled
Lifting motor 1-3 processed stops operating, and changes turning to when lifting motor 1-3 starts next time；
4th step: during displacement platform 5-3-3 moves, be now placed in the upper stroke switch 5-3-9 within plumb joint 5-3
Start working with lower stroke switch 5-3-6；When displacement platform 5-3-3 moves to upper stroke switch 5-3-9 and lower stroke switch 5-
Time in 3-6 set point, upper stroke switch 5-3-9 and lower stroke switch 5-3-6 produces the signal of telecommunication, and transmission is to manipulation center 4, behaviour
Control center 4 controls to drive motor 5-3-2 to stop operating, and changes turning to when driving motor 5-3-2 to start next time.
A kind of streamline automatic soldering device of the present invention, this plant automation degree is high, it is achieved that weld job
Being automatically positioned and automatic welding of process, improves welding quality, decreases artifact interference, and the work reducing workman is strong
Degree；The high-volume that the arrangement achieves weldment quickly produces, and effectively reduces cost, substantially increases production efficiency.
The following is the embodiment of the manufacture process of spring 5-3-4 of the present invention, embodiment is to further illustrate this
The content of invention, but should not be construed as limitation of the present invention.Without departing from the spirit and substance of the case in the present invention, to this
Amendment that bright method, step or condition are made and replacement, belong to the scope of the present invention.
If not specializing, the conventional means that technological means used in embodiment is well known to those skilled in the art.
Embodiment 1
Manufacture spring 5-3-4 of the present invention according to following steps, and count by weight:
1st step: add the ultra-pure water 1670 parts that electrical conductivity is 6.85 μ S/cm in a kettle., start agitator in reactor, turn
Speed is 65rpm, starts heat pump, makes reactor temperature rise to 86 DEG C；It is sequentially added into [2-(4-chlorphenyl)-1-methyl-2-
Oxoethyl] malonic acid 87 parts, 3-amino-4-chlorobenzoic acid (2-dodecane oxygen-1-methyl-2-oxo) ethyl ester 123 parts, 1,2-
Phthalic acid list [2-[(1-oxo-2-acrylic) oxygen] ethyl] ester 38 parts, stirring is to being completely dissolved, and regulation pH value is 7.4, will
Agitator speed is adjusted to 92rpm, and temperature is 118 DEG C, esterification 18 hours；
2nd step: take (Z)-(E)-butenedioic acid-2-[(2-methyl isophthalic acid-oxo-2-acrylic) epoxide] ethyl monoesters 54 parts, 1,2-
Phthalic acid list [2-[(1-oxo-2-acrylic) oxygen] ethyl] ester 135 parts is pulverized, and powder diameter is 1000 mesh；Add
5-[(3-carboxyl-5-methyl-4-oxo-2,5-cyclohexadiene-1-subunit) [4-(diethylamino) phenyl] methyl]-2-hydroxyl
45 parts of mix homogeneously of base-3-ar-Toluic acid, are laid in pallet, and tiling thickness is 20mm, and employing dosage is 8.6kGy, energy
For the alpha ray irradiation 100 minutes of 11.5MeV, and the β x ray irradiation x of Isodose 100 minutes；
3rd step: the mixed-powder processed through the 2nd step be dissolved in R-α that concentration is 55ppm-[(3-methoxyl group-1-methyl-3-oxo-
1-acrylic) amino] in-1，4-cyclohexadiene-1-acetic acid sodium salt 67 parts, add reactor, agitator speed is 155rpm, temperature
