CN106223065A - 一种棉织物印染工艺 - Google Patents
一种棉织物印染工艺 Download PDFInfo
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Abstract
本发明公开了一种棉织物印染工艺，属于印染领域。包括以下步骤：1)前处理；2)染色：将经过前处理的织物置于染液中，先将染液开始以1～2℃/min的速率升温至40℃～50℃，保温15～35min；然后加入氯化钠以1～2℃/min的速率升温至60℃～70℃，保温15～35min；再加入纯碱以0.4～1.2℃/min的速率升温至80℃～90℃，保持15～35min；最后以1～2℃/min的速率降温，染色过程完成；3)后处理。本发明的棉织物印染工艺，通过染色过程中，对温度的分步控制，使其具有良好的上染效果，使织物染色均匀度好、色牢度高，本发明工艺简单，易于实施和操作，可实现工业化大规模生产，可为企业带来良好的经济效益，具备广阔的前景。
Description
技术领域
本发明涉及织物的印染领域，主要涉及一种棉织物印染工艺。
背景技术
棉织物又称棉布，是以棉纱为原料织造的织物。棉织物以优良的服用性能成为最常用的面料之一，广泛用于服装面料、装饰织物和产业用织物。棉是最受欢迎的衣服和家纺织物。多功能、柔软、透气、吸湿、全年穿着的舒适性、性能优良和耐穿仅仅是棉布备受欢迎的众多品质中的几点。
印染工艺在纺织工业占据着举足轻重的地位，直接关系到棉织物的综合质量。印染质量的好坏直接影响到织物的外观，因此，对棉织物的染色过程要严格的控制。影响染色效果的因素有很多，主要有染液温度、浓度、时间等。现有技术中现有对棉织物印染比较完善的印染工艺，阻碍了棉织物印染工业的发展。
发明内容
本发明提供了一种棉织物印染工艺，通过染色过程中对各温度段的控制，将上染速率和上染过程调整至最佳状态，使其印染制品的染色均匀度好，色牢度高。
为实现上述目的，本发明采取的技术方案为：
一种棉织物印染工艺，其特征在于，包括以下步骤：
1)前处理；
2)染色：将经过前处理的织物置于染液中，先将染液开始以1～2℃/min的速率升温至40℃～50℃，保温15～35min；然后加入氯化钠以1～2℃/min的速率升温至60℃～70℃，保温15～35min；再加入纯碱以0.4～1.2℃/min的速率升温至80℃～90℃，保持15～35min；最后以1～2℃/min的速率降温，染色过程完成；
3)后处理。
优选的，所述的棉织物前处理为将棉织物浸入前处理槽中，控制前处理槽中浴比为1：3～5，35℃～40℃下浸轧处理30～40min，前处理槽中包含有前处理液，所述的前处理液包含纤维素酶0.8～2.2g/L，果胶酶3～8g/L，蛋白酶0.4～0.6g/L，醋酸0.5～1.2g/L，双氧水15～20g/L，螯合分散剂0.8～2g/L，壬酰氧基苯磺酸钠0.7～1g/L；所述的螯合分散剂由葡萄糖酸钠和丙烯酸-马来酸酐共聚物配制而成。
优选的，所述的染色采用气流雾化染色机。
优选的，所述的浴比为2～4：1。
优选的，所述的后处理包括：先在50℃～80℃预烘焙3～5min，然后升温至120℃～150℃烘焙3～5min，然后在80℃～100℃皂洗30～40min，最后烘干处理，即得到印染制品。
优选的，所述的前处理液包含纤维素酶1.2g/L，果胶酶6g/L，蛋白酶0.5g/L，醋酸0.8g/L，双氧水18g/L，螯合分散剂1.6g/L，壬酰氧基苯磺酸钠0.8g/L。
有益效果：本发明的棉织物印染工艺，通过染色过程中，对温度的分步控制，使其具有良好的上染效果，使织物染色均匀度好、色牢度高，本发明工艺简单，易于实施和操作，可实现工业化大规模生产，可为企业带来良好的经济效益，具备广阔的前景。
具体实施方式
下面结合实施例，对本发明的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案，而不能以此来限制本发明的保护范围。
实施例1
一种棉织物印染工艺，步骤如下：
印染工艺，包括以下步骤：
1)前处理；在前处理槽中配制如下组分的前处理液：其中，纤维素酶0.8g/L，果胶酶3g/L，蛋白酶0.4g/L，醋酸0.5g/L，双氧水15g/L，螯合分散剂0.8g/L，壬酰氧基苯磺酸钠0.7g/L。将棉织物浸入前处理槽中，控制前处理槽中浴比为1：4，35℃～40℃下浸轧处理30～40min，
2)染色：染色设备采用气流雾化染色机。将经过前处理的织物置于染液中，浴比为3：1，染液采用德仕达公司生产的K型染料，燃料浓度为3
3)/min的速率升温至40℃，保温15min；然后加入氯化钠以1℃/min的速率升温至60℃，保温15min；再加入纯碱以0.4℃/min的速率升温至80℃，保持15min；最后以1℃/min的速率降温，染色过程完成；
3)后处理：先在50℃～80℃预烘焙3～5min，然后升温至120℃～150℃烘焙3～5min，然后在80℃～100℃皂洗30～40min，最后烘干处理，即得到印染制品。
实施例2