Degree is 132 DEG C, starts vacuum pump and makes the vacuum of reactor reach-0.42MPa, keeps this state response 22 hours；Pressure release is also
Being passed through radon gas, making reacting kettle inner pressure is 0.35MPa, and insulation stands 12 hours；Agitator speed is promoted to 248rpm, the most anti-
Answer still pressure release to 0MPa；It is sequentially added into 1-[(1-Methylethyl) amino]-3-[2-(2-acrylic) phenoxy group]-2-propanol 12
Part, 2-methyl isophthalic acid-aziridine acrylic acid-2-ethyl-2-[[3-(2-methyl isophthalic acid-aziridinyl)-1-oxopropoxy] methyl]-
After 1,3-glyceryl ester 39 parts is completely dissolved, add cross-linking agent 96 parts stirring mixing so that the hydrophilic and oleophilic of reactor solution is put down
Weighing apparatus value is 6.7, and insulation stands 14 hours；
4th step: when agitator speed is 325rpm, is sequentially added into 2-methyl-2-acrylic acid-2-(2-oxo-1-imidazoline
Base) ethyl ester 45 parts, 1,2-cyclohexane diformate mono [2 [(2-methyl isophthalic acid-oxo-2-acryloyl) epoxide] ethyl] ester 77 parts,
4-cyclohexene-1,2-diformate mono [2-[(1-oxo-2-acrylic) epoxide] ethyl] ester 213 parts and (S)-3-pi-allyl-2-
Methyl-4-oxo-ring amyl-2-thiazolinyl (1R, 3R)-2,2-dimethyl-3-(2-methyl-1-propylene base) cyclopropanecarboxylcompound 195
Part, promote reactor pressure so that it is reaching 1.75MPa, temperature is 220 DEG C, polyreaction 20 hours；Will reaction after having reacted
In still, pressure is down to 0MPa, is cooled to 23 DEG C, and discharging enters molding press and can be prepared by spring 5-3-4.
Described cross-linking agent is 2-(4'-(2', 4'-dichlorophenoxy) phenoxy group) methyl propionate.
Embodiment 2
Manufacture spring 5-3-4 of the present invention according to following steps, and count by weight:
1st step: add the ultra-pure water 3560 parts that electrical conductivity is 9.46 μ S/cm in a kettle., start agitator in reactor, turn
Speed is 125rpm, starts heat pump, makes reactor temperature rise to 152 DEG C；Be sequentially added into [2-(4-chlorphenyl)-1-methyl-
2-oxoethyl] malonic acid 135 parts, 3-amino-4-chlorobenzoic acid (2-dodecane oxygen-1-methyl-2-oxo) ethyl ester 195 parts,
1,2-phthalic acid list [2-[(1-oxo-2-acrylic) oxygen] ethyl] ester 67 parts, stirring is to being completely dissolved, and regulation pH value is
9.4, agitator speed is adjusted to 168rpm, temperature is 186 DEG C, esterification 40 hours；
2nd step: take (Z)-(E)-butenedioic acid-2-[(2-methyl isophthalic acid-oxo-2-acrylic) epoxide] ethyl monoesters 105 parts, 1,2-
Phthalic acid list [2-[(1-oxo-2-acrylic) oxygen] ethyl] ester 187 parts is pulverized, and powder diameter is 1300 mesh；Add
5-[(3-carboxyl-5-methyl-4-oxo-2,5-cyclohexadiene-1-subunit) [4-(diethylamino) phenyl] methyl]-2-hydroxyl
76 parts of mix homogeneously of base-3-ar-Toluic acid, are laid in pallet, and tiling thickness is 45mm, and employing dosage is 14.5kGy, energy
The alpha ray irradiation 200 minutes that amount is 15.6MeV, and the β x ray irradiation x of Isodose 200 minutes；
3rd step: the mixed-powder processed through the 2nd step be dissolved in R-α that concentration is 86ppm-[(3-methoxyl group-1-methyl-3-oxo-
1-acrylic) amino] in-1，4-cyclohexadiene-1-acetic acid sodium salt 132 parts, add reactor, agitator speed is 243rpm,
Temperature is 198 DEG C, starts vacuum pump and makes the vacuum of reactor reach 1.86MPa, keeps this state response 32 hours；Pressure release is also
Being passed through radon gas, making reacting kettle inner pressure is 1.55MPa, and insulation stands 20 hours；Agitator speed is promoted to 312rpm, the most anti-
Answer still pressure release to 0MPa；It is sequentially added into 1-[(1-Methylethyl) amino]-3-[2-(2-acrylic) phenoxy group]-2-propanol 36
Part, 2-methyl isophthalic acid-aziridine acrylic acid-2-ethyl-2-[[3-(2-methyl isophthalic acid-aziridinyl)-1-oxopropoxy] methyl]-
After 1,3-glyceryl ester 116 parts is completely dissolved, add cross-linking agent 188 parts stirring mixing so that the hydrophilic and oleophilic of reactor solution
Equilibrium valve is 8.5, and insulation stands 24 hours；
4th step: when agitator speed is 386rpm, is sequentially added into 2-methyl-2-acrylic acid-2-(2-oxo-1-imidazoline
Base) ethyl ester 82 parts, 1,2-cyclohexane diformate mono [2 [(2-methyl isophthalic acid-oxo-2-acryloyl) epoxide] ethyl] ester 146 parts,
4-cyclohexene-1,2-diformate mono [2-[(1-oxo-2-acrylic) epoxide] ethyl] ester 286 parts and (S)-3-pi-allyl-2-
Methyl-4-oxo-ring amyl-2-thiazolinyl (1R, 3R)-2,2-dimethyl-3-(2-methyl-1-propylene base) cyclopropanecarboxylcompound 268
Part, promote reactor pressure so that it is reaching 3.25MPa, temperature is 310 DEG C, polyreaction 35 hours；Will reaction after having reacted
In still, pressure is down to 0MPa, is cooled to 42 DEG C, and discharging enters molding press and can be prepared by spring 5-3-4.
Described cross-linking agent is cinnamic acid benzene methyl.
Embodiment 3
Manufacture spring 5-3-4 of the present invention according to following steps, and count by weight:
1st step: add the ultra-pure water 2615 parts that electrical conductivity is 7.95 μ S/cm in a kettle., start agitator in reactor, turn
Speed is 95rpm, starts heat pump, makes reactor temperature rise to 116 DEG C；Be sequentially added into [2-(4-chlorphenyl)-1-methyl-
2-oxoethyl] malonic acid 108 parts, 3-amino-4-chlorobenzoic acid (2-dodecane oxygen-1-methyl-2-oxo) ethyl ester 155 parts,
1,2-phthalic acid list [2-[(1-oxo-2-acrylic) oxygen] ethyl] ester 48 parts, stirring is to being completely dissolved, and regulation pH value is
8.4, agitator speed is adjusted to 126rpm, temperature is 152 DEG C, esterification 30 hours；
2nd step: take (Z)-(E)-butenedioic acid-2-[(2-methyl isophthalic acid-oxo-2-acrylic) epoxide] ethyl monoesters 78 parts, 1,2-
Phthalic acid list [2-[(1-oxo-2-acrylic) oxygen] ethyl] ester 156 parts is pulverized, and powder diameter is 1150 mesh；Add
5-[(3-carboxyl-5-methyl-4-oxo-2,5-cyclohexadiene-1-subunit) [4-(diethylamino) phenyl] methyl]-2-hydroxyl
60 parts of mix homogeneously of base-3-ar-Toluic acid, are laid in pallet, and tiling thickness is 32mm, and employing dosage is 11.5kGy, energy
The alpha ray irradiation 150 minutes that amount is 13.5MeV, and the β x ray irradiation x of Isodose 150 minutes；
3rd step: the mixed-powder processed through the 2nd step be dissolved in R-α that concentration is 70ppm-[(3-methoxyl group-1-methyl-3-oxo-
1-acrylic) amino] in-1，4-cyclohexadiene-1-acetic acid sodium salt 98 parts, add reactor, agitator speed is 200rpm, temperature