一种棉织物印染工艺，步骤如下：
印染工艺，包括以下步骤：
1)前处理；在前处理槽中配制如下组分的前处理液：其中，纤维素酶2.2g/L，果胶酶8g/L，蛋白酶0.4g/L，醋酸0.6g/L，双氧水20g/L，螯合分散剂2g/L，壬酰氧基苯磺酸钠1g/L。将棉织物浸入前处理槽中，控制前处理槽中浴比为1:3，35℃～40℃下浸轧处理30～40min，
2)染色：染色设备采用气流雾化染色机。将经过前处理的织物置于染液中，浴比为3：1，染液采用德仕达公司生产的K型染料，燃料浓度为30g/L，将经过前处理的织物置于染液中，先将染液开始以2℃/min的速率升温至50℃，保温35min；然后加入氯化钠以2℃/min的速率升温至70℃，保温35min；再加入纯碱以1.2℃/min的速率升温至90℃，保持35min；最后以2℃/min的速率降温，染色过程完成；
3)后处理：先在50℃～80℃预烘焙3～5min，然后升温至120℃～150℃烘焙3～5min，然后在80℃～100℃皂洗30～40min，最后烘干处理，即得到印染制品。
实施例3
一种棉织物印染工艺，步骤如下：
印染工艺，包括以下步骤：
1)前处理；在前处理槽中配制如下组分的前处理液：其中，纤维素酶1.2g/L，果胶酶6g/L，蛋白酶0.5g/L，醋酸0.8g/L，双氧水18g/L，螯合分散剂1.6g/L，壬酰氧基苯磺酸钠0.8g/L。将棉织物浸入前处理槽中，控制前处理槽中浴比为1：3，35℃～40℃下浸轧处理30～40min，
2)染色：染色设备采用气流雾化染色机。将经过前处理的织物置于染液中，浴比为3：1，染液采用德仕达公司生产的K型染料，燃料浓度为30g/L，将经过前处理的织物置于染液中，先将染液开始以1.5℃/min的速率升温至45℃，保温25min；然后加入氯化钠以1.5℃/min的速率升温至65℃，保温25min；再加入纯碱以1℃/min的速率升温至85℃，保持25min；最后以1.5℃/min的速率降温，染色过程完成；
3)后处理：先在50℃～80℃预烘焙3～5min，然后升温至120℃～150℃烘焙3～5min，然后在80℃～100℃皂洗30～40min，最后烘干处理，即得到印染制品。
以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明技术原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。
Claims (6)
1.一种棉织物印染工艺，其特征在于，包括以下步骤：
1)前处理；
2)染色：将经过前处理的织物置于染液中，先将染液开始以1～2℃/min的速率升温至40℃～50℃，保温15～35min；然后加入氯化钠以1～2℃/min的速率升温至60℃～70℃，保温15～35min；再加入纯碱以0.4～1.2℃/min的速率升温至80℃～90℃，保持15～35min；最后以1～2℃/min的速率降温，染色过程完成；
3)后处理。
2.根据权利要求1所述的一种棉织物印染工艺，其特征在于，所述的棉织物前处理为将棉织物浸入前处理槽中，控制前处理槽中浴比为1：3～5，35℃～40℃下浸轧处理30～40min，前处理槽中包含有前处理液，所述的前处理液包含纤维素酶0.8～2.2g/L，果胶酶3～8g/L，蛋白酶0.4～0.6g/L，醋酸0.5～1.2g/L，双氧水15～20g/L，螯合分散剂0.8～2g/L，壬酰氧基苯磺酸钠0.7～1g/L；所述的螯合分散剂由葡萄糖酸钠和丙烯酸-马来酸酐共聚物配制而成。
3.根据权利要求1所述的一种棉织物印染工艺，其特征在于，步骤2)中，所述的染色采用气流雾化染色机。
4.根据权利要求1所述的一种棉织物印染工艺，其特征在于，步骤2)中，所述的浴比为2～4：1。
5.根据权利要求1所述的一种棉织物印染工艺，其特征在于，步骤3)中，所述的后处理包括：先在50℃～80℃预烘焙3～5min，然后升温至120℃～150℃烘焙3～5min，然后在80℃～100℃皂洗30～40min，最后烘干处理，即得到印染制品。
6.如权利要求2所述的一种棉织物印染工艺，其特征在于，所述的前处理液包含纤维素酶1.2g/L，果胶酶6g/L，蛋白酶0.5g/L，醋酸0.8g/L，双氧水18g/L，螯合分散剂1.6g/L，壬酰氧基苯磺酸钠0.8g/L。
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| CN109487582A (zh) * | 2018-11-19 | 2019-03-19 | 长沙浩然医疗科技有限公司 | 一种纯棉织物面料印染工艺 |
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| CN114134710A (zh) * | 2021-12-19 | 2022-03-04 | 银维康新材料科技(珠海)有限公司 | 一种吸湿速干棉的制备方法 |
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