Degree is 162 DEG C, starts vacuum pump and makes the vacuum of reactor reach 0.72MPa, keeps this state response 27 hours；Pressure release is also led to
Entering radon gas, making reacting kettle inner pressure is 0.95MPa, and insulation stands 16 hours；Agitator speed is promoted to 286rpm, simultaneous reactions
Still pressure release is to 0MPa；Be sequentially added into 1-[(1-Methylethyl) amino]-3-[2-(2-acrylic) phenoxy group]-2-propanol 24 parts,
2-methyl isophthalic acid-aziridine acrylic acid-2-ethyl-2-[[3-(2-methyl isophthalic acid-aziridinyl)-1-oxopropoxy] methyl]-1,
After 3-glyceryl ester 78 parts is completely dissolved, add cross-linking agent 142 parts stirring mixing so that the hydrophile-lipophile balance of reactor solution
Value is 7.6, and insulation stands 20 hours；
4th step: when agitator speed is 355rpm, is sequentially added into 2-methyl-2-acrylic acid-2-(2-oxo-1-imidazoline
Base) ethyl ester 65 parts, 1,2-cyclohexane diformate mono [2 [(2-methyl isophthalic acid-oxo-2-acryloyl) epoxide] ethyl] ester 107 parts,
4-cyclohexene-1,2-diformate mono [2-[(1-oxo-2-acrylic) epoxide] ethyl] ester 248 parts and (S)-3-pi-allyl-2-
Methyl-4-oxo-ring amyl-2-thiazolinyl (1R, 3R)-2,2-dimethyl-3-(2-methyl-1-propylene base) cyclopropanecarboxylcompound 230
Part, promote reactor pressure so that it is reaching 2.45MPa, temperature is 265 DEG C, polyreaction 28 hours；Will reaction after having reacted
In still, pressure is down to 0MPa, is cooled to 35 DEG C, and discharging enters molding press and can be prepared by spring 5-3-4.
Described cross-linking agent is 2-acrylic acid-2-methoxy acrylate.
Reference examples
Reference examples is the spring of certain brand commercially available.
Embodiment 4
Spring described in spring 5-3-4 embodiment 1～3 prepared and reference examples carries out using effect contrast.To the two
Tensile strength, yield strength, corrosion rate, specific heat are added up, and result is as shown in table 1.
As seen from Table 1, spring 5-3-4 of the present invention, its tensile strength, yield strength, corrosion rate, specific heat etc. refer to
Mark is superior to the product that prior art produces.
Additionally, as shown in Figure 6, it it is the system that changes with the use time of spring 5-3-4 fatigue of materials intensity of the present invention
Meter.Finding out in figure, spring 5-3-4 used by embodiment 1～3, its fatigue of materials intensity is significantly better than with use time intensity of variation
Existing product.
Claims (7)
1. a streamline automatic soldering device, including: lowering or hoisting gear (1), supporting steel frame (2), rollgang (3), in manipulation
The heart (4), welder (5)；It is characterized in that, described supporting steel frame (2) material is manganese steel, and supporting steel frame (2) front top sets
Lowering or hoisting gear (1), lowering or hoisting gear (1) is had to threaded with supporting steel frame (2)；Welding dress is installed on described lowering or hoisting gear (1)
Putting (5), welder (5) is slidably connected with lowering or hoisting gear (1)；Described supporting steel frame (2) front side is provided with rollgang (3), defeated
Sending roller-way (3) front side to be equipped with manipulation center (4), wherein rollgang (3) height adjustment range is between 50cm～150cm.
A kind of streamline automatic soldering device the most according to claim 1, it is characterised in that described lowering or hoisting gear (1) wraps
Including: turn-screw (1-1), line slide rail (1-2), lifting motor (1-3), lifting motor fixes seat (1-4), slide rail fixed plate
(1-5), upper limit sensor (1-6), lower limit sensor (1-7)；Described slide rail fixed plate (1-5) is rectangular configuration, slide rail
Fixed plate (1-5) both sides, surface are disposed with line slide rail (1-2), and line slide rail (1-2) has two, line slide rail (1-2) with
Slide rail fixed plate (1-5) is threaded；Described slide rail fixed plate (1-5) center, top is provided with lifting motor and fixes seat (1-4), carries
Lifting motor is fixed seat (1-4) end and is provided with lifting motor (1-3), and wherein lifting motor (1-3) output shaft end connects transmission
Leading screw (1-1), turn-screw (1-1) and lifting motor (1-3) drive connection；Described upper limit sensor (1-6) and lower limit
Sensor (1-7) lays respectively at slide rail fixed plate (1-5) one end upper and lower sides；Described lifting motor (1-3), upper limit sensor
(1-6) all control to be connected with manipulation center (4) by wire with lower limit sensor (1-7).
A kind of streamline automatic soldering device the most according to claim 1, it is characterised in that described welder (5) wraps
Include: transmission screw (5-1), load bearing seat (5-2), plumb joint (5-3)；Described load bearing seat (5-2) center, top is provided with transmission screw
(5-1), transmission screw (5-1) is threadeded with load bearing seat (5-2)；Described load bearing seat (5-2) lower end is provided with plumb joint (5-3),
Plumb joint (5-3) and load bearing seat (5-2) drive connection.
A kind of streamline automatic soldering device the most according to claim 3, it is characterised in that described load bearing seat (5-2) wraps
Include: central shaft (5-2-1), mounting flange (5-2-2), fixed plate (5-2-3), rotary shaft master gear (5-2-4), rotary shaft pair tooth
Wheel (5-2-5), rotary shaft (5-2-6), change speed gear box (5-2-7), rotate axis drive motor (5-2-8)；Described fixed plate (5-2-3)
Center is provided with mounting flange (5-2-2), and mounting flange (5-2-2) is threadeded with fixed plate (5-2-3)；Described mounting flange
(5-2-2) center is run through central shaft (5-2-1), and central shaft (5-2-1) is outside is nested with rotary shaft (5-2-6), wherein center
Axle (5-2-1) external diameter and rotary shaft (5-2-6) internal diameter difference between 3mm～5mm, central shaft (5-2-1) and rotary shaft (5-2-
6) concentric；Described fixed plate (5-2-3) inside center is provided with rotary shaft master gear (5-2-4), rotary shaft master gear (5-2-4)
Fix with rotary shaft (5-2-6) and be connected；Described rotary shaft pinion (5-2-5) is positioned at rotary shaft master gear (5-2-4) side, turns
Moving axis pinion (5-2-5) and rotary shaft master gear (5-2-4) drive connection；It is secondary that described change speed gear box (5-2-7) is positioned at rotary shaft
Gear (5-2-5) upper end, wherein change speed gear box (5-2-7) power shaft one end is provided with rotation axis drive motor (5-2-8), change speed gear box
(5-2-7) power shaft and rotation axis drive motor (5-2-8) drive connection；Described rotation axis drive motor (5-2-8) is by leading
Line controls to be connected with manipulation center (4).
A kind of streamline automatic soldering device the most according to claim 3, it is characterised in that described plumb joint (5-3) wraps
Include: driving rack (5-3-1), driving motor (5-3-2), displacement platform (5-3-3), spring (5-3-4), last item (5-3-5), under
Travel switch (5-3-6), welding gun (5-3-7), welding gun rotary electric machine (5-3-8), upper stroke switch (5-3-9)；Described driving cog
Bar (5-3-1) is positioned at rotary shaft (5-2-6) side, bottom, and driving rack (5-3-1) is fixing with rotary shaft (5-2-6) to be connected；Institute
Translation stage (5-3-3) is placed in rotary shaft (5-2-6), and displacement platform (5-3-3) is slidably connected with rotary shaft (5-2-6)；
Institute's translation stage (5-3-3) upper surface is provided with driving motor (5-3-2), and displacement platform (5-3-3) front surface is provided with welding gun rotating
Galvanic electricity machine (5-3-8), wherein welding gun rotary electric machine (5-3-8) axle head is disposed with welding gun (5-3-7)；Described last item (5-3-5) position
In rotary shaft (5-2-6) bottom center, last item (5-3-5) external diameter surface is nested with spring (5-3-4)；Described upper stroke switch
(5-3-9) driving rack (5-3-1) side, two ends up and down is laid respectively at lower stroke switch (5-3-6)；Described driving motor (5-
3-2), lower stroke switch (5-3-6), welding gun rotary electric machine (5-3-8) and upper stroke switch (5-3-9) are all by wire and manipulation
Center (4) controls to be connected.
A kind of streamline automatic soldering device the most according to claim 5, it is characterised in that described spring (5-3-4) by
Macromolecular material pressing mold molding, constituent and the manufacture process of spring (5-3-4) are as follows:
One, spring (5-3-4) constituent:
Count by weight, [2-(4-chlorphenyl)-1-methyl-2-oxoethyl] malonic acid 87～135 parts, 3-amino-4-chlorine
Benzoic acid (2-dodecane oxygen-1-methyl-2-oxo) ethyl ester 123～195 parts, 1,2-phthalic acid list [2-[(1-oxo-2-third
Thiazolinyl) oxygen] ethyl] ester 38～67 parts, (Z)-(E)-butenedioic acid-2-[(2-methyl isophthalic acid-oxo-2-acrylic) epoxide] ethyl list
Ester 54～105 parts, 1,2-phthalic acid list [2-[(1-oxo-2-acrylic) oxygen] ethyl] ester 135～187 parts, 5-[(3-carboxylic
Base-5-methyl-4-oxo-2,5-cyclohexadiene-1-subunit) [4-(diethylamino) phenyl] methyl]-2-hydroxy-3-methyl
Benzoic acid 45～76 parts, concentration is R-α-[(3-methoxyl group-1-methyl-3-oxo-1-acrylic) ammonia of 55ppm～86ppm
Base]-1，4-cyclohexadiene-1-acetic acid sodium salt 67～132 parts, 1-[(1-Methylethyl) amino]-3-[2-(2-acrylic) benzene oxygen
Base]-2-propanol 12～36 parts, 2-methyl isophthalic acid-aziridine acrylic acid-2-ethyl-2-[[3-(2-methyl isophthalic acid-aziridinyl)-1-
Oxopropoxy] methyl]-1,3-glyceryl ester 39～116 parts, cross-linking agent 96～188 parts, 2-methyl-2-acrylic acid-2-(2-
Oxo-1-imidazolinyl) ethyl ester 45～82 parts, 1,2-cyclohexane diformate mono [2 [(2-methyl isophthalic acid-oxo-2-acryloyls)
Epoxide] ethyl] ester 77～146 parts, 4-cyclohexene-1,2-diformate mono [2-[(1-oxo-2-acrylic) epoxide] ethyl] ester
213～286 parts, (S)-3-pi-allyl-2-methyl-4-oxo-ring amyl-2-thiazolinyl (1R, 3R)-2,2-dimethyl-3-(2-first
Base-1-acrylic) cyclopropanecarboxylcompound 195～268 parts；
Described cross-linking agent is 2-(4'-(2', 4'-dichlorophenoxy) phenoxy group) methyl propionate, 2-acrylic acid-2-methoxyl group second
Any one in ester, cinnamic acid benzene methyl；
Two, the manufacture process of spring (5-3-4), comprises the steps of
1st step: add ultra-pure water 1670～3560 parts that electrical conductivity is 6.85 μ S/cm～9.46 μ S/cm in a kettle., start
Agitator in reactor, rotating speed is 65rpm～125rpm, starts heat pump, makes reactor temperature rise to 86 DEG C～152
℃；It is sequentially added into [2-(4-chlorphenyl)-1-methyl-2-oxoethyl] malonic acid, 3-amino-4-chlorobenzoic acid (2-dodecane
Oxygen-1-methyl-2-oxo) ethyl ester, 1,2-phthalic acid list [2-[(1-oxo-2-acrylic) oxygen] ethyl] ester, stirring is to the completeest
CL, regulation pH value is 7.4～9.4, and agitator speed is adjusted to 92rpm～168rpm, and temperature is 118 DEG C～186 DEG C, ester
Change reaction 18～40 hours；
2nd step: take (Z)-(E)-butenedioic acid-2-[(2-methyl isophthalic acid-oxo-2-acrylic) epoxide] ethyl monoesters, 1,2-benzene two
Formic acid list [2-[(1-oxo-2-acrylic) oxygen] ethyl] ester is pulverized, and powder diameter is 1000～1300 mesh；Add 5-
[(3-carboxyl-5-methyl-4-oxo-2,5-cyclohexadiene-1-subunit) [4-(diethylamino) phenyl] methyl]-2-hydroxyl-
3-ar-Toluic acid mix homogeneously, is laid in pallet, tiling thickness be 20mm～45mm, use dosage be 8.6kGy～
14.5kGy, energy are the alpha ray irradiation 100 of 11.5MeV～15.6MeV～200 minutes, and the β x ray irradiation x of Isodose
100～200 minutes；
3rd step: the mixed-powder processed through the 2nd step is dissolved in R-α-[(3-methoxyl group-1-methyl-3-oxo-1-acrylic) ammonia
Base] in-1，4-cyclohexadiene-1-acetic acid sodium salt, add reactor, agitator speed is 155rpm～243rpm, and temperature is 132
DEG C～198 DEG C, start vacuum pump make the vacuum of reactor reach-0.42MPa～1.86MPa, keep this state response 22～
32 hours；Pressure release is also passed through radon gas, and making reacting kettle inner pressure is 0.35MPa～1.55MPa, and insulation stands 12～20 hours；Stir
Mix device rotating speed and be promoted to 248rpm～312rpm, simultaneous reactions still pressure release to 0MPa；It is sequentially added into 1-[(1-Methylethyl) ammonia
Base]-3-[2-(2-acrylic) phenoxy group]-2-propanol, 2-methyl isophthalic acid-aziridine acrylic acid-2-ethyl-2-[[3-(2-methyl-
1-aziridinyl)-1-oxopropoxy] methyl]-1, after 3-glyceryl ester is completely dissolved, add cross-linking agent stirring mixing so that
The hydrophile-lipophile balance value of reactor solution is 6.7～8.5, and insulation stands 14～24 hours；
4th step: when agitator speed is 325rpm～386rpm, is sequentially added into 2-methyl-2-acrylic acid-2-(2-oxo-1-
Imidazolinyl) ethyl ester, 1,2-cyclohexane diformate mono [2 [(2-methyl isophthalic acid-oxo-2-acryloyl) epoxide] ethyl] ester, 4-
Cyclohexene-1,2-diformate mono [2-[(1-oxo-2-acrylic) epoxide] ethyl] ester and (S)-3-pi-allyl-2-methyl-4-
Oxo-ring amyl-2-thiazolinyl (1R, 3R)-2,2-dimethyl-3-(2-methyl-1-propylene base) cyclopropanecarboxylcompound, promote reactor
Pressure so that it is reach 1.75MPa～3.25MPa, temperature is 220 DEG C～310 DEG C, polyreaction 20～35 hours；Reaction completes
After reacting kettle inner pressure is down to 0MPa, be cooled to 23 DEG C～42 DEG C, discharging, enter molding press and can be prepared by spring (5-3-4).
7. the method for work of a streamline automatic soldering device, it is characterised in that the method includes following step:
1st step: before this equipment works, operator are according to the apparent size of product to be processed and welding position, right
Rollgang (3) carries out suitable altitude mixture control, promotes welder (5) to reach its impulse stroke；
2nd step: staff presses start button, now, processed product is delivered to welder (5) by rollgang (3)
Lower section, now welder (5) start welding job, now manipulate center (4) produce the signal of telecommunication, control lifting motor (1-3),
Rotate axis drive motor (5-2-8), drive motor (5-3-2) and welding gun rotary electric machine (5-3-8) to start, control welding gun (5-3-
7) along orbiting motion set in advance；
3rd step: during welder (5) moves, is now placed in the upper limit sensor (1-that lowering or hoisting gear (1) is internal
6) start working with lower limit sensor (1-7)；When welder (5) moves to upper limit sensor (1-6) and lower limit biography
Time in sensor (1-7) set point, upper limit sensor (1-6) and lower limit sensor (1-7) produce the signal of telecommunication, and transmission is to behaviour
Control center (4), manipulation center (4) controls lifting motor (1-3) and stops operating, and when changing lifting motor (1-3) startup next time
Turn to；
4th step: during displacement platform (5-3-3) moves, is now placed in the upper stroke switch that plumb joint (5-3) is internal
(5-3-9) start working with lower stroke switch (5-3-6)；When displacement platform (5-3-3) move to upper stroke switch (5-3-9) and
Time in lower stroke switch (5-3-6) set point, upper stroke switch (5-3-9) and lower stroke switch (5-3-6) produce the signal of telecommunication,
Transmission is to manipulating center (4), and manipulation center (4) controls to drive motor (5-3-2) to stop operating, and changes driving motor (5-3-
2) turning to when next time starts.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108927624A (en) * | 2018-08-07 | 2018-12-04 | 杜宗英 | The automation positioning of Arch-Breaking Device shell flange hole and flange intelligence welding equipment |
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| KR20120077958A (en) * | 2010-12-31 | 2012-07-10 | 현대중공업 주식회사 | Welding robot management method for welding arm structure of an excavator |
| CN102626812A (en) * | 2012-04-25 | 2012-08-08 | 江西江铃底盘股份有限公司 | Automatic welding platform for double annular welding seams and welding process |
| CN202591802U (en) * | 2012-05-29 | 2012-12-12 | 东风德纳车桥有限公司 | Automatic feeding and blanking shaft pipe welding system for stamping and welding bridge shell |
| CN104175011A (en) * | 2014-08-19 | 2014-12-03 | 佛山市利迅达机器人***有限公司 | Automatic welding line of truck supporters |
-
2016
- 2016-08-29 CN CN201610764178.2A patent/CN106238944B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20120077958A (en) * | 2010-12-31 | 2012-07-10 | 현대중공업 주식회사 | Welding robot management method for welding arm structure of an excavator |
| CN202199951U (en) * | 2011-07-26 | 2012-04-25 | 南京奥特电气有限公司 | Pressure arm-type automatic pipe welding machine |
| CN202271115U (en) * | 2011-10-17 | 2012-06-13 | 无锡市南方电器制造有限公司 | Heavy duty welding H-shaped steel production line |
| CN102357715A (en) * | 2011-10-18 | 2012-02-22 | 中联重科股份有限公司 | Control method and controller for automatic welding device |
| CN102626812A (en) * | 2012-04-25 | 2012-08-08 | 江西江铃底盘股份有限公司 | Automatic welding platform for double annular welding seams and welding process |
| CN202591802U (en) * | 2012-05-29 | 2012-12-12 | 东风德纳车桥有限公司 | Automatic feeding and blanking shaft pipe welding system for stamping and welding bridge shell |
| CN104175011A (en) * | 2014-08-19 | 2014-12-03 | 佛山市利迅达机器人***有限公司 | Automatic welding line of truck supporters |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108927624A (en) * | 2018-08-07 | 2018-12-04 | 杜宗英 | The automation positioning of Arch-Breaking Device shell flange hole and flange intelligence welding equipment |
| CN108927624B (en) * | 2018-08-07 | 2020-04-24 | 烟台兴隆压力容器制造有限公司 | Automatic positioning and intelligent flange welding equipment for flange hole of arch breaker shell |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106238944B (en) | 2018-03-30 |
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